The invention relates to door handle assemblies that reduce wobble of one or more components of the door handle assembly.
Existing door opening mechanisms include various components that are assembled and mounted to the door. The ability to assemble and disassemble the components is important for serviceability and installation requirements. The designs and manufacturing tolerances of these components introduce a certain amount of play or “wobble” in the mechanism. This wobble can result in premature component failure or excessive component wear due to stresses being introduced as a result of the wobble movement. In addition, wobble gives the handle a sloppy or loose feel, which may be undesirable to some users and owners. Therefore, further improvements in this area of technology are desired.
There is disclosed herein systems, methods and devices for door handle assemblies that reduce or eliminate wobble in the door handle assemblies. In certain forms, a door handle assembly includes a door operator having an operator portion and a shank extending from the operator portion. The door handle assembly also includes a housing with a base portion that is mountable to the door and a bearing portion extending away from the base portion. The door handle assembly further includes a spindle rotatably coupled to and extending from the base portion so that the shank of the door operator can be mounted to the spindle.
In some embodiments, an elastic spacer is provided between the end of the shank of the door operator and the bearing portion of the housing to occupy the space between the shank and the bearing portion of the base. The spacer can be configured to maintain a separation distance or apply a separation force between the shank and the bearing portion to reduce or eliminate wobble.
In other embodiments, a retaining ring is mounted to the end of the spindle in the base portion of the housing. The retaining ring is configured to bias the outer end of the spindle axially toward the base portion so that the end of the shank of the door operator is biased toward the bearing portion of the housing.
In yet other embodiments, the spindle includes an outer end over which the shank of the door operator is positioned when the door operator is assembled to the shank. The outer end portion of the spindle is flared outwardly during manufacture so that when the shank is pressed onto the spindle, an interference fit is created between the spindle and the shank of the door operator.
In still other embodiments, the spindle includes a slot that opens at its outer end that receives a rib extending from the shank of the door operator. The slot is configured so that it provides an interference fit with the rib when the rib is advanced into the slot to secure the door operator to the spindle.
In other forms, methods for assembling the door handle assembly discussed above are disclosed. Furthermore, each of the embodiments disclosed herein may be employed in a door handle assembly in combination with one or more of the other embodiments disclosed herein. Each of the embodiments and/or combinations of embodiments provides a door handle assembly that reduces play or wobble between two or more components of the door handle assembly. These and other forms, features, embodiments, aspects, advantages, and objects are discussed further below.
For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Any alterations and further modifications in the described embodiments, and any further applications of the principles of the invention as described herein are contemplated as would normally occur to one skilled in the art to which the invention relates.
Referring now to the drawings, and more particularly to
Door handle assembly 10 includes door operator 12 which includes an operator portion 14 and a shank 16 extending from operator portion 14. Operator portion 14 is shown in the form of a lever, but could also be a knob or other suitable structure for an operator to grasp and apply torque to operate the latch mechanism and open the door to which door handle assembly 10 is attached. Shank 16 includes an elongated body 18 that extends to a terminal end 20. Shank 16 includes a cylindrical wall 18 that defines a hollow interior 22 (
Door handle assembly 10 also includes housing 60 which is mounted to the door and spindle 30 rotatably coupled to housing 60. Spindle 30 is fixed to door operator 12 to rotate about longitudinal axis 32 by operator manipulation of operator portion 14. Base 60 includes a mounting portion 62 including openings for receiving fasteners 66a and 66b that are mounted to the door or door handle assembly on the other side of the door. Referring further to
Spindle 30 includes an elongated body 34 extending along longitudinal axis 32. Spindle 30 defines a passage 36 for receipt of, for example, a portion of a locking mechanism (not shown.) In the illustrated embodiment, spindle 30 includes a transition region 38 that transitions body 34 from a first diameter portion 40 to a second diameter portion 42 that is larger in diameter. Embodiments in which spindle 30 is a constant diameter are also contemplated, such as shown in
Door handle assembly 10 includes a compressible, elastic spacer 92 around spindle 30 that occupies the space between terminal end 20 of shank 16 and retaining ring 90. Spacer 92 may be a separate component, or molded or formed integrally with one of spindle 30 and shank 16. In another embodiment, retaining ring 90 is not provided and spacer 92 contacts outer end 68 of base 60. Spacer 92 fills the gap and provides pressure between housing 60 and terminal end 20 of shank 16, biasing spindle 30 against a spring plate 100 (
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According to one aspect, a door handle assembly includes a housing with a mounting portion for mounting to a door and a bearing portion facing away from the mounting portion. The door handle assembly also includes a spindle with an elongated body extending along a longitudinal axis through the housing between a first end rotatably secured in the mounting portion and an opposite second end. The spindle further defines a passage that extends between and opens at the first and second ends, and the elongated body includes an outwardly flared portion extending from the second end toward the first end. The door handle assembly also includes a door operator with an operator portion and a shank extending from the operator portion. The shank is positioned over the outwardly flared portion of the spindle and inwardly compresses the outwardly flared portion to create an interference fit between the shank and the spindle.
In one embodiment, the spindle includes a slot opening at and extending from the second end toward the first end of the spindle. The shank of the door operator includes a rib extending into a hollow interior of the shank that is received in the slot when the shank is positioned over the outwardly flared portion of the spindle. In one refinement, the slot extends from the second end of the body of the spindle to a slot terminal end. The slot defines a width between opposite sides of the slot that is less than a width between opposite sides of the rib to create an interference fit between the rib and the spindle. In a further refinement, the body of the spindle includes a living hinge extending from the terminal end of the slot toward the first end of the spindle. In another refinement, the body of the spindle is beveled at the opening of the slot.
In another embodiment, the shank extends from the operator portion to a first shank end and defines a hollow interior opening at the first shank end. In one refinement, the door handle assembly includes an elastic spacer around the spindle that extends between the first shank end and one of the bearing portion of the housing and a retaining ring in contact with the bearing portion of the housing. In a further refinement, the elastic spacer is a silicone O-ring.
In another embodiment, the door handle assembly includes a retaining member that rotatably secures the first end of the spindle to the housing and axially biases the spindle toward the bearing portion of the housing. In one refinement, the retaining member is a retaining ring that defines a bowed profile in the axial direction so that a first side of the retaining ring contacts the spindle in a groove that receives the retaining member and an opposite second side of the retaining member contacts a member of the housing.
In another embodiment, the spindle includes a slot opening at and extending from the second end toward the first end to a slot terminal end, and the spindle further includes a stress relief slot extending from the slot terminal end toward the first end of the body of the spindle. In yet another embodiment, the shank of the door operator is press fit on the outwardly flared portion of the spindle.
According to another aspect, a door handle assembly includes a housing with a mounting portion for mounting to a door and a bearing portion extending from the mounting portion. The door handle assembly also includes a spindle with an elongated body extending along a longitudinal axis through the housing between a first end rotatably secured in the mounting portion and an opposite second. The spindle further defines a passage extending between and opening at the first and second ends. The elongated body of the spindle includes a slot extending from the second end to a terminal end of the slot. The door handle assembly also includes a door operator with an operator portion and a shank extending from the operator portion. The shank includes an inner wall defining a hollow interior and a rib projecting from the inner wall into the hollow interior. The rib defines a width that is greater than a width of the slot to create an interference fit between the shank and the spindle.
In one embodiment, the spindle includes an outwardly flared portion extending from the second end along a portion of a length of the spindle and the inner wall of the shank contacts and inwardly compresses the outwardly flared portion to create an interference fit between the door operator and the spindle. In one refinement, the body of the spindle includes a living hinge extending from the terminal end of the slot.
In another embodiment, the shank extends from the operator portion to a first shank end and the hollow interior opens at the first shank end. In one refinement, the door handle assembly includes an elastic spacer extending between and contacting the first shank end and one of the bearing portion of the housing and a retaining member between the elastic spacer and the bearing portion of the housing.
In another embodiment, the door handle assembly includes a retaining member that rotatably secures the first end of the spindle to the housing and axially biases the second end of the spindle toward the bearing portion of the housing. In one refinement, the biasing member is a retaining ring that defines a concave side and a convex side, and one of the concave and convex sides contacts a member of the housing and the other of the concave and convex sides contacts the spindle to axially bias the first end of the spindle away from the housing. In yet a further embodiment, the shank of the door operator is press fit on the second end of the spindle.
In another aspect, a door handle assembly includes a housing with a mounting portion for mounting to a door and a bearing portion extending from the mounting portion. The door handle assembly also includes a spindle with an elongated body extending along a longitudinal axis through the housing between a first end rotatably secured in the mounting portion and an opposite second. The spindle further defines a passage extending between and opening at the first and second ends. The door handle assembly includes a door operator with an operator portion and a shank extending from the operator portion to a first shank end. The shank includes an inner wall defining a hollow interior opening at the first shank end that is sized to receive the elongated body of the spindle therein. An elastic spacer is positioned around the spindle that extends between and contacts the first shank end and one of the bearing portion of the housing and a retaining ring in contact with the bearing portion of the housing.
In yet another aspect, a door handle assembly includes a housing with a mounting portion for mounting to a door and a bearing portion extending from the mounting portion. The door handle assembly also includes a spindle with an elongated body extending along a longitudinal axis through the housing between a first end rotatably secured in the mounting portion and an opposite second. The spindle defines a passage extending between and opening at the first and second ends of the spindle. The door handle assembly also includes a door operator with an operator portion and a shank extending from the operator portion to a first shank end. The shank including an inner wall defining a hollow interior opening at the first shank end that is sized to receive the elongated body of the spindle therein. A retaining member is rotatably secured to the first end of the spindle so secure the spindle to the housing in the mounting portion of the housing. The retaining member is configured to axially bias the second end of the spindle toward the bearing portion of the housing.
While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the certain embodiments have been shown and described and that all changes and modifications that come within the spirit of the inventions are desired to be protected. It should be understood that while the use of words such as preferable, preferably, preferred or more preferred utilized in the description above indicate that the feature so described may be more desirable, it nonetheless may not be necessary and embodiments lacking the same may be contemplated as within the scope of the invention, the scope being defined by the claims that follow.
In reading the claims, it is intended that when words such as “a,” “an,” “at least one,” or “at least one portion” are used there is no intention to limit the claim to only one item unless specifically stated to the contrary in the claim. When the language “at least a portion” and/or “a portion” is used the item can include a portion and/or the entire item unless specifically stated to the contrary.
The present application claims priority to U.S. Provisional Application No. 61/644,382 filed on May 8, 2012.
Number | Date | Country | |
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61644382 | May 2012 | US |