BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a partial cross section through a rotary sprinkler incorporating a water distribution plate and diffuser plate in accordance with a first exemplary embodiment of the invention;
FIG. 2 is a section similar to FIG. 1 but showing only shaft, water distribution plate and first stator component;
FIG. 3 is a section similar to FIG. 1 but showing only the sleeve, diffuser plate, and second stator component;
FIG. 4 is a front elevation of a shaft provided with a pair of stator elements as incorporated in the sprinkler shown in FIG. 1;
FIG. 5 is a sectioned perspective view of the water distribution and diffuser plates shown in FIG. 1 but inverted relative to the orientation in FIG. 1;
FIG. 6 is a partial cross section through a rotary sprinkler in accordance with a second exemplary embodiment of the invention;
FIG. 7 is a section similar to FIG. 6 but showing only shaft, water distribution plate and second stator component;
FIG. 8 is a section similar to FIG. 6 but showing only the sleeve, diffuser plate, and second stator component;
FIG. 9 is a front elevation of a shaft provided with a pair of stator elements as incorporated in the sprinkler shown in FIG. 6; and
FIG. 10 is a sectioned perspective view of the water distribution plate and diffuser plate shown in FIG. 9.
DETAILED DESCRIPTION OF THE INVENTION
Referring to FIGS. 1-5, a sprinkler head is partially shown at 10 and incorporates a schematically depicted nozzle 12 supporting one end of a shaft 14. The shaft 14 (see also FIGS. 2 and 3) extends out of the sprinkler head, in a downstream direction, and supports a water distribution plate and diffuser plate assembly 16 for impingement by a stream S emitted from the nozzle. A stream deflector 18 is fixed to the shaft 14 and cooperates to define the nozzle orifice 20. The deflector guides an arcuate (or round) stream onto the water distribution plate 22 formed with a plurality of grooves 24 shaped to divide the single vertically-oriented arcuate or full 3600 stream emitted from the nozzle 12 into a plurality of secondary streams or stream components, and to redirect those stream components in a generally radial direction. Grooves 24 are also curved slightly in a circumferential direction (see FIG. 5) such that the water distribution plate 22 is caused to rotate about the shaft 14 as a result of the plurality of stream components acting on the interior walls of the grooves. Such water distribution plates are well-known in the art.
A diffuser plate component 26 of the assembly 16 is supported on a sleeve 28 that is telescoped over the shaft 14. As explained in further detail below, the diffuser plate 26 and sleeve 28 are able to rotate relative to the fixed shaft 14 and independently of the water distribution plate 22. The diffuser plate 26 is provided with a plurality of diffuser elements 30, projecting below a lower surface 32 of the plate 26, and arranged about a peripheral edge thereof. Each diffuser element may be provided with a curved vane surface 34 (see especially FIG. 5) such that when secondary streams from the distribution plate impinge on the diffusion plate, the latter is caused to rotate. As described further below, rotation of the water distribution plate 22 is substantially uniform while rotation of the diffuser plate 26 is intermittent and random.
The mounting and support arrangement for the water distribution plate 22 and the diffuser plate 26 of the assembly 16 is best understood by considering each separately in connection with FIGS. 2 and 3.
With particular reference to FIG. 2, the water distribution plate 22 is bored and counterbored to essentially hollow out the plate, with a series of annular shoulders at increasing radii in a downstream direction from a center axis defined by the shaft 14. More specifically, a first shoulder 35 axially adjacent the nozzle 12 supports a first conventional double-lip seal 36 that engages the shaft 14. A second shoulder 38 supports a first distributor plate bearing 40 that supports the shaft at a location proximate the nozzle 12. The opposite end of the shaft is supported by a second distributor plate bearing 42 that is, in turn, press-fit into a counterbore 44 (FIG. 1) in the plate 26 and supported on a shoulder 46 formed in the plate. A flexible double-lip seal 48 is supported on a shoulder 50 formed in the bearing 42, and a retainer 52 holds the seal in place.
A fixed (or first) stator 54 is fixed to the shaft 14 at a location adjacent the bearing 40 and forms part of a first viscous brake mechanism designed to slow rotation of the distribution plate as explained further below.
Turning to FIG. 3, the diffuser plate 26 is press-fit on the sleeve 28, the latter extending into a counterbore 56 in the diffuser plate, and terminating at a location below the bearing 42 (FIG. 2). The sleeve 28 is telescoped over the shaft 14 (see also FIGS. 1 and 4), and the opposite end of the sleeve 28 is seated in a diffuser plate bearing 58 supported on a shoulder 60 (FIGS. 1 and 2) in the distribution plate 22. The sleeve 28 is also supported by a second diffuser plate bearing 62 (FIGS. 1 and 3) seated on a shoulder 64 in the distribution plate 22. Bearing 62 supports a flexible double-lip seal 66 on a bearing shoulder 68, and a retainer disc 70 is press-fit over the shaft and into the distribution plate 22 until it engages shoulder 72. A second stator disk or stator 74 is fixed to the sleeve 28 between bearings 58 and 62. In this regard, note that bearings 40 and 58 have respective sleeve portions 76, 78 that abut the stator 54. Similarly, a second sleeve portion 80 on the opposite side of bearing 58 and a lower end of the bearing 62 engage opposite sides of the second stator 74. Thus, the retainer 70 with the help of fixed stators 54 and 74, hold the bearings 40, 58 and 62 in place within the distributor plate 22.
As best seen in FIG. 1, the water distribution plate stator (or first stator) 54 is located in a chamber 82 with ends of the chamber closed by bearings 40 and 58. Chamber 82 is at least partially filled with a silicone or other suitable viscous fluid. It will be understood that the speed of rotation of the distribution plate 22 will be slowed by the fluid shearing action in chamber 82 resulting from the rotation of the plate 22 relative to the fixed stator 54.
Similarly, a second chamber 84 is closed at opposite ends by bearings 58 and 62. The diffuser plate (or second) stator 74 is located in the chamber 84, and the latter is also at least partially filled with a viscous fluid. In this way, rotation of the diffuser plate 26 which is fixed to the sleeve 28 is slowed by the viscous shearing in the chamber 84.
In use, a stream of water emitted from the nozzle orifice 20 will engage the grooves 24, and break up into plural secondary streams. The curved grooves will cause the plate 22 to rotate but the speed of rotation will be slowed by reason of viscous shearing of fluid between the shaft 14 and sleeve 28, as explained above.
Only some of the plural streams leaving the grooves 24 will strike vane surfaces 34 of the diffuser elements 30, thus causing the diffuser plate to rotate in a sporadic and random pattern (this is because the two plates rotate at different speeds). It should also be noted that the diffuser element vane surfaces may or may not be curved so as to cause rotation of the diffuser plate 26 when struck by secondary streams. In other words, viscous fluid present between the shaft 14 and the sleeve 28 establishing a fluid coupling therebetween, such that rotation of the distribution plate 22 will cause some degree of rotation of the diffuser plate 26. Nevertheless, rotation of the plate 26 may be enhanced by curving the vane surfaces 34.
A second embodiment of a combined water distribution plate/diffuser assembly 86 is shown in FIGS. 6-10. In this embodiment, a more sharply defined conically-shaped water distribution plate 88 formed with curved grooves 89 is fixed to one end of a shaft 90. A diffuser plate 92 provided with diffuser elements or grooves 94 is supported on the shaft via bearing 96 adjacent the water distribution plate, and the opposite end of the shaft 90 is received in a blind recess 98 at a remote end of a fixed housing 100, but so as to be able to rotate relative to the housing. Bearing 96 is seated on a shoulder 97 defined by a counterbore 100 in the plate 92. Bearing 96 supports a flexible double-lip seal 102 and both the bearing and lip seal are held in place by a retainer 104. In this instance, a nozzle (not shown) emits a single solid stream S that is located upstream of the water distribution plate 88, and the shaft 90 forms no part of, nor does it extend through, the nozzle supported in the sprinkler body as in the previously described embodiment. It will be appreciated, of course, that the configuration as shown in FIG. 6 (including the nozzle) may be inverted.
The grooves 89 (best seen in FIG. 10) in the water distribution plate 88 cause the plate 88 to rotate with the shaft, but here, the grooves continue to an apex 106 on which the solid stream S impinges and breaks up into secondary streams or stream components that flow through the grooves 94, causing rotation of the plate 92 and shaft 90.
As indicated above, the opposite end of shaft 90 is received in the blind recess 98, with a thrust bearing 108 interposed between the shaft end and the end face of the recess. The blind recess or bore 98 is counterbored to partially define a cavity 110 that receives a first substantially cylindrical rotor 112 fixed to the shaft 90.
A sleeve 114 receives the diffuser plate 92 in a press-fit relationship, the sleeve telescoped over the shaft 90 and extending from the diffuser plate 92 adjacent bearing 96, into the housing 100 where it terminates within a bearing 116 located adjacent the rotor 112. The bearing 116 is seated on a shoulder 118 formed by a counterbore 120. A second substantially cylindrical rotor 122 is fixed to the sleeve 114 and is located in a second chamber 124 substantially closed by the bearing 116 and a ball bearing 126 that also supports the sleeve 114 within the housing 100. A retainer 128 for the ball bearing 126, a seal support ring 130 and a flexible double-lip seal 132 are all mounted on the sleeve 114, with supporting ring 130 seated on shoulder 134 and lip seal 132 seated on ring shoulder 136. A retainer 137 holds the lip seal 132 in place. The second chamber 124 is also at least partially filled with viscous fluid so that the rotation speed of the diffuser plate 92 is slowed by the interaction of rotor 122 and the viscous fluid in the second chamber 124.
Note also that viscous fluid is present in the radial space 138 between the shaft 90 and sleeve 114. The fluid is available from the first chamber 110 that is in fluid communication with space 118 via bore 140 in the bearing 116.
The assembly 86 operates in much the same manner as the first-described embodiment. Specifically, water impinging on the plate 88 will cause that plate to rotate but at a reduced speed due to the viscous dampening or braking that results from the rotation of shaft 90 and rotor 112 in the first viscous chamber 110. The diffuser plate 92 will rotate at a different speed when struck by secondary streams from the grooves 89 by reason of the curvature of grooves 94 but also by reason of the fluid coupling established between the shaft 90 and sleeve 114 via the viscous fluid in space 138. As in the earlier-described embodiment, grooves 94 may or may not be curved, i.e., they may or may not serve as drive grooves. It will be understood that some of the secondary streams will also impinge on, and be diffused by, raised flats 142 circumferentially between the grooves 94 since the plate 88 rotates faster than the diffuser plate 92.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Patent Application
20080054093
