The invention relates to a door handle assembly of a motor vehicle, having a mount that can be attached to the inner surface of a door or hatch of the motor vehicle and which is designed in the manner of a frame, a handle that can be disposed on the outer surface of the door or hatch of the motor vehicle, which the user can grasp, a door latch of the door or hatch of the motor vehicle, which can be activated and opened both mechanically as well as electrically, and a sensor electronics assembly for detecting an actuation of the handle caused by a user, wherein a first longitudinal end of the handle is pivotally supported on the mount, and a second longitudinal end of the handle is coupled to the mount such that it can be pivoted away from the mount.
Door outer handles have handles as a part of the overall door handle assembly, which can be grasped or pulled by a user. In this manner, the user can exert force on the handle, in order to open the door or to close it, or to move the handle over its pivotal range. Vehicle door handles are provided with coupling means that enable the vehicle door handle to be installed on the vehicle door.
Vehicle door handles of this type are known and available in different designs. As such, door handle assemblies having moveable handles, as well those having so-called stationary handles, are known. While with moveable handles, a handle part of the vehicle door handle assembly that is to be grasped by a user from below or behind is pivoted or moved in a translatory manner through the application of force, the handle in a stationary door handle cannot be pivoted or moved in a translatory many. With vehicle door handles having stationary handles, the handle is substantially immobile with respect to the door. With door handles having stationary handles, due to the absence of a mechanical adjustment path, no continuous mechanical functional chain from the door handle to a door latch is formed. Instead, the door latch is activated electrically, as a function of a detected actuation, such that the mechanical hardware can be reduced, and costs and weight can be saved in the door handle assembly.
Electrically activated door latches are used in combination with such stationary handles, and vehicle door handle assemblies. Such electrically activated door latches are known in general under the term “E-latch” (“electronic latch”). One example of such a door system is described in EP 0 584 499 A1.
The manner in which vehicle door handle assemblies having stationary handles detect the actuation of the handle has been solved in the prior art in a variety of ways. Switches or capacitive sensors may be used on or in the vehicle door handle. Inductive sensors may also be used. As set forth in the invention, the term “sensor electronics assembly” can be understood to mean a switch, a button, a capacitive sensor, or an inductive sensor, which serves to detect an actuation of the handle caused by a user.
With closing systems that can be activated and opened electrically, the problem exists that, when there is a system malfunction or power failure, access to the motor vehicle remains blocked.
The fundamental object of the invention is therefore to create a solution, which provides a door handle assembly in a structurally simple manner, which can be manufactured inexpensively, and which can be easily installed, with which access to the interior of the motor vehicle is nevertheless enabled in the event of a system malfunction (e.g. as a result of an vehicle accident) or a power failure (e.g. resulting from a weak battery).
This objective is achieved with a door handle assembly of a motor vehicle having the features of claim 1.
As with the generic door handle assemblies described above, the door handle assembly according to the invention also has a mount that can be attached to the inside of a door or hatch of the motor vehicle, and which is designed in the manner of a frame, a handle that can be disposed on the outside of the door or hatch of the motor vehicle, which can be grasped by a user, a door latch of the door or hatch of the motor vehicle, which can be activated and opened both mechanically as well as electrically, and a sensor electronics assembly for detecting an actuation of the handle caused by a user. In doing so, a first longitudinal end of the handle is pivotally supported on the mount, and a second longitudinal end of the handle is coupled to the mount such that it can be pivoted away from the mount.
A mechanical retaining element that is attached to the mount exerts a predetermined retaining force toward the mount on the second longitudinal end of the handle, such that the retaining element retains the handle in an un-pivoted, normal actuation position. A user can actuate the handle when it is in the normal actuation position, without pivoting the handle thereby. When an actuation of the handle by a user with a normal actuation force directed away from the mount, which is less than the predetermined return force, is detected, the sensor electronics assembly opens the door or hatch electrically. Because the normal actuation force is less than the predetermined return force, the handle remains disposed in its normal actuation position. The handle is thus not pivoted outward in a normal actuation by a user, because the typical normal actuation force is lower than the return force of the retaining element. The handle gives the impression of a stationary handle to the user, as is desirable with the present invention.
In the event of an emergency, either because of a system malfunction or a power failure, there is still the possibility of an emergency opening with the door handle assembly according to the invention. This is enabled because, when the handle has been actuated with an emergency actuation force directed away from the mount, which force is greater than the predetermined return force, the handle can be pivoted outward, wherein the pivotal movement of the handle mechanically opens the door or hatch. It is to be understood that the emergency actuation force must be significantly greater than the normal actuation force, such that a user actually exerts sufficient force on the handle, and pulls it toward him, only in an emergency. Thus, the door handle assembly according to invention cannot be classified as belonging to either the group of door handle assemblies having moveable handles, or the group of door handle assemblies having stationary handles. On the contrary, the door handle assembly according to the invention makes use of aspects from both groups, and is therefore distinguished by a pseudo-stationary handle, which remains stationary in its normal actuation position during normal actuation, and which can only be pivoted outward into an emergency actuation position if an emergency actuation having an appropriately high emergency actuation force has be exerted thereon, in which emergency actuation position the door or the door latch is mechanically opened.
In the design of the door handle assembly, the invention provides that a clamping element is supported on the mount in a sliding manner, and a lock cylinder, serving to mechanically unlock a door latch of the door or hatch, or a lock cylinder dummy, is secured to the mount, wherein the handle forms a cover for the lock cylinder or the lock cylinder dummy when it is in the un-pivoted, normal actuation position, and wherein the clamping element can be moved between an installation position, in which the clamping element is not engaged with the lock cylinder or the lock cylinder dummy, and an operating position, in which the clamping element secures the lock cylinder or lock cylinder dummy in place on the mount. The clamping element can serve not only to secure the lock cylinder, but it can also serve to safeguard the lock cylinder, as protection against a break-in, in appropriate designs thereof. The handle is also used in this design as a cover for the lock cylinder.
In accordance with a first embodiment of the door handle assembly according to the invention, it is structurally particularly favorable when the mechanical retaining element comprises an elastic spring element, which is attached to the clamping element, and can be moved together therewith, wherein a first arm of the elastic spring element bears on a supporting lug of the clamping element or on a supporting lug formed on the mount. Because of the design as an elastic spring element, the return force can be precisely adjusted, which has a positive effect on the return force that is to be applied in an emergency. Furthermore, the use of an elastic spring element has economic advantages. When the door handle assembly is in use, it is essential that the first arm bears on a supporting lug that is stationary with respect to the handle, in order for the elastic spring element to be able to be compressed in accordance with is prescribed mode of action, in order to be able to exert its predetermined force in accordance with the operating state of the door handle assembly. Accordingly, the supporting lug can be formed on either the mount, or on the clamping element that is disposed such that it is stationary in relation to the stationary mount when in operation.
In the design of the first embodiment, the invention provides that a second arm of the elastic spring element is disposed in a supporting manner on an installation lug of the clamping element when in the installation position, and is disposed in an engaging manner on retaining stop formed on a second longitudinal end of the handle when in the operating position, wherein the elastic spring element forces the handle via the retaining stop into its normal actuation position with the predetermined return force when in the operating position. Alternatively thereto, it is also possible that a second arm of the elastic spring element is pre-fixed on the mount in the installation position, and is disposed in an engaging manner on a retaining stop formed on the second longitudinal end of the handle when in the operating position, wherein the elastic spring element forces the handle via the retaining stop into its normal actuation position with the predetermined return force, when in the operating position. The retaining element in the form of the spring element thus acts directly on the handle, and retains it in the normal actuation position during a normal actuation as well, such that the user has the impression that he actuates a stationary handle. For the installation, it is of particular advantage that the retaining element is disposed on the clamping element, and is slid along with the clamping element on the mount during the installation, by means of which the second arm of the spring element comes to bear on the second longitudinal end of the handle and exerts its return force on the second longitudinal end.
For an emergency actuation with the first embodiment, it is of particular advantage when the second longitudinal end of the handle has a latching recess, into which the second arm of the elastic spring element can be snapped in place when the handle is actuated with an emergency actuation force directed away from the mount, such that the handle is disposed such that it is retained in the emergency actuation position, and a mechanical key can be inserted into the lock cylinder. The handle is thus disposed such that it is lifted away from the mount, and enables an unimpeded access to the lock cylinder, without a user having to hold the handle in the emergency actuation position using excessive force, in order to insert the key into the lock cylinder in order to unlock it.
Lastly, it is structurally particularly beneficial in the first embodiment, when the handle is mechanically coupled to the door latch via a Bowden cable. As a result of this design, the force applied to the handle in an emergency, which must be greater than the predetermined return force of the retaining element, or the spring element, respectively, acts directly on the door latch.
In accordance with a second embodiment, it is provided that the handle is mechanically connected to the door latch via a pivot arm rotatably supported on the mount, and a Bowden cable connected to the pivot arm.
Accordingly, a different support for the retaining element is to be provided in the second embodiment, due to the pivot arm. The invention accordingly provides, in the second embodiment of the door handle assembly, that the mechanical retaining element comprises an elastic spring element, which is disposed between the mount and the pivot arm via a spring axle supported on the mount and the pivot arm, wherein a first spring end of the spring element bears on the mount. Because of the design as an elastic spring element, the return force can be adjusted very precisely, having a positive effect on the return force that is to be applied in an emergency. Furthermore, the use of an elastic spring element is economically beneficial.
For the further support of the elastic spring element, the invention in accordance with the second embodiment provides that a second spring end of the elastic spring element bears against the pivot arm in both the installation position as well as the operating position, wherein the clamping element brings the pivot arm into engagement with the second longitudinal end of the handle when it is moved from the installation position into the operating position. The pivot arm is thus moveably coupled to the clamping element in the second embodiment, such that a movement of the clamping element from the installation position into the operating position not only secures the lock cylinder on the mount, but also brings the handle and the pivot arm into engagement with one another.
In accordance with the different type of support in the second embodiment, the invention provides, in another design, that the elastic spring element forces the handle via the pivot arm into its normal actuation position with the predetermined return force when in the operating position, wherein the elastic spring element holds the pivot arm in engagement with the handle thereby. Primarily, the second spring end acts on the pivot arm such that it is retained in its starting position, in which the handle coupled to the pivot arm is retained in the normal actuation position, thus not pivoted outward, in the manner of a stationary handle.
In order to be able to release the door in an emergency, the invention provides in the second embodiment that the handle has a locking cap that has been attached such that it can be removed, which is flush with the lock cylinder, at its second longitudinal end, through which a mechanical key can be inserted into the lock cylinder when the locking cap has been removed.
In order to remove the locking cap, it is then advantageous when the handle has a hole at its second longitudinal end, through which a mechanical key can be inserted, in order to remove the locking cap.
Both for the first as well as for the second embodiment, it is provided in the design of the invention that the predetermined return force of the mechanical retaining element is set between at least sixty newtons and at most one hundred newtons. It is particularly preferred when the predetermined return force of the mechanical retaining element is eighty five newtons (85 N). As a result, it becomes evident that with a normal actuation force of the handle of at least ten newtons, the handle is to be regarded as stationary. The sensor electronics assembly is configured and designed such that it reacts to a normal actuation force of at least ten newtons. A lower force is not detected by the sensor electronics assembly, such that the door would not be opened electrically with this force, accordingly.
It is to be understood that the features specified above and still to be explained below may be used not only in the respective given combination, but also in other combinations or in and of themselves, without abandoning the scope of the present invention. The scope of the invention is defined only by the Claims.
Further details, features and advantages of the subject matter of the invention can be derived from the following description in conjunction with the drawings, in which exemplary preferred embodiment examples of the invention are depicted. Therein:
A vehicle, or motor vehicle 1, respectively, in the form of a passenger car is shown by way of example in
It is apparent from
While in
The clamping element 14 can be moved between an installation position, in which the clamping element 14 is not engaged with the lock cylinder 9 (see
As can be derived from
In a normal operation of the door handle assembly 3, a user grasps the handle from behind, and pulls on it with a normal actuation force 23 (see
Based on
A second installation step is shown in
Because of this pre-tensioning, the handle 4 is now pulled into its normal actuation position, as is shown in
In an emergency, in which the entire vehicle system of the motor vehicle 1 is without power, and the electromechanical latching system 7 is no longer able to function, a mechanical opening of the door 2 can be achieve by an actuation of the handle 4. For this, the handle 4 must be actuated with an emergency actuation force directed away from the mount 8 (see arrow 31), which is greater than the predetermined return force 12, as is depicted in
In
In differing from the first embodiment, the mechanical retaining element 12 in the second embodiment is disposed about an axle 40, which is formed on the mount 8. Furthermore, the second embodiment differs from the first embodiment in that the handle 4 is mechanically connected to the door latch 5 via a rotatably supported pivot arm 41 and a Bowden cable 42 connected to the pivot arm 41 (see
The clamping element 14 supported in a sliding manner on the mount 8, of which only the respective visible lugs for the shown section are depicted in
A further difference of the second embodiment in comparison with the first embodiment is that the mechanical retaining element 12 is designed as an elastic spring element 43, which is slid onto the spring axle 40 held in place on the mount 8, and is disposed between the mount 8 and the pivot arm 41. A first spring end 44 of the spring element 43 bears against the mount 8 thereby. The second spring end 45 of the elastic spring element 43 bears against the pivot arm 41 in both the installation position of the clamping element 14 (see
As is apparent from an overview of
The mode of action of the door handle assembly 3 in the second embodiment is substantially identical to the mode of action of the first embodiment. The substantial difference is that the elastic spring element 43 does not act directly on the handle 4, but rather, it holds the handle 4 in the emergency actuation position indirectly, via the pivot arm 41, such that in an emergency, the handle 4 is first then pivoted away from the mount 8 and the door can be opened in a purely mechanical manner, when the handle 4 is pulled on with an emergency actuation force, which is greater than the return force 24 exerted by the elastic spring element 43 on the handle 4. Then, in an emergency in which the vehicle system has no power, the door 2 can be opened mechanically through an actuation of the handle 4, whereas in normal operation, the handle 4 remains stationary on the door, and thus un-pivoted, when actuated with the normal actuation force. With the second embodiment as well, in an emergency the handle 4 must be actuated with the emergency actuation force directed away from the mount 8 (see arrow 31), which is greater than the predetermined return force 12, as is depicted in
Both for the first as well as the second embodiment, the predetermined return force 24 of the mechanical retaining element 12 lies between at least sixty newtons and at most one hundred newtons, wherein the normal actuation force of the handle 4 is at least ten newtons.
In summary, a door handle assembly 3 for a motor vehicle 1 is described with the present invention, which is distinguished by a pseudo-stationary handle 4. The expression “pseudo-stationary” means, in conjunction with the invention, that the handle 4 exhibits no mechanical functional chain in normal operation, but rather, the unlatching occurs solely through the electromechanical locking system 7, which is activated when an actuation of the handle 4 is detected by the sensor electronics assembly 6. The handle 4 can only be pivoted in an emergency, in which a electrically powered opening of the door is not possible, wherein an actuation force is necessary for this, which is much greater the normal actuation force, and which overcomes the return force 24 of the retaining element 12. Accordingly, it is characteristic for the present invention that the mechanical retaining element 12 exerts the predetermined retaining force 24 toward the mount 8 on the second longitudinal end 11 of the handle 4, and retains the handle 4 in the un-pivoted normal actuation position, wherein the sensor electronics assembly 6 opens the door 2 or hatch electrically when an actuation of the handle 4 by a user with a normal actuation force 23 directed away from the mount 8, which is lower than the predetermined return force 24, is detected, and the handle 4 remains disposed thereby in its normal actuation position. The handle 4 can be pivoted into an emergency actuation position when the handle 4 is actuated with an emergency actuation force 31 directed away from the mount 8, which is greater than the predetermined return force 24, in which the pivotal movement of the handle 4 mechanically opens the door 2 or the hatch.
As a matter of course, the invention described above is not limited to the described and illustrated embodiments. It is apparent that numerous modifications, obvious to the person skilled in the art concerning the intended use, can be made to the embodiments depicted in the drawings, without abandoning the scope of the invention thereby. Everything contained in the description and/or depicted in the drawings, including that which deviates from the concrete exemplary embodiments, but which is obvious to the person skilled in the art, belongs to the invention thereby.
Number | Date | Country | Kind |
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10 2015 121 222.6 | Dec 2015 | DE | national |
10 2015 122 359.7 | Dec 2015 | DE | national |