The present invention relates to doors for refrigerated merchandisers and, more particularly, to a doors that includes a connector assembly that couples a power source to a heater element applied to the door.
Refrigerated merchandisers generally include a case defining a product display area for supporting and displaying food products to be visible and accessible through an opening in the front of the case. Refrigerated merchandisers are generally used in retail food store applications such as grocery or convenient stores or other locations where food product is displayed in a refrigerated condition. Some refrigerated merchandisers include doors to enclose the product display area of the case and reduce the amount of cold air released into the surrounding environment. The doors typically include a glass panel, allowing a consumer to view the food products stored inside the case.
Refrigerated merchandisers may be susceptible to condensation forming on the glass panel of the door, which obstructs viewing of the food product positioned inside the case. Electrical current passed to the glass panel is used to heater the glass thereby preventing condensation from forming thereon.
The invention provides a door for a refrigerated merchandiser including a case defining a product display area. The door includes a door frame that is attachable to the case, and a glass panel assembly that is coupled to the door frame. The glass panel assembly includes a first glass panel and a second glass panel that is spaced apart from the first glass panel by a gap. The glass panel assembly further includes a conductive coating that is applied to the first glass panel, and a heater element that is coupled to the first glass panel and that is in electrical communication with the conductive coating. The door also includes a connector that extends through the first glass panel and the second glass panel and securable to the glass panel assembly, and the connector is configured to electrically connect the heater element to a power source.
The invention also provides a refrigerated merchandiser door including a door frame that is attachable to the case, and a glass panel assembly that is coupled to the door frame and that includes a first glass panel and a second glass panel spaced apart from the first glass panel by a gap. The glass panel assembly further includes a conductive coating that is applied to the first glass panel, and a heater element that is coupled to the first glass panel and that is in electrical communication with the conductive coating. The door also includes a connector that extends through the first glass panel and securable to the glass panel assembly, and a connector bushing that is coupled to the connector and that is positioned between the connector and the heater element. The connector bushing defines a seal configured to at least partially compress in response to a vacuum applied to the gap to seal the gap.
The invention also provides a refrigerated merchandiser door including a glass panel assembly that has a first glass panel and a second glass panel spaced apart from the first glass panel by a gap. The glass panel assembly further includes a conductive coating that is applied to the first glass panel, and a heater element that is coupled to the first glass panel and that is in electrical communication with the conductive coating. The door also includes a connector that extends through the first glass panel and that is securable to the glass panel assembly to electrically connect the heater element to a power source, and a hinge that is attached to the glass panel assembly by the connector to facilitate movement of the door between an open position and a closed position.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.
The refrigerated merchandiser 10 also includes at least a portion of a refrigeration system (not shown) that provides a refrigerated airflow to the product display area 22 (e.g., via apertures in the rear wall 20, a discharge outlet in the canopy 21, etc.). The refrigeration system generally includes an evaporator that is located within an air passageway internal to the case and that is fluidly connected between a condenser (not shown) and one or more compressors. Such refrigeration system arrangements are well known in the art, and as such, these features will not be described in detail.
With reference to
The hinge assemblies 40 are coupled to the door 34 on one side adjacent top and bottom edges 46, 48 of the door frame 38.
The glass panel assembly 42 separates the product display area 22 from the surrounding ambient environment and permits viewing of the product 26 from outside the case 14. The illustrated glass panel assembly 42 has a first glass panel 68 positioned closest to the product display area 22, and a second glass panel 72 that is spaced apart from the first glass panel 68 by a gap 76. The gap 76 is sealed (e.g., by laminated sealing, vacuum sealing etc.) to limit infiltration of debris between the panels 68, 72, and to inhibit or limit heat transfer across or through the glass panels 68, 72 between the product display area 22 and the ambient environment. Although the glass panel assembly 42 is described in detail as having two glass panels 68, 72 (with the second glass panel 72 positioned adjacent the ambient environment), the assembly 40 can include additional glass panels (e.g., positioned between the glass panels 68, 72, positioned further exterior of the glass panel 72 relative to the product display area 22, etc.).
With reference to
The illustrated first glass panel 68 has a transparent resistive or conductive coating that can heat the door 34 to inhibit formation of or remove fog and condensation on the glass panel assembly 42. With reference to
As shown in
As illustrated in
With reference to
The electrical connector assembly 100 also includes a second or outer insulation bushing 160, an isolation washer 164, and a nut or cap 168. The outer insulation bushing 160 is coupled to (e.g., positioned over) the connector bushing 108 to electrically isolate or insulate the connector bushing 108.
The outer insulation bushing 160 also has a thickness and the pocket 172 has a depth (axially along axis B) that extends axially from one side of the bushing 160 toward the other side, but as shown in
Assembly of the glass panel assembly 42 and the electrical connector assembly 100 can be done several ways, one of which is described below. It will be appreciated that the order of assembly for at least some of the components can differ from what is described.
Generally, the coating and the heating elements 88 are applied to the first glass panel 68 before assembly. The holes 80, 84 can be cut before or after the heating elements 88 are applied to the panel 68. With reference to
Next, the glass panels 68, 72 are positioned adjacent or in close proximity with each other. The connector 104 (with the gasket 124 in place under the head 112) is then inserted through the second hole 84, through the inner insulation bushing 144, through the first hole 80, and then through the hole 64 in the base 58 of the hinge assembly 40 so that it protrudes outward from surface 1 of the first glass panel 68. The outer insulation bushing 160 is then coupled to the elongated body 118 and the tab 132 is bent so that it protrudes into the pocket 172. The washer 164 and the cap 168 are then placed on the elongated body 118. The electrical connection between the power supply 90 and the connector bushing 108 can be made before or after the tab 132 is bent, as well as before or after the cap 168 is tightened onto the connector 104.
The cap 168 is tightened so that a) the gasket 124 is sandwiched and slightly compressed between the head 112 and the second glass panel 72 to partially seal the gap 76 by sealing the hole 84, b) the annular body 128 is engaged with and electrically coupled to the connector segment 94, and c) the connector assembly 100 is securely attached to the glass panel assembly 42 by pressing the outer insulation bushing 160 into the hole 64 and against the base 58. As assembled, the glass panel assembly 42 is sandwiched between the connector 104 and the outer insulation bushing 160. The outer periphery of the gap 76 can be sealed before or after the connector assembly 100 is completely assembled onto the glass panel assembly 42. With reference to
As illustrated, the connector assembly 100 makes electrical contact between the heating element 88 and the power supply 90 while also securing the hinge assembly 40 to the glass panel assembly 42. Depending on the construction of the glass panel assembly 42, the connector assembly 100 also can at least partially secure the glass panels 68, 72 in spaced relation relative to each other (e.g., the connector bushing 108 and the inner insulation bushing 144 can act as spacers between the panels 68, 72.
The connector assembly 100 provides a substantially hidden or obscured electrical path through the glass panel assembly 42 (that is, from within the gap 76) to an exterior of the glass panel assembly 42. More specifically, the connector bushing 108 provides an electrical path from the heating elements 88 in the gap 76 of the glass panel assembly 42 to the inner side of the glass panel assembly 42. In addition, the inner and outer insulation bushings 144, 160 electrically isolate the connector bushing 104 from the glass panel assembly 42 and the remainder of the connector assembly 100, including the exposed head 112 on the outer surface 4 of the second glass panel 72 and the cap 168 on the inner side of the glass panel assembly 42.
The glass panel assembly 192 defines a vacuum-sealed structure that includes a first glass panel 204 positioned closest to the product display area 22, and a second glass panel 208 that is spaced apart from the first glass panel 204 by a gap 212. The gap 212 can be vacuum sealed by appropriate manufacturing methods to limit infiltration of debris between the panels 204, 208, and to inhibit or limit heat transfer across or through the glass panels 204, 208 between the product display area 22 and the ambient environment. Although the glass panel assembly 192 is described in detail as having two glass panels 204, 208, the assembly 40 can include additional glass panels (e.g., positioned between the glass panels 204, 208, positioned further exterior of the glass panel 208 relative to the product display area 22, etc.).
The heater elements 88 are electrically connected to the power supply 90 by the electrical connector assembly 200. With continued reference to
The illustrated connector bushing 224 takes the form of a washer that is formed of a conductive material (e.g., brass, copper, aluminum, etc.) and that can be compressed (e.g., at least partially crushed) in response to a vacuum being pulled on the glass panel assembly 192. Stated another way, the connector bushing 224 defines a crush seal that seals the hole 216 so that the vacuum is lost. Although the connector bushing 224 is illustrated as being separable from the connector 220, it will be appreciated that the connector bushing 224 can be formed with the connector 220 (i.e. the connector 220 and the bushing 224 can be co-formed together at the same time to produce a single piece). With reference to
The connector assembly 200 also includes a washer 236, and a nut or cap 240. The washer 164 is coupled to the connector 220 and is held in place by the cap 240. The washer 236 and the cap 240 can be formed of electrically isolative or insulative material (e.g., plastic, composite, etc.), or of an electrically conductive material (e.g., metal, alloy, etc.). The electrical connection between the heating elements 88 and the power supply 90 can be made by connecting the wires (not shown) directly to the connector 220 (e.g., when the washer 236 and the cap 240 are electrically insulative), or the connection can be made cooperatively by tightening the cap 240 onto the connector 224 (e.g., sandwiching the connection between the washer 236 and the cap 240). The cap 240 is threadably attached to the elongated body 232 to secure the connector assembly 200 onto the glass panel assembly 192 when the cap 240 is tightened.
Assembly of the glass panel assembly 192 and the electrical connector assembly 200 can be done several ways, one of which is described below. It will be appreciated that the order of assembly for at least some of the components can differ from what is described.
Generally, the coating and the heating elements 88 are applied to the first glass panel 204 before assembly. The hole(s) 216 can be cut before or after the heating elements 88 are applied to the panel 204. With reference to
Next, the glass panels 204, 208 are positioned adjacent or in close proximity with each other and the vacuum seal is formed between the glass panels 204, 208. When a vacuum seal is made, the evacuation of the air from the gap 212 compresses or crushes the connector bushing 224 so that a tight seal is formed around the hole 216 on surface 2 of the panel 204. The crush-seal nature of the bushing 224 inhibits loss of the vacuum from the gap 212. After the vacuum seal is formed, the washer 236 and the cap 240 are attached to the connector 220 and the cap is tightened to secure the connector assembly 200 in place on the glass panel assembly 192. It will be appreciated that the washer 236 and the cap 240 can be loosely installed onto the connector 220 before the vacuum is pulled on the gap 212, and that the washer 236 and the cap 240 can be tightened afterward. In general, the electrical connection to the connector 220 is made before the cap 240 is tightened.
The cap 168 is tightened so that a rigid electrical connection is made between the heater element 88 and the connector 220, and so that the connector assembly 200 is securely attached to the glass panel assembly 192. As assembled, the first glass panel 204 is sandwiched between the connector 220 and the washer 236, and the connector 220 is further inaccessible from the exterior of the glass panel assembly 192 (relative to the product display area 22). The hinge housing 180 can be removably attached or fixed to the hinge assembly 40 to enclose the components of the electrical connector assembly 200 that are exposed on the interior side of the glass panel 204.
As illustrated, the connector assembly 200 makes electrical contact between the heating element 88 and the power supply 90 while also securing the hinge assembly 40 to the glass panel assembly 192. The connector assembly 200 provides a substantially hidden or obscured electrical path through the glass panel 204 (i.e. from within the gap 76 to an exterior of the glass panel assembly 42. In addition, the second glass panel 208 isolates the electrically-conductive connector 220 from contact on the outside of the door 34.
Various features and advantages of the invention are set forth in the following claims.
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