The present invention generally relates to fuel distribution systems, and more specifically, a fuel distribution system having a fuel manifold for receiving fuel from a fuel source and distributing fuel to a plurality of fuel outlets, where the distribution manifold can be moved from one location to another, based upon fueling needs.
Within various worksites and drilling fields, it is necessary for equipment to be moved frequently from one location to another for operation and servicing needs. This equipment, for fueling, is directed to a source location where fueling resources can be provided. Typically, fueling trucks are driven to a certain location and fuel is provided directly from the fueling truck to the individual pieces of equipment.
According to a first aspect of the present disclosure, a fuel distribution system includes a fuel intake in communication with at least one fuel source that delivers a fuel through a fuel path. A filtering mechanism is positioned within the fuel path. A surge tank operates to maintain a minimum fluid pressure within the fuel path. A fuel manifold selectively delivers the fuel to a plurality of external fuel couplings. A flow meter monitors a flow of the fuel through the fuel manifold. The plurality of external fuel couplings are configured to contemporaneously deliver the fuel at a consistent flow rate.
According to another aspect of the present disclosure, a fuel distribution system includes a fuel path attached to a structural frame. A fuel intake is in selective communication with a fuel source. The fuel intake delivers fuel from the fuel source to the fuel path. A surge tank of the fuel path is positioned within the structural frame. The surge tank operates to maintain a minimum fluid pressure within the fuel path. A fuel manifold is attached to the structural frame and selectively delivers the fuel to a plurality of external fuel couplings. The plurality of external fuel couplings are positioned to extend from a common side of the structural frame. A flow meter monitors a flow rate of the fuel through the fuel manifold. The plurality of external fuel couplings are each configured to contemporaneously deliver the fuel at a consistent flow rate.
According to yet another aspect of the present disclosure, a fuel distribution system includes a fuel path attached to a structural frame. A fuel intake is in selective communication with a fuel source. The fuel intake delivers fuel from the fuel source to the fuel path. A surge tank of the fuel path is positioned within the structural frame. The surge tank operates to maintain a fluid pressure within the fuel path at a minimum fluid pressure. A fuel manifold is attached to the structural frame and selectively delivers the fuel to a plurality of external fuel couplings. A flow meter monitors a flow rate of the fuel through the fuel manifold and wherein the plurality of external fuel couplings are configured to contemporaneously deliver the fuel at a consistent flow rate. A pressure relief valve selectively operates to divert at least a portion of the fuel to an external location when the fluid pressure in the fuel path reaches a predetermined upper limit. The flow meter is in communication with the surge tank and the pressure relief valve to maintain a flow of fuel through the fuel manifold to be the consistent flow rate.
These and other aspects, objects, and features of the present disclosure will be understood and appreciated by those skilled in the art upon studying the following specification, claims, and appended drawings.
In the drawings:
Additional features and advantages of the present disclosure will be set forth in the detailed description which follows and will be apparent to those skilled in the art from the description, or recognized by practicing the invention as described in the following description, together with the claims and appended drawings.
As used herein, the term “and/or,” when used in a list of two or more items, means that any one of the listed items can be employed by itself, or any combination of two or more of the listed items can be employed. For example, if a composition is described as containing components A, B, and/or C, the composition can contain A alone; B alone; C alone; A and B in combination; A and C in combination; B and C in combination; or A, B, and C in combination.
In this document, relational terms, such as first and second, top and bottom, and the like, are used solely to distinguish one entity or action from another entity or action, without necessarily requiring or implying any actual such relationship or order between such entities or actions.
For purposes of this disclosure, the term “coupled” (in all of its forms: couple, coupling, coupled, etc.) generally means the joining of two components (electrical or mechanical) directly or indirectly to one another. Such joining may be stationary or movable in nature. Such joining may be achieved with the two components (electrical or mechanical) and/or any additional intermediate members. Such joining may include members being integrally formed as a single unitary body with one another (i.e., integrally coupled) or may refer to joining of two components. Such joining may be permanent in nature, or may be removable or releasable in nature, unless otherwise stated.
The terms “substantial,” “substantially,” and variations thereof as used herein are intended to note that a described feature is equal or approximately equal to a value or description. For example, a “substantially planar” surface is intended to denote a surface that is planar or approximately planar. Moreover, “substantially” is intended to denote that two values are equal or approximately equal. In some embodiments, “substantially” may denote values within about 10% of each other, such as within about 5% of each other, or within about 2% of each other.
As used herein the terms “the,” “a,” or “an,” mean “at least one,” and should not be limited to “only one” unless explicitly indicated to the contrary. Thus, for example, reference to “a component” includes embodiments having two or more such components unless the context clearly indicates otherwise.
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In certain aspects of the device, the fuel distribution system 12 can be placed within a container housing 80 to provide protection and also to provide a secure storage place when not in use. When positioned within the container housing 80, only one side of the structural frame 50 may be accessible through an opening within the container housing 80. To allow for access to the first and second intakes 70, 72 and the external couplings, these features can be located on, and extend from, a common side of the structural frame 50. It is also contemplated that the container housing 80 may provide for more than one opening for accessing different portions of the structural frame 50 and the fuel distribution system 12. The container housing 80 can also include a generator or other electrical power source. This power source can be configured to provide electrical current for the operation of one or more electrical components of the fuel distribution system 12. Typically, the flow meter 34 will include a digital display that can require an external source of electrical current or a portable source of electricity, such as a battery.
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In various aspects of the device, the size of the surge tank 28 can vary depending upon the particular application and distribution capacity of the fuel distribution system 12. Typically, the fuel distribution system 12 and the fuel manifold 10 are sized such that all of the external fuel couplings 32 can be used for fueling equipment 18 at the same time, without experiencing a diminished fluid pressure 30 within the fuel path 24 of the fuel distribution system 12.
According to various aspects of the device, the pressure of the fuel 14 moving through the fuel path 24, typically in the form of back pressure, is provided by the fuel source 16, typically in the form of the fuel truck 60. At certain times, such as during a high-demand fueling, the surge tank 28 can be utilized to provide a supplemental fluid pressure 100 into the fuel path 24. As discussed above, this supplemental fluid pressure 100 typically results from the volume and pressure demand for fuel 14 from the equipment 18 being fueled by the fuel distribution system 12. Accordingly, the surge tank 28 operates with the equipment 18 and the remainder of the fuel distribution system 12 to maintain a minimum fluid pressure 30 within the fuel path 24 during periods of refueling.
The flow meter 34 that is attached to the fuel path 24 monitors a flow 36 of the fuel 14 into the fuel manifold 10. During certain fueling periods, the fluid pressure 30 may drop during high-demand conditions. The flow meter 34, which is in communication with the fuel path 24, is also in communication with the surge tank 28. The flow meter 34 provides an indication of a drop in the fluid pressure 30 within the fuel path 24. This indication of a drop in fluid pressure 30 is also indicative of a delivery of the reserve portion 90 of fuel 14 from the surge tank 28 into the fuel path 24. In this manner, the surge tank 28 helps to neutralize changes in the fluid pressure 30 of the fuel path 24. In periods of an increased fluid pressure 30, the surge tank 28 receives a portion of the fuel 14 from the fuel path 24 to decrease the fluid pressure 30, resulting in a capture of the reserve portion 90 of fuel 14 within the surge tank 28. Conversely, in periods of low fluid pressure 30, the demand for fuel 14 from the equipment 18 being fueled results in the reserve portion 90 of fuel 14 being delivered into the fuel path 24 to increase the fluid pressure 30.
In certain aspects of the device, it is also contemplated that the flow meter 34 may be in communication with the surge tank 28 and a controller for operating the surge tank 28 to inject at least some of the reserve portion 90 of fuel 14 contained within the surge tank 28 into the fuel path 24. Through the operation of the flow meter 34 and the surge tank 28, the minimum fluid pressure 30 within the fuel path 24 can be maintained.
As discussed above, the size of the surge tank 28 can vary depending upon the intended distribution capacity of the fuel distribution system 12. A fuel distribution system 12 having a larger number of external fuel couplings 32 or a higher minimum flow rate may incorporate a surge tank 28 having a larger capacity that can house a greater reserve portion 90 of fuel 14 therein.
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The fuel 14 moved through the fuel path 24 of the fuel distribution system 12 is typically natural gas. It is contemplated that other fuels 14 may be utilized within the fuel distribution system 12. Components of the fuel distribution system 12 may require calibration or replacement depending upon the pressure and/or volume rates of the fuel 14 being delivered through the fuel distribution system 12.
As discussed previously, the fluid pressure 30 for the fuel 14 moving through the fuel path 24 is provided by the fuel truck 60 or other fuel source 16 for the fuel distribution system 12. In certain conditions, this fluid pressure 30 provided by the fuel source 16 may exceed a maximum fluid pressure 30 that is desirable within the fuel path 24. The fuel path 24 can include a pressure relief valve 110 that can be actuated where the fluid pressure 30 reaches a predetermined maximum pressure limit. The pressure relief valve 110 can be automated to expel an amount of the fuel 14 from the fuel manifold 10 or other portion of the fuel path 24 to lower the fluid pressure 30. This expelled gas can typically be released into the atmosphere. This pressure relief valve 110 can be a manually operated relief valve 110. In certain instances, the pressure relief valve 110 can be actuated through the fluid pressure 30 in the fuel path 24. In such an aspect of the device, when the fluid pressure 30 reaches or exceeds a predetermined maximum limit, the pressure relief valve 110 opens to release a portion of the fuel 14 through a vent 112. This release of a portion of the fuel 14 decreases the fluid pressure 30 to be within a desirable range. Use of the flow meter 34 can provide an indication of when the pressure relief valve 110 is actuated. In addition, as discussed above, the surge tank 28 can cooperate with the pressure relief valve 110 to maintain the fluid pressure 30 within the fuel path 24 at or below the predetermined maximum limit.
According to various aspects of the device, the pressure relief valve 110 can be actuated through communication between the flow meter 34 and the pressure relief valve 110, typically via a controller that can be operated to actuate the pressure relief valve 110. Accordingly, when the fluid pressure 30 within the fuel path 24 reaches or exceeds the predetermined upper pressure limit, the pressure relief valve 110 can be automatically actuated to reroute, expel or otherwise divert a portion of the fuel 14 to an external location. The operation of the pressure relief valve 110 and diversion of the fuel 14 lowers the fluid pressure 30 within the fuel path 24 to be within a desirable range. It should be understood that other pressure-regulating mechanisms can be used within a fuel path 24. Such pressure-regulating mechanisms can incorporate the intake valve 74, or a separate valve positioned near the fuel intake 20, for regulating the amount of fuel 14 from the fuel source 16 that is allowed to enter the fuel intake 20 and into the fuel path 24.
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During the usable life span of the fuel distribution system 12, certain cleaning and maintenance is likely to occur. To accomplish this maintenance, a manual purge valve 120 can be included within the fuel manifold 10 for removing all of the fuel 14 contained within the fuel manifold 10 and the fuel path 24. Operation of the manual purge valve 120 can be used to release all of the fuel 14 to empty the system for repairs, replacement of parts, and other similar maintenance issues. As discussed above, the number of external fuel couplings 32 is designed into the fuel distribution system 12 to provide for the capability of simultaneously or contemporaneously fueling equipment 18 using all of the external couplings. Typically, the manual purge valve 120 is coupled with the vent 112 to allow for the release of the fuel 14 from the fuel path 24 and the fuel manifold 10. The manual purge valve 120 and the pressure relief valve 110 can be coupled to a common vent 112.
According to various aspects of the device, the equipment 18 that can be fueled using the fuel distribution system 12 can include any one of various fixtures, fuel containers, motorized equipment 18, fuel storage vehicles or other similar piece of powered equipment 18 that can be used on a construction site, drilling field, fracking site, agricultural site, facility, or other similar location having fueling or refueling needs that can be met using the various aspects of the fuel distribution system 12 described herein. As discussed above, the fuel distribution system 12 is designed to accommodate the various demand requirements for fuel 14 of the equipment 18 receiving fuel 14 from the external fuel couplings 32. Using the fuel regulators 40, the surge tank 28 and the pressure relief valve 110, multiple pieces of equipment 18 having different demands and pressure requirements for receiving fuel 14 can be accommodated.
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In conventional fueling stations, a tanker truck is driven to a certain location and equipment to be fueled drives near the tanker truck. The tanker truck is attached directly to a separate storage tank or to the equipment to be fueled. This process is repeated until the fuel truck is empty. Typically, fuel trucks have a limited number of attachment points for delivering fuel to equipment to be fueled. Additionally, the pressure provided by the tanker truck can be unpredictable and continual attachment and disengagement of various equipment with the tanker truck can cause spillage, waste and other environmental concerns.
Through the use of the fuel distribution system 12 having a fuel manifold 10, the fuel truck 60 connects a single time to the fuel intake 20 and is not detached until the appropriate amount of fuel 14 has been dispensed from the fuel truck 60. Similarly, at the external fuel couplings 32, the equipment 18 attaches to secure attachment points within the external fuel couplings 32 to prevent spillage and waste of the fuel 14 being dispensed through the fuel distribution system 12. Additionally, the fuel distribution system 12 can act as a device for regulating the fluid pressure 30 within the fuel path 24 and between the fuel truck 60 and the equipment 18 being fueled. The external fuel couplings 32 can be in the form of dry-lock fittings, threaded fittings, self-locking fittings, and other similar coupling mechanisms.
The fuel manifold 10 can include a number of pipes that are attached together to form a manifold that can attach to the fuel path 24 and also attach to the various external couplings for dispensing fuel 14. The fuel manifold 10 is typically welded together to form a manifold structure. These welded connections can minimize leaks and spillage during use of the fuel distribution system 12. It is contemplated that other connection types may be used within the fuel manifold 10, such as mechanical connections, various adhesives, combinations thereof and other similar attachment mechanisms and methods.
It is to be understood that variations and modifications can be made on the aforementioned structure without departing from the concepts of the present invention, and further it is to be understood that such concepts are intended to be covered by the following claims unless these claims by their language expressly state otherwise.
This application claims priority to and the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent Application No. 63/104,774, filed on Oct. 23, 2020, entitled “DISTRIBUTION MANIFOLD FOR MULTI-PORT FUEL DISTRIBUTION,” the entire disclosure of which is hereby incorporated herein by reference.
Number | Date | Country | |
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63104774 | Oct 2020 | US |