The present invention relates generally to rooms designed to shield electromagnetic radiation and, more particularly, to door assemblies for electromagnetic shielded rooms.
An electromagnetic shielded enclosure is a room which is specifically designed to attenuate low-energy (i.e., non-ionizing) electromagnetic radiation. Typically, an electromagnetic shielded enclosure incorporates an electrically conductive skin, such as a metal sheet, meshing, or screen, into each of the walls, ceiling, and flooring of the room so as to fully enclose the room interior. In this manner, the conductive skin forms a cage-like barrier which blocks the transmission of any low-energy electromagnetic radiation that may potentially create interference with electronic equipment located inside and/or outside the room.
For electromagnetic shielded enclosures, also commonly referred to in the art interchangeably as radio frequency (RF) shielded enclosures or electromagnetic interference (EMI) shielded enclosures, the passageway, or doorway, typically serves as the primary means of disruption to the effectiveness of the electromagnetic barrier. Accordingly, the construction of the door assembly for selectively enclosing the passageway for an electromagnetic shielded enclosure is of critical importance in ensuring that the room maintains adequate shielding characteristics.
The door assembly for an electromagnetic shielded enclosure typically includes (i) a metal door frame surrounding the passageway, the door frame being connected to the conductive skin which lines the room, and (ii) a door for selectively enclosing the opening defined by the frame. At least a portion of the door includes a conductive layer which is selectively connected about its periphery to the door frame by a resilient conductive seal. As a result, the door assembly is able to establish a fully enclosed RF barrier through the passageway and thereby block the transmission of low-energy electromagnetic radiation therethrough.
The design of the conductive seal utilized to establish selective contact between the frame and door often varies amongst different door assemblies. In particular, the surface on which the conductive seal is mounted as well as the means for bridging contact between metal surfaces is often modified to improve the quality and reliability of the resultant electromagnetic barrier.
For instance, in U.S. Pat. No. 6,992,246 to C. Christou, the disclosure of which is incorporated by reference, an EMI shielded room is disclosed which includes a conductive seal mounted onto the jamb of its door frame. To establish contact between the door frame and the door, a piston extends the conductive seal, which is mounted on the frame, into contact with the door to establish a conductive path therebetween.
Door assemblies for electromagnetic shielded enclosures that mount its resilient conductive seal onto the door frame have been found to suffer from a notable drawback. Specifically, mounting the conductive seal onto the door frame creates an obstruction within the passageway. Consequently, a frame-mounted seal is inherently prone to inadvertent contact, particularly by relatively large objects passing therethrough, such as equipment, hospital beds, and wheelchairs. Any inadvertent contact experienced within the passageway not only creates a nuisance condition but may ultimately result in damage to the seal that affects its operability.
In response, certain door assemblies for electromagnetic shielded enclosures have been constructed with its resilient conductive seal integrated into the door rather than the door frame. For instance, in U.S. Pat. No. 5,569,878 to S. J. Zielinski, the disclosure of which is incorporated by reference, a door assembly for an EMI shielded room is disclosed which includes a door structure, or leaf, defining an inner space in which plates are mounted for movement toward and away from the door edges. A pneumatic bladder internally located within the door leaf is design to displace the plates outward and return springs retract the plates when the bladder is vented. The outer borders of the plates carry bumpers that force flexible contact members (i.e., conductive seals) into engagement with the jamb and threshold of the doorway.
Although door assemblies of the type described in the '878 patent create a less obtrusive passageway, these types of door assemblies are typically complex in construction, since the principal mechanical components for establishing the resilient contact are all located within spaces defined within the interior of the door leaf. Additionally, it has been found that the aforementioned design is relatively unreliable because if certain components (e.g., the pneumatic bladder) malfunction over time, the construction of the door renders these components inaccessible for repair and/or replacement.
In view thereof, it is an object of the present invention to provide a novel door assembly for an electromagnetic shielded enclosure.
It is another object of the present invention to provide a door assembly as described above that is effective and reliable in shielding electromagnetic radiation.
It is yet another object of the present invention to provide a door assembly as described above which does not create any obstruction within the passageway in which it is installed.
It is still another object of the present invention to provide a door assembly as described above which has a limited number of parts, is inexpensive to manufacture, and is easy to use.
It is yet still another object of the present invention to provide a door assembly as described above which can be readily maintained to ensure proper operation after repeated usage.
Accordingly, as one feature of the present invention, there is provided a door assembly for an electromagnetic shielded enclosure, the door assembly comprising (a) a metal door frame that defines a passageway into the electromagnetic shielded enclosure, and (b) a door coupled to the door frame for selectively enclosing the passageway, the door comprising, (i) a door leaf pivotally coupled to the door frame, the door leaf comprising an outer edge shaped to define a continuous longitudinal recess, the door comprising a conductive plate having an outer periphery that is externally exposed, (ii) a radio frequency (RF) seal connected to the outer periphery of the conductive plate, the RF seal having a resilient finger that overlies the longitudinal recess in the door leaf, and (iii) a pneumatic system at least partially located within the longitudinal recess in the door leaf, (c) wherein, upon actuation, the pneumatic system articulates the resilient finger of the RF seal into contact with the metal door frame, thereby establishing complete peripheral conductive contact between the door and the metal door frame.
Various other features and advantages will appear from the description to follow. In the description, reference is made to the accompanying drawings which form a part thereof, and in which is shown by way of illustration, an embodiment for practicing the invention. The embodiment will be described in sufficient detail to enable those skilled in the art to practice the invention, and it is to be understood that other embodiments may be utilized and that structural changes may be made without departing from the scope of the invention. The following detailed description is therefore, not to be taken in a limiting sense, and the scope of the present invention is best defined by the appended claims.
In the drawings, wherein like reference numerals represent like parts:
Referring now to
In the description that follows, door assembly 11 is described primarily in connection with the shielding of electromagnetic energy which falls within the radio frequency (RF) spectrum. However, it is to be understood that the electromagnetic shielding capabilities of door assembly 11 are not limited to RF energy, but rather could be similarly applied to block other forms of low-energy electromagnetic radiation (e.g., microwaves) without departing from the spirit of the present invention. In fact, door assembly 11 is not only designed to shield low-energy (i.e., non-ionizing) electromagnetic radiation but also capable of blocking high-energy (i.e., ionizing) electromagnetic radiation, such as x-rays and gamma rays.
Door assembly 11 comprises (i) a metal door frame 13 mounted within the open passageway of a shielded enclosure, or room, and (ii) a door 15 pivotally connected to frame 13 for selectively enclosing the open passageway. As will be explained further in detail below, door 15 is equipped with a novel RF seal about its periphery that selectively establishes a continuous electromagnetic barrier with frame 13. As a result, an effective RF barrier is created within the passageway in communication with the shielded room, thereby forming a continuous electromagnetic barrier around the room interior in all directions.
Door frame 13 extends along the periphery of the open passageway of the shielded enclosure and is preferably constructed of a conductive material, such as aluminum. Frame 13 is preferably conductively coupled to the metal skin within the walls, ceiling and flooring of the room that together forms the electromagnetic barrier for the enclosure. As a result, by constructing at least one layer of door 15 of a conductive material and selectively connecting the metal layer in the door 15 to frame 13, an electromagnetic barrier can be established which surrounds the room interior in all directions.
Door frame 13 is represented herein as comprising (i) a pair of upright, opposing jambs, or side posts, 17-1 and 17-2, (ii) a head jamb, or header, 19 extending horizontally across the top of the passageway in connection with the top ends of jambs 17, and (iii) a sill, or threshold, 21 mounted in flooring within the opening of the passageway in contact with the bottom ends of jambs 17.
As a principal feature of the present invention, the RF seal used to selectively establish peripheral conductive contact between door 15 and frame 13 is incorporated into door 15. Accordingly, when the electromagnetic barrier is deactivated and the door is pivoted open, the passageway is free from any obstructions which may otherwise impede a person and/or equipment from passing therethrough. Instead, by housing all the vulnerable mechanical components used to form the temporary RF seal within door 15, there is minimal risk of damage to such components upon entering and exiting the room.
As noted briefly above, door 15 is pivotally coupled to frame 13 and adapted for displacement between an open position, in which the passageway remains open for entrance and/or egress therethrough, and a closed position, in which door 15 physically encloses the passageway. With door 15 pivoted closed, an RF seal can then be actuated to establish complete peripheral conductive contact between door 15 and frame 13.
Referring now to
As seen most clearly in
Door leaf 31 preferably has a multi-layered composition that provides optimal electromagnetic shielding capabilities, while maintaining a relatively lightweight, durable, and soundproof design. Specifically, as seen in
Preferably, core 65 includes a plasterboard layer 69 disposed between a plywood layer 71 and medium-density fiberboard layer 73. Preferably, core 65 is constructed with a certain degree of open spacing provided between plasterboard layer 69 and plywood layer 71 for soundproofing purposes. Plywood layer 71 and fiberboard layer 73 extend beyond plasterboard layer 69 and are maintained in a fixed spaced relationship by a hardwood batten 75.
As a feature of the invention, a conductive plate 77 constructed of a suitable metallic material, such as copper, is disposed between core 65 and rear laminate layer 67-2. Conductive plate 77 and laminate layer 67-1 extend beyond the distal end of core 65. As a result, the periphery of conductive plate 77 is externally exposed, thereby enabling RF seals 37 to be positioned in direct contact thereagainst. Retainers 39 are then mounted over RF seal 37 in a coplanar relationship with laminate layer 67-2 in order to secure RF seal 37 against conductive plate 77.
Together, retainer 39, conductive plate 77, and front laminate layer 67-1 form a planar distal end that is shaped to define a continuous longitudinal recess, or channel, 63 which is dimensioned to fittingly receive bracket 33 when door 15 is in its assembled state. Bracket 33 is preferably retained in place within longitudinal channel 63 by driving a fastening element 81 through bracket 33 and into batten 75, as shown.
It should be noted that optional lead sheets 83-1 and 83-2 may be incorporated into the construction of door leaf 31 in order to provide leaf 31 with high-energy electromagnetic radiation shielding capabilities. In the present example, lead sheet 83-1 is shown disposed between front laminate plate 67-1 and core 65, and lead sheet 83-2 is shown disposed between conductive plate 77 and core 65. However, the number, construction, and location of lead sheets 83 could be modified without departing from the spirit of the present invention. As can be appreciated, the inclusion of one or more radiation shielding sheets 83 enables door 15 to be used in facilities with equipment that produces ionizing electromagnetic radiation, such as x-ray and magnetic resonance imaging (MRI) machines.
It is to be understood that frame 13 may also be designed with a multi-layer construction to provide similar shielding characteristics. As shown in
As noted above, brackets 33 are fixedly mounted along the periphery of door leaf 31 and serve as support structures for certain mechanical components that are used to selectively establish an RF barrier, or seal, between conductive door leaf 31 and metal door frame 13. As seen most clearly in
Specifically, each bracket 33 comprises a base wall 101 from which projects a pair of upstanding, parallel side walls 103-1 and 103-2. Additionally, a U-shaped longitudinal projection 105 is formed onto and protrudes outwardly from base wall 101. Accordingly, bracket 33 is shaped to define an open interior channel 35 with an enlarged, widened portion 107 in communication with a narrower portion 109. As will be explained in detail below, portions 107 and 109 are dimensioned to receive selected components of pneumatic system 41.
As referenced above, RF seals 37 are fixedly connected to conductive plate 77 in door leaf 31 and are designed to articulate into selective contact with metal frame 13, thereby establishing a continuous RF barrier between the periphery of door leaf 31 and metal frame 13. As seen most clearly in
With door 31 in its assembled state, as shown in
As referenced above, pneumatic system 41 is retained within interior channel 35 of brackets 33 and is designed to selectively articulate finger 123 of RF seals 37 outward and into engagement with metal frame 13. As seen most clearly in
As seen most clearly in
Air line 135 is preferably disposed within narrower portion 109 of interior channel 35 and is connected to the inlet port and outlet port of each air cylinder 131. In turn, air line 135 is delivered a supply of air from an external air source in communication with armored door loop 137. In this manner, a supply of air is provided to each of air cylinders 131 for actuation.
The number and arrangement of components in pneumatic system 41 are selected to optimize both the reliability and quality of the RF seal established between door leaf 31 and frame 13. Specifically, as seen most clearly in
Furthermore, push bar 133-1 is coupled to the piston rod 139 of air cylinders 131-1 thru 131-3, push bar 133-2 is coupled to the piston rod 139 of air cylinders 131-4 thru 131-6, push bar 133-3 is coupled to the piston rod 139 of air cylinders 131-7 thru 131-10, push bar 133-4 is coupled to the piston rod 139 of air cylinders 131-11 thru 131-13, push bar 133-5 is coupled to the piston rod 139 of air cylinders 131-14 thru 131-16, and push bar 133-6 is coupled to the piston rod 139 of air cylinders 131-17 thru 131-20.
As can be seen, each linear push bar 133 is driven by at least three air cylinders 131 coupled thereto at spaced intervals along its length. The use of multiple air cylinders 131 to drive each push bar 133 not only ensures an adequate seal is established along the entire periphery of door leaf 31 but also creates operational redundancy in case certain air cylinders 131 malfunction.
In use, door assembly 11 is designed to operate in the following manner. With door 15 disposed in its open position, individuals (e.g., patients or healthcare personnel) are able to easily enter into and/or exit from the room interior through the passageway. It is important to note that, with door 15 disposed in its open position, sensitive mechanical components that are used to selectively establish an RF barrier are retained entirely within door 15 and, as such, are located away from the passageway. Accordingly, people and/or equipment can be maneuvered through the passageway without any obstructions that could otherwise be susceptible to damage.
When medical treatment activities are undertaken with the room, door 15 is pivoted into its closed position. As door 15 is pivoted closed, it is important to note that L-shaped finger 123 of RF seal 37 remains spaced away from door frame 13 to provide adequate clearance, as seen in
Thereafter, an operator activates the RF barrier between door 15 and frame 13 through a designated control panel (not shown). Activation of the RF barrier results in the actuation of all air cylinders 131 in door 15. As seen in
As a result, a continuous region of conductive contact (i.e., a conductive seal) is thereby established between metal door frame 13 and conductive plate 77 of door leaf 31. Because door frame 13 is conductively coupled to an RF shield integrated into the walls, ceiling, and flooring of the room, a fully encompassing electromagnetic shield is effectively formed around the entirety of the room interior. Consequently, any low-energy (i.e., non-ionizing) electromagnetic radiation, which may otherwise create RF interference, is incapable of transmission into or from the room interior. Additionally, due to the presence of lead sheets 83 in door leaf 31 and lead sheets 87 in door frame 13, door assembly 11 is additionally capable of shielding any high-energy (i.e., ionizing) electromagnetic radiation, such as x-rays and gamma rays.
Upon completion of any radiation producing activities within the room, air cylinders 131 are deactivated. The release of air from air cylinders 131 into the designated port in air line 135 results in the retraction of piston rods 139. As a result, L-shaped finger 123 of RF seals 37 resiliently returns to its original configuration away from contact against door frame 13. With adequate clearance established between RF seals 37 and door frame 13, door 15 can be pivoted back to its open position, thereby yielding access to the room interior.
As a feature of the present invention, the principal mechanical components used to establish an RF barrier between frame 13 and door 15 are all located either within U-shaped recess 63 or otherwise along the distal edge of door leaf 31. By locating these mechanical components along the outer edge of door leaf 31, as opposed to within an internal space or void, all components remain readily accessible for replacement and/or repair, if needed. Accordingly, door assembly 11 can be easily maintained to ensure reliable operation.
The invention described in detail above is intended to be merely exemplary and those skilled in the art shall be able to make numerous variations and modifications to it without departing from the spirit of the present invention. All such variations and modifications are intended to be within the scope of the present invention as defined in the appended claims.
The present application claims the benefit under 35 U.S.C. 119(e) to U.S. Provisional Patent Application No. 63/154,020, which was filed on Feb. 26, 2021 in the names of Seth Warnock et al., the disclosure of which is incorporated herein by reference.
Number | Name | Date | Kind |
---|---|---|---|
4786758 | Zielinski | Nov 1988 | A |
5569878 | Zielinski | Oct 1996 | A |
5786547 | Zielinski | Jul 1998 | A |
6992246 | Christou | Jan 2006 | B2 |
8925251 | Rust | Jan 2015 | B1 |
9818798 | Takeguchi | Nov 2017 | B2 |
11277947 | Warnock | Mar 2022 | B2 |
20070007037 | Diaferia | Jan 2007 | A1 |
20150152679 | Kolobayev | Jun 2015 | A1 |
20190383089 | Gaviglia | Dec 2019 | A1 |
20200275586 | Warnock et al. | Aug 2020 | A1 |
Number | Date | Country | |
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20220275680 A1 | Sep 2022 | US |
Number | Date | Country | |
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63154020 | Feb 2021 | US |