This disclosure is directed to a device for managing air flow in an air handling system. This device may be used to divert air in a heating or cooling assembly.
Buildings can be cooled and heated by selectively recirculating air within the building using a conventional air handling system, or admitting outside air into the building via the air handling system, while removing excess air via an exhaust capacity in the air handling system depending on the difference between outside ambient conditions and a desire to cool, heat, or ventilate the interior space of the building. In air handling systems, fans are typically used to recirculate air throughout the building for heating or cooling. Typical circulation fans in air handling systems are often operated in conjunction with damper devices mounted to or within the air handling systems to divert a source of air from indoors to outdoors.
U.S. Pat. No. 5,065,585 to Wylie (“the 585 patent”) discloses an apparatus for cooling the interior of a building. The apparatus disclosed in the 585 patent includes a movable blade-type damper assembly mounted in a damper housing. A shaft extends between end walls of the damper housing in the 585 patent and supports the movable blade. A motor drives the shaft to adjust the position of the movable blade between two positions. FIG. 2A of the 585 patent illustrates a first position where air flow communication is established in the damper housing between an outside inlet air duct and interior air outlet duct. At the same time, air is directed from an interior return air duct to an outside outlet air duct to relieve a buildup of air pressure inside the building in which the disclosed air handling system is installed. FIG. 2B of the 585 patent illustrates a second position of the movable blade where air flow communication is established in the damper housing between the interior return air duct and the interior air outlet duct. This position allows for recirculation of air flow within the interior of the building.
The apparatus disclosed in the 585 patent suffers certain shortfalls in operation. Generally, the motor that drives the shaft, based on its actual location at the center of the system, is incapable of exerting enough force/pressure to the blade. Based on this lack of pressure, the blade, while it diverts air, is virtually incapable of sealing the flow path made by the blade in either direction. This, therefore, makes the apparatus disclosed in the 585 patent susceptible to leakage based on, among other things, multiple leak paths and inadequate sealing. The movable blade pivoting at its center makes it difficult to seal around the hinge points and along the sides of the blade. There are also height constraints imposed by the single-blade configuration disclosed in the 585 patent that do not allow for installation of the apparatus in certain size restricted areas. Many attics, for example, cannot accommodate the height requirement of such an apparatus for the enclosure and outside air duct that connects to the top of the apparatus. Finally, the apparatus disclosed in the 585 patent is not able to connect to more than one return air duct. Exterior provisions can be made but size, cost and complexity increase.
Damper devices that are used to divert the source of air from indoor to outdoors may be consolidated in a single four-way damper assembly. Such a four-way damper assembly may reduce cost, conserve space, facilitate filtration of both indoor and outdoor air, and improve accessibility to the system for maintenance. A four-way damper should seal tightly to minimize loss of heated or cooled air through the damper. Loss of heated or cooled air, as discussed above, compromises the efficiency of the heating or cooling system. In view of the above shortfalls in prior art systems, such as those disclosed in the 585 patent, a need for a more compact, efficient and versatile system exists. Simplicity in construction, installation and operation, and an ability to more positively seal respective air flow paths and reduce air friction, are objectives of such an improved device.
This disclosure describes systems and methods that may address the shortfalls in prior art systems discussed above by providing systems and methods to effect complete sealing in switchable air flow paths, a more compact structure to the air handling device, and an additional capacity to accommodate a second and separate return air flow path via the air handling device in air flow communication with an air handling system.
Advantages that may be associated with the systems and methods according to this disclosure include more effective sealing in a first position that provides recirculating air flow from an enclosed space through the air handling system, and a second position that makes provision for admitting fresh outside air to, and exhausting over pressure indoor air from, the air handling system through the preferable use of a pair of air deflectors by further selectively mounting the pair of air deflectors in a manner such that they each pivot from one edge. This configuration allows each air deflector to make positive pressurized contact against a foam seal for each of the deflectors in one, or both, of the first and second positions of the device. By changing from a horizontally to a vertically pivoting air deflector, the system and methods according to this disclosure may provide a more compact overall profile, particularly in the vertical. The system and methods may also provide accommodation for placing a second return air flow path in air flow communication with the air handling system.
Exemplary systems and methods according to this disclosure may include an air deflecting apparatus for managing air flow in an air handling system having a first movable air deflector that is movable between a first position and a second position, a second movable air deflector that is a separate air deflector from the first movable air deflector and that is movable between a first position and a second position, and a linkage assembly connecting the first movable air deflector and the second movable air deflector. The linkage assembly may include a single actuator, and be specifically configured to cooperatively move the first movable air deflector and the second movable air deflector between the respective first position and second position for each of the first movable air deflector and the second movable air deflector. Further, the linkage assembly may be configured to ensure a sealing pressure to each of the first movable air deflector and the second movable air deflector to establish a substantially airtight seal around the each of the first movable air deflector and the second movable air deflector in the first position. The linkage assembly may also be configured to at least establish a substantially airtight seal around the first movable air deflector when moved to the second position for the first movable air deflector in which, the first air deflector specifically segregates separate air flow paths within the device for admitting air to or exhausting air from the device.
Further, the exemplary systems and methods according to this disclosure may provide a system for managing air flow in an air handling system having a means for moving a first movable air deflector between a first position and a second position, a means for moving a second movable air deflector that is a separate air deflector from the first movable air deflector between a first position and a second position, and a means for adjusting the first movable air deflector and the second movable air deflector. The adjusting means may be configured to cooperatively move the first movable air deflector and the second movable air deflector between the respective first position and the second position for each of the first movable air deflector and the second movable air deflector, to apply sealing pressure to each of the first movable air deflector and the second movable air deflector to establish a substantially airtight seal around the each of the first movable air deflector in at least one of the first and second positions for each of the movable air deflectors.
Finally, the exemplary systems and methods according to this disclosure may provide a method for managing air flow in an air handling system having a step of moving a first movable air deflector between a first position and a second position, and cooperatively moving a second movable air deflector that is a separate air deflector from the first movable air deflector between a first position and a second position, by adjusting the first movable air deflector and the second movable air deflector with a linkage assembly. The linkage assembly may be specifically configured for cooperatively moving the first movable air deflector and the second movable air deflector between the respective first position and the second position for each of the first movable air deflector and the second movable air deflector, and further configured far applying a sealing pressure to each of the first movable air deflector and the second movable air deflector to establish a substantially airtight seal around the each of the first movable air deflector and the second movable air deflector in either of the respective first position and the second position for the first movable air deflector and in the first position for the second movable air deflector.
These and other features and advantages of the disclosed apparatus are described in, or apparent from, the following detailed description of the various exemplary embodiments.
Various exemplary embodiments of the disclosed device for managing air flow in an air handling system will be described, in detail, with reference to the following drawings wherein:
The following exemplary embodiments may refer to apparatuses for heating, cooling, and ventilating an enclosed space and air deflectors to be used in such apparatuses. It should be appreciated that, although the exemplary systems and methods according to this disclosure may be applicable to specific applications, the depictions and/or descriptions included in this disclosure are not intended to be limited to any specific application. Any apparatus for heating, cooling, or ventilating an enclosed space that may advantageously include a device for managing air flow in an air handling system as described in an exemplary manner in this disclosure is contemplated.
When present, the outer cabinet 50 may include a rectangular portion 56 and corresponding side rails 58 as, for example, guides for a filter 100 that filters air exiting the outer cabinet 50.
As will be shown in greater detail below, the linkage assembly 30 may be connected to a first movable air deflector 14 and a second movable air deflector 16. The linkage assembly 30, in an extended or first or recirculating position, (as these terms will be interchangeably used throughout this disclosure) to hold the first movable air deflector 14 and second movable air deflector 16 “closed,” or against openings in the outer cabinet 50, or otherwise opening in a duct work in which the exemplary air handling device 10 is placed.
In the specific configuration shown in
The linkage assembly 30 is installed in the outer cabinet 50 via a shaft 36. If installed in traditional duct work, ends of the shaft 36 may be mounted to either side of the duct work to facilitate mounting of the linkage assembly 30. The linkage assembly may also include a linkage bracket 38 that is configured to cooperatively rotate around the shaft 36. An actuator 32 may be connected to the linkage bracket 38 via a pivot point 34. The actuator 32 may, in the extended position (as shown) apply a positive force to the first movable air deflector 14 and a second movable air deflector 16 to seal, in a substantially airtight manner, the first movable air deflector 14 and the second movable air deflector 16 against respective openings in the outer cabinet 50, or otherwise in the duct work in which the air handling device 10 may be installed. This linkage assembly 30 may comprise, for example, only one actuator to create the force that seals between each of the first movable air deflector 14 and a second movable air deflector 16 with the outer cabinet 50. As a result, air flow leakage is minimized by a positive sealing force of air deflectors 14, 16 against cooperative seals in each of the external openings of the outer cabinet 50. It is preferable that the actuator 32 be a linear actuator in order to provide the required pressure to positively seal the external openings of the outer cabinet 50 with air deflectors 14, 16.
In the illustrated extended position of the actuator 32 shown in
Another advantage of this system over prior art systems is that the single actuator 32 forces the first air deflector 14 into substantially sealing contact with an internal opening defined at least by internal wall 60 in order to provide a substantially airtight seal between the inlet air path through the air handling device 10 to the air handling system in which the device is installed and the exhaust air flow path which takes air from the enclosed space at A and exhausts it as exhaust air flow D via opening 26. Additionally, as can be seen from this exemplary depiction, if additional duct work were in place a opening E return air flow from the separately enclosed space entering the outer cabinet would also be forced to exit via exhaust air flow path D.
The systems and methods according to this disclosure advantageously make use of this cooperation to provide coordinated movement of the first air deflector 14 and the second air deflector 16 between their closed positions shown in
It should be appreciated that various of the above disclosed and other features and functions, or alternatives thereof, may be desirably combined into many of other different devices. Also, various presently and unforeseen or unanticipated alternatives, modifications, variations or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by this disclosure.
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Number | Date | Country | |
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20110247694 A1 | Oct 2011 | US |
Number | Date | Country | |
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61282851 | Apr 2010 | US |