1. Field of the Invention
The invention relates to a divided connector.
2. Description of the Related Art
Japanese Unexamined Patent Publication No. 2000-331738 shows a divided connector with a housing main body and a separate auxiliary housing in an accommodating portion of the housing main body. Cavities are provided in the housing main body and in the auxiliary housing for accommodating terminal fittings. The divided connector is intended to achieve efficiencies during insertion of the terminal fittings.
The auxiliary housing of the divided connector may inadvertently be left insufficiently inserted during an assembly. Many prior art divided connectors have no means for detecting the insufficient insertion of the auxiliary housing. Other prior art divided connectors detect insufficient insertion with a detector that is added to a conventional construction, thereby leading to an increased number of parts and higher production costs.
The invention was developed in view of the above problem and an object thereof is to detect an insufficiently inserted state of an auxiliary connector housing without increasing the number of parts of a divided connector.
The invention relates to a divided connector with a housing main body that has one or more cavities and an accommodating portion. Terminal fittings are mountable into the cavities of the housing main body. The divided connector also includes an auxiliary housing with one or more cavities for receiving terminal fittings. The auxiliary housing is fittable into the accommodating portion. The divided connector further includes a retainer to be mounted at a restricting position in the housing main body to lock the terminal fittings in the housing main body. The auxiliary housing does not interfere with the retainer and permits the retainer to be mounted at the restricting position if the auxiliary housing is at a proper mount position in the housing main body. However, the auxiliary housing interferes with the retainer and prevents the retainer from being mounted to the restricting position if the auxiliary housing is displaced back from the proper mount position. Thus, the insufficiently inserted state of the auxiliary housing can be detected. The retainer is an existing structure, and therefore the insufficiently inserted state of the auxiliary housing can be detected without increasing the number of parts.
At least one error insertion-preventing rib preferably is provided on an outer surface of the auxiliary housing and at least one error insertion-preventing groove is formed in an inner surface of the accommodating portion for receiving the error insertion preventing rib. The retainer preferably has at least one detector that is insertable into the error insertion-preventing groove in the process of mounting the retainer. The error insertion-preventing rib of the auxiliary housing does not interfere with the detector and permits the retainer to be mounted at the restricting position when the auxiliary housing is at a proper mount position. However, the error insertion-preventing rib interferes with the detector and prevents the retainer from being mounted to the restricting position when the auxiliary housing is displaced back from the proper mount position. Thus, insufficient insertion of the auxiliary housing can be detected. The error insertion-preventing rib and the detector are existing structures, and it is not necessary to make a complex design change.
The housing main body and the retainer preferably fit in a fitting portion of a mating connector. Error connection-preventing ribs and grooves preferably are provided on outer surfaces of the retainer and on the inner surface the fitting portion. The error connection-preventing rib fits in the groove when the retainer is at the restricting position in the housing main body. However, the error connection-preventing rib interferes with the fitting portion and prevents the connector from being connected with the mating connector if the retainer is not at the restricting position. In this way, an incompletely mounted retainer can be detected.
The terminal fittings in the auxiliary connector preferably are spaced apart along the connecting direction from the terminal fittings mounted in the housing main body.
The retainer preferably is integral or unitary with the housing main body.
These and other objects, features and advantages of the present invention will become more apparent upon reading of the following detailed description of preferred embodiments and accompanying drawings. It should be understood that even though embodiments are separately described, single features thereof may be combined to additional embodiments.
A female divided connector according to the invention is identified generally by the numeral 10 in
The housing main body 11 is made e.g. of a synthetic resin and is in the form of a wide box. An accommodating portion 12 is formed in a widthwise intermediate portion of the housing main body 11 and has an open rear end, as shown in
The auxiliary connector 30 is made e.g. of a synthetic resin and is in the form of a wide box that can be inserted from behind into the accommodating portion 12 of the housing main body 11, as shown in
A sum of the thicknesses along the forward and backward directions FBD of the front wall of the accommodating portion 12 and the front wall 33 of each cavity 32 in the auxiliary connector 30 exceeds the thickness of the front walls 17 of the cavities 16 in the housing main body 11 by a dimension d (see e.g.
Each retainer 40 is made e.g. of a synthetic resin and has a lattice-shaped main body 41. Plate-shaped sidewalls 42 extend from opposite left and right edges of the main body 41 along forward and backward directions FBD, as shown in
Error insertion preventing ribs 37 project near the front end at each of the left and right surfaces of the auxiliary connector 30 and extend parallel to the forward and backward directions FBD (see e.g.
As shown in
Vertically spaced upper and lower locking projections 38 are formed at the front upper end of each of the opposite side surfaces of the auxiliary connector 30 and a groove 39 extends forward and backward therebetween. A moderately sloped guiding surface 38A is formed at the front of each locking projection 38, and an undercut locking surface 38B is at the rear surface thereof. The locking surface 26A of the lock 26 is engageable with the locking surface 38B. A disengaging projection 27 projects substantially in the vertical middle of the locking surface 26A of each lock 26. The disengaging projection 27 enters a clearance between the upper and lower locking projections 38 when the locking surface 26A engages the locking surfaces 38B of the locking projections 38. An introducing surface 27A is formed on the disengaging projection 27A and is rounded convexly towards the accommodating portion 12. The lock 26 can be deformed resiliently in unlocking direction ULD intersecting the forward and backward directions FBD by inserting the leading end of a jig J into a clearance between the introducing surface 27A and the side surface of the auxiliary connector 30 while the lock 26 is engaged with the locking projections 38. Unlocking windows 28 are formed in the front wall 13 of the housing main body 11 at positions before the locks 26 for receiving the jig J. As shown in
As shown in
The male connector 50 includes a male housing 51 made e.g. of a synthetic resin as shown in
The auxiliary connector 30 is assembled by inserting the female terminal fittings 31 into the corresponding cavities 32 and then closing the retainers 35 to doubly lock the female terminal fittings 31 (see
The retainers 40 then are mounted at their partial locking positions 1P in the housing main body 11, and the auxiliary connector 30 is inserted along the inserting direction ID into the accommodating portion 12 from behind. An attempt may be made to insert the auxiliary connector 30 upside down. However, the error insertion preventing ribs 37 will catch the opening edge of the accommodating portion 12 to hinder the insertion and to detect the erroneous orientation. The guiding surfaces 38A of the locking projections 38 on the properly oriented auxiliary connector 30 contact the locks 26 as the insertion progresses and deform the locks 26 out in the direction ULD. The front wall 33 of the auxiliary connector 30 contacts the front wall 13 of the accommodating portion 12 when the auxiliary connector 30 is inserted to the proper mount position. At this time, the locking pieces 26 are restored resiliently inward and the locking surfaces 26A thereof engage the locking surfaces 38B of the locking projections 38. Thus, the auxiliary connector 30 is locked so as not to come out (see
The female terminal fittings 15 subsequently are inserted into the corresponding cavities 16 of the housing main body 11, and each retainer 40 is pushed from the partial locking position 1P to the full locking position 2P. The retainer 40 could be pushed before the auxiliary connector 30 reaches the proper mount position. However, the detecting rib 43 of the retainer 40 contacts the error insertion preventing rib 37 in the error insertion preventing groove 23, as shown in
Next, the male and female connectors 50, 10 are opposed to each other, as shown in
As the connection of the male and female connectors 50, 10 deepens, the tabs 53A of the male terminal fittings 53 enter the cavities 16, 32 through the tab insertion holes 17A of the front walls 17 or through the tab insertion holes 13A of the front wall 13 and the tab insertion holes 33A of the front walls 33. The female terminal fittings 31 in the auxiliary connector 30 are located behind the female terminal fittings 15 in the housing main body 11 by the dimension d. Thus, the tabs 53A having entered the cavities 16 of the housing main body 11 are inserted first into the female terminal fittings 15. Subsequently the tabs 53A, having entered the cavities 32 of the auxiliary connector 30, are inserted into the female terminal fittings 31. An insertion resistance Pa between the male and female terminal fittings 53, 15 suddenly increases to a peak value due to resilient restoring forces of the resilient contact pieces 15A immediately after the contact of the leading ends of the tabs 53A with the resilient contact pieces 15A. The insertion resistance Pa then decreases and the deformation of the resilient contact pieces 15A stops being held in sliding contact with the tabs 53A. Thus, the insertion resistance Pa becomes substantially stable at a low value (e.g. less than about ¾ of the peak value). An insertion resistance Pb between the female terminal fittings 31 in the auxiliary connector 30 and the tabs 53A shows a tendency similar to the insertion resistance Pa, but reaches its peak value later because the female terminal fittings 31 are displaced back from the female terminal fittings 15 by the distance d. An insertion resistance Pc between the tabs 53A and the corresponding female terminal fittings 15, 31 is a sum of the insertion resistance Pa between the female terminal fittings 15 and the tabs 53A and the insertion resistance Pb between the female terminal fittings 31 and the tabs 53A. A peak value thereof is lower than a peak value of an assumed insertion resistance Pd (about twofold of Pa) that would occur if the female terminal fittings 31 started contacting the tabs 53A at the same time as the female terminal fittings 15. Thus, a peak value of a connection resistance between the male and female connectors 50, 10 is reduced.
The female connector 10 is pushed to the back wall of the fitting portion 52. Thus, the lock arm 21 engages the receiving portion 54 to lock the housings 51, 11 in their properly connected state as shown in
The auxiliary connector 30 may have to be detached from the housing main body 11 for maintenance or other reason. Thus, the retainers 40 are pushed from the full locking positions 2P to the partial locking positions 1P. Subsequently, as shown in
The jig J is pushed further towards the back. Thus, the locking piece 26 is guided by the introducing surface 27A of the disengaging projection 27 and deforms resiliently in the unlocking direction ULD towards a side away from the side surface of the auxiliary connector 30, as shown in
As described above, assembly of the retainers 40 is prevented if the auxiliary connector 30 is inserted insufficiently due to interference of the auxiliary connector 30 with the retainers 40 in the process of mounting the retainers 40 to the restricting positions. Thus, insufficient insertion of the auxiliary connector 30 is detected. The retainers 40 are existing constructions. Thus, the insufficient insertion of the auxiliary connector 30 can be detected without increasing the number of parts.
The error insertion preventing ribs 37 of the auxiliary connector 30 interfere with the detecting ribs 43 of the retainers 40, if the auxiliary connector 30 is inserted insufficiently. Thus, the insufficient insertion of the auxiliary connector 30 can be detected. The error insertion preventing ribs 37 and the error connection preventing grooves 55 are existing constructions. Thus, it is not necessary to make a big design change.
The housing main body 11 and the retainers 40 have the error connection preventing ribs 29, 44 that fit in the respective error connection preventing grooves 55 of the mating fitting portion 52. The error connection preventing ribs 44 of the retainers 40 are displaced from the error connection preventing ribs 29 of the housing main body 11 when the retainers are not at the restricting positions and interfere with the mating fitting portion 52 as the connecting operation progresses. Thus, the connecting operation is prevented. In this way, retainers 40 that are not at the full locking positions 2P can be detected. This may occur, for example, if the retainers 40 were not pushed to the full locking positions 2P because the auxiliary connector 30 was inserted insufficiently.
The invention is not limited to the above described and illustrated embodiment. For example, the following embodiment is also embraced by the technical scope of the present invention as defined by the claims. Beside the following embodiment, various changes can be made without departing from the scope and spirit of the present invention as defined by the claims.
The invention is also similarly applicable to male connectors at least partly accommodating one or more male terminal fittings.
The invention is also applicable to divided connectors of hybrid type using a plurality of kinds of terminal fittings.
The invention is similarly applicable to connectors comprising two or more auxiliary housings accommodated in the housing main body and/or connectors with terminal fittings in the auxiliary connector but none in the housing main body.
Number | Date | Country | Kind |
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2003-368916 | Oct 2003 | JP | national |
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