Various embodiments concern firmware modification and, more specifically, techniques for modifying power signals for LED-based lighting systems.
Traditional lighting systems typically rely on conventional lighting technologies, such as incandescent bulbs and fluorescent bulbs. But these light sources suffer from several drawbacks. For example, such light sources do not offer long life or high energy efficiency. Moreover, such light sources offer only a limited selection of colors, and the color of light output by these light sources generally changes over time as the bulbs age and begin to degrade. Consequently, light emitting diodes (LEDs) have become an attractive option for many applications. The vast majority of LED-based lighting systems, however, use fixed white LEDs with no tunable range.
Although LED-based systems are capable of having longer lives and offering high energy efficiency, several issues still exist including the degradation of color over time and the responsiveness of color tuning adjustments. These issues can be compounded when multiple LED-based lighting systems are placed near one another or are coupled directly to one another.
Moreover, printed circuit board assemblies (PCBAs) with LEDs often exhibit undesirable acoustic effects when the PCBAs are driven at particular (e.g., resonant) frequencies in the human hearing range (e.g., approximately 50 Hz to 25 kHz). For instance, sound may be produced by vibrating capacitors, such as piezoelectric ceramic capacitors that change dimensions in response to an applied voltage. Some inductors may also create noise by magnetostriction. Although solutions (e.g., specialty dampeners, low drive acoustic capacitors) have been proposed in an effort to reduce or eliminate these acoustic effects, this problem continues to plague PCBAs regardless of application (i.e., not just when used as part of a lighting system).
A light source can be characterized by its color temperature and by its color rendering index (CRI). The color temperature of a light source is the temperature at which the color of light emitted from a heated black body radiator is matched by the color of the light source. For a light source that does not substantially emulate a black body radiator, such as a fluorescent bulb or LED, the correlated color temperature (CCT) of the light source is the temperature at which the color of light emitted from a heated black body radiator is approximated by the color of the light source.
The CCT can also be used to represent chromaticity of white light sources. But because chromaticity is two-dimensional, Duv (as defined in ANSI C78.377) can be used to provide another dimension. When used with a MacAdam ellipse (which represents the colors distinguishable to the human eye), the CCT and Duv allow the visible color output by an LED-based lighting system to be more precisely controlled (e.g., by being tuned).
The CRI, meanwhile, is a rating system that measures the accuracy of how well a light source reproduces the color of an illuminated object in comparison to an ideal or natural light source. The CRI is determined based on an average of eight different colors (R1-R8). A ninth color (R9) is a fully saturated test color that is not used in calculating CRI, but can be used to more accurately mix and reproduce the other colors. The CCT and CRI of LEDs is typically difficult to tune and adjust. Further difficulty arises when trying to maintain an acceptable CRI while varying the CCT of an LED.
Various objects, features, and characteristics will become more apparent to those skilled in the art from a study of the following Detailed Description in conjunction with the appended claims and drawings, all of which form a part of this specification. While the accompanying drawings include illustrations of various embodiments, the drawings are not intended to limit the claimed subject matter.
The figures depict various embodiments described throughout the Detailed Description for purposes of illustration only. While specific embodiments have been shown by way of example in the drawings and are described in detail below, the embodiments are amenable to various modifications and alternative forms. The intention is not to limit the disclosure to the particular embodiments described. Accordingly, the claimed subject matter is intended to cover all modifications, equivalents, and alternatives falling within the scope of the invention as defined by the appended claims.
Various embodiments are described herein that relate to techniques for dimming LEDs. More specifically, various embodiments relate to systems and methods for selectively providing current to power LED boards, fixtures, etc., that allow the brightness level of the LEDs to be more precisely controlled. The techniques introduced here enable the LEDs to be smoothly dimmed from maximum brightness down to “actual extinction” (e.g., where an individual is not able to see any light despite looking straight at the LED) or “pseudo-extinction” (e.g., where the individual is not able to any light reflected off of most materials). For example, the techniques may allow brightness to be dimmed from 100% down to 0.00001% brightness (and, in some instances, even lower). For actual extinction, the reduction in maximum luminous flux may be from 100 million to 1, while for pseudo-extinction the reduction in maximum luminous flux may be from 10 million to 1. The systems and techniques described herein allow a user to dim LEDs to extinction without any significant gaps in the available levels of brightness (i.e., a noticeable drop rather than a smooth transition between brightness levels).
More specifically, pulse width modulation (PWM) and shunting techniques may be used to control the power provided to each color channel of an LED board. The power (and brightness) can be more precisely controlled by simultaneously modifying the PWM and the duty cycle of the circuit(s) involved.
PWM signals also generally cause LEDs to produce an undesirable acoustic effect (e.g., by vibrating the capacitors on the PCBA). By dithering the PWM signals between multiple predetermined positions once the frequency enters the audible range (e.g., below 25 kHz), the cumulative acoustic effect can become white noise. However, as further described below, in many instances dithering is not necessary when the frequency falls below 25 kHz because the amplitude of the input current is so small the resulting acoustic effects are negligible.
The technologies introduced herein can be embodied as special-purpose hardware (e.g., circuitry), as programmable circuitry appropriately programmed with software and/or firmware, or as a combination of special-purpose and programmable circuitry. Hence, embodiments may include a machine-readable medium having stored thereon instructions which may be used to program a computer (or another electronic device) to perform a process. The machine-readable medium may include, but is not limited to, floppy diskettes, optical disks, compact disk read-only memories (CD-ROMs), magneto-optical disks, read-only memories (ROMs), random access memories (RAMs), erasable programmable read-only memories (EPROMs), electrically erasable programmable read-only memories (EEPROMs), magnetic or optical cards, flash memory, or any other type of media/machine-readable medium suitable for storing electronic instructions.
Brief definitions of terms, abbreviations, and phrases used throughout this application are given below.
Reference in this specification to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the disclosure. The appearances of the phrase “in one embodiment” or “in some embodiments” in various places in the specification are not necessarily all referring to the same embodiment(s), nor are separate or alternative embodiments mutually exclusive of other embodiments. Moreover, various features are described which may be exhibited by some embodiments and not by others. Similarly, various requirements are described which may be requirements for some embodiments but not other embodiments.
Unless the context clearly requires otherwise, throughout the Detailed Description and the claims, the words “comprise,” “comprising,” and the like are to be construed in an inclusive sense, as opposed to an exclusive or exhaustive sense; that is to say, in the sense of “including, but not limited to.” As used herein, the terms “connected,” “coupled,” or any variant thereof, means any connection or coupling, either direct or indirect, between two or more elements; the coupling or connection between the elements can be physical, logical, or a combination thereof. For example, two devices may be coupled directly, or via one or more intermediary channels or devices. As another example, devices may be coupled in such a way that information can be passed there between, while not sharing any physical connection with one another. Additionally, the words “herein,” “above,” “below,” and words of similar import, when used in this application, shall refer to this application as a whole and not to any particular portions of this application. Where the context permits, words in the Detailed Description using the singular or plural number may also include the plural or singular number respectively. The word “or,” in reference to a list of two or more items, covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any combination of the items in the list.
If the specification states a component or feature “may,” “can,” “could,” or “might” be included or have a characteristic, that particular component or feature is not required to be included or have the characteristic.
The term “module” refers broadly to software, hardware, or firmware (or any combination thereof) components. Modules are typically functional components that can generate useful data or other output using specified input(s). A module may or may not be self-contained.
The terminology used in the Detailed Description is intended to be interpreted in its broadest reasonable manner, even though it is being used in conjunction with certain examples. The terms used in this specification generally have their ordinary meanings in the art, within the context of the disclosure, and in the specific context where each term is used. For convenience, certain terms may be highlighted, for example using capitalization, italics, and/or quotation marks. The use of highlighting has no influence on the scope and meaning of a term; the scope and meaning of a term is the same, in the same context, whether or not it is highlighted. It will be appreciated that same element can be described in more than one way.
Consequently, alternative language and synonyms may be used for any one or more of the terms discussed herein. However, special significance is not to be placed upon whether or not a term is elaborated or discussed herein. Synonyms for certain terms are provided. A recital of one or more synonyms does not exclude the use of other synonyms. The use of examples anywhere in this specification, including examples of any terms discussed herein, is illustrative only and is not intended to further limit the scope and meaning of the disclosure or of any exemplified term. Likewise, the disclosure is not limited to various embodiments given in this specification.
System Topology Overview
Although the LED board 102 is illustrated by
Dimming to Extinction
Many conventional lighting systems offer a dimming function (i.e., are “dimmable”) that allows a user to selectively control how much light a particular light source produces. By dimming the light source, the user is able to modify the brightness of the light source. More specifically, the dimming process described here allows the LEDs to be smoothly dimmed from maximum brightness down to “actual extinction” (e.g., where an individual is not able to see any light despite looking straight at the LED) or “pseudo-extinction” (e.g., where the individual is not able to any light reflected off of most materials). Smooth transitions between the different brightness levels generally require that each color channel of an LED board have minimal error (e.g., within a couple percent).
Because LEDs can be rapidly switched on and off, dimming has traditionally been accomplished using PWM. More specifically, the apparent intensity/brightness of an LED could be dimmed by adjusting the relative duration of each pulse of current supplied to the LED and the time between pulses. However, these pulses must occur with a high enough frequency that the LED appears to be continuously lit, otherwise flickering will result. Because of this limitation and others, once the user reaches a predetermined brightness threshold, the LEDs of conventional lighting systems shut off entirely. Said another way, once the brightness level reaches a predetermined lower threshold, the LEDs shut off entirely, which is easily noticeable by a user.
Generally, a compromise must be made between frame rate (i.e., corresponds to the frequency, or the inverse of the time period over which a pulse, or series of pulses, repeats itself), resolution (i.e., the maximum number of pulses that are able to fit into a period; generally measured in bits), and flicker. For example, as the frequency increases, PWM resolution typically decreases. As such, certain frequencies (e.g., 1 kHz) could be identified that provide a compromise between these competing interests.
Introduced here is a four-stage process for dimming the visible light produced by an LED to extinction without generating noticeable flickering or gaps in the visible spectrum. The process, as shown in
The dimming range of stage one typically extends from 100% (i.e., full brightness) to approximately 20%. The dimming range of stage two typically extends from 20% to approximately 0.3%. The dimming range of stage three typically extends from 0.3% to approximately 0.00001%. Stage four, meanwhile, is able to provide an additional 500:1 reduction in brightness. The numbers listed here refer to the approximately percentage of full brightness that is governed by each stage. One skilled in the art will recognize these numbers are approximations and that modifications to the dimming techniques described here, such as using different circuits, may affect the cutoffs and ranges of each stage.
As shown in
More specifically, the integrated circuit is configured to produce a maximum current (i.e., LED at 100% brightness) at 20 kHz when the input voltage exceeds 2.5V and a minimum current (i.e., LED at 20% brightness) at 1 MHz when the input voltage is 0.5V. Between 0.5V and 2.5V, the integrated circuit is able to generate a regulated current that is linearly based on the input voltage. That is, an input voltage between 0.5V and 2.5V allows the integrated circuit to produce an intermediate level of current that is based on the input voltage.
The integrated circuit can also be readily turned on and off (e.g., using a transistor-transistor logic (TTL)). As illustrated in
As shown in
For example, when the input voltage equals 0.5V and the duty cycle of the fast shunt is 100%, the brightness level remains at 20%. As the fast shunt is turned off for increasing segments of time and the duty cycle decreases, the brightness level decreases accordingly. Stage two is enabled by the ability of the fast shunt to quickly turn on and off (e.g., on the order of 100 nanoseconds), where the integrated circuit generally takes about 3 microsecond to turn on or off.
Stages one and two typically utilize a buck converter (i.e., a voltage step down and current step up converter) as the current driver, while stages three and four utilize an analog driver. Buck converters (e.g., AL 8806) offer a simply way to modify the input current/voltage for each color channel, but are often limited in their responsiveness and accuracy. Consequently, one or more analog drivers are preferably used as the input current decreases (i.e., as responsiveness and rise time become increasingly important).
As shown in
During stage three, neither the integrated circuit nor the fast shunt are used to generate the output current. As such, a “handoff” must occur between the integrated circuit and fast shunt in stage two and the micro pulse circuit in stage three. A substantially seamless (i.e., unnoticeable) handoff between the two stages requires that the brightness level generated by the micro pulse circuit at maximum current and maximum duty cycle substantially matches the brightness level generated by the integrated circuit and fast shunt at minimum current and minimum duty cycle. The pulses provided by both the fast shunt and the micro pulse circuit remain 25 kHz, which is out of acoustic range and typically does not experience problems with flickering.
To decrease the brightness level further, the duty cycle of the micro pulse circuit is decreased until the minimum brightness is reached before the LED would appear to turn off (e.g., a 10 milliamp pulse every 40 microseconds).
As illustrated in
Stages two, three, and four (in priority order) could be completed as many times as necessary to meet certain “dim to extinction” objectives. For example, in some embodiments, stages two, three, and four may be logically replicated to decrease the brightness even further than the lowest level made possible by stage four. However, as the frequency decreases, certain compromises may need to be made (e.g., with respect to flickering and acoustics).
The dimming stages described above could also be delayed by a certain period of time. For example, a user may elect to turn an LED-based light source off entirely, and a logic module could delay decreasing the brightness. As another example, a user might simply elect a brightness level, and the logic module may decrease or increase the brightness over time to reach the specified brightness level.
Looking now at
The next dimming range is achieved using the fast shunt. The fast shunt gives much better control than the PWM built into the buck converter. The reason for this is that the buck converter, when used to perform PWM, turns off its switching FET. While this is effective for turning off the LED current during the “on” portion of the buck converter's switching cycle, it is not effective during the “off” portion of the buck converter's switching cycle. This problem is eliminated by using a fast shunt that bypasses the current around the LED string, thus turning off the LED current at any time.
The final dimming ranges are achieved using an analog PWM current source. The analog PWM current source is modulated at a 25 kHz rate to achieve even further dimming (e.g., down to “actual extinction” or “pseudo-extinction”). The additional dimming can be achieved by lengthening the frame rate (i.e., reducing the PWM frequency). Although this brings the current modulation into the audible range, the current is so low that it is generally inaudible. However, if an undesirable acoustic effect is determined to be present, another circuit can be used to completely remove current modulation of the input source. This circuit instead draws constant current from the input source and switches the current between the LED(s) and ground.
Field-Programmable Gate Array (FPGA) Dithering
Dithering the PWM signals in such a manner can remedy several different issues. For example, setting the frequency of the modulated signal to a higher value (e.g., 25 kHz rather than 1 kHz) eliminates acoustic noise, while also eliminating electronic flicker (also referred to as “e-flicker”) that causes visible changes in the brightness of an electronic display (e.g., the screen of a mobile phone). E-flicker can be particularly problematic when trying to capture video of a scene due to a mismatch between the frame rate and the camera shutter speed.
Rather than offset the PWM signals back and forth between two positions (as would occur if the PWM signal was dithered using conventional techniques), the PWM signals are instead offset to a greater number of predetermined positions (e.g., 32 different positions), which causes the cumulative acoustic effect to effectively become white noise.
Note, however, that dithering is typically only necessary if the frequency of the modulated signal is less than 25 kHz. If the frequency of the modulated signal exceeds 25 kHz, the frequency is outside of the audible range and dithering is unnecessary. Thus, the dithering techniques described here may only be necessary during step four of the four-step dimming process described above. In fact, some embodiments may violate the 25 kHz limitation (i.e., go under this threshold) and not perform any dithering technique(s) because the amplitude of the input current is so small that any undesirable acoustic effects (e.g., from vibrating capacitors) is negligible or undetectable.
Computer System
In various embodiments, the computing system 500 operates as a standalone device, although the computing system 500 may be connected (e.g., wired or wirelessly) to other machines. In a networked deployment, the computing system 500 may operate in the capacity of a server or a client machine in a client-server network environment, or as a peer machine in a peer-to-peer (or distributed) network environment.
The computing system 500 may be a server computer, a client computer, a personal computer (PC), a user device, a tablet PC, a laptop computer, a personal digital assistant (PDA), a cellular telephone, an iPhone, an iPad, a Blackberry, a processor, a telephone, a web appliance, a network router, switch or bridge, a console, a hand-held console, a (hand-held) gaming device, a music player, any portable, mobile, hand-held device, or any machine capable of executing a set of instructions (sequential or otherwise) that specify actions to be taken by the computing system.
While the main memory 506, non-volatile memory 510, and storage medium 526 (also called a “machine-readable medium) are shown to be a single medium, the term “machine-readable medium” and “storage medium” should be taken to include a single medium or multiple media (e.g., a centralized or distributed database, and/or associated caches and servers) that store one or more sets of instructions 528. The term “machine-readable medium” and “storage medium” shall also be taken to include any medium that is capable of storing, encoding, or carrying a set of instructions for execution by the computing system and that cause the computing system to perform any one or more of the methodologies of the presently disclosed embodiments.
In general, the routines executed to implement the embodiments of the disclosure, may be implemented as part of an operating system or a specific application, component, program, object, module or sequence of instructions referred to as “computer programs.” The computer programs typically comprise one or more instructions (e.g., instructions 504, 508, 528) set at various times in various memory and storage devices in a computer, and that, when read and executed by one or more processing units or processors 502, cause the computing system 500 to perform operations to execute elements involving the various aspects of the disclosure.
Moreover, while embodiments have been described in the context of fully functioning computers and computer systems, those skilled in the art will appreciate that the various embodiments are capable of being distributed as a program product in a variety of forms, and that the disclosure applies equally regardless of the particular type of machine or computer-readable media used to actually effect the distribution.
Further examples of machine-readable storage media, machine-readable media, or computer-readable (storage) media include, but are not limited to, recordable type media such as volatile and non-volatile memory devices 510, floppy and other removable disks, hard disk drives, optical disks (e.g., Compact Disk Read-Only Memory (CD ROMS), Digital Versatile Disks, (DVDs)), and transmission type media such as digital and analog communication links.
The network adapter 512 enables the computing system 1000 to mediate data in a network 514 with an entity that is external to the computing device 500, through any known and/or convenient communications protocol supported by the computing system 500 and the external entity. The network adapter 512 can include one or more of a network adaptor card, a wireless network interface card, a router, an access point, a wireless router, a switch, a multilayer switch, a protocol converter, a gateway, a bridge, bridge router, a hub, a digital media receiver, and/or a repeater.
The network adapter 512 can include a firewall which can, in some embodiments, govern and/or manage permission to access/proxy data in a computer network, and track varying levels of trust between different machines and/or applications. The firewall can be any number of modules having any combination of hardware and/or software components able to enforce a predetermined set of access rights between a particular set of machines and applications, machines and machines, and/or applications and applications, for example, to regulate the flow of traffic and resource sharing between these varying entities. The firewall may additionally manage and/or have access to an access control list which details permissions including for example, the access and operation rights of an object by an individual, a machine, and/or an application, and the circumstances under which the permission rights stand.
Other network security functions can be performed or included in the functions of the firewall, can include, but are not limited to, intrusion-prevention, intrusion detection, next-generation firewall, personal firewall, etc.
As indicated above, the techniques introduced here implemented by, for example, programmable circuitry (e.g., one or more microprocessors), programmed with software and/or firmware, entirely in special-purpose hardwired (i.e., non-programmable) circuitry, or in a combination or such forms. Special-purpose circuitry can be in the form of, for example, one or more application-specific integrated circuits (ASICs), programmable logic devices (PLDs), field-programmable gate arrays (FPGAs), etc.
Lighting System Topology
One or more input signals (e.g., input voltage, DMX, Bluetooth®) are received by the logic module and relayed to one or more processing components. The processing component(s) can include, for example, a microprocessor and FPGA. In some embodiments, some or all of the input signal(s) are conditioned (e.g., by a signal conditioning module) before being provided to the processing component(s). The input signal(s) prompt the logic module to control one or more LED boards in a certain manner. For example, the processing component(s) may selectively control a control signal driver, a power driver, or both, which interface with the LED board(s).
In some embodiments, the logic module selectively controls a primary LED board (e.g., using the control signal driver and/or power driver) that is coupled to a secondary LED board. For example, the primary LED board could be coupled to the secondary LED board by a smart connector that causes the driver signals provided to the primary LED board by the logic module to also be provided to the secondary LED board. Similarly, the secondary LED board may be coupled to additional secondary LED board(s) that act in unison with the primary LED board.
The foregoing description of various embodiments of the claimed subject matter has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the claimed subject matter to the precise forms disclosed. Many modifications and variations will be apparent to one skilled in the art. Embodiments were chosen and described in order to best describe the principles of the invention and its practical applications, thereby enabling others skilled in the relevant art to understand the claimed subject matter, the various embodiments, and the various modifications that are suited to the particular uses contemplated.
Although the above Detailed Description describes certain embodiments and the best mode contemplated, no matter how detailed the above appears in text, the embodiments can be practiced in many ways. Details of the systems and methods may vary considerably in their implementation details, while still being encompassed by the specification. As noted above, particular terminology used when describing certain features or aspects of various embodiments should not be taken to imply that the terminology is being redefined herein to be restricted to any specific characteristics, features, or aspects of the invention with which that terminology is associated. In general, the terms used in the following claims should not be construed to limit the invention to the specific embodiments disclosed in the specification, unless those terms are explicitly defined herein. Accordingly, the actual scope of the invention encompasses not only the disclosed embodiments, but also all equivalent ways of practicing or implementing the embodiments under the claims.
The language used in the specification has been principally selected for readability and instructional purposes, and it may not have been selected to delineate or circumscribe the inventive subject matter. It is therefore intended that the scope of the invention be limited not by this Detailed Description, but rather by any claims that issue on an application based hereon. Accordingly, the disclosure of various embodiments is intended to be illustrative, but not limiting, of the scope of the embodiments, which is set forth in the following claims.
This application claims priority to and the benefit of U.S. Provisional Application No. 62/269,049, entitled “Dithering and Dimming Techniques for Light Emitting Diode (LED) Lighting Systems” filed on Dec. 17, 2015.
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20170181238 A1 | Jun 2017 | US |
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62269049 | Dec 2015 | US |