Patent Application
20240057817
The present disclosure generally relates to donut frying machines.
Dough-based food products or items are typically made commercially by cooking them in frying machines. For example, certain dough-based products, such as, for example, donuts, are inserted into a frying machine that includes shortening. The shortening or other frying medium is provided in a vessel or tank, in which the donuts are fried. The frying machines also include a conveyor system which facilitates movement of the donuts across the vessel as they are fried.
As the donuts have to be fried on both sides, such conventional frying machines include a flipping device, for example, in the form of grills or trays. As the donuts pass through the shortening and after one side is fried, the donuts reach the flipping device. The flipping device receives the donuts and then rotates to flip the donut such that the side of the donut that was not fried is now submerged in the shortening. Such apparatuses, methods, and systems are inefficient because the donuts may not always flip and the cooking or frying process takes longer. Further, such apparatuses and systems are costly to manufacture and maintain. Additionally, even if the donuts are flipped appropriately, certain surfaces or portions of the donuts may not be completely submerged in the shortening, and thus certain portions of the donuts may remain incompletely cooked.
The various embodiments described herein provide donut frying machines and related apparatuses, systems, devices, and methods that improve cooking dough-based food items, e.g., donuts, with efficient and robust form factors. For example, in one example embodiment, a machine for cooking a food item having at least a first portion and a second portion can be summarized as including a vessel sized and shaped to receive a frying medium, the vessel having an entrance region and an exit region, and a frame that coupleably receives the vessel. The machine includes a submerger system that submerges the food item to cook at least the first and the second portions.
For example, in another example embodiment, a submerger system that is configured to cook a food item can be summarized as including a cascade system which provides a first volume of shortening to cook an exposed portion of the food item, and a roller apparatus having a roller which, when positioned above the food item, submerges the food item in a second volume of shortening. The submerger system also includes one or more submerger plates, the one or more submerges arranged to submerge the food item in the second volume of shortening.
For example, in another embodiment, a method for cooking food items in a frying machine can be summarized as including supplying uncooked food items via an entrance region of the frying machine, and submerging the uncooked food item in a first food frying medium to cook a portion of the food item immersed in the first food frying medium. The method also includes supplying a second food frying medium to an exposed portion of the food item that faces away from the first food frying medium.
In the following description, certain specific details are set forth in order to provide a thorough understanding of various disclosed implementations. One skilled in the relevant art will recognize that implementations may be practiced without one or more of these specific details. In other instances, well-known structures and devices associated with donut making machines and related apparatuses, systems, and methods may not be shown or described in detail to avoid unnecessarily obscuring descriptions of the implementations.
Unless the context requires otherwise, throughout the specification and claims which follow, the word “comprise” and variations thereof, such as, “comprises” and “comprising” are to be construed in an open, inclusive sense, that is, as “including, but not limited to.”
Reference throughout this specification to “one implementation” or “an implementation” means that a particular feature, structure or characteristic described in connection with the implementation is included in at least one implementation. Thus, the appearances of the phrases “in one implementation” or “in an implementation” in various places throughout this specification are not necessarily all referring to the same implementation. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more implementations.
As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the content clearly dictates otherwise. It should also be noted that the term “or” is generally employed in its sense including “and/or” unless the content clearly dictates otherwise.
The conveyor system 16 is generally configured to move the uncooked donuts from the entrance region 23 through the tank 22 and after cooking or frying the uncooked donuts to an exit region 41. The conveyor system 16 can include one or more motors 37, trays, chains 38, separating shafts 39, etc. The one or more motors 37 can drive the chains 38 and the separating shafts 39 in a certain direction, for example, clockwise direction, which moves the donuts from the entrance region 23 to the exit region 41. As the conveyor system 16 is operated, the uncooked donuts move through the shortening and cook as the heating apparatus 14 heats the shortening.
As described earlier, cooking both sides of the donuts generally have been achieved by providing a flipping device. The submerger system 20 can facilitate cooking both sides of the donuts without utilizing a mechanism or device to flip the donuts. In particular, the submerger system 20 includes a cascade system 42, a roller apparatus 44, and one or more submerger plates (e.g., submerger plates 45, 47). The cascade system 42 includes a manifold 46 which is configured to supply shortening or other frying medium. The manifold 46 includes conduits, valves, fittings, etc. One of the conduits includes an inlet 48 which is coupled to a shortening supply. In some embodiments, the shortening supply may be a separate tank or vessel having the shortening, and in other embodiments, the shortening supply may be provided from the shortening in the tank 22. The cascade system 42 includes one or more exit conduits 50 through which the shortening is supplied into the tank 22 as described in more detail below.
The cascade system 42 includes a cascade lid 51 and a pair of mounting plates 52. The mounting plates 52 are mounted to the conveyor system 16 of the donut drying machine 10. Each of the mounting plates 52 is coupled to the cascade lid 51. In this manner, the cascade lid 51 is also mounted to the conveyor system 16 by extension of the mounting plates 52. The cascade lid 51 is positioned above the tank 22 and proximate to the entrance region 23. The cascade lid 51 includes one or more recesses 54. Each recess 54 is sized and shaped to receive the one or more exit conduits 50. In this manner, the shortening flows from the exit conduits 50 through the cascade lid 51. The cascade system 42 includes one or more diffusers 55 and troughs 56. Each of the diffusers 55 and troughs 56 is positioned adjacent to one or more recesses 54. The diffuser 55 includes a receiving portion 57, which is provided by a U-shaped structure. Ends of the U-shaped structure abut against the mounting plates 52. The one or more exit conduits 50 extend into the receiving portion 57. Thus, as the shortening is supplied via the manifold 46, the shortening is received in the receiving portion 57 and fills the receiving portion 57. The trough 56 is generally sized and shaped to be received adjacent to the recess 54 and surrounds the diffuser 55. The trough 56 includes a base flange 58 and a pair of side flanges 59 that extend angularly from respective sides of the base flange 58. The trough 56 includes a pair of end flanges 60 that are shaped like a valley and extend from respective ends of the side flanges 59.
As described above, the trough 56 surrounds the diffuser 55. In particular, the diffuser 55 is seated on the base flange 58 of the trough 56. Each of the vertical flanges of the diffuser 55 is spaced apart from respective side flanges 59 of the trough 56 to define a side receiving region 61. Thus, as the shortening fills up the receiving portion 57 of the diffuser 55, the shortening overflows the diffuser 55 and moves to the side receiving regions 61. The shortening thereafter fills up the side receiving regions 61 and as the shortening overflows, the valley shaped end flanges 60 direct the shortening into the tank 22. The shortening directed into the tank 22 flows onto the exposed side of the donut. Thus, the non-exposed side of the donut is fried or cooked by the shortening in the tank 22 and the overflowing shortening from the cascade system 42 flows and cooks the exposed side of the donut.
The cascade system 42 further includes the roller apparatus 44. The roller apparatus 44 is generally operable to submerge the donuts as they move through the vessel 22. By applying pressure to submerge the donuts, the roller apparatus 44 facilitates cooking or frying both sides of the donuts. The roller apparatus 44 includes a roller 63 having a roller shaft 64 which is coupled to a first submerger plate 47. The first submerger plate 47 encompasses a different bend configuration than the other submerger plates 45. The first submerger plate 47 has a bend up on a leading edge so that product (e.g., donuts) can move under the first submerger plate 47 without being caught or trapped. The remainder of the submerger plates 45 are configured in such a way to overlap each other which prevents product (e.g., donuts) from being caught. The roller apparatus 44 includes a drive system 65 which rotatably moves by contact with the chain(s) 38. The drive system 65 includes a drive shaft 66 having gears 67 that engage the chain(s) 38 of the conveyor system 16. The drive system 65 includes a driven shaft 68 that engages with the drive shaft 66 and the roller 63. Thus, as the chain(s) moves 38, the drive shaft 66 and the driven shaft 68 consequently submerge the donuts as they pass under the roller 63. Again, in this manner, the roller apparatus 44 of the cascade system 42 facilitates cooking or frying both sides of the donuts without using a flipping device.
The submerger system 20 includes one or more submerger plates (e.g., submerger plates 45, 47) that are positioned adjacent to each other. At least one of the one or more submerger plates (e.g., submerger plates 45, 47) is positioned adjacent to the roller apparatus 44. The one or more submerger plate (e.g., submerger plates 45, 47) includes a base plate 72 and a pair of handle plates 73 that extend outwardly from the base plate 72. Each of the one or more submerger plates (e.g., submerger plates 45, 47) is positioned within the frame 12 via the handle plates 73. The submerger plate (e.g., submerger plates 45, 47) is generally configured to submerge the donuts as they move through the vessel 22. Thus, as the donuts move along the vessel 22, when the donuts are positioned under the submerger plate (e.g., submerger plates 45, 47), the submerger plate (e.g., submerger plates 45, 47) facilitates the donuts being fully submerged in the shortening, and as a result both sides of the donuts are cooked or fried.
The submerger system 120 includes a roller apparatus 144 and a submerger plate 145.
The various embodiments described above can be combined to provide further embodiments. For example, in some embodiments, any number of cascade systems, roller apparatuses, and submerger lids may be provided, including omitting one or more of the cascade systems, roller apparatuses, and submerger lids. These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.
| Number | Date | Country | |
|---|---|---|---|
| 63399767 | Aug 2022 | US |
