This application claims priority to German Patent Application 10 2021 127 093.6, filed on Oct. 19, 2021, the contents of which are incorporated by reference herein.
The present disclosure relates to improvements in a door latch for a domestic electrical appliance. The disclosure further relates to a domestic electrical appliance equipped with such a door latch.
In domestic washing machines, it is increasingly contemplated to implement an automatic door opening function that allows the door to open automatically, i.e. without user intervention, after the water has been completely pumped out of the washing drum of the washing machine at the end of a washing or spinning phase. This allows moisture to escape from the washing compartment and prevents the still damp laundry from smelling musty if the machine is left standing for a longer period of time.
To keep the door of the washing machine closed, a door latch is known for example from DE 10 2016 014 481 B3, which contains a rotary body (rotary gripper) that catches, on closing the door, an approaching bracket-shaped closing body in a gripping mouth of the rotary body. The gripping mouth is delimited by a pair of jaws, one of which is bumped against by the closing body as the door is closed. This causes the rotating body to rotate, which in turn causes the other jaw to move behind the closing body. The closing body is then caught in the gripping mouth and the door is held closed by the door latch. As far as the rotary body is not locked against rotation, the user can open the door latch again by pulling on the door. The pulling force exerted by the user causes the closing body to press against the other of the jaws, causing the rotating body to rotate back. The closing body can then leave the gripping mouth again, and the door can be opened again.
Particularly in the case of washing machines, there is a regular requirement not only to keep the door closed during the washing operation (including a spin cycle), but also to lock it for safety reasons, so that a user cannot open the door during such operating phases. Conversely, it is desirable that a user can open and close the door with little effort during such periods when the washing machine is out of operation, for example to load or unload the washing machine.
It is an object of at least certain embodiments of the invention to provide a door latch having a rotary gripper of the type described above wherein the door latch permits the implementation of an automatic door-opening function.
It is another object of at least certain embodiments of the invention to provide a door latch that integrates both an automatic door opening function and a locking function in the latch.
Furthermore, it is an object of at least certain embodiments of the invention to provide a door latch which offers the prerequisites for being able to open and close the door with comparatively little effort in an inoperative state of a domestic appliance equipped with the door latch.
The invention provides, according to certain embodiments, a door latch for a domestic electrical appliance, comprising a rotary gripper arranged for movement between a gripping position and a release position with at least rotational displaceability and having a gripping mouth delimited between a pair of jaws. In the gripping position, the rotary gripper is capable of holding a closing body captive in the gripping mouth for keeping a door of the domestic appliance closed and, in the release position, permits release of the closing body for opening the door. The gripping position and the release position correspond to different rotational positions of the rotary gripper. The door latch further comprises a spring arrangement which, in the gripping position of the rotary gripper, applies a bias on the rotary gripper which resists movement of the rotary gripper towards the release position. In addition, the door latch includes an opener mechanism for opening the closed door. The opening mechanism comprises a movably arranged opening element, which is separate from the closing body, and a drive unit, in particular an electromotive drive unit, for driving the opening element. By driving the opening element, the opening element can be made to press against the rotary gripper by in a force-inducing, in particular torque-inducing, manner in order to urge the rotary gripper out of the gripping position towards the release position against the action of the spring arrangement.
In this solution, the force of the opening element, when it is driven through activation of the drive unit, is applied directly to the rotary gripper. A force is then exerted on the rotary gripper by the opening element, which counteracts a spring biasing force that biases the rotary gripper in the gripping position against leaving the gripping position. The application of force from the opening element to the rotary gripper causes the rotary gripper to move out of the gripping position. In certain embodiments, this movement is a rotational movement without, or at least without a substantial accompanying translational movement. Accordingly, in such embodiments, the opening element acts exclusively or at least predominantly in a torque-inducing manner on the rotary gripper.
In embodiments with a torque-inducing effect of the opening element on the rotary gripper, the spring arrangement can be designed in such a way that it acts in a bistable manner. This means that the spring arrangement exerts a bias on the rotary gripper in the gripping position, which counteracts a rotary movement of the rotary gripper towards the release position and exerts a bias on the rotary gripper in the release position, which counteracts a rotary movement of the rotary gripper towards the gripping position. Both in the rotational position that corresponds to the gripping position of the rotary gripper and in the rotational position that corresponds to the release position of the rotary gripper, the spring device thus has a biasing effect on the rotary gripper in the sense of a stable retention of the rotary gripper in the respective rotational position. The spring device thus has two stable states of rotational bias—hence bistable. To move the rotary gripper from the gripping position to the release position or vice versa, a snap point must be overcome at which the direction of the rotational biasing effect of the spring arrangement changes. To realize such a biasing behavior, the spring arrangement can, for example, comprise a leg spring (torsion spring), which is supported with one of its spring legs on the rotary gripper and with its other spring leg on a component of the door latch relative to which the rotary gripper executes its rotational movement between the gripping position and the release position.
In certain embodiments having a spring arrangement acting in a bistable manner in the above sense, the opening element can be driven by means of the drive unit by a distance, in particular a linear distance, which is sufficient to urge the rotary gripper out of the gripping position at least as far as an intermediate rotational position at which the direction of the rotational biasing effect of the spring arrangement snaps over. The intermediate rotational position is a rotational position of the rotary gripper that lies between the two rotational positions corresponding to the gripping position and the release position. After the direction of the rotational biasing effect of the spring arrangement has flipped over, the spring arrangement can push the rotary gripper further towards its release position; the door of the domestic appliance can then open under the action of the spring arrangement, which relaxes in the process, possibly assisted by a relaxation effect of a door seal. The user does not need to be involved in this process.
It should be noted that the present disclosure is not intended to exclude embodiments in which the motion of the rotary gripper from the gripping position effected by the opening element is a translational motion, or at least includes a substantial translational motion component.
The direct physical interaction between the opening element and the rotary gripper allows the opening element and the rotary gripper to be integrated into a latch assembly which can be installed as a single unit in a space-saving manner either on the door or on a main body of the domestic appliance movably, in particular pivotably, supporting the door. The door latch can be realized with an integrated function for automatic door opening.
In certain embodiments, the rotary gripper is provided with an extension projecting eccentrically from an axis of rotation of the rotary gripper, in particular offset axially relative to the gripping mouth, for cooperation with the opening element. Via the extension, the opening element can introduce a torque into the rotary gripper, which causes the rotary gripper to rotate for the purpose of automatic door opening. With sufficiently large eccentricity of the extension, i.e. correspondingly large radial distance between the extension and the rotary axis of the rotary gripper, comparatively small forces of the opening element may be sufficient to overcome the biasing effect of the spring arrangement holding the rotary gripper in the gripping position and to induce a rotary movement of the rotary gripper.
According to certain embodiments, the rotary gripper comprises a contact portion fixed relative to the jaws of the rotary gripper and arranged at a radial distance from an axis of rotation of the rotary gripper for contacting by the opening element. The opening element is arranged on a linearly movable opening slider for joint linear sliding movement therewith. For example, the contact portion is formed on an actuation extension of the rotary gripper which is integrally connected to the jaws of the rotary gripper.
According to certain embodiments, the opening element is arranged on a movable, in particular linearly movable, opening slider for joint sliding movement therewith. In these embodiments, the opening slider has a first slider section that is or can be brought into force introduction coupling with the drive unit, wherein the opening element is arranged in a second slider section that is spaced apart from the first slider section in the sliding direction of the opening slider and is designed for unidirectional entrainment coupling with the rotary gripper. The first slider section has, for example, a toothed section with which a pinion driven by a drive motor of the drive unit is in meshing engagement. Alternatively, the opening slider may have its first slider section in spring-biased abutting contact with a circumferential surface of a control disk, which is driven to rotate by a drive motor of the drive unit, in the manner of a cam-cam follower engagement. The unidirectional entrainment coupling is an abutment coupling, which causes entrainment of the rotary gripper or introduction of force into the rotary gripper only in one direction of movement of the opening slider, but does not permit any torque-inducing action on the rotary gripper in the opposite direction of movement of the opening slider, at least within the regular movement stroke of the opening slider provided for the proper operation of the door latch.
In the force transmission path between the drive unit and the rotary gripper, a spring elastic force transmission body may be arranged, e.g., for damping purposes, in the form of a leaf spring or a leg spring, for example.
According to another aspect, the invention provides, at least according to certain embodiments, a door latch for a domestic electrical appliance. The door latch comprises a latching element movably arranged between a closing position and a release position, which in the closing position is capable of holding a closing body captive for keeping a door of the domestic appliance closed and in the release position allows a release of the closing body for opening the door. Further, the door latch comprises a plurality of movably arranged functional elements for respective different mechanical functions with respect to the latching element. A first of the functional elements forms a locking element movably arranged between a locking position and an unlocking position, which in the locking position is configured to block the latching element against movement from the closing position to the release position and in the unlocking position permits movement of the latching element from the closing position to the release position. In addition, the door latch comprises a drive unit, in particular an electromotive drive unit, for driving the functional elements from a common driving force source.
Due to the supply of the functional elements, i.e. the locking element (first functional element) and at least one other functional element, with force from a common source of force, a cost-effective and space-saving design of the door latch is possible, because different driving force sources are not required for the locking function on the one hand and another mechanical function of the door latch with regard to the latching element, e.g. an automatic door opening function, on the other hand.
In certain embodiments, the first functional element and at least one other of the functional elements are formed by separate components that are arranged so as to be movable independently of one another. Alternatively or additionally, the first functional element and at least one other of the functional elements may be formed by a common component.
According to certain embodiments, the drive unit comprises a control body drivable for rotation by the driving force source and having at least one radially contoured control track formed on a radial circumferential surface of the control body for controlling the position of at least two functional elements of the plurality of functional elements. Each of the at least two functional elements is motion-coupled to a track follower that is in abutting contact with the circumferential surface of the control body. The contact may be spring biased. According to certain embodiments, the control body may have on its circumferential surface two control tracks axially offset with respect to an axis of rotation of the control body, each for a path follower motion-coupled to a respective different one of the at least two functional elements.
According to certain embodiments, another one of the functional elements forms an opening element which is configured to exert, in the closing position of the latching element, a force on the latching element urging the latching element from the closing position towards the release position. With such an opening element the mentioned automatic door opening function can be realized.
The drive coupling between the drive unit and the locking element, on the one hand, and the opening element, on the other hand, is designed in certain embodiments in such a way that, by actuating the drive unit, the combination of the locking element and the opening element can be adjusted into three combinatorial states: a first state in which the door latch is unlocked and the door opening function is deactivated, a second state in which the door latch is locked and the door opening function is still deactivated, and a third state in which the door latch is unlocked again but the door opening function is activated.
According to certain embodiments, the locking element and the opening element may be formed by a common, movably arranged functional body. In such embodiments, the common functional body may be adjustable by means of the drive unit into three defined positions, of which: a first position corresponds to an unlocking state of the locking element and a deactivation state of the opening element; a second position corresponds to a locking state of the locking element and the deactivation state of the opening element; and a third position corresponds to the unlocking state of the locking element and an activation state of the opening element. In this regard, the common functional body may be arranged to move from the first position in a first direction of movement to the second position and in an opposite second direction of movement to the third position.
In other embodiments, on the other hand, the locking element and the opening element are formed by separate functional bodies that are each arranged so as to be movable independently of one another.
According to certain embodiments, another of the functional elements forms an adjustment element, the position of which determines the strength of a bias exerted on the latching element by a spring element supported between the latching element and the adjustment element, wherein the bias, in the closing position of the latching element, counteracts a movement of the latching element in the direction of the release position.
The first functional element or/and at least one other of the functional elements are arranged to be linearly movable, at least in certain embodiments.
According to certain embodiments, the drive unit comprises at least one rotationally driven, for example disk-like, control body for controlling the position of the locking element and/or at least one other of the functional elements. The control body forms a control track with which a track follower motion-coupled to the locking element and/or the at least one other functional element is in engagement, in particular in spring-biased engagement. The position control of the locking element and/or the opening element can thus be accomplished by realizing a cam-cam follower pairing, the function of the cam of this pairing being performed by a control body driven in rotation by means of the drive unit. By suitable contouring of the control track, various movement patterns of the locking element and/or of the at least one other functional element, in particular also relative to each other, can be realized.
Depending on whether the locking element and the at least one other functional element are motion-coupled to each other or are arranged to move independently of each other, the control body may form a single control track via which the locking element and the at least one other functional element are jointly position-controlled, or it may form two control tracks, one of which serves to control the position of the locking element and the other of which serves to control the position of the at least one other functional element. In the latter case, the control body accordingly forms a control track in relation to each path follower, wherein a first one of the path followers is motion-coupled to the locking element and a second one of the path followers is motion-coupled to the at least one other functional element.
The control track is an orbital track, at least in certain embodiments. By this is meant that the control track is a track closed in itself into an endless loop. Such a 360-degree orbit enables oscillating linear back and forth movements of the locking element and/or of the at least one other functional element without directional reversal of an electric drive motor of the drive unit.
The latching element may, for example, be configured as a rotary gripper with a gripping mouth, as explained above. In particular, in certain embodiments, the latching element is formed by a rotary gripper rotatably arranged relative to a latch housing of the door latch between the closing position and the release position and having a gripping mouth delimited between a pair of jaws, the rotary gripper being adapted to capture the closing body in the gripping mouth in the closing position and to allow the closing body to escape from the gripping mouth in the release position. The door latch further comprises a spring device which, in the closing position of the rotary gripper, exerts a bias on the rotary gripper to resist movement of the rotary gripper towards the release position. In addition, the latch housing accommodates the rotary gripper, the plurality of functional elements, the drive unit, and the spring device.
According to yet another aspect, the invention provides a door latch for a domestic electrical appliance, the door latch comprising a latching element movably disposed between a closing position and a release position, the latching element being capable of capturing a closing body for holding a door of the domestic appliance closed in the closing position and allowing release of the closing body for opening the door in the release position. The door latch further comprises a spring arrangement which, in the closing position of the latching element, exerts a bias on the latching element which opposes movement of the latching element towards the release position. In the closing position of the latching element, i.e., when and while the latching element is in the closing position, the strength of the bias is variable.
The variability of the bias of the spring arrangement makes it possible to set a different spring hardness of the spring arrangement in different operating phases and/or different phases of use of the domestic appliance and thus to influence the closing retention force of the door latch, i.e., the force with which the door latch keeps the door closed. In an inoperative state of the domestic appliance, a comparatively low closing retention force of the door latch may be desirable, since a user can then open and close the door with little effort. However, this comparatively low closing retention force may not be sufficient for all conceivable operating and usage situations of the domestic appliance. In the case of a washing machine, for example, the door should be tightly closed during washing to prevent water from escaping. For this purpose, a door seal must be kept sufficiently compressed by the closed door, which may not be ensured if the closing retention force of the door latch is too low. Certain embodiments therefore provide for the strength of the bias of the spring arrangement to be capable of being increased after the door has been closed. In this way, for example, during washing operation of a washing machine, it can be ensured that the door latch provides a sufficiently high closing retention force to reliably seal the washing chamber with the washing water contained therein. During washing operation, the user should not normally be given the opportunity to open the door anyway. Therefore, an increased closing retention force of the door latch during washing operation does not conflict with the user-friendliness of the door latch, which manifests itself, for example, in the fact that the closing retention force of the door latch is relatively reduced when the domestic appliance is not in operation.
Furthermore, it is not excluded within the scope of the present disclosure for the strength of the bias of the spring arrangement to also be variable in the release position, i.e., when and while the latching element is in the release position.
The latching element may, for example, be configured as a rotary gripper having a gripping mouth, as discussed above.
According to certain embodiments, the door latch comprises an electrically controllable adjustment mechanism for varying the spring-effective geometry of a spring element of the spring arrangement in the closing position of the latching element. In certain embodiments, the spring arrangement comprises a leg spring, wherein the adjustment mechanism is capable of causing a relative positional change of the spring legs of the leg spring in the closing position of the latching element. By relatively moving the two spring legs of the leg spring towards or away from each other, their geometry and thus the spring stiffness can be influenced.
Irrespective of the possible design of the spring arrangement with a leg spring, the adjustment mechanism comprises in certain embodiments a movably arranged, in particular linearly movable adjustment element. The spring arrangement comprises a spring element which is supported between the adjustment element and the latching element, whereby a biasing force exerted by the spring element on the latching element can be varied by changing the position of the adjustment element in the closing position of the latching element.
The aspect of the variability of the bias of the spring arrangement can be implemented not only, but especially if the door latch is designed with a locking function and comprises a locking element movably arranged between a locking position and an unlocking position, which in the locking position is configured to block the latching element against movement from the closing position into the release position and in the unlocking position permits a movement of the latching element from the closing position into the release position. In domestic washing machines, the closed door is usually locked before water is introduced into the washing drum. In washing machines, therefore, there is typically only a need for a comparatively high closing retention force of the door latch during phases in which the closed door is also locked. Thus, at least according to certain embodiments, an action on the spring arrangement in the sense of increasing the bias of the spring arrangement can be made dependent on the locking element being in its locking position.
The present disclosure further provides a domestic electrical appliance equipped with a door latch. The domestic appliance comprises an appliance main body (appliance cabinet) with a process chamber accessible through an access opening, in which a working process of the domestic appliance can be carried out, e.g., a washing process for items of clothing or a dishwashing process for dishes or a thermal cooking process for food. A door is movably, in particular pivotably, mounted on the appliance main body, by the closing of which the access opening to the process chamber can be closed. The domestic appliance can accordingly be, for example, a washing machine, a so-called washer-dryer (a washing machine with an additional dryer function), a dishwasher or an oven. In the case of a washing machine, the latter may, for example, be of the so-called front-loading type, in which the door on a front side of the washing machine is arranged so as to be pivotable about a vertical pivot axis and is typically designed with a transparent porthole window.
The door latch of the domestic appliance comprises: a latching element movably arranged between a closing position and a release position, which in the closing position is capable of holding a closing body captive for keeping the door closed and in the release position permits release of the closing body for opening the door; a spring element which in the closing position of the latching element exerts a biasing force on the latter which opposes a movement of the latching element towards the release position; a movably arranged adjustment element coupled to the spring element; and an actuator for driving the adjustment element. By changing the position of the adjustment element, the biasing force exerted by the spring element on the latching element can be varied in the closing position of the latching element.
Furthermore, the domestic appliance comprises a control unit for controlling the actuator. The control unit is adapted to control the actuator in the sense of increasing the biasing force of the spring element depending on the fact that the door is closed and at least one additional condition indicating an imminent or already performed start of operation of the domestic appliance is fulfilled. The additional condition may, for example, pertain to the actuation of a program start button and/or the start of a program run and/or the reaching of a certain operating phase during a program run and/or the locking of the door.
The invention will be explained further in the following with reference to the accompanying drawings, which illustrate:
Reference is initially made to
A door latch 22 serves to keep the closed door 20 closed. The door latch 22 cooperates with a closing body 23, which in the example shown is designed in the form of a striker or bracket. The closing body 23, on closing of the door 20, dips into an insertion opening 25 of the door latch 22 and is caught in the door latch 22 by a latching element not shown in greater detail in
A first embodiment of the door latch 22 is shown in
The rotary gripper 26 defines a gripping mouth 48 delimited by a pair of jaws 44, 46, in which a leading striker web 50 of the closing body 23 is trapped when the door 20 is closed. On closing of the door 20, the closing body 23 dips into the insertion opening 25 of the door latch 26 with the striker web 50 in front and initially strikes against one of the jaws 44, 46 (here the jaw 46) of the rotary gripper 26. This causes the rotary gripper 26 to rotate about the axis of rotation 42, starting from the release position shown in
The multi-functional slider 28 is designed as a linear slider, which is displaceable relative to the rotary gripper 26 along a linear direction of movement indicated by a double arrow 52 and orthogonal to the axis of rotation 42. The multi-functional slider 28 may be a one-piece injection molded component that includes the functional elements 30, 31, 32 as integral components. In the neutral state of the door latch 22 according to
In the example shown, the locking element 30 extends between the jaws 44, 46 of the rotary gripper 26 into the gripping mouth 48 when the door latch 22 is closed and the multi-functional slider 28 is in the locking position; the locking element 31 is moved in front of an actuation extension 56 of the rotary gripper 26 in the locking position of the multi-functional slider 28. Each of the locking elements 30, 31 independently locks the rotary gripper 26 against rotation from the gripping position to the release position. In the neutral position of the multi-functional slider 28 as shown in
The functional element 32 of the multi-functional slider 28, on the other hand, acts as an opening element by means of which an opening of the door latch 22 can be forced without the user having to pull on the door 20 for this purpose. The actuation extension 56 of the rotary gripper 26 defines a contact portion 58 radially spaced from the axis of rotation 42 for contacting by the opening element 32. In the example case shown, the actuation extension 56 is essentially formed as an arm which projects in an approximately radial direction from a support pin 60 of the rotary gripper 26 centered on the axis of rotation 42. The actuation extension 56 may be formed in one piece together with the support pin 60 and the jaws 44, 46 of the rotary gripper 26; in any case, however, the actuation extension 56 forms a portion of the rotary gripper 26 which is stationary relative to the jaws 44, 46.
Due to the radial distance of the contact portion 58 from the axis of rotation 42, a torque can be introduced into the rotary gripper 26 by applying force to the contact portion 58 (with the door latch 22 closed). This torque causes the rotary gripper 26 to rotate from the gripping position towards the release position. The opening element 32 is arranged on the multi-functional slider 28 in such a way that when the multi-functional slider 28 is moved from the neutral position according to
By moving it back and forth, the multi-functional slider 28 can thus be moved from the neutral position according to
In the further figures, identical or similarly acting components are given the same reference signs as in the preceding figures, but supplemented by a letter. Unless otherwise stated below, reference is made to the above explanations for such identical or similarly acting components.
Reference is now made to the embodiment of
The opening element 32b is configured for unidirectional driving coupling (actuation coupling) with the actuation extension 56b of the rotary gripper 26b. Such unidirectional driving coupling means that the opening element 32b can be brought into abutment with the actuation extension 56b in one sliding direction of the opening slider 68b (from left to right in
In
Starting from the standby position according to
In the embodiment of
In the embodiment of
The locking slider 74c is biased into contact with the control track 82c of the rotary control body 80c by a biasing spring 86c, which in the example shown is in the form of a helical compression spring and is supported between the locking slider 74c and the latch housing 24c, and thereby follows the radial path of the control track 82c (i.e. path follower). The control track 82c forms a pronounced radial cam 88c (radial again with respect to the axis of rotation of the rotary control body 80c), which defines an unlocking position of the locking slider 74c.
In the neutral state of the door latch 22 shown in
By rotating the rotary control body 80c away from the rotational position shown in
In the embodiment of
The spring adjustment slider 76c is forced into contact with the control track 84c by the force of the torsion spring 40c and thus follows its radial course. The control track 84c has a track section 94c of lesser radial height that continuously transitions to a track section 96c of greater radial height (
Reference is now made to the embodiment of
In
Similar to the rotary control body 80c, the rotary control body 80d also has two axially (referring to an axis of rotation of the rotary control body 80d) offset control tracks 82d, 98d — one (here the control track 82d) for position control of the locking slider 74d, the other (here the control track 98d) for position control of the opening slider 68d. The locking slider 74d is biased by the biasing spring 86d into contact with the control track 82d of the rotary control body 80d. A radial cam 88d of the control track 82d defines the unlocking position of the locking slider 74d. In the neutral state of the door latch 22 shown in
Within the circumferential angular extension of the radial cam 88d, the control track 98d forms a radial cam 100d, which defines the opening position of the opening slider 68d. The opening slider 68d is biased by a biasing spring 102d—in the example shown, again in the form of a helical compression spring—into contact with the control track 98d of the rotary control body 80d. While the locking slider 74d is in the unlocking position, the tip of the radial cam 100d can be rotated in front of the opening slider 68d through rotation of the rotary control body 80d (
Number | Date | Country | Kind |
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102021127093.6 | Oct 2021 | DE | national |