Generally, the present invention relates to the field of household appliances. More specifically, the present invention relates to a door of a household appliance comprising an electrical component and coupling means for providing an electrical coupling between said electrical component and a further electrical component comprised within a chassis of the household appliance.
Household or kitchen appliances comprising a door with an electrical component are known in prior art. In order to power said electrical component, cable connections are used for providing electrical power from a power supply included in the base body or chassis of the household appliance to the electrical component included in the door. A big disadvantage of cable connections is that the door cannot be disassembled for a cleaning purpose and assembling/disassembling of such door is complicated due to cable connection. Furthermore, during door opening and closing cycle, the cable connections could be broken leading to a loss of power and/or data connection between the door and body.
German Patent Application DE 10 2007 015 237 A1 discloses a household appliance comprising an electrical contact unit for enabling an electrical connection between a supply unit included in the base body/chassis of the household appliance and lighting means included in the oven door.
It is an objective of the embodiments of the invention to provide a door for a household or kitchen appliance and a household or kitchen appliance which provides an electrical coupling between the base body/chassis of the appliance and an electrical component included in the appliance door and which can be assembled/disassembled easily. The objective is solved by the features of the independent claims. Preferred embodiments are given in the dependent claims. If not explicitly indicated otherwise, embodiments of the invention can be freely combined with each other.
According to an aspect of the invention, the invention relates to a door for closing a cavity included in a chassis of a household or kitchen appliance. The door comprises a first electrical component, said first electrical component being releasably electrically coupled with a second electrical component comprised within the chassis of the household or kitchen appliance by first coupling means in a closed state of the door. Said first coupling means comprise a first contact section arranged at the door. Said first contact section interacts with a corresponding second contact section arranged at the chassis, wherein said first contact section is configured such that in the closed state of the door an electrical contact is established between said first and second contact sections and said electrical contact is opened/interrupted when opening the door. The first contact section is arranged at a removable door portion and second coupling means are provided at the door for releasably electrically coupling the first contact section with the first electrical component. Said second coupling means may provide a detachable electrical connection between the first contact section and the first electrical component. It is worth mentioning that the term “releasably electrically coupled” as used in the present disclosure means that the electrical coupling can be established, respectively interrupted without using any tools, i.e. the electrical connection between the first and second contact section is established/interrupted depending on the position of the door (opened door/closed door). Specifically, “releasably electrically coupled” means that the electrical coupling can be disconnected and re-connected iteratively without using any tools, specifically by opening/closing the door and/or assembling/disassembling the removable door portion.
The main advantage of providing the first contact section at the removable door portion and coupling said first contact section with the first electrical component via second coupling means is that the door portion can be easily removed by a user without taking care about the electrical connection which is established via said removable door portion. The removable door portion may be adapted to be removed from the door without using any tools, e.g. by a manually operable quick-lock mechanism or snap mechanism. So, in other words, the removable door portion may be adapted to be detachable from the door and re-attachable at the door. The removable door portion may be a door cover element which is adapted to provide an opening at the door after removal, said opening enabling a further disassembling of door elements, e.g. one or more door glasses.
According to embodiments, the second coupling means comprise a third and a fourth contact section, said third contact section being arranged at the removable door portion and the fourth contact section being arranged at a structural element of the door. For example, the third contact section may be of pad connector type and the fourth contact section may comprise an electrical connector of spring connector type (e.g. spring loaded contact, compression connector, spiral connector etc.). Also a vice versa arrangement may be possible. Thereby, the third contact section is removed from the door when disassembling the removable door portion and the fourth contact section remains at the structural element of the door, e.g. the door frame.
According to embodiments, the third and fourth contact sections are adapted and arranged to each other such that an electrical contact is established between the third and fourth contact section when the removable door portion is assembled at the door and the electrical contact is open when the removable door portion is disassembled. In other words, the second coupling means provide a detachable, separable electrical connection which is established by assembling the removable door portion at the structural element of the door and detached by removing said door portion. Thereby, a user-friendly door for a household appliance is provided.
According to embodiments, the first electrical component comprises an electrical sensor or an electrical driven component and the second electrical component comprises a power board or a control unit of the household or kitchen appliance. Via said first and second coupling means, the transmission of electrical power as well as the transmission of electrical control information may be provided.
According to embodiments, at least one of the first and second contact sections and the third and fourth contact sections form a pair of matching contact sections that comprises an electrical connector of compression type or sliding type. In particular, the first and second contact sections comprise an electrical connector of compression type and/or the third and fourth contact sections comprise a connector of sliding type. For example, at least one contact section of the second coupling means may be a spring-loaded contact. Thereby, an improved electrical contact between the electrical contact sections is obtained because the contact sections are pressed against each other by using spring forces.
According to embodiments, the first contact section is arranged close to an upper edge of the door, specifically close to one of the two upper corners of the door. Preferably, at least one of the first and second electric component is comprised in an upper region of the door or the chassis, in particular, wherein the door is pivotally connected to the chassis of the household or kitchen appliance about a horizontal axis at its lower edge region or about a vertical axis at one of its lateral edge regions. In case of a household appliance in the form of an oven, said upper edge/upper corner region may be the coldest door portion, i.e. the heat impact to the first electrical coupling means is reduced.
According to embodiments, the first coupling means, in particular the first and second contact sections comprise at least one connector of compression type, namely a spring-loaded connector, compression connector and/or spiral connector. Said types of connectors provide a reliable electrical contact via the interface between the chassis and the door in the closed state of said door. Preferably, said first coupling means may be designed for a supply voltage up to 50V AC/DC.
According to embodiments, the one of the first and second contact sections of the first coupling means comprises a fixed electrically conductive contact area and its matching partner (the further contact section interacting with said contact section) comprises a movable, spring-loaded, electrically conductive contact area. Said fixed electrically conductive contact areas may be of pad connector type and the spring-loaded contact areas may be pressed against said fixed electrically conductive contact areas due to spring forces applied to said movable contact areas in the closed state of the door.
According to embodiments, the third and fourth contact sections of the second coupling comprise at least one connector of compression type, in particular a spring-loaded connector, a compression connector or a spiral connector.
According to embodiments, the third and fourth contact sections of the second coupling means both comprise matching fixed electrically conductive contact areas that are adapted to be brought into electrical contact by a movement, in particular by a sliding movement, when the removable door portion is assembled at the door. Thereby, a technically simple assembling of the removable door portion is possible during which a highly conductive electrical coupling between the third and fourth coupling section is obtained.
According to embodiments, the door comprises at least one inner glass pane, said inner glass pane being removably mounted at/or within the door, wherein the inner glass pane comprises an upper edge which may be covered by said removable door portion in the mounted state of the inner glass pane. In other words, the removable door portion is detachable for disassembling the inner glass pane. Thereby, a technically simple disassembling of said inner glass pane, e.g. for cleaning purposes, is obtained.
According to embodiments, the removable door portion is arranged at the upper edge of the door. In particular, the removable door portion may be arranged adjacent to or on an upper edge of a front glass pane of the door. Said position is advantageous because the glass pane can be pulled out upwardly.
According to embodiments, the removable door portion may encompass the one or more glass panes at least at an upper edge in the assembled state. Thereby, the one or more glass panes are secured against movements by means of said removable door portion.
According to embodiments, the door comprises a front glass pane, two door columns fixed at opposite sides in the lateral regions of the front glass pane on the cavity-facing side thereof and at least one inner glass pane that can be attached to the two door columns, wherein the removable door portion is removably connected, in particular completely removably connected to the two door columns. Due to the detachable second electrical coupling means, the door portion can be completely removed without any remaining cable connections between the door and the removable door element.
According to embodiments, the first and/or second coupling means comprise at least one plunger and at least one contact sleeve providing a cavity for receiving the plunger, wherein the plunger comprises a conical or tapered free end which is received in the cavity of the contact sleeve. Thereby, the electrical contact between the electrical contact sections is enhanced.
According to other embodiments, the first and/or second coupling means comprise at least one plunger and at least one contact strip.
According to embodiments, the plunger is spring-loaded. Thus, the plunger is pressed into the cavity of the contact sleeve by means of said spring forces thereby further enhancing the electrical contact.
According to embodiments, at least one contact surface of the first and/or second coupling means, specifically, the contact surfaces of the first, second, third and fourth contact sections are plated by a highly conductive material, e.g. gold (AU), silver (Ag), copper (CU), nickel (Ni), rhodium (Rh) or platinum (Pt). Thereby, the electrical contact resistance between the electrical contact sections is reduced.
According to embodiments, the spring providing a spring-loading of the first and/or second coupling means is plated by a highly conductive material, e.g. gold (AU), silver (Ag), copper (CU), nickel (Ni), rhodium (Rh) or platinum (Pt).
According to embodiments, at least one of the contact sections is at least partially integrated in a housing, in particular in a plastic housing made of Polybutylene terephthalate (PBT), liquid crystal polymer (LCP) or Polyphthalamide (PPA) including glass fibres (HTN), wherein said housing is mounted at the chassis or the door, in particular mounted by screws or a clip mechanism.
According to a further aspect, the invention refers to an oven for preparing food comprising a chassis including a cavity and a door for closing the cavity, characterized in that the door is configured according to anyone of the preceding claims.
The terms “essentially”, “substantially” or “approximately” as used in the invention means deviations from the exact value by +/−10%, preferably by +/−5% and/or deviations in the form of changes that are insignificant for the function.
The various aspects of the invention, including its particular features and advantages, will be readily understood from the following detailed description and the accompanying drawings, in which:
The present invention will now be described more fully with reference to the accompanying drawings, in which example embodiments are shown. However, this invention should not be construed as limited to the embodiments set forth herein. Throughout the following description similar reference numerals have been used to denote similar elements, parts, items or features, when applicable.
The door 10 is pivotally mounted at the chassis 2 by means of one or more hinges. For example, the door 10 may be a flip-down door, i.e. a door 10 being adapted to be pivoted about a horizontal axis at its lower edge. It is worth mentioning that also other configurations are possible, e.g. side-opening doors. Said hinges may be adapted such that the door 10 can be manually disassembled from the chassis 2 without using any tools. For example, the hinges or the door 10 itself may comprise lever portions, said lever portions being adapted to be moved or shifted in order to remove the door from the chassis 2.
The door 10 further comprises a first electrical component (not explicitly shown in the figures). The first electrical component may be included within the door 10 or may be attached to said door 10. For example, the first electrical component may comprise lighting means for providing an optical user interface at the oven door or for illuminating the cavity 3, may be a user interface for controlling the household appliance or a display for providing information to the user of the household appliance a. In a broad sense, the first electrical component may be any electrical entity comprised at or within the door 10 which needs to be electrically coupled with a further electrical entity comprised within the chassis 2 of the household appliance 1. Said electrically coupling may be used for providing electrical power to said first electrical component or for providing control information to said first electrical component.
At or within the chassis 2 of the household appliance 1, a second electrical component may be provided (not explicitly shown in the figures). Said second electrical component may interact with the first electrical component included in the door 10. In order to enable said interaction between the first and second electrical component, an electrical connection between the first and the second electrical component is required. For example, the second electrical component may be a power supply unit being adapted to provide electrical power to the first electrical component. According to another embodiment, the second electrical component may be a control unit adapted to provide control information to the first electrical component and/or adapted to receive information from the first electrical component. In general, the second electrical component may be any entity which is adapted to interact with the first electrical component wherein an electrical connection between the first and second electrical component is required for said interaction. Said electrical connection has to be provided via the interface between the chassis 2 of the household appliance 1 and the door 10 because the first electrical component is comprised at or within the door 10 whereas the second electrical component is included in the chassis 2.
In order to establish an electrical connection between the first and the second electrical component at least in the closed state of the door 10, first coupling means 20 are provided. Said first coupling means 20 comprise a first contact section 21 and a second contact section 22. The first contact section 21 may be arranged at the door 10 and the second contact section 22 may be arranged at the chassis 2 of the household appliance 1. Preferably, the first coupling means 20 may be arranged in a region of the household appliance 1 which is close to the first and/or second electrical component which are coupled with each other via said first coupling means 20. Still preferably, the first coupling means 20 may be placed in an area, at which the heat impact to said first coupling means 20 is minimized. More in detail, the first contact section 21 may be placed at or close to the coldest area of the door 10. Therefore, the first coupling means 20 may be arranged at an upper edge 10.1 of the door 10, specifically, the first coupling means may be arranged at one of the upper corners 10.2 of the door 10. At said positions, the heat impact to the first coupling means 20 is minimized (which is specifically advantageous in case of a pyrolyse oven) and the distance between the first and a second electrical components is minimized thereby reducing the necessary wire length.
According to embodiments, the first coupling means 20 may comprise one or more spring-loaded connectors, compression connectors and/or spiral connectors. For example, the first contact section 21 comprises electrical pad connectors (i.e. said electrical pad connectors are located at the door side) whereas the second contact section 22 may comprise spring-loaded connectors (SLC) or contacts, compression connectors, spiral connectors and/or stripes. Also a vice versa arrangement is possible.
The spring-loaded connector may be, for example, a so-called POGO pin connector comprising a spring-loaded POGO pin which is adapted to perform an axial movement for establishing the electrical connection. For example, the spring-loaded POGO pin may be at least partially inserted in a sleeve when closing the door 10. For example, spring-loaded contacts (SLC) are made of a contact body or barrel, a piston and a helical compression spring. The electrical contact is established by pressuring the contact body against a fixed, in particular, flat area called pad connector.
The spring loading the POGO pin ensures a permanent pressing of the free end of the POGO pin to the corresponding second contact section 22 in order to obtain low contact resistance. Said spring-loaded pin may interact with a pad contact or a contact element comprising a cavity for receiving said pin for establishing the electrical connection.
For example, the following types of SLCs might be used:
SLCs provide a plurality of advantages, for example:
In order to further improve the electrical contact for transmission of electrical power it might be possible to use multiple different free-end profiles (head profiles) at the spring-loaded connector, e.g. round, flat, sharp etc.
Alternatively or in addition, compression connectors may be used. Said compression connectors comprise a spring-like contact, for example formed by a metallic flat material which interacts with the corresponding pad connector at the opposite side. Still alternatively, spiral connectors may be used comprising a spiral-shaped contact which may be compressed in the axial direction of the spiral when being pressed against a corresponding pad connector at the opposite side for establishing the electrical contact. Also other connector types for realizing said first coupling means 20 are possible.
As shown in
Said door 10 is adapted to be partially disassembled, specifically manually disassembled without using any tools. For example, after removing the removable door portion 11, an opening is provided which allows a removal of an inner glass pane (in case that the door 10 comprises a double-glass pane structure) or an inner and a middle glass pane (in case that the door 10 comprises a triple-glass pane structure). As shown in
As already mentioned above, the first coupling means 20 may be arranged at the top portion, i.e. close to the upper edge 10.1 of the door 10. Furthermore, the removable door portion 11 may be also arranged at the upper edge 10.1 of the door 10 for enabling said disassembling of the door 10. So, according to embodiments, the first contact section 21 of the first coupling means 20 may be included in said removable door portion 11. The arrangement of the first contact section 21 at the removable door portion 11 may be chosen such that said first contact section faces 21 the second contact section 22 in case that the removable door portion 11 is assembled at the door 10 and the door 10 is closed. In other words, the first and second contact section 21, 22 are interacting with each other such, that after assembling the removable door portion 11 at the door 10 and closing the door, an electrical contact between the first and second contact section 21, 22 is achieved.
In order to be able to completely remove the removable door portion 11 from the structural element of the door 10 (i.e. without any remaining cabling between the removable door portion 11 and the door 10), second coupling means 30 are provided. Said second coupling means 30 comprise a third contact section 31 and a fourth contact section 32. The third and the fourth coupling sections 31, 32 interact with each other such that in the assembled state of the removable door portion 11 a releasable electrical contact between said coupling sections 31, 32 is obtained. In other words, the third and the fourth coupling sections 31, 32 are matching partners.
More in detail, the removable door portion 11 comprises a third contact section 31 which is electrically coupled with the first contact section 21 (belonging to the first coupling means 20 establishing the electrical connection when the door 10 is closed). Said electrical coupling may be, for example, constituted by a fixed wiring. Thereby, an electrical connection between the first coupling means 20 and the second coupling means 30 is established. Furthermore, the fourth coupling section 32 may be arranged at a structural element of the door 10 (e.g. the frame, the door column 13 or a front glass pane) and may be electrically coupled with the first electrical component comprised within the door 10 by a wiring 40. So, in other words, the second coupling means 30 are adapted to provide a releasable electrical contact between the first coupling means 20 and the first electrical component comprised within the door 10. Said second coupling means 30 are configured such that in the assembled state of the removable door portion 11, an electrical connection between the first coupling means 20 and the first electrical component is provided and the electrical connection is opened when disassembling the removable door portion 11. For example, the third contact section 31 may comprise one or more pad connectors and the fourth contact section 32 may comprise one or more movable connectors (e.g. strip contacts, spring stripe contacts, springs etc.) interacting with said pad connectors. Also a vice versa configuration is possible. Said movable connectors may be spring-loaded connectors, compression connectors, strip contacts, spring stripe contacts, springs and/or spiral connectors as described above. Thereby, a customer can easy disassemble said removable door portion 11, e.g. for cleaning purposes as well as reassemble it in the reverse way thereby establishing an electrical connection via the second coupling means 30 between the first electrical component and the first coupling means 20 without any fixed-wire connection between the removable door portion 11 and the door 10. Preferably, the second coupling means 30 are chosen such that an electrical connection is realized by simply arranging the removable door portion 11 at the door base structure or door frame.
High electrical conductivity is a key criterion of electrical contacts. In order to improve the quality of the electrical contact, the first and second coupling means 20, 30 may comprise contact sections 21, 22, 31, 32 comprising at least a high-conductive coating. For example, the contact sections 21, 22, 31, 32 may be gold-plated. Gold offers at the same time excellent protection against corrosion and oxidation. However, also other coating materials can be used, e.g. Ag, Cu, Ni, Ni, Rh, Pt. In case that the first and second coupling means comprise a spring (e.g. POGO-spring connectors or spring-loaded connectors), also said spring may be gold- or silver-plated (excluding stainless steel springs). In preferred embodiments, the barrels of the spring-loaded connectors are plated twice (first with Nickel (e.g. 1-2 μm) followed by Gold (e.g. 0.1-1 μm)). The main spring may be made out music wire, stainless steel wire, Beryllium Bronze etc.
Preferred materials for pistons, barrels and clips (RoHS-compliant) could be:
Furthermore, to avoid spark erosion on contact surfaces which are very thin plated, an additional layer of e.g. Ag can be applied on it, e.g. having an additional thickness from 0.1-3 mm. Said additional layer may have a drop shape. This can be applied by means of welding-soldering, riveting etc. It can be applied directly on a plunger 22.1, 32.1 or contact strip 21.1.
In order to further enhance the electrical connection between the contact sections 21, 22, 31, 32, a first electrical contact of said contact sections 21, 22, 31, 32 may comprise a tapered or conical shape. Specifically, the free end of the first electrical contact may comprise a tapered or conical shape. For example, the first electrical contact is a plunger 22.1 (
Due to the detachable electrical connection between the first electrical component arranged within the chassis 2 of the household appliance 1 and the door 10 based on the first coupling means 20, the door 10 can also be disassembled (e.g. taken off the studs of the door hinge) without extra disconnection of the electrical connection between the door 10 and the chassis 2. Furthermore, to avoid that the second contact section 22 is still connected to the electrical power after opening the door 10 (with the risk of short circuit during cleaning by a customer) a door switch (not shown) can be connected to the electric power line and, immediately after the said door 10 is closed, electrical power can be provided to the second contact section 22. Accordingly, immediately after opening the door, electrical power to the second contact section 22 is interrupted and a customer may be able clean to contacts without any risks of causing a short circuit. In addition, the usage of a door switch (e.g. a switch typically used for switching the light of the oven cavity) which detects whether the door is opened or closed as a switch for electrical power provision to the second contact section 22 avoids sparks formation between the first and second contact section 21, 22 which may occur through the very low contact forces, door shattering or door bouncing. Furthermore, it avoids power disconnecting because of bounce of contacts.
As shown in
An electrical component placed in/at the door 10 (e.g. LED light, camera, temperature sensor, control panel etc.) can be placed in the door 10 or on its front side (e.g. door handle 16) and can be connected by means of wiring 40 and, for example a connector 32.3 (plug) to above-mentioned fourth contact section 32. For example, the wiring may be fed through a hole 15 or a long-hole of the front glass pane 14. At the front side, said hole 15 may be covered by means of said door handle 16 or its adapter.
Each spring-loaded connector, specifically each plunger 22.1 may comprise a connector portion for electrically coupling the respective spring-loaded connector with an electrical wiring. Said connector portion may be provided at the rear side of the s spring-loaded connector opposite to the contact surface facing the first contact section 21. According to the embodiment of
Above, embodiments of an oven door according to the present invention as defined in the appended claims have been described. These should be seen as merely non-limiting examples. As understood by a skilled person, many modifications and alternative embodiments are possible within the scope of the invention.
1 household appliance
2 chassis
3 cavity
10 door
10.1 upper edge
10.2 lower edge
11 removable door portion
12 inner glass pane
13 door column
14 front glass pane
15 hole
16 door handle
20 first coupling means
20.1 housing
21 first contact section
21.1 contact sleeve
21.2 strip contact
22 second contact section
22.1 plunger
22.2 crimp plug
22.3 clip
30 second coupling means
31 third contact section
32 fourth contact section
32.1 spring-loaded connector
32.2 surface mounting device (SMD)
32.3 connector
32.4 plastic housing
40 wiring
Number | Date | Country | Kind |
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EP15169120.1 | May 2015 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/060716 | 5/12/2016 | WO | 00 |