The present application relates generally to wellbore completion operations and, more particularly for measuring downhole parameters using tubing encased conductors.
In the oil and gas industry, distributed downhole data may be valuable to provide a deep insight about the downhole conditions such as movement of fluids, pressure, temperature, health, or operational status of downhole tools. Such communication of the downhole data may be mainly gained by fiber optic lines. However, running fiber optic lines may be expensive and cannot extend into some downhole completion operations. Furthermore, the distributed downhole data from the fiber optic lines may often provide qualitative data rather than quantitative data.
For a more complete understanding of this disclosure, reference is now made to the following brief description, taken in connection with the accompanying drawings and detailed description, wherein like reference numerals represent like parts.
In the following detailed description of the illustrative embodiments, reference is made to the accompanying drawings that form a part hereof. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is understood that other embodiments may be utilized and that logical structural, mechanical, electrical, and chemical changes may be made without departing from the spirit or scope of the invention. To avoid detail not necessary to enable those skilled in the art to practice the embodiments described herein, the description may omit certain information known to those skilled in the art. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the illustrative embodiments is defined only by the appended claims.
The present disclosure may generally relate to apparatus and methods for measuring downhole parameters by wireless transmission and reception of electrical signals to a downhole device, for example but not limited to a sensor, via an electric conductor, for example a tubing encased conductor (TEC), without a wired connection between the device and the TEC. The sensor may be wirelessly coupled to the TEC via a transformer and the transformer may be wirelessly coupled to the TEC according to one example of the present disclosure. The sensor may be powered via the TEC using an electromagnetic coupling that requires the transformer to fully or partially encircle the TEC. When the TEC transmits an electrical signal to the sensor, one or more reflected signals may be received back towards the surface when the transmitted electrical signal hit the transformer. The reflected signals may be analyzed to measure a sensor value for the sensor. The sensor value may be used to determine one or more downhole parameters. In some embodiments, the sensor may comprise a variable impedance device having an impedance that varies based on the sensor value.
In some examples, the electric signal may comprise a time-varying electric signal such as an alternating current (AC) signal or a pulsed electric signal. The electrical signal may include data (including commands) that may be encoded in varying current amperage, voltage amplitude shifts, voltage phase shifts, voltage frequency shifts, timing shifts, or other characteristics of alternating currents present within at least one alternating current within the TEC. Alternating current may be a time-varying current where the frequency of the varying current is greater than 50 Hz. Data (including commands) may be encoded in varying current amperage of a direct current present within the TEC. A direct current may be a quasi-static current that may have a non-zero average current value. Data encoding may be achieved by varying voltage at a voltage source at the surface from which the TEC originates. The data encoded in the alternating current within the TEC may accompany an alternating current of a different frequency, used for power transmission. Also, the data encoded in the alternating current within the TEC may accompany a direct current used for power transmission.
In some embodiments, data encoded in alternating variable current within the TEC may be received as variations in a resulting magnetic field by a magnetic field sensor. In some examples, variations in the resulting magnetic field may be received by a transformer that measures magnetic field. In one example, the transformer may be an electromagnetic reflector, which may be wirelessly coupled to the TEC. The transformer may include but is not limited to a ferromagnetic ring that may surround the TEC such that the magnetic field created by the current within the TEC passes through the ferromagnetic ring. The transformer may also include a wire coil around the ferromagnetic ring that may transfer the magnetic flux passing through the ferromagnetic ring into the electrical current representative of the data encoded in the current within the TEC. In some examples, the ferromagnetic ring may include ferrite though any suitable ferromagnetic material may be used. The term ferromagnetic is intended to include ferrimagnetic and paramagnetic behaviors. Additional examples of ferromagnetic materials include nickel-iron alloys such as Permalloy and mu-metal, iron, steel, and nickel.
In some embodiments, the electromagnetic reflector may be coupled to the sensor via the wire coil wrapped around the reflector. The sensor may relay a measurement such as pressure, temperature, chemical composition, potential of hydrogen (pH), water composition, or another downhole condition such as health or operational status of downhole devices.
In some embodiments, the electric signal may be further transmitted to another downhole device located spaced apart from the sensor. The other downhole device may be wirelessly coupled to the TEC via a second reflector. In some embodiments, when the TEC transmits the electrical signal to the other downhole device, one or more reflected signals may be received back towards the surface when the transmitted electrical signal hits the second reflector. The reflected signals may be analyzed to measure an impedance of the other downhole device. The one or more downhole parameters may be further determined based on a first impedance value of the sensor and a second impedance value of the other downhole device. In some embodiments, the other downhole device may comprise a resistor having a fixed value of the impedance. In some embodiments, the impedance discontinuity may be determined from the magnitude of the reflected signals received back from the reflectors. The magnitude of the reflected signals may depend on the change in impedance level of the transmitted electric signal.
In some examples, one or more downhole parameters may include distributed sensing data such as flow rate, fluid viscosity, flow direction, pressure, temperature, chemical composition, vibrations, pH values, water composition, the operational status of downhole devices, as well as other chemical and physical properties.
In some alternative embodiments, the present disclosure may generally relate to apparatus and methods for measuring downhole parameters by wireless transmission and reception of electrical signals to a plurality of reflectors positioned downhole via a tubing encased conductor (TEC) without a wired connection between the reflectors and the TEC. In some embodiments, the TEC may transmit an electrical signal to the reflectors and receive reflected signals when an impedance discontinuity is encountered along the TEC. The reflected signals may be analyzed to determine a frequency of the reflected signals. The one or more downhole parameters may be determined based on the reflected frequency. In some examples, the electrical signal may comprise a broadband signal comprising a frequency sweep, a chirp signal, a white noise, a colored noise, stepped frequencies, or a signal containing multiple frequencies.
The disclosed apparatus and methods for measuring distributed sensing parameters using TEC provide less expensive and qualitative data for downhole completion operations. Furthermore, wireless transmission and reception of electrical signals between downhole devices and the TEC may improve wellbore systems' functioning by alleviating the need to physically hardwire the downhole device to the TEC which may cause damage to the TEC, thus negatively impacting the functioning of the well system. Wireless transmission and reception of electrical signals along the TEC may also allow for finer control of production in the well system by using wired electronics, such as electronic inflow control valves (eICVs) to act as data hubs for wireless downhole devices. For example, eICVs, wired to the TEC, may receive electrical signals from nearby wireless sensors instead of the wireless sensors having to send signals to the surface, providing a short hop for communication between the wireless sensors and the eICV's electrical signal.
The above illustrative examples are given to introduce the reader to the general subject matter discussed herein and are not intended to limit the scope of the disclosed concepts. The following sections describe various additional features and examples with reference to the drawings in which like numerals indicate like elements, and directional descriptions are used to describe the illustrative aspects, but, like the illustrative aspects, should not be used to limit the present disclosure.
FIC. 1A illustrates a schematic diagram 100A of an example of transmitting an electrical signal through an electric conductor wirelessly coupled to a plurality of downhole devices, in accordance with embodiments of the present disclosure. The electric conductor may comprise a tubing encased conductor (TEC), a wire with insulation, or a conductor armored with wires. For the purpose of this disclosure, the reference may be made to TEC, however, examples of the present disclosure may also apply to any electric conductor. As shown in
As shown in
In some embodiments, the TEC 102 is further coupled to another downhole device for example but not led to a resistor 114 via a second transformer, the second transformer being wirelessly and inductively coupled to the TEC according to one example of the present disclosure. The second transformer may include a second ferromagnetic ring 116 encircling the TEC 102, and a coil 118 of wire 120 wrapped around the ferromagnetic ring 116. In some examples, the ferromagnetic rings 108, 116 may be made of a highly permeable metallic material and may include ferrite though any suitable ferromagnetic material may be used. The term ferromagnetic is intended to include ferrimagnetic and paramagnetic behaviors. Additional examples of ferromagnetic materials include nickel-iron alloys such as Permalloy and mu-metal, iron, steel, and nickel.
As shown in
In some examples, the sensor may comprise at least one of a temperature sensor, a pressure sensor, a moisture sensor, a flow composition sensor, a spectrometer, a flow meter, an accelerometer, a magnetometer, a gravimeter, a strain gauge, a load cell, or an electromagnetic receiver. In some embodiments, the sensor value may determine one or more downhole parameters such as flow rate, fluid viscosity, water cut, gas fraction, pressure, temperature, moisture, chemical composition, pH values, water composition, and operational status of downhole devices. For example, when the sensor is a pressure sensor, the sensor value or the impedance value may be converted into a pressure value.
In some embodiments, as shown in
In some embodiments, the differential time between the arrival of the first pulse 204 and the arrival of the second pulse 206 may be used to measure the distance between the first ferromagnetic ring/reflector 108 and the second ferromagnetic ring/reflector 116. The distance between the two reflectors can vary with vibration, with thermal expansion, or with exposure to wellbore fluids. In another embodiment, the first ferromagnetic reflector 108 may be mounted on the tubing string and the second ferromagnetic reflector 116 may be mounted on a moving component of a downhole tool such as a packer, a sliding sleeve, or a flow control valve. The differential time of the reflected waveforms (204, 206) may be used to measure the position of the moving component of the downhole tool. In these embodiments, the first and second reflector may have variable impedance from a sensor measurement, fixed impedance from a fixed resistor, or a combination of the two.
In some embodiments, the second fixed reflector nay be optional. However, the fixed reflector may allow obtaining an accurate reading of the sensor. Without the fixed reflector, there may be uncertainty as to whether the magnitude of the reflected signals is the result of the sensor reading or the result of losses along the electrical cable. As such, by receiving the reflection values from the sensor and the resistor, one or more downhole parameters may be determined.
As shown in
In some embodiments, the electrical current/signal 310 within the TEC that passes through the ferromagnetic rings 306 may be a broadband signal or a multi-frequency signal. A broadband signal may comprise a frequency sweep, a chirp signal, a white noise, a colored noise, stepped frequencies, or any other signal that contains multiple frequencies. When a broadband signal is employed to the TEC 302, the reflectors 306 may provide different resonant frequencies (M) 308 to enable frequency division multiplexing of their responses.
As shown in
In some examples, when there are a series of reflectors 306 that are approximately equally spaced apart from each other (e.g., spacing is equal to or greater than about 5, 10, 15, 20, or 25% of the mean spacing value), the reflectors 306 may return a reflected frequency signal 406 that comprises only a narrow frequency range. Parts of the signal out of that narrow frequency range may be passed with minimal attenuation. As such, the frequency of the returned signal 406 may depend on the spacing between the reflectors 306, The spacing between the reflectors 306 may be determined by measuring the reflected frequency signal 406.
In some examples, the spacing between the reflectors 306 may vary with various ways to determine downhole parameters. In one example, the spacing between the reflectors 306 may vary with vibration. The reflected frequency signal 406 may be analyzed to determine a variation in frequency which is indicative of a measure for the magnitude of the vibrations. This may be a dynamic frequency shift because the reflected frequency is constantly changing. In some examples, the spacing between the reflectors 306 may vary with a sensor measurement. For example, the reflectors may be spaced by a material with high thermal expansion. Changes in temperature may result in changes in spacing which may result in changes in reflected frequency. In some examples, the spacing between the reflectors 306 may be adjusted using a material that swells in different fluids and may indicate a fluid type. In some cases, the material may have a reversible swelling. In some examples, the spacing between the reflectors may be determined by hydrostatic pressure using a squeezable material (such as a closed cell foam or a syntactic foam) for spacing between the reflectors. In all the above examples, the frequency shifts may be static as the reflected frequency 406 slowly changes with time.
In some examples, distributed measurements corresponding to different parameters of interest, such as temperature and pressure, along the TEC may be measured simultaneously from the same set of reflectors. As shown in
In some embodiments, the reflectors 306 may be coupled to one or more sensors via a coil of wire wrapped around the reflectors. The sensors may be wirelessly coupled to the TEC via the reflectors and comprise variable impedance devices. In some examples, different baseline spacings at different depths of the reflectors 306 may allow for easier identification of which sensor is responding. In another example, measuring how long the reflection takes to return may allow for easier identification of which sensor is responding. In another example, noting which reflected signal is first returned may allow for easier identification of which sensor is responding. In all these embodiments, the sensors are unpowered. In some examples, the sensors may be passive sensors.
Step 504 may comprise receiving a reflected signal from the reflector. The electric signal transmitted by the electric conductor may be reflected back when it hits the reflector and reflected signals may be received.
Step 506 may comprise analyzing the reflected signal to determine a sensor value for the sensor. The reflected signal may be analyzed to determine an impedance of the sensor which indicates an amplitude of the reflected signals.
Step 508 may comprise determining, based on the sensor value, one or more downhole parameters. The one or more downhole parameters may comprise flow rate, fluid viscosity, pressure, temperature, chemical composition, pH values, water composition, and operational status of downhole devices.
In some aspects, the disclosed apparatus and methods for measuring distributed sensing parameters using TEC provide less expensive and qualitative data downhole completion operations. Furthermore, wireless transmission and reception of electrical signals between downhole devices and the TEC may improve wellbore systems' functioning by alleviating the need to physically hardwire the downhole device to the TEC which may cause damage to the TEC, thus negatively impacting the functioning of the well system. Wireless transmission and reception of electrical signals along the TEC may also allow for finer control of production in the well system by using wired electronics, such as electronic inflow control valves (eICVs) to act as data hubs for wireless downhole devices. For example, eICVs, wired to the TEC, could receive electrical signals from nearby wireless sensors instead of the wireless sensors having to send signals to the surface, providing a short hop for communication between the wireless sensors and the eICV's electrical signal.
The disclosed apparatus and methods for measuring distributed sensing parameters using TEC are provided according to one or more of the following examples.
The following are non-limiting, specific embodiments in accordance with the present disclosure:
A first embodiment, which is a method, comprising transmitting, by an electric conductor disposed in a wellbore, a time-varying electric signal to a first reflector coupled to the electric conductor and a sensor, wherein the sensor is wirelessly coupled to the electric conductor via the first reflector, receiving a first reflected signal from the first reflector, analyzing the first reflected signal to determine a sensor value for the sensor, and determining, based on the sensor value, one or more downhole parameters.
A second embodiment which is the method of the first embodiment, wherein the electric conductor comprises a tubed encased conductor (TEC), and wherein the sensor comprises a variable impedance device having a first impedance that varies based on the sensor value.
A third embodiment, which is the method of any of the first and the second embodiments, wherein analyzing the first reflected signal comprises determining a magnitude of the first reflected signal.
A fourth embodiment, which is the method of any of the first through the third embodiments, wherein the first reflector is a first ferromagnetic ring at least partially encircling the electric conductor, and wherein the first reflector is coupled to the sensor via a first coil of wire wrapped around the first reflector.
A fifth embodiment, which is the method of any of the first through the fourth embodiments, wherein the method further comprising the transmitting further comprises transmitting, by the electric conductor, the electric signal to a second reflector located spaced apart from the first reflector and a downhole device, wherein the second reflector is wirelessly coupled to the electric conductor and, wherein a downhole device is wirelessly coupled to the electrical conductor via the second reflector, the receiving further comprises receiving a second reflected signal from the second reflector, the analyzing further comprise analyzing the second reflected signal to determine a second impedance of the downhole device, and the determining further comprises determining, based on a first impedance of the sensor and the second impedance of the downhole device, the one or more downhole parameters.
A sixth embodiment, which is the method of any of the first through the fifth embodiments, wherein the downhole device comprises a resistor having a fixed value of the second impedance.
A seventh embodiment, which is the method of any of the first through the sixth embodiments, wherein analyzing the second reflected signal comprises determining a magnitude of the second reflected signal.
An eighth embodiment, which is the method of any of the first through the seventh embodiments, wherein the second reflector is a second ferromagnetic ring encircling the electric conductor, and wherein the second reflector is coupled to the downhole device via a second coil of wire wrapped around the second reflector.
A ninth embodiment, which is the method of any of the first through the eighth embodiments, wherein the sensor comprises at least one of a temperature sensor, a pressure sensor, a moisture sensor, a spectrometer, a flow meter, an accelerometer, a magnetometer, a gravimeter, a strain gauge, a load cell, or an electromagnetic receiver.
A tenth embodiment, which is the method of any of the first through the ninth embodiments, wherein the one or more downhole parameters comprise flow rate, fluid viscosity, pressure, temperature, moisture, vibration, chemical composition, potential of hydrogen (pH) values, water composition, and operational status of downhole devices.
An eleventh embodiment, which is the method of any of the first through the tenth embodiments, wherein the time-varying electric signal comprises an alternating current electric signal or a pulsed electric signal.
A twelfth embodiment, which is a method, comprising transmitting, by an electric conductor disposed in a wellbore, an electric signal to a plurality of reflectors wirelessly coupled to the electric conductor, receiving one or more reflected signal from the reflectors, analyzing the one or more reflected signals to determine a reflected frequency of the reflected signals, and determining, based on the reflected frequency, one or more downhole parameters.
A thirteenth embodiment, which is the method of the twelfth embodiment, wherein the reflected frequency varies with a spacing between the reflectors.
A fourteenth embodiment, which is the method of any of the twelfth and the thirteenth embodiments, wherein the plurality of reflectors is approximately equally spaced apart from each other.
A fifteenth embodiment, which is the method of any of the twelfth through the fourteenth embodiments, wherein the electrical signal comprises a broadband signal comprising a frequency sweep, a chirp signal, a white noise, a colored noise, stepped frequencies, or a signal containing multiple frequencies.
A sixteenth embodiment, which is the method of any of the twelfth through the fifteenth embodiments, wherein the reflectors are ferromagnetic rings encircling the electric conductor, and wherein the reflectors are coupled to one or more sensors via a coil of wire wrapped around the reflectors.
A seventeenth embodiment, which is the method of any of the twelfth through the sixteenth embodiments, wherein the sensors are variable impedance devices.
An eighteenth embodiment, which is the method of any of the twelfth through the seventeenth embodiments, wherein the sensors are wirelessly coupled to the electric conductor via the reflectors.
A nineteenth embodiment, which is a system, comprising an electric conductor disposed in a wellbore and configured to transmit a time-varying electric signal, a first reflector wirelessly coupled to the electric conductor and configured to receive the time-varying electrical signal, a sensor wirelessly coupled to the electric conductor via the first reflector, a transceiver coupled to the electric conductor and configured to receive a first reflected signal from the first reflector, and a processor coupled to the transceiver and configured to analyze the first reflected signal to determine a sensor value for the sensor and determine, based on the sensor value, one or more downhole parameters.
A twentieth embodiment, which is the system of the nineteenth embodiment, further comprises a second reflector located spaced apart from the first reflector, wirelessly coupled to the electric conductor, and configured to receive the time-varying electrical signal, and a downhole device wirelessly coupled to the electric conductor via the second reflector, wherein the transceiver is further configured to receive a second reflected signal from the second reflector, and wherein the processor is further configured to analyze the second reflected signal to determine a second impedance of the downhole device and determine, based on a first impedance of the sensor and the second impedance of the downhole device, the one or more downhole parameters.
While embodiments have been shown and described, modifications thereof can be made by one skilled in the art without departing from the spirit and teachings of this disclosure. The embodiments described herein are exemplary only, and are not intended to be limiting. Many variations and modifications of the embodiments disclosed herein are possible and are within the scope of this disclosure. Use of the term “optionally” with respect to any element of a claim is intended to mean that the subject element may be present in some embodiments and not present in other embodiments. Both alternatives are intended to be within the scope of the claim. Use of broader terms such as comprises, includes, having, etc. should be understood to provide support for narrower terms such as consisting of, consisting essentially of, comprised substantially of, etc.
Accordingly, the scope of protection is not limited by the description set out above but is only limited by the claims which follow, that scope including all equivalents of the subject matter of the claims. Each and every claim is incorporated into the specification as an embodiment of this disclosure. Thus, the claims are a further description and are an addition to the embodiments of this disclosure. The discussion of a reference herein is not an admission that it is prior art, especially any reference that may have a publication date after the priority date of this application. The disclosures of all patents, patent applications, and publications cited herein are hereby incorporated by reference, to the extent that they provide exemplary, procedural, or other details supplementary to those set forth herein.