The present invention is directed to a door assembly with a flexible door, moveable in guide channels, with the flexible door having a bottom bar with anchors extending from the lateral ends thereof to automatically lock the bottom bar in the guide channels when the door is in a closed position.
Rolling door assemblies include a rolling door horizontally and rotatably arranged within a housing that is positioned at an opening in a wall, such as a doorway. Wrapped about a shutter roll is a flexible door that can be deployed from the shutter roll between an extended position wherein the doorway is closed, and an open position. In the fully deployed and extended position, the leading edge of the door sits parallel with and flush on the ground. The door has lateral edges which are guided along guide channels disposed along a right-side edge and left-side edge of the doorway. The channels receive side edges of the door and act as a guide during deployment of the flexible door and allow the door to be deployed within a “plane of deployment” containing both channels.
The flexible door is typically formed from a plurality of horizontal interlocking parallel metallic slats. The lateral edges of the slats are positioned for movement in the guide. The door has a proximal edge fixed at one end to the shutter roll and a leading opposing free edge connected to a bottom bar. When the door is in a fully extended closed position, the bottom bar is parallel with and in contact with the ground.
A flexible, rolling steel door is disclosed which has the ability to remain in the guide channels until it reaches a fully extended and closed position where a bottom bar is automatically secured. The disclosed embodiments allow for rolling doors to automatically lock, with respect to inward forces against the door, when completely extended through a self-locking arrangement in the bottom bar assembly. The automatic locking mechanism is created through the alignment of the bottom bar locking member with a bottom bar retainer. The bottom bar retainer comprises retaining locking bars which are located inside the guide channels at the base on each end of the rolling door and have one retaining bar on the side of an inner guide angle and one retaining bar on a side of an outer guide angle, leaving a large enough gap there between to accommodate the bottom bar. Each end of the bottom bar has a wide portion, preferably configured as a sideways “T” member, which remains within the outer and inner guide channels while being deployed, but when approaching the ground and the bottom bar retaining locking bars, the T-members align and fit on the outside of the retaining bars in the lateral direction, with the bottom bar continuing through the gap in the middle of the retaining bars. As a result of the automatic locking of the bottom bar, movement of the bottom bar and proximate door slats becomes restricted with respect to the deployment plane of the door, thereby reducing the chance that the door might be forcibly derailed from the guide channels.
The automatic locking mechanism provides improved holding of the rolling door when it is in a closed position and solves the problem of requiring manual manipulation to secure the door in a locked position. Rather than someone having to slide the extendable tongues through the slots, the automatic locking mechanism will secure on its own and protect against inward forces against the door and hold the door in place on its guides. The automatic locking mechanism does not require any additional moving parts, such as an extendable tongue, which limits the possibility for additional required maintenance. As described above, the automatic locking mechanism protects against inward forces on the door and holds the rolling door in its guides. The prevention of lifting of the door, on the other hand, can be achieved by use of any conventional locking mechanism, such as a padlock, as would be understood by those having ordinary skill in the art.
A door assembly to cover an opening of a building may be summarized as including a shutter roller positioned proximate the opening and rotatable about an axis of rotation; a flexible door windable on and off the shutter roller to move between a retracted position and an extended position in which at least a portion of the flexible door lies in a deployment plane to at least partially cover the opening of the building. The flexible door includes a plurality of elongate slats which rotatably interconnect along transverse edges thereof, each of the plurality of elongate slats having two lateral ends to form respective lateral edges of the flexible door; and an elongate bottom bar to connect to a bottom-most slat of the plurality of elongate slats, the bottom bar having anchors extending from the lateral ends thereof, the anchors extending beyond the respective lateral edges of the flexible door. The door assembly further includes a pair of guide channels to receive the respective lateral edges of the flexible door at opposing sides of the opening, each guide channel having a reduced width portion in a bottom portion thereof to receive a respective one of the anchors when the bottom bar passes into the bottom portion of the pair of guide channels, the reduced width portion being laterally spaced from a lateral end of each said guide channel so that the respective anchor is locked in each said guide channel.
The door assembly may include a drive mechanism to rotate the shutter roller about the axis of rotation. Each of the anchors may have a lateral portion extending laterally and a transverse portion at a distal end of the lateral portion and extending perpendicularly to the lateral portion. Each of the anchors may be T-shaped, with the lateral portion being a planar rectangular member which is vertically oriented parallel to the deployment plane and the transverse portion being a planar rectangular member which is vertically oriented perpendicular to the deployment plane. The reduced width portion may receive the lateral portion of the respective one of the anchors when the bottom bar passes into the bottom portion of the pair of guide channels, the reduced width portion being sized and positioned so that the transverse portion of the respective one of the anchors cannot pass through the reduced width portion in a lateral direction, thereby locking the respective anchor in each said guide channel.
Each guide channel may include one or more retaining bars in the bottom portion extending from respective opposing inner side walls thereof to form the reduced width portion. The one or more retaining bars may have a height which is between about a height of the transverse portions of the anchors and about four times the height of the transverse portions of the anchors. The one or more retaining bars may have a height which is between about two times the height of the transverse portions of the anchors and about three times the height of the transverse portions of the anchors.
Each guide channel may include a pair of retaining bars in the bottom portion extending from opposing inner side walls thereof, respective opposing inner edges of the retaining bars having a gap therebetween to form the reduced width portion. The pair of retaining bars of each guide channel may have upper edges which are angled toward the gap to direct the lateral portion of the respective one of the anchors into the reduced width portion as the bottom bar passes into the bottom portion of the pair of guide channels. Each guide channel may include a first elongate angle to attach to the doorway; a second elongate angle to attach to the first elongate angle to form an inner wall of each said guide channel; and a third elongate angle to attach to the first elongate angle to form an outer wall of each said guide channel.
A flexible door is provided which is windable on and off a shutter roller to move between a retracted position and an extended position in which at least a portion of the flexible door lies in a deployment plane to at least partially cover an opening of a building, the opening having a pair of guide channels at opposing sides thereof, each guide channel having a reduced width portion in a bottom portion thereof, the reduced width portion being laterally spaced from a lateral end of each said guide channel. The flexible door may be summarized as including a plurality of elongate slats which rotatably interconnect along transverse edges thereof, each of the plurality of elongate slats having lateral ends to form respective lateral edges of the flexible door, the lateral edges adapted to be received in the pair of guide channels; and an elongate bottom bar to connect to a bottom-most slat of the plurality of elongate slats, the bottom bar having anchors extending from the lateral ends thereof, the anchors extending beyond the respective lateral edges of the flexible door, the anchors adapted to be received in the reduced width portions of the guide channels when the bottom bar passes into the bottom portion of the pair of guide channels so that the anchors are locked in the guide channel.
In implementations of the flexible door, each of the anchors may a lateral portion extending laterally and a transverse portion at a distal end of the lateral portion and extending perpendicularly to the lateral portion. Each of the anchors may be T-shaped, with the lateral portion being a planar rectangular member which is vertically oriented parallel to the deployment plane and the transverse portion being a planar rectangular member which is vertically oriented perpendicular to the deployment plane. The lateral portion of each of the anchors may be received in the reduced width portion of the respective guide channel when the bottom bar passes into the bottom portion of the pair of guide channels, the transverse portion of each of the anchors being sized and positioned so that the transverse portion cannot pass through the reduced width portion of the respective guide channel in a lateral direction, thereby locking each of the anchors in the respective guide channel.
A bottom bar is provided to connect to a flexible door windable on and off a shutter roller to move between a retracted position and an extended position in which at least a portion of the flexible door lies in a deployment plane to at least partially cover an opening of a building, the opening having a pair of guide channels at opposing sides thereof, each guide channel having a reduced width portion in a bottom portion thereof, the reduced width portion being laterally spaced from a lateral end of each said guide channel, the flexible door comprising a plurality of elongate slats which rotatably interconnect along transverse edges thereof, each of the plurality of elongate slats having lateral ends to form respective lateral edges of the flexible door, the lateral edges adapted to be received in the pair of guide channels, the bottom bar includes an elongate body; a hooked transverse edge on an upper surface of the elongate body to rotatably connect to a bottom-most slat of the plurality of elongate slats of the flexible door; and anchors extending from lateral ends of the body, the anchors extending beyond the respective lateral edges of the flexible door, the anchors adapted to be received in the reduced width portions of the guide channels when the bottom bar passes into the bottom portion of the pair of guide channels so that the anchors are locked in the guide channel.
In implementations of the bottom bar, each of the anchors may a lateral portion extending laterally and a transverse portion at a distal end of the lateral portion and extending perpendicularly to the lateral portion. Each of the anchors may be T-shaped, with the lateral portion being a planar rectangular member which is vertically oriented parallel to the deployment plane and the transverse portion being a planar rectangular member which is vertically oriented perpendicular to the deployment plane. The lateral portion of each of the anchors may be received in the reduced width portion of the respective guide channel when the bottom bar passes into the bottom portion of the pair of guide channels, the transverse portion of each of the anchors being sized and positioned so that the transverse portion cannot pass through the reduced width portion of the respective guide channel in a lateral direction, thereby locking each of the anchors in the respective guide channel.
Other objects and features of the present invention will become apparent from the following detailed description considered in conjunction with the accompanying drawings. It is to be understood, however, that the drawings are designed solely for purposes of illustration and not as a definition of the limits of the invention. It should be further understood that the drawings are not necessarily drawn to scale and that, unless otherwise indicated, they are merely intended to conceptually illustrate the structures and procedures described herein.
In the drawings, identical reference numbers identify similar elements or acts. The sizes and relative positions of elements in the drawings are not necessarily drawn to scale. For example, the shapes of various elements and angles are not necessarily drawn to scale, and some of these elements are arbitrarily enlarged and positioned to improve drawing legibility. Further, the particular shapes of the elements as drawn, are not necessarily intended to convey any information regarding the actual shape of the particular elements, and have been solely selected for ease of recognition in the drawings.
The bottom bar 100 may be described as an automatically-locking or self-locking bottom bar because each end of the bottom bar 100 has an anchor 110, e.g., a wide T-shaped portion, which aligns and fits on the outside of retaining bars (see
Each of the anchors 110 may have a lateral portion extending laterally and a transverse portion at a distal end of the lateral portion and extending perpendicularly to the lateral portion (see
In implementations, the reduced width portion 410 of each guide channel 240 may receive the lateral portion of the respective one of the anchors 110 when the bottom bar 100 passes into the bottom portion of the pair of guide channels 240. The reduced width portion 410 may be sized and positioned so that the transverse portion of the respective one of the anchors 110 cannot pass through the reduced width portion 410 (i.e., the gap between the retaining bars 420) in a lateral direction, thereby locking the respective anchor 110 in each said guide channel 240.
In implementations, each guide channel 240 may include a first elongate angle member 450 to attach to the building, e.g., on opposing sides of an opening 310 in the building which is to be covered by the door assembly 200. Each guide channel 240 may further include a second elongate angle member 460 to attach to the first elongate angle member 450 (possibly with an intervening structural element, as in the example depicted) to form the inner wall 430 of each guide channel 240 and a third elongate angle member 470 to attach to the first elongate angle member 450 to form an outer wall 440 of each said guide channel 240.
In implementations, the lateral edges of each of the curtain slats remain within a portion of a channel formed by an inner guide angle (e.g., second elongate angle member 460) and an outer guide angle (e.g., third elongate angle member 470) when the bottom bar 100 is in contact with the ground. As the bottom bar 100 approaches contact with the ground, the bottom bar anchors 110 (e.g., T-shaped members) align with, and are constrained by, the bottom bar retaining (i.e., locking) bars 420.
As explained above, each guide channel 240 may include one or more retaining bars 420 in the bottom portion extending from respective opposing inner side walls (see
In implementations, the one or more retaining bars 420 may have a height which is between about a height of the transverse portions of the anchors 110 and about four times the height of the transverse portions of the anchors 110. In implementations, the one or more retaining bars 420 have a height which is between about two times the height of the transverse portions of the anchors 110 and about three times the height of the transverse portions of the anchors 110.
In implementations, the bottom bar anchors 110 (e.g., T-members) and curtain slats 230 remain within the outer guide angle 470 and inner guide angle 460, but when approaching the ground and the bottom bar retaining bars 420, only the T-shaped members, i.e., anchors 110, align and fit on the outside of the retaining bars 420 (in a lateral direction) and movement, particularly inward movement of the door, becomes restricted. In the example depicted, the bottom bar retaining bars 420 do not extend the entire length of the guide channels 240 and are slightly longer (i.e., greater in height) than the bottom bar T-shaped members, i.e., anchors 110, to create the automatic locking mechanism portion of the guide channels 240.
The various embodiments described above can be combined and/or modified to provide further embodiments in light of the above-detailed description, including the material incorporated by reference. In general, in the following claims, the terms used should not be construed to limit the claims to the specific implementations disclosed in the specification and the claims, but should be construed to include all possible implementations along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.
This application claims benefit under 35 U.S.C. § 119(e) of U.S. Provisional application No. 62/796,722, filed Jan. 25, 2019, the entirety of which is incorporated by reference herein.
Number | Date | Country | |
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62796722 | Jan 2019 | US |