Patent Application
20190059655
This invention relates to a domestic food processing apparatus, such as a blender or juicer.
Fresh juices, made of fresh vegetables, fruits or both combined, are considered very healthy and natural. In particular a high vitamin C content is of interest.
Various domestic kitchen appliances are known for extracting juice, including juicers and blenders. In the field of domestic appliances, blenders and juicers are usually used to make fresh juice for immediate consumption. During blending and/or juicing, plant tissues, and even plant cells are disrupted. In the presence of oxygen, vitamin C (also called ascorbic acid) is oxidized into dehydroascorbic acid (DHA) when it is catalyzed by the endogenous enzyme ascorbate oxidase, that is rich in most vegetables and fruits. It has been reported that the catalyzed oxidative pathway of ascorbic acid degradation caused by ascorbate oxidase is one important reaction pathway for loss of vitamin C in foods. Normally, this enzyme exhibits maximum activity at 40 degrees Celsius, and is almost completely inactivated at 65 degrees Celsius.
Blenders are well known for creating smoothies with milk/yoghurt and fruit, and have rotating blades that move very quickly to chop the food not leaving anything behind. One of the concerns for blenders is that a high speed rotor extraction raises the temperature to a certain temperature range (such as 20 to 30 degrees Celsius). After cell rupture due to blending or juicing, vitamin C contacts with ascorbate oxidase, and is then easily decomposed at this temperature range. This temperature range is responsible for more complete activation of ascorbate oxidase, and the result is that a large portion of the vitamin C is destroyed.
There are also fast and slow juicing methods and corresponding appliances.
Fast juicers are used to make juice from fruits and vegetables through a process that separates pulp and seeds. The latest in the series of electric juicers are centrifugal juicers that first cut the fruit into pieces and then spin the pieces to produce their juice, which also will destroy parts of the vitamin C content, as well as resulting in some heating as mentioned above in connection with blenders.
Slow juicers make fresh juice with cold extraction, which can keep more vitamin C. However, in both types of juicer, vitamin C will meet ascorbate oxidase during processing or afterwards, so that vitamin C will be oxidized at room temperature.
Thus, for freshly made juice, much of the vitamin C has often been destroyed during processing and the remains will be destroyed soon afterwards. The fresh juice cannot be kept because at room temperature the ascorbate oxidase will keep acting.
There is therefore a need for a food processing apparatus and method which retains a high level of vitamin C in the processed food, and which can be implemented with sufficient simplicity and low cost that it is suitable for use in a domestic kitchen appliance.
WO 2013/035029 discloses a puree preparation device which makes use of heating to deactivate enzymes which speed up the loss of vitamin C.
The invention is defined by the claims.
According to examples in accordance with an aspect of the invention, there is provided a domestic apparatus, comprising:
a vessel for receiving food for processing;
a rotary processing element mounted in the vessel;
a motor for driving the rotary processing element;
a heating system;
a temperature sensor;
an ultrasonic vibration arrangement for vibrating the food; and
a controller,
wherein the controller is adapted to control the heating system to provide a food temperature in the range 50.0 to 75.0 degrees Celsius during or immediately after processing.
In this domestic appliance, food such as fruit or vegetables may be processed. The processing for example comprises blending or juicing. When blending, pulp is retained for improved health benefits, when compared to a juicing process. However, either process may be used. The heating process is used to deactivate ascorbate oxidase so that it does not break down vitamin C during juicing or blending or after the fruit or vegetables have been blended or juiced. The temperature is high enough to provide deactivation of the ascorbate oxidase but not so high as to destroy the vitamin C by overheating.
The food is typically processed for immediate consumption in a domestic apparatus. Discoloration of the food over prolonged time periods is therefore not an issue, and the focus is on the preservation of vitamin C in the food.
It is well known, and accepted, that vitamin C is sensitive to heating, so that the common practice is to avoid heating if vitamin C levels are to be preserved. The invention is based on the realization that at low temperature ranges, enzymatic-degradation, which is induced by ascorbate oxidase, plays a more dominant role once it has been activated. By heating up to a temperature within a certain range, meanwhile, beyond the active temperature ranges of ascorbate oxidase, the beneficial effect of deactivating the ascorbate oxidase outweighs the negative effect of the heating degradation on the vitamin C.
The invention for example provides a process for making fresh juice, by controlling at least the temperature (but optionally also controlling stirring or vibration and treatment time) to retain more vitamin C and without compromising on the taste. The invention is suitable for juicing and blending.
The ultrasonic vibration functions to create a turbulent effect in the food as well as providing heating of the food (either functioning as the heating system or else providing further heating). The turbulent effect, in particular the resulting high shear forces and pressures, has the benefit of partially destroying ascorbate oxidase activity through mechanical processes in addition to the temperature dependent effects. The ultrasonic vibration arrangement is for example used in combination with other heating such as resistive heating. The turbulent effect also provides a stirring effect.
The controller may be is adapted to control the heating system to provide a food temperature in the range 60.0 to 70.0 degrees Celsius.
Different temperatures may be appropriate for different foods. A lower maximum temperature avoids destruction of vitamin C by overheating, but may result in incomplete deactivation of the ascorbate oxidase, which then destroys the vitamin C.
The controller may be adapted to control the heating system to provide heating during a heating time of 2 to 5 minutes to enable the deactivation of the ascorbate oxidase, and thereby assist in retaining the maximum possible levels of vitamin C. The maximum time is selected to prevent overheating, and also because there is a maximum duration of the food processing task.
The apparatus may further comprise a cooling system for cooling the processed food after the heating process.
The cooling process makes the processed food ready for consumption. The cooling system may for example comprise a semiconductor cooler.
The ultrasound system may comprise an ultrasound transducer coupled to the vessel.
Ultrasound transducers can be made very small and thin so that they may for example be built in to the inside wall of the vessel of the apparatus, and close to the food processing area. The food processing element processes the food, and the cavitation produced by the ultrasound system will inactivate ascorbate oxidase with the assistance of the heating.
The controller may be adapted to control the ultrasonic vibration arrangement in a pulsed mode. This avoids local high temperatures in the food.
The heating system may comprise a resistive heater. This provides an easily controllable heating arrangement. There may instead be a combination of ultrasound heating/vibration and resistive heating.
The resistive heater is for example coupled to the rotary processing element. In this way, heating takes place as part of the processing. The processing element may be slowed after processing is complete to perform a stirring function, so that stirred heating is implemented.
The vessel may have a volume of between 0.6 and 2.0 liters. This is commensurate with a domestic food processing apparatus.
Examples in accordance with a second aspect of the invention provide a food processing method for implementation by a domestic apparatus, comprising:
driving a rotary food processing element within a vessel which contains the food to be processed;
heating the food to provide a food temperature in the range 50.0 to 75.0 degrees Celsius during or immediately after processing thereby to inactivate ascorbate oxidase by heating; and
vibrating the food using an ultrasonic vibration arrangement (28, 30).
This method finds a balance between preventing destruction of vitamin C by heating and deactivating ascorbate oxidase to prevent destruction of the vitamin C.
The food temperature may be in the range 60.0 to 70.0 degrees Celsius. The heating system may be controlled to provide heating during a heating time of 2 to 5 minutes.
The method may further comprise cooling the blended food after the heating process.
The heating may be by using said ultrasonic vibration of the food and/or using resistive heating of the food using a resistive heater. The method is for example for processing a volume of food of between 0.6 and 2.0 liters.
Examples of the invention will now be described in detail with reference to the accompanying drawings, in which:
The invention provides a domestic food processing apparatus for rotary food processing, in which a food temperature is controlled to be in the range 50.0 to 75.0 degrees Celsius during or immediately after processing. Food such as fruit or vegetables may be processed, for example blended or juiced. The heating process is used to deactivate ascorbate oxidase so that it does not break down vitamin C during the juicing or blending or after the fruit or vegetables have been blended or juiced. The temperature is high enough to provide deactivation of the ascorbate oxidase but not so high as to destroy the vitamin C by overheating.
An ultrasound system is used to generate heat and also turbulence thus giving a combined stirring and heating effect, and the stirring effect partially destroys ascorbate oxidase activity through mechanical processes in addition to the temperature dependent effects.
The apparatus comprises a vessel 10 for receiving food 12 for processing. This food is typically raw fruit and/or vegetables.
A rotary processing element 14 is mounted in the vessel 10, shown in this example as a blender blade. The apparatus has a base 16 beneath the vessel, to which the vessel is reversibly coupled. In the base 16 there is a motor 18 for driving the rotary processing element 14, including a gearing arrangement 20. In some other embodiments, the rotary processing element could be in other forms, like an extrusion screw in a slow juicer.
The base also houses an overall controller 22.
The controller 22 provides control of the motor 18 to provide control of the timing, duration and speed of the rotation.
The apparatus has a heating system 24 for heating the food in the vessel and a temperature sensor 26 for measuring the temperature of the food in the vessel.
The controller controls the heating system 24 to provide a food temperature in the range 50.0 to 75.0 degrees Celsius during or immediately after processing.
This heating process deactivates ascorbate oxidase so that it does not break down vitamin C after the fruit or vegetables have been processed. The temperature is high enough to provide deactivation of the ascorbate oxidase but not so high as to destroy the vitamin C by overheating.
The enzymatic degradation process is both temperature-dependent and time-dependent. At the relatively low end of the temperature range, partial enzyme activity still exits, and thus enzymatic degradation is the dominant pathway. At the relatively high end of the temperature range, enzyme activity is almost disabled, but there is however partial destruction of vitamin C by overheating. The particular temperature chosen may depend on the food item or user's preference for example. The temperature may be in the range 60.0 to 70.0 degrees Celsius.
A heating duration of 2 to 5 minutes is for example appropriate to enable the deactivation of the ascorbate oxidase, and thereby assist in retaining the maximum possible levels of vitamin C. The whole juicing or blending process typically lasts no more than 5 minutes, so the heating may be for the full duration of the process.
In the example shown, the heating system comprises a resistive heater which is positioned on the shaft 15 of the processing element 14. It may use electrical wires or a thin film heater, and is directly in contact with the food.
The heating system provides uniform heating while the processing element is rotating. The heater provides the desired mild heating effect, which causes a small and similar cavitation effect to deactivate the ascorbate oxidase.
The controller 22 controls the heating system 24 and the ultrasound system 28, 30 to provide the desired temperature. There is feedback control to maintain the desired temperature. The frequency and amplitude of the ultrasound system may be controlled to provide the desired temperature control, and the duty cycle or current of the electrical heating system may be controlled. The ultrasound system for example uses a frequency in the range 20 kHz to 40 kHz and a typical power of 50 W to 60 W.
Note that heating using the ultrasound system is optional when resistive heating is applied. Furthermore, the cooling system is optional, as the user may instead simply place the processed food in a fridge for a specified time for it to reach the desired temperature for consumption.
It may be possible to use ultrasound heating alone, and avoid the need for resistive heating. Thus, the heating may be implemented using resistive heating, ultrasound or a combination of both. The combination of ultrasound and mild resistive heating is preferred.
The processing element may complete the food processing (blending or juicing) before the heating is complete. The processing element may then be slowed so that it instead performs primarily a stirring function.
The system of
The invention relates to domestic appliances, for example having a vessel size of between 0.6 liters and 2.0 liters.
In step 42, the food is heated to provide a food temperature in the range 50.0 to 75.0 degrees Celsius during or immediately after processing thereby to inactivate ascorbate oxidase by heating.
This method finds a balance between preventing destruction of vitamin C by heating and deactivating ascorbate oxidase to prevent destruction of the vitamin C. The heating of step 42 for example has a duration of 2 to 5 minutes and it may be based on ultrasonic vibration of the food and/or resistive heating of the food.
In step 44, there is optional active cooling of the processed food.
Some experimental results are presented below which show the effect of different processing conditions on the vitamin C content.
A first experiment aimed at showing the effect of heating. It made use of fresh orange juice. Each sample was obtained by placing half a fresh orange in a plastic bag, then squeezing the orange using a hammering process, until the orange was homogenously destroyed and had become a juice.
The bag was then soaked in a water bath with a controlled water temperature.
Eight samples were processed at different water temperatures, together with a control sample with no soaking. The control sample was at 8 degrees Celsius, as this was the core temperature after sample preparation, and this is listed in the table below as the “temperature of soaking” (although there was no prolonged soaking as mentioned above).
The vitamin C content was then analyzed in a laboratory using high performance liquid chromatography (HPLC).
The table below shows the results. For each sample, the soaking temperature and time are given, as well as the final vitamin C content, and the percentage retention compared to the control sample.
The peak retention can be seen for the temperature range between the samples at 59 degrees Celsius and 80 degrees Celsius. In particular, it has been found that a temperature range of 50 to 75 degrees Celsius is of particular interest, and more particularly the temperature range 60 to 70 degrees Celsius.
A second experiment aimed at showing the effect of ultrasound treatment. It involved preparing samples in the same way as explained above. After soaking, ultrasound exposure is performed to treat the orange juice, while soaking in tap water of 15° C., for a further period of time.
The vitamin C content was then again analyzed in a laboratory using high performance liquid chromatography (HPLC).
The table below shows the results. For each sample, the soaking temperature and time are given, as well as the final vitamin C content, and the percentage retention compared to the control sample. Again, one control sample is present without ultrasound treatment. The soaking temperature was varied for a fixed soaking time. All samples other than the control sample were provided with the same ultrasound treatment.
The retention rate is slightly improved compared to the result of
A third experiment aimed at showing the relationship between heating time and temperature. It again made use of fresh orange juice prepared and analyzed in the manner explained above.
The table below shows the results. For each sample, the soaking temperature and time are given, as well as the final vitamin C content, and the percentage retention compared to the control sample. The soaking time was varied for a fixed soaking temperature of 70° C.
These results show that increased heating times, at a given temperature, improve the retention of vitamin C.
These experiments show the beneficial effects of the processing method and apparatus for retaining vitamin C in freshly prepare fruit and vegetable juices.
The invention relates to the preparation of food for immediate consumption, without cooking, and for use by domestic users. The heating process is thus not intended for cooking the food, and it is generally for consumption cold (either at room temperature or slightly chilled). It may be used for example for preparing juice drinks and smoothies or foods based on fruit or vegetable juice (and optionally pulp).
The apparatus is a stand-alone domestic appliance for use in the kitchen.
As discussed above, the apparatus makes use of a controller. The controller can be implemented in numerous ways, with software and/or hardware, to perform the various functions required. A processor is one example of a controller which employs one or more microprocessors that may be programmed using software (e.g., microcode) to perform the required functions. A controller may however be implemented with or without employing a processor, and also may be implemented as a combination of dedicated hardware to perform some functions and a processor (e.g., one or more programmed microprocessors and associated circuitry) to perform other functions.
Examples of controller components that may be employed in various embodiments of the present disclosure include, but are not limited to, conventional microprocessors, application specific integrated circuits (ASICs), and field-programmable gate arrays (FPGAs).
In various implementations, the controller may be associated with one or more storage media such as volatile and non-volatile computer memory such as RAM, PROM, EPROM, and EEPROM. The storage media may be encoded with one or more programs that, when executed on one or more processors and/or controllers, perform at the required functions. Various storage media may be fixed within a processor or controller or may be transportable, such that the one or more programs stored thereon can be loaded into a processor or controller.
Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
Any reference signs in the claims should not be construed as limiting the scope.
| Number | Date | Country | Kind |
|---|---|---|---|
| PCT/CN2016/082049 | May 2016 | CN | national |
| 16184947.6 | Aug 2016 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2017/060151 | 4/28/2017 | WO | 00 |
