Door frame for lensed troffer

Information

  • Patent Grant
  • 6231213
  • Patent Number
    6,231,213
  • Date Filed
    Wednesday, July 21, 1999
    25 years ago
  • Date Issued
    Tuesday, May 15, 2001
    23 years ago
Abstract
A door frame hingeably mounted to a lensed fluorescent troffer lighting fixture and carrying a prismatic lens cover, the door frame also integrally provides a light trap function. Structural components of the door frame have fastening elements formed integrally therewith for attachment of said components together without the use of separate fastening elements. The door frame includes low profile latching structure which allows ready opening of the door frame for relamping or other maintenance functions, hinge elements acting not only to hold the door frame to the light fixture but also to hold the door frame in a fully open position. The door frame further acts to impart rigidity to the lighting fixture when in a closed position.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates generally to lensed fluorescent troffer lighting fixtures and particularly to a combination door frame and light trap which mounts the lens cover to the fixture, the door frame being readily opened to gain access into the interior of the fixture.




2. Description of the Prior Art




Fluorescent lighting has long been commonly employed in commercial, institution and industrial applications due primarily to energy efficiencies inherent in the operation of fluorescent fixtures and the relatively low fixture cost associated with the need for large numbers of such fixtures in such applications. Fluorescent lighting fixtures suitable for such applications must also be of pleasing appearance and must provide a desired quality of light including adequate light for task lighting applications inter alia. Fluorescent lighting in the form of lensed fluorescent troffer lighting fixtures have long provided acceptable lighting solutions in office environments and the like, such applications requiring literally thousands of such lighting fixtures mounted by suspended ceiling grid arrangements and the like to provide desirable lighting performance and desirable aesthetics. Lensed fluorescent troffer lighting fixtures can also be surface mounted in those applications requiring such mounting and can provide excellent performance in such applications. In recessed applications, however, the space within which lighting fixtures are to be mounted has become increasingly smaller, these applications typically being referred to as reduced plenum installations, it being necessary to provide a fluorescent troffer lighting fixture of reduced volume and particularly of reduced depth to allow ready mounting within reduced plenums while retaining desirable performance characteristics such as minimal lamp image with desirable light outputs. Within this context, the need to provide fixtures which can be manufactured at minimum cost and high performance has increased. Such fixtures must be capable of manufacture with low material costs, low labor costs and must be capable of shipment to a job site with cost efficiencies. Once at a job site, such low-cost, high performance fixtures must be capable of rapid installation while continuing to provide ever-increasing energy efficiencies. Lensed fluorescent troffer lighting fixtures must therefore provide a marriage of aesthetic and performance considerations at minimum manufacturing and shipping costs. When in use, both grid-type and specification premium lensed fluorescent troffer lighting fixtures are seen by occupants of a space being illuminated primarily as prismatic lens covers surrounded by a reveal which in essence comprises portions of a door frame which mounts the lens cover in a desired relationship to lamping contained within the fixtures. As is commonly practiced in the industry, the door frame is structured to provide a minimum reveal consistent with appropriate mounting of the door frame to remaining portions of a fixture. Due to aesthetic considerations, latching structure which allows the door frame to be opened and thus to gain access into the interior of the fixture must be unobtrusive and preferably be of a low profile which is not perceived by an occupant of the space being illuminated. Lensed fluorescent troffer lighting fixtures also must be designed to obscure lamp images, such obscuration being a function not only of a prismatic lens cover but also of the fixture itself. Use of T8 lamping and relatively low profile electronic ballasts facilitate the design of lensed troffers of lesser height dimensions and which are capable of mounting within reduced plenum situations. Fixtures of this type must be provided with door frames of relatively low profile and which are configured to avoid the use of separate fastening elements in the manufacture of the door frame. Further, light leaks about interfaces between the housings of lensed troffer fixtures and door frames must be prevented in order to provide a desirable appearance. A door frame for a lensed troffer fixture must also be readily openable by manipulation of latches which are available for manual manipulation from beneath the fixture while being visually unobtrusive. On opening of a door frame for a lensed troffer fixture, it is further desirable for the door frame carrying the lens cover to remain in place and attached to remaining portions of the fixture during the time when access to the interior of the fixture is necessary such as for relamping or other maintenance.




An example of a lensed fluorescent troffer lighting fixture is seen in U.S. Pat. No. 3,045,577 to Lazerson. Lazerson describes a door frame which carries a lens cover. Lazerson does not provide structural components comprising a door frame which can be assembled together by means of fastening elements integrally formed with the structural components. In U.S. Pat. No. 3,988,609, Lewin describes lensed troffer lighting fixture including a lighting panel or prismatic lens cover described as exhibiting substantial efficiencies, the fixture itself apart from the lens cover not being improved relative to the prior art.




In U.S. Pat. No. 5,823,663, Bell et al describe a fluorescent troffer lighting fixture and particularly a parabolic troffer formed of a housing assembly comprising structural components capable of snap-fit assembly. Kaiser et al, in U.S. Pat. No. 5,806,972, describe a light trap and louver mounting arrangement useful with the housing assembly disclosed in the Bell et al patent. The parabolic troffers disclosed by Bell et al and Kaiser et al relate to the present lensed fluorescent troffers only in the similar concept of providing structure capable of snap-fit assembly without the need for separate fasteners, the particular structures of the present lensed troffers including the present door frame and light trap combination differing from corresponding structures as disclosed in the Kaiser et al and Bell et al patents.




The invention thus provides a door frame for a lensed fluorescent troffer lighting fixture wherein the door frame is capable of snap-fit assembly of structural body elements without the need for separate fasteners. The structural body elements of the invention which form the present door frame and light trap combination are provided with fastening elements which are integral with the body elements, thereby yielding savings in material costs as well as in assembly costs while providing a door frame and light trap combination having excellent mechanical performance as well as being aesthetically pleasing and which can be mounted to fixture housing assemblies of varying description including housing assemblies of lensed troffer lighting fixtures formed with a minimum depth to allow installation in reduced plenum environments while retaining desirable performance characteristics including reduction of lamp image and production of desired illumination levels. The door frame of the invention provides necessary functions such as the mounting of a prismatic lens cover to a housing assembly of a lensed troffer fixture while also providing a light trap function, the present door frame being readily manufactured at low cost while being capable of pleasing appearance when in use.




SUMMARY OF THE INVENTION




The present invention provides a door frame and light trap combination comprising a portion of a lensed troffer lighting fixture, the door frame being capable of assembly from component parts amenable to automated fabrication. The component parts of the door frame and light trap combination are assembled together without the use of separate fasteners, the resulting assembly being characterized by simplicity and economy of construction. The door frame further imparts rigidity to a lensed troffer fixture when in an assembled relationship with a housing assembly of a lensed troffer according to the invention. The rigidity of the lensed troffer fixture having the present door frame and light trap combination mounted thereto allows excellent lighting performance due to retention of component parts of the fixture in place relative to each other. The ability of the component parts of the door frame and light trap combination to retain a precise fitting of said parts allows rough handling of the structure during installation and retains necessary performance after installation.




The door frame and light trap combination of the invention mounts a lens cover such as a prismatic light panel in place relative to remaining portions of a lensed troffer fixture, component parts of the door frame including cooperating fastening elements formed integrally with the component parts being capable of inordinately rapid and ready assembly of said component parts to form the door frame and light trap combination. The integral fastening elements formed on said component parts are configured to allow snap-fastening of the component parts together in a manner which assures a locking together of the component parts which is reliable and precise. The door frame and light trap combination configured according to the invention is therefore capable of rapid and easy assembly without the use of separate fastening elements. The door frame and light trap combination of the invention is further provided with latching elements which allow opening and closure of the door frame by simple manipulation of the latch elements and particularly through simple finger pressure on a visible portion of the latch elements. Release of the door frame by the latch elements allows pivoting of the door frame and light trap combination about one edge thereof due to the provision of hinging elements which releaseably connect the door frame and lens cover carried thereby to remaining portions of the fixture, the hinge elements further allowing continued attachment of the door frame to the fixture at full pivoting extension of the door frame relative to remaining portions of the fixture without the need for manual intervention of a user to maintain the door frame and lens cover carried thereby in place when access to the interior of the fixture is necessary such as for relamping or other maintenance.




Accordingly, it is an object of the invention to provide a door frame and light trap combination for a lighting fixture such as a lensed troffer lighting fixture and which is capable of superior mechanical efficiency even though being rapidly assembled from component parts which can be fabricated using standard automated fabrication techniques.




It is a further object of the invention to provide a door frame and light trap combination for a lighting fixture and particularly a lensed fluorescent troffer lighting fixture which can be assembled through the expedient of fastening elements formed integrally with component parts of the door frame, the door frame thus being capable of rapid and economical assembly from component parts which can be fabricated using standard automated fabrication techniques.




It is a further object of the invention to provide a door frame and light trap combination particularly intended for use as a part of a lensed fluorescent troffer lighting fixture and wherein the door frame can be rapidly and efficiently assembled without the need for separate fasteners.




Further objects and advantages of the invention will become more readily apparent in light of the following detailed description of the preferred embodiments.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view from above and to one end of a lighting fixture provided with a door frame and light trap assembly configured according to the invention;





FIG. 2

is a perspective view of the lighting fixture of

FIG. 1

taken from the other side thereof;





FIG. 3

is a detail perspective view of one corner of the lighting fixture of

FIG. 2

;





FIG. 4

is a detail perspective view of a corner of the lighting fixture as seen in

FIG. 1

;





FIG. 5

is a perspective view of the lighting fixture of

FIG. 2

taken from beneath and to one side of the fixture;





FIG. 6

is a bottom view of the lighting fixture of

FIGS. 1 through 5

;





FIG. 7

is an exploded assembly view of the lighting fixture of

FIGS. 1 through 6

with a lens cover being removed for ease of illustration;





FIG. 8

is an exploded assembly view of the door frame and light trap assembly configured according to the invention and being shown in spaced relation to a lens cover;





FIG. 9

is an elevational view of the lighting fixture of

FIG. 1

with an end plate removed in order to view internal portions of the fixture;





FIGS. 10A through 10F

are perspective, end elevational and detail perspective views of side structural bars configured according to the invention;





FIGS. 11A through 11D

are perspective, side elevational and end elevational views of end structural bars configured according to the invention;





FIG. 12

is a perspective view of a corner connection element or “biscuit” configured according to the invention;





FIGS. 13

,


14


and


15


are perspective views illustrating assembly of the structural bars of the invention together in combination with the biscuit of

FIG. 12

;





FIGS. 16A through 16E

are related perspective and detail views of a latching element which allows rapid latching and unlatching of the door frame and light trap assembly to remaining portions of a lensed troffer lighting fixture;





FIGS. 17A through 17E

are perspective views illustrating assembly of the latching element to one of the side structural bars;





FIG. 18

is a detail perspective view of a corner of a lighting fixture configured according to the invention and illustrating operation of the latching element;





FIG. 19

is a perspective view of the lighting fixture of the invention showing the door frame and light trap assembly being fully unlatched from the remaining portions of the fixture;





FIGS. 20A through 20C

are perspective views of a hinge element configured according to the invention;





FIG. 21

is a detail perspective view of the hinge element mounted to one of the side structural bars;





FIG. 22

is a perspective view illustrating the door frame and light trap assembly in a fully open position relative to remaining portions of a lighting fixture;





FIGS. 23A through 23D

are related perspective and detail views of a lens cover retaining element; and,





FIGS. 24A through 24E

are related perspective and detail views of an alternative latch element.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Reference is made to copending U.S. patent application Ser. No. 09/358,376, entitled “Lensed Troffer Lighting Fixture”, assigned to the present assignee and filed of even date, the disclosure of said patent application being incorporated hereinto by reference. Reference is also made to copending U.S. patent application Ser. No. 09/298,298, entitled “Inverted Apex Prismatic Lens”, assigned to the present assignee and filed Apr. 23, 1999, the disclosure of said patent application being incorporated hereinto by reference.




Referring now to the drawings and particularly to

FIGS. 1 through 9

, a lighting fixture configured according to the invention is seen generally at


10


, the fixture


10


as shown being a lensed fluorescent troffer lighting fixture intended to mount elongated fluorescent lamps as will be described herein. The fixture


10


comprises a housing assembly


12


and a door frame and light trap assembly


14


, referred to hereinafter as the door frame


14


, the housing assembly


12


being described in detail in copending U.S. patent application Ser. No. 09/358,376, entitled “Lensed Troffer Lighting Fixture” mentioned above. The door frame


14


carries prismatic lens cover


16


and maintains said lens cover


16


in an appropriate spatial relationship relative to lamping carried within the housing assembly


12


. The housing assembly


12


comprises inter alia a housing channel


18


and end plates


20


respectively connected to each end of the housing channel


18


and mounted thereto by fastening elements integrally formed on said housing channel


18


and on said end plates


20


, the end plates


20


being connected securely to the housing channel


18


without the need for separate fastening elements as is described in the aforesaid copending patent application Ser. No. 09/358,376.




As particularly seen in

FIGS. 2 and 3

, the door frame


14


is mounted to the housing assembly


12


with portions of one each of the latching elements


96


extending from shaped slots


88


formed in the housing assembly


12


. In

FIG. 3

, each of the latching elements


96


is seen to be located at one of the respective ends of the fixture


10


.

FIG. 16

provides more detailed views of the latch


96


. While a portion of a side structural bar


21


can be seen in FIG.


3


through the slot


88


, the remaining portions of the door frame


14


cannot be seen in

FIGS. 2 and 3

since the housing assembly


12


hides the door frame


14


in these figures. As will be described hereinafter, a portion of the latching element


96


intended to be manually manipulated to release the door frame


14


from the housing assembly


12


extends outwardly of the fixture


10


through a lower portion of the slot


88


so as to be accessible for its intended use.





FIGS. 1 and 4

show the fixture


10


from the other side thereof, the other side of the fixture


10


being that side which is hinged by means of hinge elements


94


which are connected to side structural bar


23


as will be described hereinafter. As is best seen in

FIG. 4

, a portion of the hinge element


94


extends through a slot


88


formed in the housing assembly


12


. In essence, the door frame


14


is not visible in

FIGS. 1 and 4

. The slots


88


formed in the housing channel


18


on the side thereof on which the hinge elements


94


are mounted are essentially identical with the slots


88


formed along the opposite side edge of the channel


18


for mounting the latching elements


96


, one each of the slots


88


being located near each end of the housing assembly


12


along each side thereof.





FIGS. 5 and 6

illustrate an assembly of the door frame


14


to the housing assembly


12


from a position beneath the fixture, the prismatic lens cover


16


being visible and shown to be carried by the door frame


14


. The door frame


14


is seen to fit flushly within a peripheral recess


25


defined by structural portions of the housing channel


18


and of the end plates


20


as is described herein. The ledges


72


and


74


disposed along each side edge of the housing channel


18


and flanges


148


and


152


of each of the ends plates


20


as seen in copending Ser. No. 09/358,376, filed of even date, define the recess


25


, the recess


25


being dimensioned to receive the door frame


14


flushly thereinto. Receipt of the door frame


14


into the recess


25


coupled with structure to be described hereinafter which is integral with the side structural bars


21


,


23


and end structural bars


27


,


29


and in combination with the light trap elements


174


effectively block light from leaking through the interface between the door frame


14


and the housing assembly


12


thus causing a light trap to be formed. The hinge elements


94


are located along the edge of the fixture


10


along which the side structural bar


23


is disposed. However, the hinge elements


94


are not visible in

FIGS. 5 and 6

. Structure specifically described in detail in copending patent application Ser. No. 09/358,376, filed of even date as aforesaid and as identified above is also to be seen in

FIGS. 5 and 6

to form a border about visible peripheral portions of the door frame


14


, this structure being identified in said copending patent application and herein as flanges


76


formed integrally with the housing channel


18


and flanges


152


formed integrally one each with each one of the end plates


20


. Lowermost surfaces of the flanges


76


,


152


can be seen from below the fixture


10


in an installed situation. The flanges


76


and


152


are disposed about the periphery of the recess


25


into which the door frame


14


is flushly received. As is seen in

FIGS. 5 and 6

, the door frame


14


and the lens cover


16


carried thereby form an aesthetically pleasing interface with the housing assembly


12


by virtue of flushly fitting within the recess


25


as aforesaid and having borders defined by the flanges


76


,


152


respectively formed integrally with the housing channel


18


and the end plates


20


.





FIGS. 7 and 8

provide exploded assembly views, the illustration of

FIG. 7

providing an assembly view of the entire lighting fixture


10


with the exception of the lens cover


16


.

FIG. 8

provides an exploded assembly view of the door frame


14


with the inclusion of the lens cover


16


. Various structural elements of the fixture


10


and particularly of the housing assembly


12


are seen with reference to numerals which are employed in copending patent application Ser. No. 09/358,376, filed of even date and referred to hereinabove. This numbering of structural elements not necessarily described explicitly in this patent application is intended for ease of reconciling the disclosure of this patent application in view of the disclosure of the aforesaid copending patent application, thereby to facilitate understanding of both applications. As seen in

FIGS. 7 and 8

, the side structural bars


21


,


23


connect to the end structural bars


27


,


29


to form a frame within which the lens cover


16


is securely carried, the details of the assembly of the bars to each other being provided hereinafter.




Referring now to

FIG. 9

, the fixture


10


is seen from an end elevational view with one of the end plates


20


being removed so that it is possible to see interior structure of the housing assembly


12


, such as the sockets


50


which mount lamps such as the lamp


52


which is seen in FIG.


7


. For ease of illustration, the lamping is typically not shown in the various figures so that the structure of the fixture


10


can be better understood. It is to be understood as is described in the copending patent application referred to hereinabove that the fixture


10


is intended to utilize T


8


fluorescent lamps of the elongated tubular type, these lamps such as the lamp


52


being mounted conventionally by the sockets


50


.




Referring now to

FIGS. 10A through 10F

, the structures of the side structural bars


21


and


23


are shown, the structures of said bars


21


,


23


being essentially identical except for the provision of certain openings formed therein. In the side structural bar


21


, a rectangular opening


31


is formed near each end of the bar


21


for receiving one each of the latching elements


96


as will be described hereinafter. In the side structural bar


23


, a single circular aperture


33


is formed one each near each end of the bar


23


in order to mount one each of the hinge elements


94


. Openings


139


are formed one each above the apertures


33


in flanges


37


of the bars


23


. The remaining structure of the bars


21


,


23


is identical and description of one will suffice for a description of the other. Considering the side structural bar


21


with particular reference to

FIG. 10C

, an elongated central body


35


is substantially planar in conformation and is the portion of the bar


21


having at least a portion of the rectangular openings


31


formed therein. In a similar manner, the elongated central body


35


of the bar


23


has the circular apertures


33


formed therein. The flanges


37


are elongately formed along one side edge of the central body


35


of each of the bars


21


,


33


, the flanges


37


being substantially planar and being bent at right angles to said bodies


35


. The rectangular openings


31


extend into that bend in the bar


21


between the body


35


and the flange


37


. The flange


37


extends essentially the full length of the edge of the body


35


of the bars


21


,


33


and terminates at ends


39


thereof Along the opposite side edge of the central body


35


of each of the bars


21


,


23


, a U-shaped flange


41


is formed with a first leg


43


taking the form of an elongated, planar piece of material lying in a plane which is substantially parallel to the plane of the flange


37


. Yoke


45


of the U-shaped flange


41


recurves to join with second leg


47


of said flange


41


, the second leg


47


extending outwardly of the plane within which the central body


35


lies and recurving outwardly thereof to form a U-shaped outer flange


51


. The U-shaped outer flange


51


has a first leg


53


which is an extension of the second leg


47


of the U-shaped flange


41


, yoke


55


of the U-shaped outer flange


51


recurving inwardly to form a second leg


57


which, like the other legs


43


,


47


and


53


, comprise elongated planar structural elements. It is to be understood that the side structural bars


21


and


23


can be formed from a single piece of material by conventional operations. It is further to be understood that wall surfaces of the leg


43


and the leg


47


interiorly of the U-shaped flange


41


are spaced apart as are wall surfaces of the legs


53


and


57


of the U-shaped outer flange


51


. Each end of the structural bars


21


,


23


are essentially identical in structure to the other, the flanges


41


and


51


being cut off at each end of said bars at a mitered angle essentially identical to the angle of the mitered end


39


of the flange


37


. Each end of the central body


35


of each of the bars


21


,


23


terminates in a substantially rectangular tab


59


. An elongated slot (not shown) formed substantially centrally of the juncture between the end of the body


35


and an inward side edge of the tab


59


can be formed in the bars


21


,


23


to facilitate bending of the tab


59


relative to each of the bodies


35


.




Referring now to

FIGS. 1A through 1D

, the end structural bar


27


is shown. Since the end structural bar


29


is identical to the structure of the end structural bar


27


, only the bar


27


will be described herein. The bar


27


is formed of an elongated central body


63


which is planar in conformation and which bends along one side edge thereof at right angles to form an elongated flange


65


which extends essentially the full length of the side edge of the body


63


, ends of the flange


65


being mitered at


67


. At the other side edge of the body


63


, a U-shaped flange


69


extends therefrom and terminates at the outward end of leg


71


of said flange


69


in a U-shaped outer flange


73


, the cross-sectional shape of the end structural bars


27


and


29


being essentially identical to the cross-sectional shape of the side structural bars


21


and


23


. The ends of the U-shaped flanges


69


and


73


are also mitered as is the flange


65


as aforesaid. A locking tab


75


extends from each end of the body


63


and slots


61


are formed substantially centrally of the juncture between the end of the body


63


and the inward side edge of the tab


75


. The slots


61


facilitate bending of the tabs


75


and receive the tabs


59


for connection of the bars


27


,


29


to the bars


21


,


23


.




As is seen in

FIG. 12

, a corner reinforcement plate


77


is seen to comprise a planar body portion


79


of chevron shape, the plate


77


having a substantially


90


° point at


81


with lateral legs


83


formed on each side of the plate


77


. The legs


83


are rounded at


85


. Punched-out apertures


78


formed in each leg


83


each retain pressure plates


89


bent within said apertures


78


. Free ends of the plates


89


extend outwardly of the apertures


78


. The plate


77


functions substantially in the manner of a “biscuit” such as is employed in woodworking. Essentially, the plate


77


acts to reinforce corner joints between the respective side structural bars


21


,


23


and the end structural bars


27


,


29


.




As is seen in

FIGS. 13 through 15

, assembly of the bars


21


,


23


and


27


,


29


together is shown in sequential steps to form the door frame


14


with a corner joint being shown at the corner seen in the figures. Each corner of the door frame


14


is so formed. In assembly, one of the lateral legs


83


of the corner reinforcement plate


77


is inserted into that space defined by inner wall surfaces of the flanges


41


,


51


of the bar


21


or of the flanges


69


,


73


of the bar


27


according to choice, the locking tab


75


of the side structural bar


21


(or


23


) then being inserted into the slot


61


of the end structural bar


27


(or


29


) with the other leg


83


of the corner reinforcement plate


77


then being received into the other of the yokes of said bars


21


,


23


or of the bars


27


,


29


. This assembly is seen in

FIG. 14

to illustrate assembly of the plate


77


to the bars


21


,


23


and the bars


27


,


29


, thereby to form a strong corner joint


285


. Mitered portions of the bars


21


,


23


and mitered ends


39


of the bars


27


,


29


fit together as seen in the drawings. Assembly is completed by the bending of the locking tab


75


at right angles against an outer surface of the central body


35


of one of said bars


27


,


29


and the bending of the tab


76


against outer surfaces of the central body


63


of each the bars


21


,


23


. Each of the corner joints


285


are thus completed to substantially complete the door frame


14


with the exception of the assembly of the hinge elements


94


and the latching elements


96


thereto.




Referring now to

FIGS. 16A through 16E

, one of the latching elements


96


is shown in detail. Since the latching elements


96


are substantially identical to each other, a description of one of the latching elements


96


will suffice for a description of both. The latching element


96


is formed of a body member


289


which takes the form of a planar, rectangular plate from which lance


91


is stamped, the lance


91


extending from an outward face of the latching element


96


. The lance


91


is substantially triangular in conformation and provides a ramping function relative to portions of the channel


18


on assembly of the door frame


14


to said channel


18


, the lance


91


resting against opposing portions of the channel


18


on assembly of said door frame


14


thereto. The body member


89


bends at


93


to form an arcuate section which terminates in a U-shaped element


95


comprised of respective legs


97


and


99


which are spaced apart and angled relative to each other and which are further joined together by means of yoke


101


. As will be seen from description given hereinafter, the U-shaped element


95


is inserted into an appropriate opening in a portion of the door frame


14


with the yoke


101


being first inserted, the ability of the legs


97


,


99


to be compressed and then spring apart facilitating attachment of the latching element


96


to the door frame


14


. The leg


99


terminates in a lip


121


. A lance


103


punched out of the leg


97


has a free end which “faces” toward the door frame


14


during assembly, a lance


105


formed in the leg


99


facing the opposite direction from the lance


103


. In essence, the lance


103


prevents the latching element from rotating in place. When properly connected to the door frame


14


, the lance


103


does not actually abut structure on the door frame


14


. The lance


105


, sloping “backwardly” from the door frame


14


when assembled as will be described hereinafter, acts to prevent the U-shaped element


95


from being pulled from its connection with the door frame


14


as will be described hereinafter.




At the opposite end of the body member


89


, the latching element


96


angles outwardly to form an extension element


123


which is dimensioned and formed simply to extend the lower portion of the latching element


96


from portions of the door frame


14


to allow clearance. The extension element


123


terminates in a plate


125


which extends at an angle from said plate


125


and substantially vertically when in use, the plate


127


doubling back upon itself at


127


and then angling inwardly to form actuation plate


129


which terminates with a lip


131


. As will be described hereinafter, the actuation plate


129


is visible to a user of the fixture


10


in a use environment whereby the actuation plate


129


can be engaged manually such as by a finger to exert pressure on the latching element


96


in order to unlatch said element


96


from engagement with the housing assembly


12


of the fixture


10


, thereby to open the door frame


14


so that the frame


14


can pivot about the hinge elements


94


located on the side structural bar


23


of the door frame


14


to allow access to the interior of the fixture


10


. It is to be understood that the latching element


96


is preferably formed of a metal such as stainless steel configured with an appropriate thickness to produce a spring-like function. In essence, the body member


89


and the arcuate portion of the latching element


96


connecting the body member


89


with the U-shaped element


95


as is shown at


93


functions to act in a spring-like manner, this spring-like portion of the latching element


96


, that is, the body member


89


essentially, extending through one of the slots


88


formed in the housing channel


18


as aforesaid. Accordingly, the latching element


96


can be manipulated in order to disconnect an upper surface of the actuation plate


129


from a notch formed in the U-shaped outer flange


51


of the side structural bar


21


, thereby to disengage the door frame


14


along one side of the fixture


10


.




As is seen in

FIGS. 17A through 17E

, the U-shaped element


95


is received into the opening


31


formed in the bar


21


at each end of said bar


21


, the U-shaped element


95


being compressed to allow receipt of substantially all of the U-shaped element


95


into said opening


31


. As is best seen in Figure lD, the lance


103


formed in the leg


97


of the U-shaped element


95


remains outwardly of the opening


31


due to extension of the opening throughout that curved portion of the bar


21


connecting angled body portions of said bar


21


. As indicated previously, the free end of the lance


103


does not abut edge portions of the opening


31


under normal circumstances but does function to prevent rotation of the latching element


96


. As the U-shaped element


95


is inserted into the opening


31


as indicated above, the actuation plate


129


fits beneath the flange


51


of the bar


21


while portions of the element


123


and the plate


125


are positioned immediately outwardly of notch


133


formed in the flange


51


of the bar


21


. The terminal lip


131


functions as a guide to prevent binding of any portion of the actuation plate


129


against edges of the notch


133


. On full assembly of the latching element


96


with the bar


21


as is seen in

FIG. 17E

, the lance


105


formed in the leg


99


functions to prevent the latching element


96


from being pulled outwardly from or disengaged from the opening


31


. It is to be noted that the lance


105


cannot be seen in FIG.


17


E. When fully assembled, it is to be seen that pressure exerted on the actuation plate


129


causes portions of the extension element


123


and of the plate


125


to move into the notch


133


, thereby unlatching the door frame


14


from the housing assembly


12


. It is noted that the lance


91


engages the channel


18


.





FIGS. 18 and 19

illustrate disengagement of the latching element


96


from the slot


88


formed in the housing assembly


12


. The latching elements


96


are seen to be completely disengaged from the housing assembly


12


so that the edge of the door frame


14


along which the bar


21


lies can be displaced downwardly to the position shown and can further be displaced through its full range of motion to the position shown in

FIG. 22

wherein the hinge elements


94


retain the door frame


14


on the fixture


10


for access into the interior of the fixture


10


such as for relamping or other maintenance. Once maintenance is completed, the door frame and lens cover


16


retained by the door frame can then simply be pivoted back into position with the latching elements


96


releasably locking said door frame


14


to the housing assembly


12


by a simple fitting together of the component parts of said door frame


14


and of the housing assembly


12


as provided by the latching elements


96


.

FIGS. 18 and 19

show the first stages of the pivoting of the door frame


14


from engagement with the housing assembly


12


, a full pivoting movement of the door frame


14


relative to the housing assembly


12


as contemplated by the invention resulting in the configuration seen in FIG.


22


. In

FIG. 21

inter alia, it can further be seen that the U-shaped outer flanges


51


and


73


formed as integral portions of the side bars


21


,


23


, and the end bars


27


,


29


respectively extend over horizontal ledges


72


along each edge of the housing channel


18


and lateral flanges


152


of the end plates


20


respectively to form a light trapping function which function is substantially provided by integrally formed elements of the door frame


14


as aforesaid.




Referring now to

FIGS. 20A through 20C

, one of the hinge elements


94


is seen. Since the hinge elements


94


are substantially identical, a description of one of the elements will suffice for a description of both. The hinge element


94


is comprised of a base plate


107


which engages the central body


35


of the side structural bar


23


, the base plate


107


having an aperture


109


formed therein for receiving a rivet (not shown) or the like therethrough, the aperture


109


aligning with one of the apertures


33


formed at each end of the side structural bar


23


so that the rivet is received through both the aperture


109


and the aperture


33


to hold the base plate


107


to the bar


23


. The base plate


107


is further provided with depending legs


113


at either lateral end thereof, the legs


113


engaging inner wall surfaces of the flange


51


in order to provide increased stability. When only one rivet is utilized, the legs


113


act to prevent the base plate


107


from turning in place. A tongue element


115


extends from a lower edge of the base plate


107


outwardly of the bar


23


, the tongue element


115


being slightly bent at its juncture with the base plate


107


and having an arcuate distal end


117


which curves away from the plane of the tongue element


115


in a direction away from the base plate


107


to terminate in an elongated tab


119


which is rounded at both ends


121


. The length of the elongated tab


119


is dimensioned to fit within an enlarged rectangular portion


90


of the slot


88


so that the hinge element


94


can be connected to the housing assembly


12


, the width of the tongue element


115


fitting within a lower rectangular portion


92


of lesser length formed in the housing assembly


12


such that the tongue element


115


can be movably received within the rectangular portion


92


of the slot


88


but wherein the elongated tab


119


, having a length greater than the length of the rectangular portion


92


of the slot


88


, cannot be displaced therefrom, thereby allowing the hinge elements


94


to effectively serve a hinging function and to maintain the door frame


14


in place as is seen in

FIG. 22

when the door fame


14


is pivoted to a maximum degree relative to the housing assembly


12


to allow access into the interior of the lighting fixture


10


. Centrally of the upper edge of the base plate


107


is formed a fastening element


135


having a U-shaped body portion terminating in a tab


137


.




Now considering

FIG. 21

, the hinge element


94


is seen to be mounted to the central body


35


of the side structural bar


23


and thus to be configured for insertion of the elongated tab


119


into a portion of the slot


88


as aforesaid configured to receive said elongated tab


119


, the hinge element


94


then being displaced within the slot


88


to cause the elongated tab


119


to be held by a portion of the slot


88


as aforesaid which is dimensioned to retain said tab


119


within the slot


88


. The tab


137


is received within the opening


139


and is positioned to engage the underside of the body portion


39


of the bar


23


, the U-shaped body portion of the fastening element


135


extending from the base plate


107


and through the opening


139


on assembly of the base plate


107


to the bar


23


.





FIG. 22

provides illustration indicated previously relative to full opening of the door frame


14


relative to the housing assembly


12


.

FIG. 22

also illustrates a fixture


198


configured essentially identically to the fixture


10


previously illustrated with the exception that the housing assembly of the fixture


198


is of a reduced length. In particular, the fixture


198


of

FIG. 22

illustrates a fixture which is substantially square in conformation with that side of the fixture


198


defined by the length of a housing channel being identical to the length of the end plate


20


. Illustration of the fixture


198


is provided simply to show that the invention can be configured other than in the form of a single fixture having one particular set of dimensions.




Considering now

FIGS. 23A through 23D

in concert with other figures such as

FIG. 9

, a lens cover retainer


200


is seen to function in a manner which positively holds the lens cover


16


in place within the door frame


14


. The retainer


200


comprises a base plate


201


having legs


203


,


205


extending from opposite sides thereof, the legs being elongated and extending from the base plate


201


at angles. A locking tab


207


terminates a U-shaped element


209


, a portion of the element


209


joining to the base plate


201


. A disc-like projection


211


extends from an upper face of the base plate


201


to engage a circular opening (not shown) which is formed in a wall portion of the bars


27


,


29


so that the retainer


200


can be conveniently held in place. The locking tab


207


in a similar sense can be received into a slot (not shown) formed in the bars


27


,


29


or other portions of the door frame


14


, receipt of the tab


207


into a slot such as described acting to lock the retainer


200


in place. It is to be understood that it is not necessary to provide both the locking tab


207


and the projection


211


simultaneously. The angled or “splayed” legs


203


,


205


of the retainer


200


extend outwardly from the base plate


201


to engage the lens cover


16


when the retainer


200


is joined to the door frame


14


as aforesaid. Engagement of distal end portions of the legs


203


,


205


with the lens cover


16


functions to hold the lens cover


16


in place. In the event that the plastic forming the lens cover


16


is wavy, it is sometimes necessary to provide conventional clips (not shown) along sides of the lens cover


16


in order to prevent bowing of the lens cover


16


.




Referring now to

FIGS. 24A through 24E

, an alternative latching element


301


is seen, the latching element


301


being particularly configured so that it may be formed of a polymeric or “plastic” material. The latching element


301


has similarities to the latching element


96


including a substantially similar body member


303


which corresponds to the body member


89


of the latching element


96


as particularly seen in

FIG. 16. A

ramp


305


is formed within the body member


303


and corresponds functionally to the lance


91


described relative to the latching element


96


. Since the latching element


301


would be molded from a “plastic” material, the ramp


305


would be molded rather than stamped as is the case with the lance


91


. The body member


303


terminates at its upper end with a plate


307


from which an upper leg


309


of a U-shaped element extends, lower leg


313


being free to be displaced toward and away from the upper leg


309


since the lower leg


313


is not connected to the plate


307


. Notches


315


are formed in the plate


307


on either side of the body member


303


at the juncture of the body member


303


with the plate


307


. The body member


303


further terminates at its upper end in a centrally disposed connecting element


317


having a base


319


which is effectively formed integrally with a portion of the upper leg


309


, the connecting element


317


having a free end


321


which is discontinuous with the leg


309


to form a channel


323


between the free end


321


of the connecting element


317


and a facing surface of the leg


309


. The U-shaped element


311


is compressed and is capable of receipt within one of the openings


301


in the bar


21


in a manner similar to that described for the latching element


96


. However, portions of the body portion of the bar


21


adjacent an upper edge of the opening


31


would be received within the channel


323


to provide stability to the mounting of the latching element


301


to the bar


21


.




At the opposite end of the body member


303


, an extension element


325


and a plate


327


function similarly to the extension element


123


in the plate


125


of the latching element


96


as aforesaid. The plate


327


has molded thereto an actuation plate


329


which functions in a manner essentially identically to the function of the actuation plate


129


of the latching element


96


as described hereinabove. The latching element


301


can be employed in those situations where a plastic latching element would appear to be preferable.




The door frame


14


in assembled relationship with the housing assembly


12


acts to block light leakage from any reasonable line of sight at the juncture of the door frame


14


and the housing assembly


12


. The door frame


14


of the invention thereby exhibits multiple connection functions while also providing the function of a light trap per se. The element


174


described in the copending patent application filed of even date described hereinabove also facilitates the light trapping function.




It is to be understood that the invention can be configured other than as is described explicitly herein. Accordingly, while the invention has been described explicitly in reference to a preferred embodiment thereof, it is to be understood that the invention can be practiced other than as described with the scope of the invention being limited only by the scope of the appended claims.



Claims
  • 1. A lighting fixture having at least one lamp carried within a housing assembly, comprising:a door frame mounted for movement relative to the housing assembly to facilitate access to the interior of the lighting fixture, portions of the housing assembly defining a recess dimensioned to receive the door frame thereinto; a lighting panel carried by the door frame and disposed in operative relation to the at least one lamp; and, light trap means formed integrally with at least portions of the door frame and cooperating with portions of the housing assembly for minimizing light leakage from the lighting fixture through spaces disposed between the door frame and the housing assembly, the light trap means comprising flange-like extensions formed along side edges of the door frame and extending outwardly of the fixture and in covering relation to interfaces between the door frame and the housing assembly.
  • 2. The lighting fixture of claim 1 wherein the door frame is formed of elongated bar elements joined together at end portions thereof and further comprising means integral with the bar elements for joining said bar elements together.
  • 3. The lighting fixture of claim 1 wherein the lighting panel comprises a prismatic lens cover.
  • 4. The lighting fixture of claim 1 and further comprising means carried by the door frame and cooperating with slots formed in the housing assembly for hinging the door frame to the housing assembly.
  • 5. The lighting fixture of claim 1 and further comprising means carried by the door frame and cooperating with slots formed in the housing assembly for latching the door frame to the housing assembly.
  • 6. The lighting fixture of claim 5 wherein the latching means comprise at least one spring-like body element receivable within one of the slots and a manually manipulable plate element joined to the body element and extending externally of the lighting fixture at a locus of the door frame, manipulation of the plate element causing disengagement of the body element carried by the door frame from the slot formed in the housing assembly, thereby to release the door frame from the housing assembly on at least one side of the door frame.
  • 7. The lighting fixture of claim 4 wherein the hinging means comprise a body element extending from connection to the door frame, the body element having a predetermined width and an elongated tab terminating the body element and having a length greater than the width of the body element, the slot having an upper portion formed of dimensions capable of receiving the elongated tab thereinto and a lower portion having a width less than the length of the tab and being slightly greater than the width of the body element, the body element being fitted into the lower portion of the slot after insertion of the tab through the upper portion of the slot, the tab being of a length which is too great to fit through the lower portion of the slot, thereby mounting the hinge means within the slot for movement of the door frame about an edge thereof joined to the housing assembly by said hinge means.
  • 8. The lighting fixture of claim 2 wherein the joining means comprise a first tab formed at each end of a first pair of the bar elements, each tab surmounting a slot formed along the juncture between the tab and the bar elements, the other pair of parallel bar elements having a second tab formed at each end thereof, the second tabs being dimensioned to be received one each through the slots at the ends of the first pair of the bar elements, the first and second tabs being bent back over to connect the bar elements together.
  • 9. The lighting fixture of claim 8 wherein the bar elements comprise a central body portion, a flange extending from one side edge of the central body portion, and a first U-shaped flange extending from the other side of the central body portion, the first U-shaped flange terminating in a second U-shaped flange on the opposite side of the central body portion from which the flange and the first U-shaped flange extend, the outermost legs of the second U-shaped flange being an extension of the outermost leg of the second U-shaped flange, thereby providing spaces between legs of the U-shaped flanges.
  • 10. The lighting fixture of claim 9 and further comprising a corner strengthening plate having legs extending at 90° angles relative to each other, one each of the legs being received within the spaces between the first and second U-shaped flanges formed on ends of adjacent bars of the door frame, the plate acting to strengthen a corner joint formed by mounting together of the ends of said adjacent bar elements.
  • 11. The lighting fixture of claim 9 wherein ends of the bar elements are intended to allow fitting of said bar elements together at 90° angles relative to each other.
  • 12. The lighting fixture of claim 10 wherein the second U-shaped flanges formed along side edges of the bar elements extend into covering relation to interfaces between the door frame and the housing assembly, thereby producing a light trap function.
  • 13. The lighting fixture of claim 1 and further comprising clip means attachable to the housing assembly for preventing light from leaking between certain portions of the door frame and the housing assembly.
  • 14. A lighting fixture having at least one lamp carried within a housing assembly, comprising:a door frame mounted for movement relative to the housing assembly to facilitate access to the interior of the lighting fixture; a lighting panel carried by the door frame and disposed in operative relation to the at least one lamp; light trap means formed integrally with at least portions of the door frame for minimizing light leakage from the lighting fixture through spaces disposed between the door frame and the housing assembly; and, means carried by the door frame and cooperating with slots formed in the housing assembly for latching the door frame to the housing assembly, the latching means comprising at least one spring-like body element receivable within one of the slots and a manually manipulable plate element joined to the body element and extending externally of the lighting fixture at a locus of the door frame, manipulation of the plate element causing disengagement of the body element carried by the door frame from the slot formed in the housing assembly, thereby to release the door frame from the housing assembly on at least one side of the door frame.
  • 15. The lighting fixture of claim 14 wherein the door frame is formed of elongated bar elements joined together at end portions thereof and further comprising means integral with the bar elements for joining said bar elements together.
  • 16. The lighting fixture of claim 14 wherein portions of the housing assembly define a recess dimensioned to receive the door frame thereinto, the light trap means comprising flange-like extensions formed along side edges of the door frame and extending outwardly of the fixture and in covering relation to interfaces between the door frame and the housing assembly.
  • 17. The lighting fixture of claim 14 wherein the lighting panel comprises a prismatic lens cover.
  • 18. The lighting fixture of claim 14 and further comprising means carried by the door frame and cooperating with slots formed in the housing assembly for hinging the door frame to the housing assembly.
  • 19. The lighting fixture of claim 18 wherein the hinging means comprise a body element extending from Connection to the door frame, the body element having a predetermined width and an elongated tab terminating the body element and having a length greater than the width of the body element, the slot having an upper portion formed of dimensions capable of receiving the elongated tab thereinto and a lower portion having a width less than the length of the tab and being slightly greater than the width of the body element, the body element being fitted into the lower portion of the slot after insertion of the tab through the upper portion of the slot, the tab being of a length which is too great to fit rough the lower portion of the slot thereby mounting the hinge means within the slot for movement of the door frame about an edge thereof joined to the housing assembly by said hinge means.
  • 20. The lighting fixture of claim 15 wherein the joining means comprise a first tab formed at each end of the first pair of the bar elements, each tab surmounting a slot formed along the juncture between the tab and the bar elements, the other pair of parallel bar elements having a second tab formed at each end thereof the second tabs being dimensioned to be received one each through the slots at the ends of the first pair of the bar elements, the first and second tabs being bent back over to connect the bar elements together.
  • 21. The lighting fixture of claim 20 wherein the bar elements comprise a central body portion, a flange extending from one side edge of the central body portion, and a first U-shaped flange extending from the other side of the central body portion, the first U-shaped flange terminating in a second U-shaped flange on the opposite side of the central body portion from which the flange and the first U-shaped flange extend, the outermost legs of the second U-shaped flange being an extension of the outermost leg of the second U-shaped flange, thereby providing spaces between legs of the U-shaped flanges.
  • 22. The lighting fixture of claim 21 and further comprising a corner strengthening plate having legs extending at 90° angles relative to each other, one each of the legs being received within the spaces between the first and second U-shaped flanges formed on ends of adjacent bars of the door frame, the plate acting to strengthen a corner joint formed by mounting together of the ends of said adjacent bar elements.
  • 23. The lighting fixture of claim 11 wherein end of the bar elements are intended to allow fitting of said bar elements together at 90° angles relative to each other.
  • 24. The lighting fixture of claim 22 wherein the second U-shaped flanges formed along side edges of the bar elements extend into covering relation to interfaces between the door frame and the housing assembly, thereby producing a light trap function.
  • 25. A lighting fixture having at least one lamp carried within a housing assembly, comprising:a door frame mounted for movement relative to the housing assembly to facilitate access to the interior of the lighting fixture; a lighting panel carried by the door frame and disposed in operative relation to the at least one lamp; light trap means formed integrally with at least portions of the door frame for minimizing light leakage from the lighting fixture through spaces disposed between the door frame and the housing assembly; and, means carried by the door frame and cooperating with slots formed in the housing assembly for hinging the door frame to the housing assembly, the hinging means comprising a body element extending from connection to the door frame, the body element having a predetermined width and an elongated tab terminating the body element and having a length greater than the width of the body element, the slot having an upper portion formed of dimensions capable of receiving the elongated tab thereinto and a lower portion having a width less than the length of the tab and being slightly greater than the width of the body element, the body element being fitted into the lower portion of the slot after insertion of the tab through the upper portion of the slot, the tab being of a length which is too great to fit through the lower portion of the slot, thereby mounting the hinge means within the slot for movement of the door frame about an edge thereof joined to the housing assembly by said hinge means.
  • 26. The lighting fixture of claim 25 wherein the door frame is formed of elongated bar elements joined together at end portions thereof and further comprising means integral with the bar elements for joining said bar elements together.
  • 27. The lighting fixture of claim 25 wherein portions of the housing assembly define a recess dimensioned to receive the door frame thereinto, the light trap means comprising flange-like extensions formed along side edges of the door frame and extending outwardly of the fixture and in covering relation to interfaces between the door frame and the housing assembly.
  • 28. The lighting fixture of claim 25 wherein the lighting panel comprises a prismatic lens cover.
  • 29. The lighting fixture of claim 25 and further comprising means carried by the door frame and cooperating with the slots formed in the housing assembly for latching the door frame to the housing assembly.
  • 30. The lighting fixture of claim 29 wherein the latching means comprise at least one spring-like body element receivable within one of the slots and a manually manipulable plate element joined to the body element and extending externally of the lighting fixture at a locus of the door frame, manipulation of the plate element causing disengagement of the body element carried by the door frame from the slot formed in the housing assembly, thereby to release the door frame from the housing assembly on at least one side of the door frame.
  • 31. The lighting fixture of claim 26 wherein the joining means comprise a first tab formed at each end of a pair of the bar elements, each tab surmounting a slot formed along the juncture between the tab and the bar elements, the other pair of parallel bar elements having a second tab formed at each end thereof, the second tabs being dimensioned to be received one each through the slots at the ends of the first pair of the bar elements, the first and second tabs being bent back over to connect the bar elements together.
  • 32. The lighting fixture of claim 31 wherein the bar elements comprise a central body portion, a flange extending from one side edge of the central body portion, and a first U-shaped flange extending from the other side of the central body portion, the first U-shaped flange terminating in a second U-shaped flange on the opposite side of the central body portion from which the flange and the first U-shaped flange extend, the outermost legs of the second U-shaped flange being an extension of the outermost leg of the second U-shaped flange, thereby providing spaces between legs of the U-shaped flanges.
  • 33. The lighting fixture of claim 32 and further comprising a corner strengthening plate having legs extending at 90° angles relative to each other, one each of the legs being received within the spaces between the first and second U-shaped flanges formed on ends of adjacent bars of the door frame, the plate acting to strengthen a corner joint formed by mounting together of the ends of said adjacent bar elements.
  • 34. The lighting fixture of claim 32 wherein ends of the bar elements are intended to allow fitting of said bar elements together at 90° relative to each other.
  • 35. The lighting fixture of claim 33 wherein the second U-shaped flanges formed along side edges of the bar elements extend into covering relation to interfaces between the door frame and the housing assembly, thereby producing a fight trap function.
  • 36. A lighting fixture having at least one lamp carried within a housing assembly, comprising:a door frame mounted for movement relative to the housing assembly to facilitate access to the interior of the lighting fixture, wherein the door frame is formed of elongated bar elements joined together at end portions thereof; a lighting panel carried by the door frame and disposed in operative relation to the at least one lamp; light trap means formed integrally with at least portions of the door frame for minimizing light leakage from the lighting fixture through spaces disposed between the door frame and the housing assembly; and, means integral with the bar elements for joining said bar elements together, the joining means comprising a first tab formed at each end of a first pair of the bar elements, each tab surmounting a slot formed along the juncture between the tab and the bar elements, the other pair of parallel bar elements having a second tab formed at each end thereof, the second tabs being dimensioned to be received one each through the slots at the ends of the first pair of the bar elements, the first and second tabs being bent back over to connect the bar elements together.
  • 37. The lighting fixture of claim 36 wherein portions of the housing assembly define a recess dimensioned to receive the door frame thereinto, the light trap means comprising flange-like extensions formed along side edges of the door frame and extending outwardly of the fixture and in covering relation to interfaces between the door frame and the housing assembly.
  • 38. The lighting fixture of claim 36 wherein the lighting panel comprises a prismatic lens cover.
  • 39. The lighting fixture of claim 1 and further comprising means carried by the door frame and cooperating with slots formed in the housing assembly for hinging a door frame to the housing assembly.
  • 40. The lighting fixture of claim 36 and further comprising means carried by the door frame and cooperating with slots formed in the housing assembly for latching the door frame to the housing assembly.
  • 41. The lighting fixture of claim 40 wherein the latching means comprise at least one spring-like body element receivable within one of the slots and a manually manipulable plate element joined to the body element and extending externally of the lighting fixture at a locus of the door frame, manipulation of the plate element causing disengagement of the body element carried by the door frame from the slot formed in the housing assembly, thereby to release the door frame from the housing assembly on at least one side of the door frame.
  • 42. The lighting fixture of claim 39 wherein the hinging means comprise a body element extending from Connection to the door frame, the body element having a predetermined width and an elongated tab terminating the body element and having a length greater than the width of the body element, the slot having an upper portion formed of dimensions capable of receiving the elongated tab thereinto and a lower portion having a width less than the length of the tab and being slightly greater than the width of the body element, the body element being fitted into the lower portion of the slot after insertion of the tab through the upper portion of the slot, the tab being of a length which is too great to fit through the lower portion of the slot, thereby mounting the hinge means within the slot for movement of the door frame about an edge thereof joined to the housing assembly by said hinge means.
  • 43. The lighting fixture of claim 36 wherein the bar elements comprise a central body portion, a flange extending from one side edge of the central body portion, and a first U-shaped flange extending from the other side of the central body portion, the first U-shaped flange terminating in a second U-shaped flange on the opposite side of the central body portion from which the flange and the first U-shaped flange extend, the outermost legs of the second U-shaped flange being an extension of the outermost leg of the second U-shaped flange, thereby providing spaces between legs of the U-shaped flanges.
  • 44. The lighting fixture of claim 43 and further comprising a corner strengthening plate having legs extending at 90° angles relative to each other, one each of the legs being received within the spaces between the first and second U-shaped flanges formed on ends of adjacent bars of the door frame, the plate acting to strengthen a corner joint formed by mounting together of the ends of said adjacent bar elements.
  • 45. The lighting fixture of claim 43 wherein ends of the bar elements are intended to allow fitting of said bar elements together at 90° angles relative to each other.
  • 46. The lighting fixture of claim 44 wherein the second U-shaped flanges formed along side edges of the bar elements extend into covering relation to interfaces between the door frame and the housing assembly, thereby producing a light trap function.
  • 47. A lighting fixture having at least one lamp carried within a housing assembly, comprising:a door frame mounted for movement relative to the housing assembly to facilitate access to the interior of the lighting fixture, wherein the door frame is formed of elongated bar elements joined together at end portions thereof; a lighting panel carried by the door frame and disposed in operative relation to the at least one lamp; and, means integral with the bar elements for joining said bar elements together, the joining means comprising a first tab formed at each end of a first pair of the bar elements, each tab surmounting a slot formed along the juncture between the tab and the bar elements, the other pair of parallel bar elements having a second tab formed at each end thereof, the second tab being dimensioned to be received one each through the slots at the ends of the first pair of the bar elements, the first and second tabs being bent back over to connect the bar elements together.
  • 48. The lighting fixture of claim 47 wherein portions of the housing assembly define a recess dimensioned to receive the door frame thereinto, the door frame having flange-like extensions formed along side edges thereof and extending outwardly of the fixture and in covering relation to interfaces between the door frame and the housing assembly.
  • 49. The lighting fixture of claim 47 wherein the lighting panel comprises a prismatic lens cover.
  • 50. The lighting fixture of claim 47 and further comprising means carried by the door frame and cooperating with slots formed in the housing assembly for hinging the door frame to the housing assembly.
  • 51. The lighting fixture of claim 47 and further comprising means carried by the door frame and cooperating with slots formed in the housing assembly for latching the door frame to the housing assembly.
  • 52. The lighting fixture of claim 51 wherein the latching means comprise at least one spring-like body element receivable within one of the slots and a manually manipulable plate element joined to the body element and extending externally of the lighting fixture at a locus of the door frame, manipulation of the plate element causing disengagement of the body element carried by the door frame from the slot formed in the housing assembly, thereby to release the door frame from the housing assembly on at least one side of the door frame.
  • 53. The lighting fixture of claim 50 wherein the hinging means comprise a body element extending from connection to the door frame, the body element having a predetermined width and an elongated tab terminating the body element and having a length greater than the width of the body element, the slot having an upper portion formed of dimensions capable of receiving the elongated tab thereinto and a lower portion having a width less than the length of the tab and being slightly greater than the width of the body element, the body element being fitted into the lower portion of the slot after insertion of the tab through the upper portion of the slot, the tab being of a length which is too great to fit through the lower portion of the slot, thereby mounting the hinge means within the slot for movement of the door frame about an edge thereof joined to the housing assembly by said hinge means.
  • 54. The lighting fixture of claim 47 wherein the bar elements comprise a central body portion, a flange extending from one side edge of the central body portion, and a first U-shaped flange extending from the other side of the central body portion, the first U-shaped flange terminating in a second U-shaped flange on the opposite side of the central body portion from which the flange and the first U-shaped flange extend, the outermost legs of the second U-shaped flange being an extension of the outermost leg of the second U-shaped flange, thereby providing spaces between legs of the U-shaped flanges.
  • 55. The lighting fixture of claim 54 and further comprising a corner strengthening plate having legs extending at 90° angles relative to each other, one each of the legs being received within the spaces between the first and second U-shaped flanges formed on ends of the adjacent bars of the door frame, the Ate acting to strengthen a corner joint formed by mounting together of the ends of said adjacent bar elements.
  • 56. The lighting fixture of claim 54 wherein ends of the bar elements are intended to allow fitting of said bar elements together at 90° angles relative to each other.
  • 57. The lighting fixture of claim 55 wherein the second U-shaped flanges formed along side edges of the bar element extending into covering relation to interfaces between the door frame and the housing assembly, thereby producing a light trap function.
  • 58. A lighting fixture having at least one lamp carried within a housing assembly, comprising:a door frame mounted for movement relative to the housing assembly to facilitate access to the interior of the lighting fixture; a lighting panel carried by the door frame and disposed in operative relation to the at least one lamp; and, means carried by the door frame and cooperating with slots formed in the housing assembly for latching the door frame to the housing assembly, the latching means comprising at least one spring-like body element receivable within one of the slots and a manually manipulable plate element joined the body element and extending externally of the lighting fixture at a locus of the door frame, manipulation of the plate element causing disengagement of the body element carried by the door frame from the slot formed in the housing assembly, thereby to release the door frame from the housing assembly on at least one side of the door frame.
  • 59. The lighting fixture of claim 58 wherein the door frame is formed of elongated bar elements joined together at end portions thereof and further comprising means integral with the bar elements for joining said bar elements together.
  • 60. The lighting fixture of claim 58 wherein portions of the housing assembly define a recess dimensioned to receive the door frame thereinto, the door frame having flange-like extensions formed along side edges thereof and extending outwardly of the fixture and in covering relation to interfaces between the door frame and the housing assembly.
  • 61. The lighting fixture of claim 58 wherein the lighting panel comprises a prismatic lens cover.
  • 62. The lighting fixture of claim 58 and further comprising means carried by the door frame and cooperating with slots formed in the housing assembly for hinging the door frame to the housing assembly.
  • 63. The lighting fixture of claim 62 wherein the hinging means comprise a body element extending from connection to the doorframe, the body element having a predetermined width and an elongated tab terminating the body element and having a length greater than the width of the body element, the slot having an upper portion formed of dimensions capable of receiving the elongated tab thereinto and a lower portion having a width less than the length of the tab and being slightly greater than the width of the body element, the body element being fitted into the lower portion of the slot after insertion of the tab through the upper portion of the slot, the tab being of a length which is too great to fit through the lower portion of the slot, thereby mounting the hinge means within the slot for movement of the door frame about an edge thereof joined to the housing assembly by said hinge means.
  • 64. The lighting fixture of claim 59 wherein the joining means comprise a first tab formed at each end of a first pair of bar elements, each tab surmounting a slot formed along the juncture between the tab and the bar elements, the other pair of parallel bar elements having a second tab formed at each end thereof the second tabs being dimensioned to be received one each through the slots at the ends of the first pair of the bar elements, the first and second tabs being bent back over to connect the bar elements together.
  • 65. The lighting fixture of claim 64 wherein the bar elements comprise a central body portion, a flange extending from one side edge of the central body portion and a first U-shaped flange extending from the other side of the central body portion, the first U-shaped flange terminating in a second U-shaped flange on the opposite side of the central body portion from which the flange and the-first U-shaped flange extend, the outermost legs of the second U-shaped flange being an extension of the outermost leg of the second U-shaped flange, thereby providing spaces between legs of the U-shaped flanges.
  • 66. The lighting fixture of claim 65 and further comprising a corner strengthening plate having legs extending at 90° angles relative to each other, one each of the legs being received within the spaces between the first and second U-shaped flanges formed on ends of adjacent bars of the door frame, the pate acting to strengthen a corner joint formed by mounting together of the ends of said adjacent bar elements.
  • 67. The lighting fixture of claim 65 wherein ends of the bar elements are intended to allow fitting of said bar elements together at 90° angles relative to each other.
  • 68. The lighting fixture of claim 66 wherein the second U-shaped flanges formed along side edges of the bar element extend into covering relation to interfaces between the doorframe and the housing assembly, thereby producing a light trap function.
  • 69. A lighting fixture having at least one lamp carried within a housing assembly, comprising:a door frame mounted for movement relative to the housing assembly to facilitate access to the interior of the lighting fixture; a lighting panel carried by the door frame and disposed in operative relation to the at least one lamp; and, means carried by the door frame and cooperating with slots formed in the housing assembly for hinging the door frame to the housing assembly, the hinging means comprising a body element extending from connection to the door frame, the body element having a predetermined width and an elongated tab terminating The body element and having a length greater than the width of the body element, the slot having an upper portion formed of dimensions capable of receiving the elongated tab thereinto an a lower portion having a width less than the length of the tab and being slightly greater than the width of the body element, the body element being fitted into the lower portion of the slot after insertion of the tab through the upper portion of the slot, the tab being of a length which is too great to fit through the lower portion of the slot, thereby mounting the hinge means within the slot for movement of the door frame about an edge thereof joined to the housing assembly by said hinge means.
  • 70. The lighting fixture of claim 69 wherein the door frame is formed of elongated bar elements joined together at end portions thereof and further comprising means integral with the bar elements for joining said bar elements together.
  • 71. The lighting fixture of claim 69 wherein portions of the housing assembly define a recess dimensioned to receive the door frame thereinto, the door frame having flange-like extensions formed along side edges thereof, the flange-like extensions extending outwardly of the fixture and in covering relation to interfaces between the door frame and the housing assembly.
  • 72. The lighting fixture of claim 69 wherein the lighting panel comprises a prismatic lens cover.
  • 73. The lighting fixture of claim 69 and further comprising means carried by the door frame and cooperating with slots formed in the housing assembly for latching the door frame to the housing assembly.
  • 74. The lighting fixture of claim 73 wherein the latching means comprise at least one spring-like body element receivable within one of the slots and a manually manipulable plate element joined to the body element and extending externally of the lighting fixture at a locus of the door frame, manipulation of the plate element causing disengagement of the body element carried by the door frame from the slot formed in the housing assembly, thereby to release the door frame from the housing assembly on at least one side of the door frame.
  • 75. The lighting fixture of claim 70 wherein the joining means comprise a first tab formed at each end of a first pair of the bar elements, each tab surmounting a slot formed along the juncture between the tab and the bar elements, the other pair of parallel bar elements having a second tab formed at each end thereof, the second tabs being dimensioned to be received one each through the slots at the ends of the first pair of the bar elements, the first and second tabs being bent back over to connect the bar elements together.
  • 76. The lighting fixture of claim 75 wherein the bar elements comprise a central body portion, a flange extending from one side edge of the central body portion and a first U-shaped flange extending from the other side of the central body portion, the first U-shaped flange terminating in a second U-shaped flange on the opposite side of the central body portion from which the flange and the first U-shaped flange extend, the outermost legs of the second U-shaped flange being an extension of the outermost leg of the second U-shaped flange, thereby providing spaces between legs of the U-shaped flanges.
  • 77. The lighting fixture of claim 76 and further comprising a corner strengthening plate having legs extending at 90° angles relative to each other, one each of the legs being received within the spaces between the first and second U-shaped flanges formed on ends of adjacent bars of the door frame, the plate acting to strengthen a corner joint formed by mounting together of the ends of said adjacent bar elements.
  • 78. The lighting fixture of claim 76 wherein ends of the bar elements are intended to allow fitting of said bar elements together at 90° angles relative to each other.
  • 79. The lighting fixture of claim 77 wherein the second U-shaped flanges formed along side edges of the bar elements extend into covering relation to interfaces between the door frame and the housing assembly, thereby producing a light trap function.
US Referenced Citations (6)
Number Name Date Kind
2899542 De Mauro Aug 1959
3078366 Winkler Feb 1963
3991905 Nicpon Nov 1976
5172976 Bogdanors Dec 1992
5865532 Bonazzi Feb 1999
6042243 Grill et al. Mar 2000