1. Field of the Invention
The invention relates to a divided connector.
2. Description of the Related Art
A divided connector has been used to achieve operational efficiencies upon insertion of terminal fittings into a connector. For example, Japanese Unexamined Patent Publication No. 2000-331738 shows a divided connector with a housing main body and a separate auxiliary housing that is accommodated into an accommodating portion in the housing main body. Cavities for accommodating the terminal fittings are provided both in the housing main body and in the auxiliary housing.
The above-described divided connector can be connected with a mating connector. However, significant insertion resistance is created between the terminal fittings and mating terminal fittings. Thus, a large force is required to connect the two connectors. Additionally, peak values of the connecting force for the several terminal fittings start at the same time and become extremely large if the terminal fittings are substantially identical terminal.
The invention was developed in view of the above problem and an object is to improve operability in connecting a divided connector with a mating connector.
The invention relates to a divided connector with a housing main body formed with one or more cavities for receiving main-body terminal fittings. The housing main body also has an accommodating portion for receiving an auxiliary housing. The auxiliary housing is formed with cavities for receiving at least one auxiliary-connector terminal fitting. Mount positions of the main-body terminal fittings and mount positions of the auxiliary-connector terminal fittings are displaced along a connecting direction of the divided connector with a mating connector. Thus, the peak insertion resistance between the main-body terminal fittings and mating terminal fittings does not occur simultaneously with the peak insertion resistance between the auxiliary-connector terminal fittings and the mating terminal fittings. As a result, a peak value of a connecting force to connect the two connectors is reduced, thereby improving operational efficiency.
The auxiliary-connector terminal fittings have substantially the same shape as the main-body terminal fittings.
Auxiliary-connector front walls are at the front ends of the cavities in the auxiliary housing for stopping the auxiliary-connector terminal fittings at their front end positions. Main-body front walls are at the front ends of the cavities in the housing main body for stopping the main-body terminal fittings at front end positions and at least one front wall is at the front end of the accommodating portion for stopping the auxiliary housing at a front-end position.
A sum of the thicknesses of the auxiliary-connector front walls and the front wall of the accommodating portion preferably exceeds the thickness of the main-body front wall. Thus, the mount positions of the auxiliary-connector terminal fittings are displaced back from the mount positions of the main-body terminal fittings by this thickness difference. In this way, the connection timing of the auxiliary-connector terminal fittings with the mating terminal fittings are shifted from the connection timing of the main-body side terminal fittings with the mating terminal fittings.
A retainer preferably is mounted at a restricting position in the housing main body to lock the main-body side terminal fittings at least partly in the housing main body.
The auxiliary housing does not interfere with the retainer and permits the retainer to be mounted at the restricting position when the auxiliary housing is at a proper mount position in the housing main body. However, the auxiliary housing interferes with the retainer and prevents the retainer from being mounted to the restricting position when the auxiliary housing is at a position displaced back from the proper mount position.
The retainer may be integral or unitary with the housing main body.
These and other features of the invention will become more apparent upon reading the following detailed description of preferred embodiments and accompanying drawings.
FIGS. 6(A) and 6(B) are partial enlarged sections showing a state where a retainer is mounted at a partial locking position and a state where the retainer is mounted at a full locking position, respectively.
FIGS. 8(A) and 8(B) are side views in section showing a state where a movement of the retainer by pushing is prevented and a state where the retainer is pushed to the full locking position.
FIGS. 11(A) and 11(B) are partial enlarged plan views in section showing a state where the jig is in contact with a locking piece and a state where the locking piece is unlocked by the jig.
A female divided connector according to the invention is identified generally by the numeral 10 in FIGS. 1 to 15. The divided connector 10 includes a housing main body 11, at least one auxiliary connector 30 to be accommodated in the housing main body 11, and two retainers 40 to be mounted into a lower part of the housing main body 11. The divided connector 10 is connectable with a male connector 50. In the following description, ends of the male and female connectors 50, 10 to be connected with each other are referred to as the front. Additionally, the terms upper and lower are provided as a convenient frame of reference, but are not intended to imply a required gravitational frame orientation.
The housing main body 11 is made e.g. of a synthetic resin and is in the form of a wide box. An accommodating portion 12 is formed in a widthwise intermediate portion of the housing main body 11 and has an open rear end, as shown in FIGS. 2 to 4. The auxiliary connector 30 can be inserted into the accommodating portion 12 in an insertion direction ID. A front wall 13 extends across the front surface of the accommodating portion 12 for stopping the auxiliary connector 30 at its front-end position, and tab insertion holes 13A penetrate the front wall 13 at positions corresponding to cavities 32 of the auxiliary connector 30. Cavities 16 are arranged in the housing main body 11 in arrays disposed symmetrically at opposite sides of the accommodating portion 12. Each array of cavities 16 has upper and lower stages. Female terminal fittings 15 are inserted into the cavities 16. Each female terminal fitting 15 has a resilient contact 15A at its front, and is electrically connectable with a male terminal fitting 53. More particularly, a tab 53A of the male terminal fitting 53 is insertable into a space between the resilient contact 15A and a receiving portion 15B that projects from the surface facing the resilient contact 15A. A front wall 17 is provided at the front end of each cavity 16 for stopping the female terminal fitting 15 at its front-end position, and a tab insertion hole 17A penetrates the front wall 17. The front walls 17 of the cavities 16 and the front wall 13 of the accommodating portion 12 substantially align at the front surface of the housing main body 11. However, the front walls 17 of the cavities 16 are slightly thicker than the front wall 13 of the housing main body (see
The auxiliary connector 30 is made e.g. of a synthetic resin and is in the form of a wide box that can be inserted from behind into the accommodating portion 12 of the housing main body 11, as shown in FIGS. 3 to 5. Cavities 32 are formed at upper and lower stages in the auxiliary connector 30 for receiving female terminal fittings 31. A resilient contact 31A is formed at the front of each female terminal fitting 31 and a receiving portion 31B projects from a surface facing the resilient contact 31A. A tab 53A of the male terminal fitting 53 can be received in a space between the resilient contact 31A and the receiving portion 31B to connect the female terminal fitting 31 electrically with the male terminal fitting 53. The female terminal fittings 31 are of the same kind as the female terminal fittings 15, and the number of female terminal fittings 15 equals the number of female terminal fittings 31. A front wall 33 is provided at the front end of each cavity 32 for stopping the female terminal fitting 31 at a front-end position, and tab insertion holes 33A penetrate the front wall 33 into the cavities 32. A resiliently deformable lock 34 is provided near the front of each cavity 32 and engages the inserted female terminal fitting 31 for primary locking. Retainers 35 are provided unitarily on the upper and lower surfaces of the auxiliary connector 30 via thin hinges 35A (see also
A sum of the thicknesses along the forward and backward directions FBD of the front wall of the accommodating portion 12 and the front wall 33 of each cavity 32 in the auxiliary connector 30 exceeds the thickness of the front walls 17 of the cavities 16 in the housing main body 11 by a dimension d (see e.g.
Each retainer 40 is made e.g. of a synthetic resin and has a lattice-shaped main body 41. Plate-shaped sidewalls 42 extend from opposite left and right edges of the main body 41 along forward and backward directions FBD, as shown in
Error insertion preventing ribs 37 project near the front end at each of the left and right surfaces of the auxiliary connector 30 and extend parallel to the forward and backward directions FBD (see e.g.
As shown in FIGS. 9 to 11, resiliently deformable plate-shaped locks 26 extend obliquely in toward the front at upper parts of the inner left and right surfaces of the accommodating portion 12 of the housing main body 11. Each lock 26 is transversely deformable away from the auxiliary housing 30. A locking surface 26A is formed at the leading end of the lock 26 and is inclined in towards the front with respect to an insertion direction ID of the auxiliary housing 30 into the accommodating portion 12.
Vertically spaced upper and lower locking projections 38 are formed at the front upper end of each of the opposite side surfaces of the auxiliary connector 30 and a groove 39 extends forward and backward therebetween. A moderately sloped guiding surface 38A is formed at the front of each locking projection 38, and an undercut locking surface 38B is at the rear surface thereof. The locking surface 26A of the lock 26 is engageable with the locking surface 38B. A disengaging projection 27 projects substantially in the vertical middle of the locking surface 26A of each lock 26. The disengaging projection 27 enters a clearance between the upper and lower locking projections 38 when the locking surface 26A engages the locking surfaces 38B of the locking projections 38. An introducing surface 27A is formed on the disengaging projection 27A and is rounded convexly towards the accommodating portion 12. The locking piece 26 can be deformed resiliently in unlocking direction ULD intersecting the forward and backward directions FBD by inserting the leading end of a jig J into a clearance between the introducing surface 27A and the side surface of the auxiliary connector 30 while the locking piece 26 is engaged with the locking projections 38. Unlocking windows 28 are formed in the front wall 13 of the housing main body 11 at positions before the locking pieces 26 for receiving the jig J. As shown in
As shown in
The male connector 50 includes a male housing 51 made e.g. of a synthetic resin as shown in
The auxiliary connector 30 is assembled by inserting the female terminal fittings 31 into the corresponding cavities 32 and then closing the retainers 35 to doubly lock the female terminal fittings 31 (see
The retainers 40 then are mounted at their partial locking positions 1P in the housing main body 11, and the auxiliary connector 30 is inserted along the inserting direction ID into the accommodating portion 12 from behind. An attempt may be made to insert the auxiliary connector 30 upside down. However, the error insertion preventing ribs 37 will catch the opening edge of the accommodating portion 12 to hinder the insertion and to detect the erroneous orientation. The guiding surfaces 38A of the locking projections 38 on the properly oriented auxiliary connector 30 contact the locks 26 as the insertion progresses and deform the locks 26 out in the direction ULD. The front wall 33 of the auxiliary connector 30 contacts the front wall 13 of the accommodating portion 12 when the auxiliary connector 30 is inserted to the proper mount position. At this time, the locks 26 are restored resiliently inward and the locking surfaces 26A thereof engage the locking surfaces 38B of the locking projections 38. Thus, the auxiliary connector 30 is locked so as not to come out (see
The female terminal fittings 15 subsequently are inserted into the corresponding cavities 16 of the housing main body 11, and each retainer 40 is pushed from the partial locking position 1 P to the full locking position 2P. The retainer 40 could be pushed before the auxiliary connector 30 reaches the proper mount position. However, the detecting rib 43 of the retainer 40 contacts the error insertion preventing rib 37 in the error insertion preventing groove 23, as shown in
Next, the male and female connectors 50, 10 are opposed to each other, as shown in
As the connection of the male and female connectors 50, 10 deepens, the tabs 53A of the male terminal fittings 53 enter the cavities 16, 32 through the tab insertion holes 17A of the front walls 17 or through the tab insertion holes 13A of the front wall 13 and the tab insertion holes 33A of the front walls 33. The female terminal fittings 31 in the auxiliary connector 30 are located behind the female terminal fittings 15 in the housing main body 11 by the dimension d. Thus, the tabs 53A having entered the cavities 16 of the housing main body 11 are inserted first into the female terminal fittings 15. Subsequently the tabs 53A, having entered the cavities 32 of the auxiliary connector 30, are inserted into the female terminal fittings 31. An insertion resistance Pa between the male and female terminal fittings 53, 15 suddenly increases to a peak value due to resilient restoring forces of the resilient contact pieces 15A immediately after the contact of the leading ends of the tabs 53A with the resilient contact pieces 15A. The insertion resistance Pa then decreases and the deformation of the resilient contact pieces 15A stops being held in sliding contact with the tabs 53A. Thus, the insertion resistance Pa becomes substantially stable at a low value (e.g. less than about ¾ of the peak value). An insertion resistance Pb between the female terminal fittings 31 in the auxiliary connector 30 and the tabs 53A shows a tendency similar to the insertion resistance Pa, but reaches its peak value later because the female terminal fittings 31 are displaced back from the female terminal fittings 15 by the distance d. An insertion resistance Pc between the tabs 53A and the corresponding female terminal fittings 15, 31 is a sum of the insertion resistance Pa between the female terminal fittings 15 and the tabs 53A and the insertion resistance Pb between the female terminal fittings 31 and the tabs 53A. A peak value thereof is lower than a peak value of an assumed insertion resistance Pd (about twofold of Pa) that would occur if the female terminal fittings 31 started contacting the tabs 53A at the same time as the female terminal fittings 15. Thus, a peak value of a connection resistance between the male and female connectors 50, 10 is reduced.
The female connector 10 is pushed to the back wall of the fitting portion 52. Thus, the lock arm 21 engages the receiving portion 54 to lock the housings 51, 11 in their properly connected state as shown in
The auxiliary connector 30 may have to be detached from the housing main body 11 for maintenance or other reason. Thus, the retainers 40 are pushed from the full locking positions 2P to the partial locking positions 1P. Subsequently, as shown in
The jig J is pushed further towards the back. Thus, the lock 26 is guided by the introducing surface 27A of the disengaging projection 27 and deforms resiliently in the unlocking direction ULD towards a side away from the side surface of the auxiliary connector 30, as shown in
As described above, the mount positions of the main female terminal fittings 15 are displaced by the distance d from those of the auxiliary female terminal fittings 31 substantially along the forward and backward directions FBD. Thus, the insertion resistance Pa created between the female terminal fittings 15 and the mating tabs 53A peaks at a timing shifted from the insertion resistance Pb created between the female terminal fittings 31 and the tabs 53A. Accordingly, a peak value of a (total) connecting force to connect the male and female connectors 50, 10 (i.e. of the sum of the insertion resistances Pa and Pb) is reduced, thereby improving a connecting operability.
Further, a sum of the thickness along the forward and backward directions FBD of the auxiliary-connector front walls 33 for stopping the auxiliary female terminal fittings 31 at their front end positions and that of the front wall 13 for stopping the auxiliary connector 30 at its front end position exceeds the thickness of the main-body front walls 17 for stopping the main female terminal fittings 15 at their front end positions. Thus, the mount positions of the auxiliary female terminal fittings 31 are shifted back along the connecting direction (substantially parallel to the forward and backward directions FBD) from those of the main female terminal fittings 15 by the thickness difference (d). In this way, the connection timing of the auxiliary female terminal fittings 31 with the tabs 53A are delayed from that of the main female terminal fittings 15 with the tabs 53A by a simple construction.
The invention is not limited to the above described and illustrated embodiment. For example, the following embodiment is also embraced by the technical scope of the present invention as defined by the claims. Beside the following embodiment, various changes can be made without departing from the scope and spirit of the present invention as defined by the claims.
The invention is also similarly applicable to male connectors accommodating male terminal fittings.
The invention is not limited to divided connectors using only terminal fittings of the same shape as in the foregoing embodiment, but is also applicable to hybrid divided connectors with terminal fittings of different shapes.
Although the number of the main-body side terminal fittings is equal to that of the auxiliary-connector side terminal fittings in the foregoing embodiment, the former may be larger or smaller than the latter.
Two or more auxiliary connector housings may be mounted into the housing main body. In such a case, mount positions of the auxiliary connector housings may be displaced along the connecting direction.
Number | Date | Country | Kind |
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2003-368916 | Oct 2003 | JP | national |
2003-371665 | Oct 2003 | JP | national |