Dock structure with adjustable fixtures

Information

  • Patent Grant
  • 6536992
  • Patent Number
    6,536,992
  • Date Filed
    Tuesday, June 5, 2001
    23 years ago
  • Date Issued
    Tuesday, March 25, 2003
    21 years ago
  • Inventors
  • Examiners
    • Will; Thomas B.
    • Mayo; Tara L.
    Agents
    • Johnson; Charles A.
Abstract
An improved modular dock structure with adjustable fixtures. Structural members are shown having one or more retention channels for cooperating with captive mounting structures various fixtures. Fixtures are adjustably mounted to the structural members using one or more mounting structures, each having a captive nut and collar retained in an associated retention channel. Fixtures described include a coupling hinge structure to couple modular sections together; floatation devices; clete structures; railings; watercraft bumpers; support legs; support legs with augers affixed; and support legs with wheels rotatably attached.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates generally to dock structures; and more particularly, to an improved dock structure having adjustable fixtures.




2. State of the Prior Art




Dock structures have been known for many years. Generally, docks are known to exist to extend from a landmass or other fixed starting point, and extend over an area that is impassable or difficult to cross by normal foot traffic. Such areas can be over water, swampy terrain, or the like. With the general purpose of supporting a user, prior art docks were characteristically constructed with a predetermined width and length, affixed to the stable or passable landmass, or structure, and set upon supports extending to a support surface under the unstable area or water to be traversed. Docks have historically been constructed of wood. Wood structures are of course susceptible to rot and damage when exposed to the elements, and thereby become unsafe for human use.




In climates where the water or unstable terrain are subjected to freezing and thawing, the elements are known to damage or destroy dock supporting structures. This led prior art dock structures to be made removable to avoid the affects of the freezing and thawing conditions. It is known to put dock structures on wheels that can progress along the bottom or supporting surface under the water or unstable terrain. The wheeled configurations are adapted to allow the entire dock structure to be pulled back up onto the stable landmass when freezing is anticipated. These large structures are often heavy, ungainly and difficult to maneuver during the installation and extraction process.




The prior art has recognized the concern of rotting and deterioration of wood dock structures and have been improved through construction using materials that are not subjected to the rotting or deterioration process. Prior art docks have been fabricated of various types of metals, such as steel, which are heavy and subject to rusting and deterioration, though at a slower rate of decay then the wooden structures. Aluminum has been found to be a preferable construction material in that it is lightweight, has sufficient strength when properly designed, can be economically fabricated in desired shapes and is not subjected to the corrosive deterioration that other metals display.




Prior art aluminum structures for docks have been developed. Such prior art structures are normally fabricated in the size and configuration of the desired dock structure, and as a result, also tend to be large and unwieldy. Such aluminum structures are often fitted with wheeled assembly to allow the dock to be rolled into the unstable material or water to thereby support the dock structure at a predetermined level. Such prior art aluminum dock structures are characteristically constructed of members that are either welded, riveted, or bolted together. This type of structure is extremely unwieldy when the shape of the dock is desired to have dock sections extending laterally to the basic dock extension from the landmass. Such structures are also difficult to ship from point of manufacture to point of use. These types of prior art dock structures have the disadvantages of unwieldy sizes and shapes for installation and removal, and difficulty of assembly when multiple dock segments are utilized.




It is a primary object of this invention to provide an improved dock structure.




Another primary object of the invention is to provide an improved modular dock structure utilizing uniformly fabricated structural members.




Yet another object of this invention is to provide an improved dock structure having adjustable fixture positioning.




Another object of the invention is to provide an improved dock structure having a unique coupling mechanism for adjustably connecting various fixtures and dock sections.




A further object of the invention is to provide an improved structural member that is useful in constructing modular sections, where the structural member includes one or more retention channels to cooperate mounting structures to mount coupling hinge members and other fixtures.




A further object of the invention is to provide an improved coupling hinge structure to cooperate with associated dock sections.




Still a further object of the invention is to provide an improved dock structure having a plurality of dock sections interconnectable in selectable configurations utilizing an improved interconnection mechanism.




A further object of the invention is to provide an improved dock structure having a portion of a novel interconnection system integrally formed in the peripheral members of selected dock sections, and arranged to cooperate with an improved intercoupling fixture.




Another object of the invention is to provide an improved dock structure wherein one or more dock sections may be adapted to float.




Still a further object of the invention is to provide an improved dock structure having one or more dock sections supportable on the bottom support surface under the water or unstable area to be traversed.




Yet another object of the invention is to provide a modular dock structure wherein two or more dock sections allow varying dock configurations.




A further object of the invention is to provide a modular dock structure that is easy to ship to the location of intended use.




Still a further object of the invention is to provide a modular dock structure that is fabricated from extruded aluminum members for efficiency of manufacture structural strength, minimum weight and structural durability.




These and other more detailed and specific objectives will become clear from a consideration of the Drawings in conjunction with the Summary of Invention, together with the Detailed Description of the Preferred Embodiments.




SUMMARY OF THE INVENTION




The present invention includes a modular design particularly well-suited for variable configuration dock structures. One aspects of the invention is a novel structural member that has a face structure, a rear surface opposite the face structure, a lower member, and one or more longitudinal retention channels in the face surface. One embodiment utilizes a pair of parallel retention channels in the face surface to provide structural strength for the coupling action. The retention channels are adapted to cooperate with and slidably retain one or more mating mounting structures to affix various fixtures to an associated structural member. The various fixtures include mounting brackets that are adapted for use with a predetermined number of mounting structures to mount the associated fixture to a structural member. An additional retention channel in the lower member can be utilized to mount the structural member to a float device.




A structural member can be extruded from non-corrosive metal, such as aluminum, and can be cut to predetermined lengths to form modular sections to provide an efficient and cost-effective manufacturing system for various sizes of modular sections.




Modular sections having a pair of side members and a pair of end members interposed therebetween and constructed of one or more of the foregoing structural members can be selectively interconnected in any desired modular configuration by utilizing one or more coupling hinge structures mounted to the retention channels on the sections to be joined together, with all of the coupling hinge structures on the two associated sections joined together by one or more pin structures.




Various fixtures can be affixed to the sections having one or more of the novel structural members. The fixtures include mounting brackets having holes therethrough in cooperative alignment with associated ones of the retention channels. Mounting structures include bolts through associated holes and a nuts and collars retained in a mating relationship in associated ones of the retention channels, whereby a fixture including its mounting bracket can be moved to a desired position along an associated structural member and can be clamped in place by tightening the bolt and nut assemblies to pull the retained collars into contact with the retention channel ridges.




In addition to the coupling hinge structures used to join modular sections, various other fixtures capable of being mounted to the versatile joining and mounting structure of the structural member can include an adjustable leg structure with varying attachments, a clete structure, an adjustable support wheel structure, a vertically adjustable bumper structure, and railing structures.




The mounting portion of the various fixtures can be formed to a large extent from integrally formed extruded aluminum and cut to length required for cooperation with the associated structural member, thereby providing an efficient and cost-saving manufacturing system where various sizes of modular sections.




From the foregoing summary of the invention, it is apparent that the various stated purposes and objectives have been satisfied.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a dock section structure illustrating various aspects of the invention;





FIG. 2

is a plan view of a dock structure and illustrates configuration flexibility of the invention;





FIG. 3

is a face view taken at


3





3


in

FIG. 2

;





FIG. 4

is a cross-sectional view of a dock side member taken at


4





4


in

FIG. 2

;





FIG. 5

is a cross-sectional view of a dock end member taken at


5





5


in

FIG. 2

;





FIG. 6

is a perspective view of a portion of a dock structure taken at


6





6


in

FIG. 2

;





FIG. 7

is a top view of coupling hinge structures;





FIG. 8

is a side view of an adjustable coupling hinge structure for joining dock structures and coupling to a floatation device;





FIG. 9

is a face view of a clete structure adjustably mounted to a dock member;





FIG. 10

is an end and partially cutaway view of the clete structure shown in

FIG. 9

;





FIG. 11

is a top view of a dock bumper structure;





FIG. 12

is a face view of the dock bumper structure shown in

FIG. 11

;





FIG. 13

is a side view of the dock bumper structure of

FIG. 12

;





FIG. 14

is a side view of an adjustable support post mounted to a dock frame member;





FIG. 15

is a top view of the adjustable support post of

FIG. 14

;





FIG. 16

illustrates an adjustable wheel structure for use with a dock section; and





FIG. 17

is a pictorial view of an improved dock structure comprised of a plurality of dock sections illustrating the flexibility of configuration of the components of the improved dock structure.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




In the following description, to the extent possible for clear description, elements that appear in different figures will bear the same reference numerals.





FIG. 1

is a perspective view of a dock section structure illustrating various aspects of the invention.




A dock section


10


is comprised of a pair of side members


12


and


14


and a pair of spaced-apart end members


16


and


18


. End member


16


has a pair of longitudinally extending retention channels


20


and


22


, and side member


12


is illustrated with a pair of longitudinal retention channels


24


and


26


. While two retention channels are shown in each of the members


12


and


16


, it should be understood that a single retention channel can be utilized, though two are the preferred embodiment for strength and ease of operation. It should be understood also that more than two retention channels can be utilized to provide additional strength.




A plurality of spaced-apart deck support members


30


are arranged between and affixed at their respective ends to side members


12


and


14


. Each of the plurality of spaced-apart deck support members


30


has a deck support surface


32


. Side members


12


and


14


have deck support surfaces


34


and


36


respectively, and spaced-apart end members


16


and


18


have deck support surfaces


38


and


40


respectively.




As will be described in more detail below, the retention channels


20


,


22


,


24


, and


26


are adapted to cooperate with mounting structures on various fixtures that are slidably engaged and retained within the respectively associated retention channel.




A number of fixtures can be associated with the various retention channels. These fixtures include a portion of a coupling hinge structure


42


mounted by mounting structures


44


and


46


having captive mounting portions within retention channel


20


. Similar mounting structures (not shown) cooperate with retention channel


22


. Mounting structures


44


and


46


are subject to being loosened to allow the coupling hinge portion


42


to be moved to any desired position in the directions of arrow


48


along the length of end member


16


. It is of course understood that multiple coupling hinge structures


42


can be associated with end member


16


, as will be described and illustrated below.




Other fixtures such as support leg


50


, clete


52


, and bumper


54


are associated with retention channels


24


and


26


in side member


12


.




Supporting structure


50


has a support leg


56


having a lower end


58


coupled to an auger


60


. A mounting bracket


62


, as will be described in more detail below, allows the leg structure


56


to be adjusted upwardly and downwardly in the direction of arrow


64


. Leg


56


can be rotated at its upper end


66


to cause the auger to drill into a supporting surface or to be removed from the supporting surface. Mounting structures


68


and


70


on either side of bracket


62


cooperate with retention structures


24


and


26


respectively, and allow the support structure


50


to be moved to a desired position in the directions of arrow


72


. The support structure will be described in more detail below. It is of course understood that the support leg


56


need not use the auger


60


, and instead, can support the structure on end


58


.




The clete fixture has a pair of upper mounting elements


74


and a pair of lower mounting elements


76


in cooperation with retention channels


24


and


26


, respectively. When the mounting elements


74


and


76


are loosened, the clete fixture


52


can be adjusted longitudinally along the length of side member


12


in the directions of arrow


78


,




The bumper structure


54


has a pair of upper mounting structures


80


and a pair of lower mounting structures


82


in cooperation with retention channels


24


and


26


, respectively. The mounting structures allow the bumper structure


54


to be adjusted along the length of side member


12


in the directions of arrow


84


. The structure of the bumper


54


, as will be described in more detail below, allows the bumper to be vertically adjusted upwardly or downwardly in the directions of arrow


86


. A railing structure


90


is illustrated affixed to the outside surface of end member


18


by bracket structures (not shown).




In the preferred embodiment, the retention channels


20


,


22


,


24


, and


26


would also exist in the surfaces (not shown) of side member


14


and end member


18


so that the fabrication process can utilize identical cross section structures. While this is preferred, it should be understood that side member or end member structures can be utilized without the described retention channels if such structure is desired for other manufacturing or functional purposes.




The improved dock structure


10


contemplates one or more deck sections (not shown) to be supported and mounted to deck support surfaces


32


,


34


,


36


,


38


and


40


.





FIG. 2

is a plan view of a dock structure and illustrates configuration flexibility of the invention.




Dock section


10


-


1


is illustrated coupled to dock section


10


-


2


with end member


18


-


1


coupled to end member


16


-


2


by coupling hinge structures


92


and


94


. Dock section


10


-


1


is coupled to dock section


10


-


3


wherein end member


16


-


1


is coupled to end member


18


-


3


by a pair of coupling hinge structures


96


and


98


. While two coupling hinge structures are illustrated at each dock section juncture, it is clear that one may suffice depending on the spacing of the cooperating member; and more than two can be used.




Dock section


10


-


1


is coupled to dock section


10


-


4


, which extends substantially perpendicular thereto. Side member


36


-


1


is coupled to end member


18


-


4


of dock section


10


-


4


by coupling hinge structures


100


and


102


.




This configuration is provided to illustrate that the overall length of a particular dock structure can be selectively made as long as desired by coupling together additional lengths of dock sections. Further, the modular design is such that various configurations can be accommodated as desired by connecting dock sections laterally as desired. Further, as described in

FIG. 1

, adjustments for positioning can be made along the various retention channels, and it is understood dock section


10


-


4


can be adjusted along the length of side member


36


-


1


to any desired positions as shown by arrow


104


.





FIG. 3

is a face view taken at


3





3


in FIG.


2


. This view illustrates the coupling hinge structures


94


and


98


between dock section


10


-


1


and dock section


10


-


2


, and dock section


10


-


1


and dock section


10


-


3


, respectively. The retention channels


24


-


1


and


26


-


1


in side member


12


-


1


are illustrated as substantially parallel and running substantially the entire length of side member


12


-


1


. It is understood that the spacing of the retention channels may be modified to accommodate the needs of the structure, and that the retention channels


24


-


1


and


26


-


1


need not necessarily extend the entire length of side member


12


-


1


. Similarly retention channels


24


-


2


and


26


-


2


are illustrated in side member


12


-


2


, and retention channels


24


-


3


and


26


-


3


are illustrated in side member


12


-


3


.





FIG. 4

is a cross-sectional view of a dock side member taken at


4





4


in FIG.


2


. Side member


12


has retention channels


24


and


26


formed in a shape to mate with and retain associated mounting portions of mounting structures on an associated fixture (not shown). The front member


110


has a face surface extending from the bottom of side member


12


to just above the upper lip


112


of retention channel


24


, is essentially smooth. An upper projection


114


has a face surface


116


having a number of parallel ridges running longitudinally of the length of side member


12


to strengthen projection


114


. A rear surface


118


is arranged in cooperation with deck support surface


34


to protect the edges of a deck member (not shown) that is to be supported on deck support surfaces


32


and


34


. It is of course understood that upper projection


114


need not be utilized in all embodiments, but that it does provide stability and protection for the one or more deck members that may be utilized on a dock section.




An additional longitudinal retention channel


120


is located at the underside of side member


12


. It also has a mating shape to cooperate with an associated mounting portion of a mounting structure (not shown) that may be affixed to the underside of side member


12


. A rear member


122


joins the deck support surface member and lower end of the side member. A strengthening web


124


joins the rear member


122


to the front member


110


between the retention channels


24


and


26


, thereby in combination forming a double box beam structure. One end of one of the plurality of spaced-apart deck support members


30


is affixed to rear member


122


. In a preferred embodiment the depth D


1


of deck support member


30


is in the order of about 2.5 inches and the distance D


2


from the bottom of deck support


30


to the bottom of side member


12


is in the order of about 2.0 inches. It is of course understood that these dimensions are illustrative only and that the overall size and dimensions of side member


12


and it's pertinent structures will be selected to accommodate the loads and operational conditions in which the improved dock structure will be utilized.




In the preferred embodiment, side member


12


is fabricated from extruded aluminum thereby being substantially noncorrosive in fresh water conditions. The preferred fabrication process lends itself to establishing an appropriate mating structure for retention channels


24


,


26


, and


120


. It is understood that various other methods of forming the retention channels will be obvious to those skilled in the art, without departing from the scope of the invention. It will likewise be apparent to those skilled in the art that the configuration of the rear member


122


and cross member


124


may be modified to include additional cross members for purposes of strengthening the structure, or removal of the cross member


124


for lighter structural usage and strength.





FIG. 5

is a cross-sectional view of a dock end member taken at


5





5


in FIG.


2


. End member


18


has a pair of longitudinal retention channels


20


and


22


parallelly disposed and spaced apart on its front surface


130


. The retention channel


20


and


22


have a mating shape to retain and slidably engage associated mounting portions of mounting structures used with associated fixtures. In a similar manner to that of FIG.


4


. End member


18


has an upper projection


132


whose rear surface


134


engages and protects the edge of deck member


136


. The deck member


136


is supported on deck support surface


40


of end member


18


. End member


18


has an additional longitudinal retention channel


138


longitudinally extending along its bottom portion. Back member


140


joins the support surface


40


and lower portion of end member


18


, and has a central web


142


joining the rear member


140


to the front member


130


. A gusset


144


is attached to a portion of rear member


140


and provides additional strength and rigidity for the load imparted to the end members.




Though gusset


144


could be the same height as end member


18


, in the preferred embodiment gusset


144


is positioned beneath the lower surface of deck member


136


a distance D


3


, which for the preferred embodiment is in the order of about 0.5 inch. The gusset


144


does not extend to the bottom of end member


18


, and is recessed a distance D


4


in the order of about 0.5 inch. Gusset


144


has a height D


5


in the order of about 3.5 inches. Again, as mentioned above, these dimensions have found to be advantageous for the configuration of end member


18


illustrated, but various differing dimensions and changes will be apparent those skilled in the art in the event different structural strengths are required for any particular application. Such changes of dimension or arrangement will not depart from the scope of the invention.




End member


18


, as illustrated, is fabricated utilizing an extrusion process of aluminum material, as described with respect to the side member illustrated in FIG.


4


.




It can be seen that the structural portions of the extruded aluminum portion of side member


12


and end member


18


are essentially identical in cross-section. The manufacturing process allows lengths of material to be fabricated and various lengths cut from the base stock can be fabricated as end members or side members. Such a configuration allows the extruded material to be cut to the various lengths desired and to be welded or otherwise affixed into the shapes shown in FIG.


1


.





FIG. 6

is a perspective view of a portion of a dock structure taken at


6





6


in FIG.


2


.




For illustration purposes, end member


16


-


1


has a pair of halves


98


-


1


and


98


-


2


of the coupling hinge structure


98


. Coupling hinge structure


98


-


1


is slidably mounted to retention channel


20


-


1


by mounting structures


150


and


152


cooperating with retention channel


20


-


1


. In a similar manner coupling hinge structure


98


-


2


is slidably retained in retention channel


20


-


1


by mounting structures


154


and


156


. Coupling hinge structure


98


-


1


is slidably engaged with retention channel


22


-


1


by mounting structures


158


and


160


. Similarly, coupling hinge element


98


-


2


is slidably retained to retention channel


22


-


1


by mounting structures


162


and


164


. Coupling hinge structure


98


-


1


has a cylindrical portion


166


aligned with a cylindrical portion


168


on coupling hinge structure


98


-


2


. These structures are arranged to cooperate with mating structures (not shown) on an adjacent end or side member. An elongated pin


170


is made up of a cylindrical metal rod


172


that is coated with a synthetic coating


174


over its outer surface. The pin structure


170


is of a cross sectional dimension to slidably mate with cylinder portions


166


and


168


, together with the mating portions of the mounting structures (not shown) on an associated dock member. Metal pin


172


is characteristically made of steel or other material having sufficient strength to hold dock section together, and the coupling structures


98


-


1


and


98


-


2


are characteristically made from aluminum. It is understood, of course, that these coupling structures could also be made of material other than aluminum.




The synthetic coating


174


on the connecting pin


170


serves several purposes. In the first instance, it protects the metallic rod


172


from exposure to water, thereby inhibiting any corrosion that might occur. Further, it provides a barrier between the surface of rod


172


and the inner surface of cylindrical members


166


and


168


, thereby eliminating or minimizing any corrosive action that might occur from contact of dissimilar metals. Finally, it provides a resilient contact that tends to hold the rod


172


in place, and minimizes any noise or knocking action that would be present in a metal-to-metal contact. While rod


170


tends to stay in place without any restraint, it should be understood that the ends of rod


172


could be threaded to receive restraining nuts (not shown), could be drilled to receive a cotter pin (not shown) or any other suitable method of holding pin


170


in place.





FIG. 7

is a top view of coupling hinge structures. It illustrates a structural member


180


having a deck support surface


182


and upward projection


184


formed perpendicular thereto. Member


180


is adapted to cooperate with a second structural member


186


having a deck support surface


188


and upward projection


190


. Structural member


180


has coupling hinge structures


192


,


194


, and


196


mounted thereto. Structural member


186


has coupling hinge structures


198


,


200


, and


202


mounted thereto. It will be noted that all of the coupling structures


192


,


194


,


196


,


198


,


200


, and


202


may be adjusted to any desired positions along the lengths of structural members


180


and


186


, respectively, as described above. Pin


170


, when inserted in the cylindrical structure, as described with reference to

FIG. 6

, of each of the coupling structures causes structural members


180


and


186


to be coupled together.





FIG. 8

is a side view of an adjustable coupling hinge structure for joining dock structures and coupling to a floatation device. Member


210


supports deck member


136


-


1


at its upper surface. Retention channel


212


cooperates with mounting structure


214


. Mounting structure


214


includes a bolt


216


that cooperates with captive nut


218


to hold captive collar


220


within the mating shape of retention channel


212


. As bolt head


216


is tightened, nut


218


is drawn into compressing force with collar


220


such that coupling hinge structure


222


is mounted firmly to the face of dock member


210


. In a similar manner mounting structure


224


cooperates with retention channel


226


. Coupling hinge member


228


is coupled to coupling hinge member


222


by pin


170


. Coupling hinge member


228


is coupled to dock structural member


230


by mounting structures


232


and


234


that cooperate with retention channels


236


and


238


respectively. In this illustration, lower retention channel


240


is not utilized.




A floatation structure


242


is mounted by mounting structure


244


to lower retention channel


246


. Floatation structure


242


can be selected from any floatation devices that are known, including, but not limited to various forms of air tight chambers, closed synthetic cellular structures, or the like.





FIG. 9

is a face view of a clete structure adjustably mounted to a dock member. It is understood that the clete fixture


52


can be utilized with any dock member, but reference will be made to the configuration illustrated in FIG.


1


. In this arrangement, a clete fixture


52


has a clete structure


250


mounted at its top


252


. The clete fixture


52


has mounting structure


74


in cooperation with retention channel


24


, and mounting structures


76


in cooperation with retention channel


26


. The clete fixture


52


is capable of being positioned along the length of dock member


12


and is utilized for tying up watercraft or the like to the dock. The body portion


254


of clete fixture


52


is characteristically constructed of extruded aluminum and cut to length as necessary or desired. The clete element


250


can be constructed of aluminum or other metal materials.





FIG. 10

is an end and partially cutaway view of the clete structure shown in FIG.


9


. Clete


250


is retained to the upper surface


252


of clete fixture


52


by one or more bolts


256


. The mounting structures


74


cooperates with retention channel


24


and the mounting structures


76


cooperates with the retention channel


26


in a manner similar to that described above.





FIG. 11

is a top view of a dock bumper structure. A mounting bracket


260


is affixed by mounting structures


262


and


264


to dock member


266


. Bumper support structure


268


includes a longitudinal retention channel


270


that cooperates with mounting structure


272


to affix the bumper support structure


268


to bracket


260


. Mounting structure


272


in cooperation with retention channel


270


allows the bumper structure


268


to be raised and lowered vertically to selected heights relative to the surface of deck


136


. This height adjustment is also appropriate relative to the height of the bumper structure relative to the surface of the water or other terrain over which the dock passes.




Bumper support structure


268


also includes a pair of longitudinal channels


272


and


274


. A bumper element


276


includes projections


278


and


280


to cooperate with retention channels


272


and


274


, respectively. Bumper element


276


can be made of synthetic material that is deformable and functions to make non-marring contact with watercraft or the like that come in contact with the bumper structure. The bumper element


276


is held in place by the interaction projections


278


and


280


in associated retention channels


272


and


274


. The bumper element


276


can be readily replaced if damaged or worn to an extent to be unsightly or unworkable.




The bracket


260


and the bumper support structure


268


are characteristically formed from extruded aluminum, it being understood that other materials may also be used. The bumper element


276


can be formed by extrusion or molding, and retention elements


278


and


280


brought into retaining compliance with retention channels


272


and


274


, respectively.





FIG. 12

is a face view of the dock bumper structure shown in FIG.


11


. As previously described with respect to

FIG. 11

, the bumper fixture includes the bracket


260


being slidably mounted to retention channel


24


by upper mounting structures


80


, and to retention channel


26


by mounting structures


82


. A cap


290


slidably engages the upper end of the bumper support structure


268


and its associated bumper member


276


. Similarly, a lower cap


292


slides over the lower end of the bumper assembly.





FIG. 13

is a side view of the dock bumper structure of FIG.


12


. This view illustrates the slidable coupling of bracket


260


to the bumper support structure


268


and to the dock structural member


266


. Mounting structure


80


is in slidable cooperative relationship with retention channel


24


and mounting structure


82


is in slidable cooperation with retention channel


26


, in a manner similar to described above.





FIG. 14

is a side view of an adjustable support post mounted to a dock frame member. The fixture structure


50


includes a vertical leg


56


having its lower end


58


affixed to an auger


60


. The leg is movable upwardly and downwardly, as indicated by arrow


64


within bracket


62


. Leg


56


has a cross-sectional shape, as is illustrated in

FIG. 15

, that can be gripped at its upper end


66


by a wrench (not shown) allowing leg


56


to be rotated in either direction as illustrated by arrow


294


. When positioning, then, rotation of end


66


in a first direction will cause auger


60


to drill into the supporting surface and will hold the associated dock section fixed in place. To remove the dock section, leg


56


is rotated in a second opposite direction causing auger


60


to back out of contact with the underlying surface. When the leg structure


56


is at a desired location, set screws


296


and


298


can be set to hold pressure on leg


56


. It is of course understood that other mechanisms for securing leg


56


with relation to bracket


62


can be used.




As described with regard to

FIG. 1

, mounting structure


68


cooperates with retention channel


24


and mounting structure


70


cooperates with retention channel


26


in member


12


. As previously described, member


12


is affixed to cross member


30


and cooperates with cross member


30


to support deck


136


.





FIG. 15

is a top view of the adjustable support post of FIG.


14


. In this view, it can be seen that there is a cylindrical member


300


disposed between the outer surface of leg


56


and the inner surface of housing


62


. The cylindrical member


300


acts as a sleeve and protects the inner surface of mounting bracket


62


from undue wear when leg


56


is subjected rotation.





FIG. 16

illustrates an adjustable wheel structure for use with a dock section. A structural member


310


has a pair of retention channels


312


and


314


having retention configurations similar to those described above. A first mounting bracket


316


is mounted to member


310


by upper mounting structure


318


and mounting structure


320


in cooperation with retention channel


312


. Lower mounting structure


322


and


324


are in mounting cooperation with retention channel


314


. A support leg


326


extends through mounting bracket


316


to be rotatably mounted at its lower end


328


to a wheel


330


. In some configurations the leg


326


provides enough strength to allow the structure to be rolled on wheel


330


without additional bracing. In operation, leg


326


is raised or lowered in the direction of arrows


332


to adjust member


310


to the desired height.




For those structures that require additional bracing to give sufficient strength to leg


326


, a brace arrangement comprised of leg


334


connecting arm


336


and bracket


338


can be used. Bracket


338


is affixed to leg


326


as by a bolt


340


or other suitable interconnection mechanism. Bracket


338


is rotatably coupled at rotation point


342


to one end of the connecting arm


336


. The bottom end of leg


334


is rotatably connected at rotation point


344


to the opposite end of the connecting arm


336


. A bracket


346


is coupled to retention channels


312


and


314


in a manner similar to that described relative to bracket


316


.




It can be seen, then, that as leg


326


is moved downwardly, it is necessary to adjust bracket


346


in the direction of arrow


348


to allow the bracing structure to keep leg


326


essentially vertical. Additional adjustment can be accomplished through raising or lowering leg


334


within bracket


346


as leg


326


that supports wheel


330


is raised or lowered. Once positioned, the mounting structures that clamp bracket


346


to member


310


can be tightened.




For leg structures that are sufficiently long or where the bottom is rough or mucky, it may be necessary to add an additional brace structure of the type just described.





FIG. 17

is a pictorial for an improved dock structure comprised of a plurality of dock sections illustrating the flexibility of configuration of the components of the improved dock structure. A dock structure is shown to extend from a landmass


350


over a portion of water


352


. As illustrated, a first dock section


354


is positioned on the ground


350


and is coupled to dock section


356


in a manner as described above. Dock section


356


is shown supported by leg members


358


and


360


which are supported on the ground surface


350


. Dock section


362


is coupled at one end to dock section


356


and is supported at its other end by leg members


50


-


1


and


50


-


2


, comprising support structures that are augered into the surface ground


350


to provide a relatively fixed support of dock section


362


. Dock section


364


is of the floating variety and is coupled at one end to dock section


362


and its other end to dock section


366


. Floating dock sections


368


and


370


are coupled at their respective ends to opposite sides of dock section


366


. Dock section


366


at its further end is coupled to dock section


372


. Floating dock sections


374


and


376


are coupled along their mating side members, and dock section


372


is coupled at its opposite end to the side member of dock


376


. It can of course be seen that the modular structure allows virtually any desired dock configuration to be assembled from the modular dock sections. Further, various fixtures can be utilized with any of the dock sections in a manner described above.




Though the entire description has been rendered with regard to a modular dock system connected to a landmass or other fixed support, the modular sections can also be utilized to construct a float structure utilizing one or more sections coupled together as described. Anchor devices can be affixed to one or more of the clete structures, or can be hooked to retention structure (not shown) affixed to one or more of the lower retention channels.




The invention has been fully described in conjunction with Drawings in its preferred embodiment, and has been described in its presently contemplated best mode. It is clear that the invention is susceptible to various modifications, modes of operation and embodiments, all within the ability and skill of those skilled in the art, without further invention. Accordingly, what is intended to be protected by Letters Patent is set forth in the appended Claims.



Claims
  • 1. An improved dock structure comprising:a pair of side members having associated first and second deck support structures, each of said side members having a first predetermined length and at least one of said pair of side members having at least a first retention channel extending along at least a portion of said predetermined length; a pair of spaced-apart end members having associated third and fourth deck support structures and coupled intermediate said pair of side members, each of said end members having a second predetermined length, at least one of said pair of spaced-apart end members having at least a second retention channel extending along at least a portion of said second predetermined length; at least one coupling device having one or more mounting structures having associated mounting portions slidably retained in said first retention channel or said second retention channel, whereby when a fixture is associated with said at least one coupling device, it is capable of being positioned at a desired position along said first retention channel or said second retention channel.
  • 2. An improved dock structure as in claim 1 and further including a fixture associated with said at least one coupling device.
  • 3. An improved dock structure as in claim 2, wherein said fixture comprises:a coupling hinge structure for removably affixing the dock structure to a related structure.
  • 4. A dock structure as in claim 3, wherein said coupling hinge structure includes first and second cooperating members and a removable pin for joining said first and second cooperating members to form a movable joinder.
  • 5. A dock structure as in claim 4, and further including a first plurality of first cooperating members and a second plurality of second cooperating members.
  • 6. An improved dock structure as in claim 4, wherein said removable pin has an outer surface, a predetermined length, and a substantially circular cross-section, and further includes a coating material having a predetermined thickness on at least a portion of said outer surface, said removable pin being capable of being removed to allow separation of said first and second cooperating member.
  • 7. An improved dock structure as in claim 2, wherein said fixture comprises:a cleat for tying watercrafts to the dock structure.
  • 8. An improved dock structure as in claim 2, wherein said fixture comprises:a support leg mechanism including a mounting bracket and a leg structure slidably retained in said mounting bracket, said leg structure having a support end to engage a support surface for holding the dock structure at a predetermined height above the support surface.
  • 9. An improved dock structure as in claim 8, wherein said leg mechanism includes an auger affixed to said support end, and wherein said support leg is rotatable with respect to said mounting bracket, whereby said auger can be rotated to screw into the support surface to thereby cause the dock structure to be held in place.
  • 10. An improved dock structure as in claim 8, wherein said leg mechanism includes a wheel rotatably coupled to said support end.
  • 11. An improved dock structure as in claim 1, wherein at least one member of said pair of side members and said pair of spaced-apart end members includes a third retention channel extending along at least a portion of said first predetermined length or second predetermined length of said at least one member; and further includinga float device; and at least a second coupling device including one or more mounting structures having associated mounting portions slidably retained in said third retention channel on said at least one member for removably mounting said float device.
  • 12. An improved dock structure as in claim 1, and further including:a plurality of spaced-apart deck support members arranged between said pair of spaced apart end members, each of said plurality of deck support members having a first end coupled to a first one said pair of side members, and second end coupled to a second one of said pair of side members and each of said plurality of spaced-apart deck support members having a deck support surface.
  • 13. An improved dock structure as in claim 12, and further including:one or more deck members removably affixed to associated ones of said deck support surfaces.
  • 14. An improved dock structure as in claim 1, whereinsaid at least one of said pair of side members further includes a first related retention channel extending along said at least a portion of said first predetermined lengths; said at least one of said pair of spaced-apart end members further includes a second related retention channel extending along said at least of said second predetermined length; and said coupling device further includes second mounting structure having associated mounting portion slidably retained in said first related retention channel or said second related retention channel.
  • 15. An improved dock structure as in claim 1, wherein said pair of side members and said pair of spaced-apart end members are each integrally formed of lightweight non-corroding material.
  • 16. For use and constructing an improved dock structure, an improved structural member comprising:a support member having first and second ends, a predetermined length, a face surface, a rear surface opposite said face surface, an upper deck support surface, and a lower structure; at least one retention channel at said face surface and extending along at least a portion of said predetermined length, and arranged to captively cooperate to slidably retain associated mounting structures on one or more fixtures to allow any such fixture to be positioned as desired along said at least one retention channel; and an additional retention channel extending along at least a portion of said predetermined length, and arranged to captively cooperate to retain one or more mounting structures removably affixed to a downwardly extending fixture.
  • 17. An improved structural member as in claim 16, and further includinga deck-edge protective member coupled to said upper deck support surface and extending along at least a portion of said predetermined length.
  • 18. An improved structural member as in claim 16, wherein said support member includes a pair of parallely-disposed spaced-apart retention channels at said face surface.
  • 19. An improved structural member as in claim 16, and further including:a beam member affixed to said rear surface along at least a portion of said predetermined length.
  • 20. For use and constructing an improved dock structure, an improved structural member comprising:a support member having first and second ends, a predetermined length, a face surface, a rear surface opposite said face surface, an upper deck support surface, and a lower structure; at least one retention channel at said face surface and extending along at least a portion of said predetermined length, and arranged to captively cooperate to slidably retain associated mounting structures on one or more fixtures to allow any such fixture to be positioned as desired along said at least one retention channel; a fixture to be affixed to said support member; one or more mounting structures coupled to said fixture, and arranged to cooperate with said at least one retention channel to removably and slidably position said fixture on said support member and affix it thereto.
  • 21. An improved structural member as in claim 20, wherein each said mounting structure includesa bolt extending through an associated hole in said fixture; a captive nut and captive collar positioned in an associated one of said retention channels, said captive nut engaged by said bolt to hold said captive collar in place to hold said fixture tightly to said face surface when tightened and to allow said fixture to be slidably positioned along said support member when said bolt and said captive nut are loosened.
  • 22. An improved structural member as in claim 20, wherein said fixture includes a bracket having a cylindrical coupling portion.
  • 23. A modular structure comprising:two or more modular sections, each of said sections including a pair of side members having first and second deck support surfaces, each of said side members having a face surface, a first predetermined length and at least one of said pair of side members having at least a first retention channel extending along at least a portion of said first predetermined length, a pair of end members having third and fourth deck support surfaces and coupled intermediate said pair of side members, each of said pair of end members having a face surface, a second predetermined length, and at least one of said pair of end members having at least a second retention channel extending along at least a portion of said second predetermined length; at least one coupling hinge structure having at least a first mounting structure slidably retained by said at least a first retention channel or by said at least a second retention channel on one of said two or more modular sections; at least a second coupling hinge structure having at least a second mounting structure slidably retained by said at least a first retention channel or by said at least a second retention channel on a second one of said two or more modular sections; and a pin structure coupling said at least one coupling hinge structure and said at least a second coupling hinge structure, thereby coupling said first one and second one of said two or more modular sections together.
  • 24. A modular structure as in claim 23, wherein each of said at least first mounting structure and said at least second mounting structure includesa separate bolt structure extending through associated holes in an associated one of said at least one coupling hinge structure and said at least a second coupling hinge structure; a nut and associated collar positioned in each associated ones of said retention channels, each said nut engaged by said separate bolt structure and said associated collar to hold an associated one of said coupling hinge structures tightly to an associated one of said face surfaces when tightened and to allow said associated one of said coupling hinge structures to be slidably adjusted when said separate bolt and nut are loosened.
  • 25. A modular structure as in claim 24, wherein each said at least one coupling hinge structure and each said at least a second coupling hinge structure includes a bracket having a cylindrical coupling portion.
  • 26. A modular structure as in claim 25, wherein said pin structure has a diameter approximating the dimension of each said cylindrical coupling portion and extends therethrough.
  • 27. A modular structure as in claim 26, wherein said pin structure includesan elongated metal rod having a substantially circular cross-section and an outer surface; and a coating of synthetic material having a predetermined thickness adhered to said outer surface.
  • 28. A modular structure as in claim 24, wherein, said at least one of said pair of side members further include a first related retention channel having a first predetermined relationship to said at least a first retention channel, and said least one of said pair of end members further includes a second related retention channel having a second predetermined relationship to said at least a second retention channel.
  • 29. A modular structure as in claim 28, wherein each of said one or more selected fixtures can be selected from the class of fixtures comprising:a first support leg structure having a lower support end and vertically adjustable to establish a predetermined height; a second support leg structure having a lower end coupled to an auger device, said second support leg structure being vertically adjustable and rotatable to activate said auger device; a third support leg structure having a lower end rotatably coupled to a wheel, said third support leg structure being vertically adjustable; a clete structure; a railing structure; a float structure; a bumper structure having a support portion and a synthetic bumper portion being removably affixed to said support portion, and said support portion being vertically adjustable.
  • 30. A modular structure as in claim 24 and further including one or more selected fixtures, each of said one or more selected fixtures including an associated mounting structures for use in cooperation with an associated one of the various ones of said retention channels.
  • 31. A modular structure as in claim 23 and further includingat least one coupling device, each said coupling device including one or more mounting structures in cooperation with one or more of said at least a first retention channel or of said at least a second retention channel; and a related fixture mounted to an associated one or said members by an associated one of said at least one coupling device.
  • 32. A modular structure as in claim 23 whereinat least one member of said pair of side members or at least one member of said pair of end members includes a third retention channel extending along at least a portion of said first predetermined length or said second predetermined length, and further including a float device; and at least a third mounting structure slidably retained in said third
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4087977 Kuhlman May 1978 A
4352597 Kay Oct 1982 A
4683833 Meriwether Aug 1987 A
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5056452 McCain Oct 1991 A
5421612 Floe Jun 1995 A
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