Patent Application
20120228823
This application is based on and claims the benefit of priority from Japanese Patent Application No. 2011-049139, filed on 7 Mar. 2011, the content of which is incorporated herein by reference.
The present disclosure relates to a document feeding device that conveys a document to a document reader, and an image forming apparatus provided with the document feeding device.
A document feeding device generally causes a document to be nipped at nips formed between a plurality of drive rollers disposed at predetermined intervals in a direction orthogonal to a feeding direction and a plurality of driven rollers disposed to face the drive rollers, respectively, feeding the document to a document reader through the rotation driven by the drive rollers. If the nips formed between a plurality of facing pairs of rollers are aligned in a direction orthogonal to the feeding direction, a rear end of the fed document will be released from the nips simultaneously or substantially simultaneously, when the document is fed by such a document feeding device. Since a feeding load drastically changes (reduces) at the moment of the rear end of the document being released from the nips, a feeding speed of the document temporarily accelerates. This may affect the feeding speed of the document in the document reader, leading to defective reading.
In order to reduce such change in the feeding load, a document feeding device has been conventionally proposed in which nips are formed not in line with each other in a direction orthogonal to a feeding direction. This is implemented by arranging respective rotational shafts of a plurality of rollers, either a plurality of drive rollers or a plurality of driven rollers, offset with respect to the feeding direction.
However, the conventional document feeding device requires that the rotational shafts of the plurality of rollers and supporting members for supporting the rotational shafts be independently provided. This may lead to an increase in the number of parts, rendering the structure and assembly of an apparatus to be complex, and an increase in cost. In addition, as the plurality of rollers needs to be assembled individually, a problem arises in that variations may tend to occur in accuracies of positions of the rollers and distances (dimensions) therebetween, which may prevent stable feeding of a document.
The present disclosure provides a document feeding device that realizes stable feeding of documents by suppressing sudden change in the feeding load with a simple structure of a reduced number of parts.
The present disclosure also provides an image forming apparatus provided with such a document feeding device.
The present disclosure relates to a document feeding device, which includes a document reader, a drive roller and a plurality of driven rollers. The document reader is configured to read a document fed in a feeding direction. The drive roller is disposed upstream of the document reader in the feeding direction. The plurality of driven rollers is disposed opposite to the drive roller to form nips therebetween. The plurality of driven rollers is supported by one common shaft extending in a direction orthogonal to the feeding direction. A position of at least one nip formed by at least one of the plurality of driven rollers is offset downstream or upstream of other nips formed by other driven rollers.
The present disclosure also relates to an image forming apparatus, which includes the document feeding device described above and an image forming unit. The image forming unit is configured to form an image on an image recording medium shaped like a sheet based on image information acquired by the document reader in reading a document.
An embodiment of the present disclosure will be described hereinafter with reference to the drawings. First, the overall structure of a copy machine 1 as an embodiment of an image forming apparatus according to the present disclosure will be described with reference to
As shown in
First, the document feeding device 700 will be briefly described. Thereafter, the document reader 201 of the document reading device 200 and the apparatus main body M will be described, and finally the document feeding device 700 will be described in detail. As illustrated in
The feeding mechanism housing 701 houses a feed roller unit 40 (described later) and a document feeding mechanism 44 (described later) in the document feeding device 700. The document placement portion 710 is where documents G are stacked, images of which are to be read. The document collecting portion 720 is disposed perpendicularly below the document placement portion 710, and collects documents G having passed predetermined document reading points J1, J2 (described later).
As shown in
The detailed configuration of the document placement portion 710, and the configuration of the feed roller unit 40 and the document feeding mechanism 44 inside the feeding mechanism housing 701 will be described after explanation of the apparatus main body M.
Next, the document reader 201 will be described. As shown in
The document reader 201 is configured to =read the image information of front and back faces of the document G by the first reading unit 201A and the second reading unit 201B without turning over the document G and to perform a predetermined process on the read image information of the front and back faces of the document G. Also the document reader 201 is configured to output the image information thus processed to an image forming unit GK in the apparatus main body M.
Next, the apparatus main body M will be described. As illustrated in
As illustrated in
The paper feeding/discharging unit KH includes a paper feeding cassette 52, a manual feeding portion 64, a pair of registration rollers 80, and a feeding path L for a sheet of paper T.
The photoreceptor drum 2 is composed of a cylindrical member, and functions as an image bearing member. The photoreceptor drum 2 is disposed rotatably about an axis perpendicular to a paper surface of
The charging unit 10 is disposed on a vertically upper side (upward) of the photoreceptor drum 2. The charging unit 10 positively charges (in a positive polarity) the surface of the photoreceptor drum 2 uniformly.
The laser scanner unit 4 is spaced away from the photoreceptor drum 2 on a vertically upper side (upward) of the photoreceptor drum 2. The laser scanner unit 4 includes a laser light source, a polygon mirror, a polygon mirror driving motor and the like, which are not illustrated.
The laser scanner unit 4 scans and exposes the surface of the photoreceptor drum 2 based on image information output by the image reading device 200. By being scanned and exposed by the laser scanner unit 4, an electric charge charged onto the surface of the photoreceptor drum 2 is removed. In this way, an electrostatic latent image is formed on a surface of the photoreceptor drum 2.
The developing unit 16 is disposed in front of the photoreceptor drum 2 (on the right side of
The toner cartridge 5 contains toner that is to be supplied to the developing unit 16. The toner feeding device 6 supplies the toner stored in the toner cartridge 5 to the developing unit 16.
The drum cleaning device 11 is disposed behind the photoreceptor drum 2 (on the left side as shown in
The transfer roller 8 causes a toner image developed on the surface of the photoreceptor drum 2 to be directly transferred to a sheet of paper T. A voltage application means (not illustrated) applies a transfer bias to the transfer roller 8, the bias being for transferring the toner image developed on the photoreceptor drum 2 to the sheet of paper T. The toner image developed on the surface of the photoreceptor drum 2 can be transferred to the sheet of paper T indirectly through an intermediate transfer belt or the like.
The transfer roller 8 is configured to be movable between a contact position and a separated position. That is to say, the transfer roller 8 is in contact with or spaced away from the photoreceptor drum 2 at the contact position or the separated position, respectively. In particular, the transfer roller 8 is moved to the contact position for transferring the toner image developed on the photoreceptor drum 2 to the sheet of paper T, and to the separated position in all other circumstances. The sheet of paper T is sandwiched by the photoreceptor drum 2 and the transfer roller 8, and is pressed onto the surface of the photoreceptor drum 2 (a side on which the toner image is developed). A transfer nip N for transferring an image is thus formed and the toner image developed on the photoreceptor drum 2 is transferred to the sheet of paper T.
The fixing device 9 fuses toner and fixes the toner image transferred to the sheet of paper T. The fixing device 9 includes a heating roller 9a heated by a heater, and a pressurizing roller 9b in pressure contact with the heating roller 9a. The heating roller 9a and the pressurizing roller 9b sandwich and convey the sheet of paper T onto which the toner image has been transferred. As the sheet of paper T is conveyed while being sandwiched between the heating roller 9a and the pressurizing roller 9b, the toner transferred to the sheet of paper T is fused and fixed.
The paper feeding cassette 52 is disposed in a lower portion (lower side in a vertical direction) in the apparatus main body M. The paper feeding cassette 52 is disposed horizontally slidable toward a front side (the right side in
The cassette feeding portion 51 includes a double feed preventing mechanism composed of a forward feed roller 61 for picking up the sheets of paper T placed on the placing board 60 and a pair of rollers 63 for feeding the sheets of paper T one sheet at a time to the paper path L.
The paper path L for feeding a sheet of paper T is formed between a discharge portion 50 and the cassette feeding portion 51 or the manual feeding portion 64. The paper path L includes a first feeding path L1 from the cassette feeding portion 51 to a first junction P1, a second feeding path L2 from the first junction P1 to the pair of registration rollers 80, a third feeding path L3 from the pair of registration rollers 80 to the transfer roller 8, a fourth feeding path L4 from the transfer roller 8 to the fixing device 9, a fifth feeding path L5 from the fixing device 9 to a branch portion P3, and a sixth feeding path L6 from the branch portion P3 to the discharge portion 50.
The paper path L further includes a seventh feeding path L7 from the manual feeding portion 64 to the first junction P1. The first junction P1 is where the first feeding path L1 for feeding a sheet of paper T from the cassette feeding portion 51 merges with the seventh feeding path L7 for feeding a sheet of paper T from the manual feeding tray 65. A second junction P2 is provided midway in the second feeding path L2. In addition, the paper path L has a return feeding path Lb from the branch portion P3 to the second junction P2. The second junction P2 is where the second feeding path L2 merges with the return feeding path Lb.
Here, the pair of registration rollers 80 is disposed upstream of the transfer roller 8, in a direction feeding a sheet of paper T (the right side in
The return feeding path Lb is provided for causing a surface of a sheet of paper T (unprinted surface) opposite to a surface that has been already printed to face the photoreceptor drum 2 when duplex printing of the sheet of paper T is performed. The return feeding path Lb can reverse and return the sheet of paper T, conveyed from the branch portion P3 toward the paper discharge portion 50, to the second feeding path L2. A toner image is transferred by the photoreceptor drum 2 to the unprinted surface of the sheet of paper T that is reversed by the return feeding path Lb.
The manual feeding portion 64 is provided in front (the right side in
The paper discharge portion 50 is formed at an end of the sixth feeding path L6. The paper discharge portion 50 is disposed in an upper portion of the apparatus main body M. The paper discharge portion 50 has an opening toward a front of the apparatus main body M (right side in
A discharged paper collecting portion M1 is provided on a side of an open port of the paper discharge portion 50. The discharged paper collecting portion M1 is provided on an upper face (outer face) of the apparatus main body M. The discharged paper collecting portion M1 is where the upper surface of the apparatus main body M is recessed (vertically downward). A bottom face of the discharged paper collecting portion M1 constitutes a part of the upper face of the apparatus main body M. Sheets of paper T discharged from the discharge portion 50, to which images have been transferred, are stacked and collected at the discharged paper collecting portion M1.
The image information delivered by the document reader 201 is sent to the apparatus main body M through the document reading device 200. The image information received by the apparatus main body M is sent to an image forming control unit (not illustrated). Based on the image information, the image forming control unit controls the photoreceptor drum 2 as an image bearing member, the charging unit 10, the laser scanner unit 4, the developing unit 16, and the like, which compose the image forming unit GK, respectively. A predetermined toner image is formed on the photoreceptor drum 2 based on the image information.
Based on the image information, an image equivalent to the image of a document G is transferred to a sheet of paper T, which is conveyed to the transfer nip N formed by the photoreceptor drum 2. The sheet of paper T, on which the image is formed, is discharged from the paper discharge portion 50 to the discharged paper collecting portion M1.
Next, the document placement portion 710 of the document feeding device 700 and the document feeding mechanism 44 in the feeding mechanism housing 701 of the present embodiment are described with reference to
The document feeding device 700 of the present embodiment includes, as shown in
The document mounting part 31 is a tray that constitutes a main part of the document placement portion 710, on which a document G to be fed is placed. A downstream end 31b of the document mounting part 31 is rotatably connected to the feeding mechanism housing 701 such that an upstream end 31a thereof is movable upward as indicated by an arrow U1 in
Operation to move upward the upstream end 31a of the document mounting part 31 is necessary for facilitating troubleshooting of a paper jam occurring in the document discharging space K, for example, which is positioned below the document mounting part 31.
As shown in
The document lifting member 32 includes a pair of movable side walls 321 that restricts in a width direction the positions of both sides of the document G placed thereon (only one of the movable side walls is illustrated in
In response to an upward rotational operation of the lift operating member 35, the document lifting member 32 rotates to lift the downstream end 32b as shown in
Although not illustrated, the document lifting member 32 rotatably engages with the document mounting part 31 at the upstream end 32c. In response to an upward rotational operation of the lift operating member 35, the document lifting member 32 rotates about the upstream end 32c to cause the downstream end 32b to move upward, as indicated by an arrow R11 in
In other words, the document lifting member 32 lifts in response to the forward rotational movement and lowers in response to the reverse rotational movement.
The pickup roller 34 is arranged opposite to the upper face of the document lifting member 32, as shown in
As shown in
As shown in
The lifting member 352 is disposed below the document lifting member 32. A base end of the lifting member 352 is connected to the first rotational shaft member 351 and rotates about an axial center of the first rotational shaft member 351. The lifting member 352 is fixed to two points separated in an axial direction of the first rotational shaft member 351. In a case of the forward rotational movement (rotational movement in the direction of the arrow R12 in
In other words, in a case of the forward rotational movement (rotational movement in the direction of the arrow R12 in
In the present embodiment, as shown in
The document feeding mechanism 44 has a feeding path L10 for reading a document and a feeding path L11 for discharging a document inside the feeding mechanism housing 701. The feeding path L10 for reading a document feeds a document G from the feeding roller unit 40 to the second reading unit 201B (the second document reading point J2) via the first reading unit 201A (the first document reading point J1) of the document reader 201. The feeding path L11 for discharging a document feeds the document G having undergone a reading process from the second reading unit 201B (the second document reading point J2) to the document collecting portion 720.
In the feeding path L10 for reading a document, a pair of registration rollers 70 composed of a first registration roller 71 and a second registration roller 72, a pair of first feeding rollers 90, a CIS roller 91 facing the first reading unit 201A, and a pair of second feeding rollers 92 are provided along the feeding direction D1. In the feeding path L11 for discharging a document, a pair of third feeding rollers 93 and a pair of discharging rollers 94 are provided along the feeding direction D1.
Next, the document feeding mechanism 44, which is a characterizing feature of the document feeding device 700 of the copy machine 1 according to the present embodiment, is described in detail with reference to
As shown in
The five drive rollers 901 are fixed to one drive shaft 904 extending in the direction D2 orthogonal to the feeding direction D1. An end of the drive shaft 904 projects outside a side portion of the feeding mechanism housing 701 and is connected to a motor (not illustrated). As the motor drives the drive shaft 904, the five drive rollers 901 are rotationally driven in the direction of the arrow R1 shown in
As shown in
The four driven rollers 902 except for the center driven roller 903 are rotatably supported concentrically about one common shaft 905 extending in the direction D2 orthogonal to the feeding direction D1. The common shaft 905 is biased downward by a plurality of coil springs 907 provided between the cover member 702 and the common shaft 905. In this manner, the four driven rollers 902 are elastically pressed against peripheral surfaces of the corresponding four drive rollers 901, respectively, thereby forming linear nips N2.
On the other hand, the center driven roller 903 is rotatably supported by a supporting member 906 that is positioned about the penetrating common shaft 905 at a central position in an axial direction thereof. As shown in
At top portions of the two side plates 906a of the supporting member 906, penetrating holes 906d are formed, through which the common shaft 905 penetrates. The center driven roller 903 of the smaller diameter is rotatably supported about the penetrating fixed shaft 906c of the supporting member 906. In addition, both end portions of a torsion spring 908 coiled around the common shaft 905 are in contact not only with the connecting plate portion 906b of the supporting member 906, but also with a fixed plate portion 703 inside the feeding mechanism housing 701. With a biasing force applied by the torsion spring 908, the center driven roller 903 is elastically pressed against a peripheral surface of a center drive roller 901, which faces the driven roller 903, thereby forming a nip N3.
With the above-described configuration, the position of the nip N3 formed between the center driven roller 903 and the corresponding center drive roller 901 is offset downstream in the feeding direction D1 with respect to positions of nips N2 formed between the other four driven rollers 902 and the corresponding four drive rollers 901. The amount of offset between the nip N3 and the nips N2 is 1 to 5 mm, for example.
As shown in
In the document feeding mechanism 44 of the document feeding device 700 thus configured, a document G fed from the feeding roller unit 40 is sequentially conveyed to the pairs of registration rollers 70, to the pair of first feeding rollers 90, and then to the CIS roller 91, along the feeding path L10 for reading a document toward the first document reading point J1. Upon the document G passing the first document reading position J1, an image on the back face of the document G is read by the first reading unit 201A.
Thereafter, while the image on the back face thereof is read, the document G is conveyed from the CIS roller 91 to the pairs of second feeding rollers 92, along the feeding path L10 for reading a document toward the second document reading point J2. Upon the document G passing the second document reading position J2, an image on the front face of the document G is read by the second reading unit 201B.
After the image on the back face of the document G is read at the first document reading point J1 and the image on the front face of the document G is read at the second document reading point J2, the document G is conveyed along the feeding path L11 for discharging a document from the pair of third feeding rollers 93 to the pair of discharging rollers 94. Subsequently, the document G is conveyed to the document collecting portion 720 and discharged to the document discharging space K.
During the abovementioned feeding operation and reading operation of the document G, the position of the nip N3 formed by the center driven roller 903, among the five driven rollers 902, 903 of the pair of first feeding rollers 90 that feed the document G to the first document reading point J1, is offset downstream in the feeding direction D1 with respect to the position of the nips N2 formed by the four other driven rollers 902. In other words, the nip N3 is configured to be not in line with the nips N2 along the direction D2 orthogonal to the feeding direction D1.
Given this, when a rear end of the document G in the feeding direction is released from the pair of first feeding rollers 90, an entirety of the rear end is not simultaneously or substantially simultaneously released, but rather is released with a time lag corresponding to the amount of offset between the nips N2 and the nip N3. This can reduce a change (reduction) in the feeding load upon release of the rear end of the document G from the nips N2, N3 and a resulting temporary change (acceleration) in the feeding speed of the document G. As a result, it is possible to feed the document G at a constant speed so that it is read properly.
The present embodiment provides the following effects, for example.
In the document feeding device 700 of the present embodiment, the pair of first feeding rollers 90, which is positioned more upstream than the first document reading point J1 in the feeding direction D1, include the plurality (five) of drive rollers 901 and the plurality (five) of driven rollers 902 and 903. The drive rollers 901 are arranged at the predetermined intervals in the direction D2 orthogonal to the feeding direction D1. The driven rollers 902 and 903 are arranged to face the drive rollers 901 and form the plurality of nips N2, N3 with the drive rollers 901. In addition, the plurality of driven rollers 902, 903 is supported by one common shaft 905 extending in the direction D2 orthogonal to the feeding direction D1. The position of the nip N3 formed by the center driven roller 903, among the plurality of driven rollers 902, 903, is offset more downstream in the feeding direction D1 with respect to the positions of the nips N2 formed by other driven rollers 902.
Accordingly, the present embodiment does not require the rotational shafts and the supporting member thereof to be individually and independently provided, differing from the prior art. In the prior art, the rotational shafts of the plurality of driven rollers 902 and the center driven roller 903 have been arranged offset with respect to each other along the feeding direction D1, so that the nips N2, N3 have been formed nonlinearly along the direction D2 orthogonal to the feeding direction D1. In addition, it is possible to support all of the driven rollers 902, 903 at the predetermined positions by employing one common shaft 905 and one supporting member supporting the common shaft 905. This can reduce the number of components in the apparatus, simplify a structure thereof, facilitate assembly thereof, and reduce manufacturing cost thereof.
Furthermore, it is not necessary to individually assemble the plurality of driven rollers 902, 903. It is sufficient only to assemble the one common shaft 905 into these components. This can increase the positional accuracy of the driven rollers 902, 903 and the distance (dimensional) accuracy between these rollers. It is possible to perform stable feeding of a document by suppressing the feeding load through the offset between the nips N2 and nip N3 in addition to proper feeding operation by the driven rollers 902, 903.
In addition, in the present embodiment, the position of the nip N3 formed by the center driven roller 903 arranged at the central position in the direction D2 orthogonal to the feeding direction D1, among the plurality of driven rollers 902, 903, is offset more downstream in the feeding direction D1 than the positions of the nips N2 formed by the other driven rollers 902.
Therefore, the central portion in the width direction of the rear end of the document G in the feeding direction D1 is released from the center driven roller 903, with a time delay with respect to the both end portions in the width direction. Accordingly, since an excessive rotational moment is not applied to the document G, it is possible to cause the document G to be released straight from the driven rollers, thereby further stabilizing the feeding of the document G.
A preferred embodiment of the present disclosure has been described above. However, the present disclosure is not limited thereto and can be carried out in various modes.
The copy machine 1 is exemplified in the present embodiment as an image forming device. However, the present disclosure is not limited thereto and can be a color copy machine, a printer, a facsimile machine, and a multi-functional appliance having functions thereof, for example.
The offset driven roller, of which the position of the nip N3 is offset, is not limited to the center driven roller located at the central position in the direction D2 orthogonal to the feeding direction D1. It may be one or more driven rollers not located at the central position in the direction D2 orthogonal to the feeding direction D1.
In addition, in the present embodiment, the five drive rollers 901 and five driven rollers 902, 903 are provided at the predetermined intervals in the direction D2 orthogonal to the feeding direction. However, the present disclosure is not limited thereto. It may be that the number of the driven rollers 902, 903 is an arbitrary plural number, two or more. The drive roller 901 may be composed of one or more rollers. The drive roller 901 has a length corresponding to the plurality of driven rollers and is disposed at positions corresponding to them.
In the present embodiment, the position of the nip N3 formed by the center driven roller 903 is offset more downstream in the feeding direction D1 with respect to the position of the nips N2 formed by the other driven rollers 902. However, the present disclosure is not limited thereto and the position of the nip N3 may be offset more upstream in the feeding direction D1. The amount of an offset is 1 to 5 mm, for example.
In addition, in the present embodiment, the document reader 201 has the first reading unit 201A and the second reading unit 201B, which read images on the front and back faces of the document G sequentially while the document G is being fed in one direction without turning over the document G, disposed upstream and downstream in the feeding direction D1. However, the present disclosure is not limited thereto. It may be that one document reader is configured to read images on front and back faces of a document G by turning it over.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2011-049139 | Mar 2011 | JP | national |
