The present disclosure relates to the use of specific disulfo-type fluorescent whitening agents for optically brightening or preparing coating slips, coating slips per se and their use for the production of brightened papers.
It is well known that the whiteness of paper and board can be improved by the addition of fluorescent whitening agents. The most important fluorescent whitening agents used in the paper and board industry are anilino-substituted bistriazinyl derivatives of 4,4′-diaminostilbene-2,2′-disulfonic acid (flavonic acid). From these fluorescent whitening agents disulfo-, tetrasulfo- and hexasulfo-types are known. The disulfo-type fluorescent whitening agents with no sulfonic acid groups at the aniline rings have a low solubility in water and a high affinity for cellulose fibres. They are especially suitable for use at the wet-end of paper making process. The hexasulfo-type fluorescent whitening agents with two sulfonic acid groups at each aniline ring have a high solubility in water and a low affinity for cellulose fibres. They are more specialty products when very high whiteness is desired. The tetrasulfo-type fluorescent whitening agents with one sulfonic acid group at each aniline ring exhibit a behaviour between the disulfo- and hexasulfo-type fluorescent whitening agents and are most commonly used for whitening paper or board.
The brightening of uncoated papers or untreated coating papers can be effected by use in the pulp and/or surface application of fluorescent whitening agents, which are usually present for this purpose in dissolved form. In the production of coated papers, the addition of fluorescent whitening agents to the coating slip is customary, so that, in the finished coated paper, the fluorescent whitening agents is also present in the pigment layer applied to the paper. Coated papers are particularly suitable for the production of high-quality prints. There is a progressive trend towards coated papers having high whiteness and therefore a demand for fluorescent whitening agents which are as effective as possible as coating slip components.
The common disulfo-type fluorescent whitening agents with no sulfonic acid groups at the aniline rings have low solubility in water which causes problems in concentrated liquid formulations, e.g. precipitates are formed, and thus require solubilising auxiliaries, such as urea, triethanolamine or diethylene glycol, which, however, contaminate the effluent from the paper mill after repulping coated broke and thus are undesired.
EP-A-1 355 004 describes tetrasulfo-type fluorescent whitening agents for the brightening of coating slips. WO 2006/045714 A1 discloses compositions containing fluorescent whitening agents, a polymer formed from an ethylenically unsaturated monomer or monomer blend, and, optionally, polyethylene glycol, for coating, size press or film press applications. EP-A-1 752 453 teaches storage stable solutions of disulfo-type fluorescent whitening agents which contain specific counter-ions for the sulfonic acid groups, which counter-ions are derived from specific aminoalkanols. WO 02/055646 A1 discloses concentrated aqueous solutions containing a mixture of two specific disulfo-type fluorescent whitening agents. Further, slurries or dispersions of disulfo-type fluorescent whitening agents in water are known from EP-A-0 884 312.
Surprisingly, it has been found that problems of the prior art can be overcome by using specific disulfo-type fluorescent whitening agents having carboxylic acid groups at the aniline rings in coating slips. These disulfo-type fluorescent whitening agents have higher solubility in water than the commonly used disulfo-type fluorescent whitening agents with no sulfonic acid groups at the aniline rings. Additionally, it was found that these specific disulfo-type fluorescent whitening agents have significantly better whitening performance in coating slips.
Therefore, the present invention relates to the use of at least one fluorescent whitening agent of formula (I)
wherein
The invention also relates to coating slips containing at least one fluorescent whitening agent of formula (I), and their use for preparing coated papers, and the paper obtainable by that process. In addition, the invention relates to a preparation containing at least one fluorescent whitening agent of formula (I) and polyethylene glycol. Preferred embodiments of the invention are described in the description hereinafter, the figures and the claims.
Referring now to the figures wherein the like elements are numbered alike:
According to the disclosure, at least one fluorescent whitening agent of the above defined formula (I) is used. In one embodiment, X represents NR′ in formula (I). In another embodiment, n is 1. In the context of the disclosure, in formula (I) the alkyl group can be linear or branched, and the possible substituents of the alkyl group, which are alkoxy, cyano, and/or hydroxyl groups, can be attached at any position of the alkyl chain. In the present invention, C1-C4 alkoxyalkyl means C1-C4 alkyl substituted with C1-C4 alkoxy. In a preferred embodiment, R1, R2, R3 and R4 represent, independently of each other, C2-C4 hydroxyalkyl, C1-C4 alkoxyalkyl or C1-C4 alkyl, preferably C2-C4 hydroxyalkyl or C1-C4 alkoxyalkyl, in particular hydroxyethyl or hydroxyisopropyl. Most preferably, R1, R2, R3 and R4 represent hydroxyethyl or hydroxyisopropyl. The carboxy groups at the aniline rings can be in ortho-, meta- or para-position, preferably they are in ortho- or para-position, in particular in para-position.
Embodiments of M are hydrogen, Na, K, Ca, Mg, in other embodiments M is Na, K or hydrogen, in yet other embodiments, M is Na.
Exemplary fluorescent whitening agents are the fluorescent whitening agents of the following formula (Ia) and formula (Ib), wherein the carboxylic acid residues are, independently of each other, in ortho- or para-position, preferably in para-position:
The fluorescent whitening agents of formula (I) can be prepared by known procedures, and are used as free acids or as salts thereof, preferably alkali metal salts. Generally, the compounds are prepared by reacting cyanuric chloride with 4,4′-diaminostilbene-2,2′-disulfonic acid or a salt thereof, an appropriate carboxyl acid group-containing derivative, e.g. 2- or 4-aminobenzoic acid, and substituted aliphatic amines or heterocyclic compounds. PL patent 61710 discloses the preparation of some specific fluorescent whitening agents of the above defined formula (I) with one carboxylic acid group in p-position of each aniline ring. GDR (DDR) patent 55 668 discloses a further process for preparing some specific fluorescent whitening agents of the above defined formula (I) with one or two carboxylic acid groups at each aniline ring. The purification of the fluorescent whitening agents of formula (I) is easier and thus more cost-effective than for commonly used disulfo-type fluorescent whitening agents, since isolation steps can be avoided. The purification could be carried out by, for example, membrane filtration. In contrast to the water evaporation or salt precipitation steps disclosed in PL patent 61710, the purification of the fluorescent whitening agents of formula (I) can be achieved by membrane filtration and the product obtained can be used as such. This is due to the surprisingly higher solubility of fluorescent whitening agent of formula (I).
One or more fluorescent whitening agents of formula (I) are used for preparation or brightening of the coating slips. In a preferred embodiment, one fluorescent whitening agent of the formula (I) is used. In another preferred embodiment, two or three fluorescent whitening agents of the formula (I) are used. It is also possible that other known fluorescent whitening agents are additionally used.
In a preferred embodiment, the fluorescent whitening agents are used in form of aqueous preparations.
Aqueous preparations can be prepared from crude solutions, from concentrated and desalinated solutions or from water-containing press cakes. To build up particularly good whiteness, it is advantageous to incorporate so-called carrier substances into the aqueous fluorescent whitening agent preparations.
The aqueous fluorescent whitening agent preparations preferably contain
Customary standardizing agents are, for example, urea, diethylene glycol, triethylene glycol, propanediol, glycerol, ε-caprolactam, ethanolamine, diethanolamine and triethanolamine. In each case, preparations free of standardizing agents are preferred. The inorganic salts are inorganic salts coming from the production process.
In another embodiment, the aqueous fluorescent whitening agent preparations contain:
Suitable carrier substances are in general hydrophilic polymers having the ability to form hydrogen bridge bonds. Suitable carrier substances are polyvinyl alcohols, carboxymethylcelluloses, polyethylene glycols, or mixtures of these substances, it being possible for these polymers optionally to be modified. Suitable polyvinyl alcohols are those having a degree of hydrolysis of >85%. Suitable carboxymethylcelluloses are those having a degree of substitution DS of >0.5. Preferred polyethylene glycols are those having a number average molecular weight Mn of from 200 to 8,000 g/mol, preferably from 800 to 4,000 g/mol. Suitable carriers are further, for example, natural, derivatized or degraded starches, alginates, casein, proteins, polyacrylamides, polyacrylic acids, hydroxyalkylcellulose, and polyvinylpyrrolidone. By way of example, polyethylene glycols are used as carrier.
In addition, both carrier-free and carrier-containing preparations may contain small amounts, usually amounts of less than 5% by weight, of further auxiliaries, such as dispersants, thickeners, antifreezes, preservatives, complexing agents, etc., or organic and inorganic byproducts from the fluorescent whitening agent synthesis which were not completely removed during the working up.
The carrier-containing preparations may additionally contain standardizing agents for increasing the solubility and shelf life.
The carrier-free aqueous fluorescent whitening agent preparations can be prepared in general by adjusting a fluorescent whitening agent solution (crude or membrane-filtered) with a base to a neutral to weakly alkaline pH value, optionally adding and dissolving one ore more standardizing agents, and optionally diluting with water to the desired final concentration. If the fluorescent whitening agent is used in the form of a water-moist press cake or dry powder, a certain amount of the press cake or powder is completely dissolved in water with addition of base and with stirring and optionally at elevated temperatures, and optionally adjusted to the desired concentration by further addition of water.
Exemplary bases for this purpose are alkali metal hydroxides, demineralised water being preferred for dilution. The pH value established is preferably in the range of from 7 to 11, preferably from 8 to 10. Temperatures of from 25 to 80° C. are customary for the dissolution.
The carrier-containing preparations can be prepared in general in an analogous manner, the carrier substance also being added at any desired time during the preparation process. If the carrier substance is added in solid form, it is generally completely dissolved with stirring and optionally at elevated temperatures, so that a homogeneous liquid preparation forms. The viscosity of the carrier-containing preparations at room temperature is preferably less than 3,000 mPas. The customary dissolution temperature is in the range from 25 to 100° C.
Concentrated, aqueous fluorescent whitening agent preparations are usually characterized by the so-called E1/1 value. For this purpose, the extinction of a highly dilute solution of the preparation is determined by the customary UV/VIS spectroscopy methods known to a person skilled in the art, in a 1 cm cell at a certain wavelength. This wavelength corresponds to the long-wave absorption maximum of the respective fluorescent whitening agent molecule. In case of flavonate fluorescent whitening agents, it is about 350 mm. The E1/1 value then corresponds to the imaginary extinction value estimated for a 1% strength solution.
The E1/1 values of the fluorescent whitening agent used according to the invention are preferably from 50 to 180, particularly preferably from 70 to 140.
The coating slips to be brightened according to the disclosure contain at least one synthetic binder, in particular latex binder or polyacrylates, and at least one synthetic co-binder differing from the synthetic binder.
Suitable synthetic binders are, for example, latices based on styrene/butadiene, styrene/acrylate, or vinyl acetate. These polymers can optionally be modified by further monomers, such as acrylonitrile, acrylamide, α,β-unsaturated carboxylic acids, such as acrylic acid, methacrylic acid, itaconic acid or maleic acid, acrylates, vinyl esters, ethylene, vinyl chloride, vinylidene chloride, etc. In general, all customary synthetic binders, in particular latex binders and polyacrylates, which are used in the preparation of paper coating slips are suitable. In one embodiment, the latex binders are those based on styrene/butadiene.
Suitable synthetic co-binders differing from the synthetic binders are, for example, carboxymethylcellulose, hydroxyalkylcellulose, polyvinyl alcohol, and/or acrylate-based synthetic thickeners. Further suitable co-binders are the same compounds as those described above for the carriers. In one embodiment, the synthetic co-binders are polyvinyl alcohols, in particular those having a degree of hydrolysis of >85%, and in particular a Brookfield viscosity of 2-80 mPas (measured on a 4% strength aqueous solution at 20° C.), carboxymethylcelluloses, in particular those having a degree of substitution of >0.5, and in particular a Brookfield viscosity of from 5 to 5000 mPas (measured on a 2% strength aqueous solution at 25° C.) and mixtures of these two substances. The some applications, the co-binders are selected from the group of a polyvinyl alcohol, a carboxymethylcellulose, and mixtures thereof.
The coating slips to be brightened according to the disclosure may furthermore contain white pigments. Commonly used white pigments are calcium carbonate in natural or precipitated form, kaolin, talc, titanium dioxide, satin white, aluminium hydroxide, and barium sulfate, often also in form of mixtures thereof.
The coating slips to be brightened according to the disclosure may contain dispersants as optional further ingredients. Polyacrylates, polyphosphates and Na citrate are commonly used for that purpose. Further, polyaspartic acid is also suitable. Further optional additives are crosslinking agents. Examples of these are urea/formaldehyde resins, melamine/formaldehyde resins, glyoxal and ammonium/zirconium carbonate. Further, wet strength agents based on polyamidoamine/epichlorohydrin resins, glyoxalated polyacrylamides or hydrophilized polyisocyanates, as described, for example, in EP-A-825 181, are also suitable as crosslinking agents. Furthermore, antifoams, biocides, complexing agents, bases for pH adjustment, Ca stearate, optical brighteners other than those of the formula (I) and shading dyes may be used as further optional additives. Sometimes surface sizes are also added for imparting water repellency to the coating slip. Examples of these are polymer solutions based on styrene/acrylic acid, styrene/maleic anhydride or oligourethanes, and polymer dispersions based on acrylonitrile/acrylate or styrene/acrylate. The latter are described, for example. in WO-A-99/42490.
The coating slips to be brightened according to the disclosure contain the synthetic binder preferably in an amount of from 2 to 20% by weight, in particular from 3 to 15% by weight, and the synthetic co-binder in an amount of from 0.1 to 3% by weight, in particular from 0.15 to 2% by weight, based in each case on 100% by weight of the white pigment of the coating slip.
The disclosure furthermore relates to a coating slip, in particular an aqueous coating slip or aqueous pigment preparation, comprising
In one embodiment, the amount of synthetic binder (calculated as dry substance) is from 2 to 20% by weight, in other embodiments from 3 to 15% by weight, and independently thereof the amount of co-binder is from 0.1 to 3% by weight in one embodiment, and from 0.15 to 2% by weight in other embodiments. In one embodiment, the amount of fluorescent whitening agent of the formula (I) is from 0.025 to 1% by weight, and in other embodiments from 0.03 to 0.75% by weight, based in each case on the amount of 100% by weight of white pigment.
The embodiments for white pigment, synthetic binder, synthetic co-binder, fluorescent whitening agent, and other additives are the same as described above.
The coating slip may additionally contains at least one dispersant, in particular in an amount of from 0.05 to 1% by weight, based on 100% by weight of the white pigment in the coating slip. Suitable dispersants are polyacrylic acid and corresponding salts. The water content of the coating slip is from 20 to 50% by weight, in other embodiments from 25 to 45% by weight, based on the total amount of coating slip.
The disclosure furthermore relates to the use of the coating slips for the production of coated papers.
The coating slips can be applied to the paper once or several times by all application methods suitable for this purpose, such as by knife coating in various embodiments, air brush, blade, roll-coater, film press, casting methods, etc. The immobilization and drying of the coating slip is usually effected initially by contactless hot-air and/or IR drying, commonly followed by contact drying by means of heated rolls. Calendering for compaction, smoothing or influencing the gloss of the coated paper, for example by means of a calendar, is then usually carried out.
Suitable uncoated base papers or untreated coating papers, boards and cardboards are papers, boards and cardboards produced from bleached or unbleached, wood-containing or wood-free, waste paper-containing and deinked fibers. These may furthermore contain mineral filers, such as natural or precipitated chalk, kaolin, talc or annalines. The uncoated papers, boards and cardboards can be engine sized and/or surface sized, with the result that, inter alia, the penetration and the adhesion of the coating slip are influenced. Commonly used engine sizes are alkylketene dimers (AKD), alkenylsuccinic anhydride (ASA) and a combination of rosin size and alum, and commonly used surface sizes are the abovementioned polymer solutions based on styrene/acrylic acid, styrene/maleic anhydride or oligourethanes, and polymer dispersions based on acrylonitrile/acrylate or styrene/acrylate. For controlling the desired whiteness properties of the resulting coated paper, the base papers can be brightened in the pulp and/or surface brightened, for which purpose, for example, flavonate brighteners are used.
The disclosure further relates to the use of the above-described coating slips for whitening paper or producing coated papers, and further the papers obtained thereby. In addition, the present disclosure relates to a method for brightening a coating slip, in particular an aqueous coating slip, comprising at least one synthetic binder and at least one synthetic co-binder differing from the synthetic binder, which method comprises treating the coating slip with a fluorescent whitening agent composition comprising a fluorescent whitening agent of formula (I) as described above. Likewise, the synthetic binder, the synthetic co-binder, and the other optional additives are the same as described above.
In another embodiment, the disclosure relates to a preparation comprising at least one disulfo-type fluorescent whitening agent of the formula (I) and polyethylene glycol. The fluorescent whitening agent and polyethylene glycol are the same as defined above. The preparation is preferably present in liquid form. It can be prepared from fluorescent whitening agent, water, and polyethylene glycol, and further optionally some amount of base for pH adjustment. The preparation can be used for addition to or preparation of a coating slip.
The whiteness of the papers produced can be characterized by the CIE whiteness. Different fluorescent whitening agents can be compared to each other with respect to the saturation behaviour when determined according to CIE whiteness. In other words, if a larger amount of fluorescent whitening agent is used and no further increase in whiteness is found, there is saturation behaviour and there may even be adverse effects on the whiteness when using higher amounts. The effect of saturation is also referred to as greening. The greening limit, i.e. the point at which increasing amounts of fluorescent whitening agent used results in virtually no further increase in whiteness, can be derived, for example, from the a*-b* diagram, where a* and b* are the colour coordinates in the CIE-L*a*b* system.
The following examples illustrate the invention and show preferred embodiments without limiting the scope of protection.
The whitening performance of different fluorescent whitening agents in coating slip applications was studied using the following procedure.
First, fluorescent whitening agent preparations were prepared as follows. Presscakes of the fluorescent whitening agents were dissolved in demineralized water at 80° C. together with caustic soda at pH 9 to a concentration of 2.8%. Fluorescent whitening agent preparations containing polyethylene glycol were prepared as follows. Presscakes of the fluorescent whitening agents were dissolved in demineralized water at 80° C. together with caustic soda at pH 9. Then, polyethylene glycol, namely PEG 1550, was added. The resulting concentration of fluorescent whitening agent was 2.8% and that of PEG 1550 was 4.5%. The preparations were handled at a temperature between 20-50° C.
A paper coating slip was prepared from the following components:
100 parts of white pigment (chalk/kaolin mixture),
10 parts of Litex P 7110 as a binder, calculated as dry substance (styrene/butadiene latex from Polymerlatex GmbH),
0.75 parts of Walocel CRT 10 G as a synthetic co-binder (carboxymethylcellulose from Wolff Cellulosics GmbH & Co KG),
0.75 parts of Polyviol LL 603 (polyvinyl alcohol form Wacker-Chemie),
0.25 parts Polysalz S as a dispersant based on polyacrylic acid (BASF AG),
water, and
10% strength sodium hydroxide solution.
The amount of water and the amount of sodium hydroxide solution were chosen to result in a solids content of 60% and a pH of 8.5.
The coating slip was divided into parts and fluorescent whitening agent preparation was added to each part in an amount resulting in 0.15, 0.22, or 0.3% by weight of the fluorescent whitening agent, as indicated in the Tables below, and then stirred for 10 minutes. The amounts added were based on the solids content of the coating slip.
The brightened coating slips obtained were applied by means of a laboratory knife coater (from Erichsen, K-Control Coater, model K202) to wood-free base papers having a basis weight of about 80 g/m2. The coated papers were dried for 1 minute at 95° C. on a drying cylinder and then stored for 3 hours at 23° C. and 50% relative humidity.
The measurement of the parameters L*, a*, b* and the determination of the CIE whiteness were then carried out using a whiteness meter (Datacolor Elrepho SF 450), wherein the light source used was based on ISO 2469 standard.
The following fluorescent whitening agents were used in Examples 1 to 4 and for comparison (Comparative FWA).
The results obtained are summarized in Tables 1 to 4 and further shown in the corresponding
The results show that the coating slips prepared by using the specific disulfo-type fluorescent whitening agent according to the invention exhibit higher whitening performance compared to the coating slips prepared by using a common disulfo-type fluorescent whitening agent (comparative FWA). Furthermore, the addition of polyethylene glycol (PEG) further increases the whitening performance of the coating slips.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Number | Date | Country | Kind |
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09170579.8 | Sep 2009 | EP | regional |
This is a U.S. National Stage of Application No. PCT/EP2010/063705 filed on Sep. 17, 2010. Priority under 35 U.S.C. §119(a) and 35 U.S.C. §365(b) is claimed from European Patent Application No. 09170579.8, file on Sep. 17, 2009, the disclosure of which is also incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP10/63705 | 9/17/2010 | WO | 00 | 4/23/2012 |