This application is based on and claims priority under 35 U.S.C. ยง119 to Japanese Patent Application 2010-221652 filed on Sep. 30, 2010 and Japanese Patent Application 2010-287454 filed on Dec. 24, 2010, the entire contents of which are incorporated herein by reference.
This disclosure generally relates to a door handle device for a vehicle.
A known door handle device for a vehicle including a grip outer handle is disclosed in JP2002-4649A (which will be hereinafter referred to as Reference 1). The door handle device disclosed in Reference 1 includes a frame fixed to a door panel of the vehicle, a lever rotatably supported by the frame, a spring biasing the lever to rotate to an initial position, and a handle causing the lever to rotate against a biasing force of the spring. The frame includes a front portion and a rear portion in a longitudinal direction of the vehicle that are integrally formed by a connection portion. The door handle device disclosed in Reference 1 further includes a temporarily holding mechanism temporarily holding the lever against the biasing force of the spring at a position determined by a predetermined rotation amount from the initial position.
In addition, a known door handle device for a vehicle disclosed in JPH10-266642A (which will be hereinafter referred to as Reference 2) includes a frame fixed to a door panel of the vehicle in which a front portion and a rear portion are separately formed. That is, the door handle device disclosed in Reference 2 includes a first frame serving as the front portion, a second frame serving as the rear portion and forming a decorative surface together with a cap, a lever rotatably supported by the second frame, a spring biasing the lever to rotate to an initial position, and a handle causing the lever to rotate against a biasing force of the spring.
According to the door handle device disclosed in Reference 1, because the frame is configured in such a manner that the front portion and the rear portion thereof are integrally formed by the connection portion, multiple frames having different lengths of connecting portions are required depending on vehicles that include different or various lengths of handles. As a result, a versatility of the frame may decrease.
According to the door handle device disclosed in Reference 2, because the second frame forms the decorative surface together with the cap, the design of the second frame needs to change in association with the change of the design of the cap. As a result, a versatility of the second frame may decrease.
A need thus exists for a door handle device for a vehicle which is not susceptible to the drawback mentioned above.
According to an aspect of this disclosure, a door handle device for a vehicle includes a handle serving as a grip portion for opening and closing a door for the vehicle and including an engagement leg portion and an engagement arm portion at a first side and a second side respectively in a longitudinal direction of the handle, a first frame configured to be attached to a door panel of the door and including a bearing portion serving as a rotation center of the engagement leg portion, a lever configured to transmit an opening operation force of the door to a door lock mechanism holding the door at a fully closed position by operating with the engagement arm portion, a second frame configured to be attached to the door panel and supporting the lever to rotate at a support shaft, and a cap engaging with the second frame in a detachable manner and formed at the second side of the handle in the longitudinal direction, the cap being configured to cover an opening portion formed at the door panel through which the engagement arm portion is inserted.
The foregoing and additional features and characteristics of this disclosure will become more apparent from the following detailed description considered with the reference to the accompanying drawings, wherein:
First and second embodiments will be explained with reference to the attached drawings. In the embodiments, directions and orientations such as left, right, front, rear, top, and bottom correspond to those of a vehicle where a door handle device according to the embodiments is equipped.
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The first frame 20 includes a frame portion 20A, the harness support members 35 and the bearing portion 21 rotatably supporting the rotation shaft 13. The frame portion 20A, which has a substantially rectangular parallelepiped shape, is symmetric in the vertical direction of the vehicle. The harness support members 35, each of which has a plate shape, are symmetrically provided at two portions in the vertical direction of the vehicle relative to the frame portion 20A. One of the harness support members 35 provided at a lower side supports the wire harnesses. The bearing portion 21 is symmetric in the vertical direction of the vehicle.
The second frame 30 includes a frame portion 30A, an arm 34, a second engagement hook 39 (see
The lever 31 includes the support shaft 36, the counterweight 32, a first engagement hook 38 (see
The counterweight 32 restricts the door lock mechanism 50 from unlocking in a case where a large impact is applied to the vehicle. The counterweight 32 having a column shape is provided at the lever 31. In addition, the counterweight 32 generates a force (specifically, an inertia moment) in a direction opposite from a direction where the lever 31 brings the door lock mechanism 50 to be unlocked (i.e., in a counterclockwise direction in
A spring 33 is provided around the support shaft 36 so as to bias the lever 31 in a rotation initial position.
The clip 41 has an end portion substantially formed into a U-shape when viewed from an inner side of the vehicle. The clip 41 extends in a downward direction of the door 1. The link rod 42 formed by a metallic bar is connected to the clip 41 at one end so as to extend in the downward direction of the door 1. The link rod 42 is connected to the door lock mechanism 50 at the other end. In a case where the handle 10 is pulled in an outward direction of the vehicle, the handle 10 rotates at the rotation shaft 13 so that the engagement arm portion 12 biases the lever input portion 40 of the lever 31 in the outward direction. Then, the lever 31 rotates at the support shaft 36 in a counterclockwise direction when viewed from the rear side of the vehicle. As a result, the clip 41 presses down the link rod 42 to thereby unlock the door lock mechanism 50.
An assembly operation according to the first embodiment will be explained below. In order to mount the door handle device 2 at the door panel 3, first, the lever 31 is attached to the second frame 30 as illustrated in
Next, the rotation shaft 13 of the engagement leg portion 11 is slidably moved forward in the longitudinal direction of the handle 10 so that the rotation shaft 13 is fitted into the bearing portion 21 while elastically deforming the projecting portion 24. As a result, the rotation shaft 13 makes contact with the contact wall portion 23 and the projecting portion 24 that is elastically returned so as to restrict the sliding movement of the rotation shaft 13 in a rearward direction of the vehicle.
In the same way, the engagement arm portion 12 is slidably moved forward in the longitudinal direction of the handle 10 so that the lever input portion 40 elastically rides on the engagement arm portion 12 from the tapered end portion. In this case, the first engagement hook 38 is slightly away from the second engagement hook 39. Then, the handle 10 is assembled on the first frame 20 and the second frame 30 respectively. The cap 6 is thereafter attached and tightened to the second frame 30 by a screw 8 so as to partially cover the opening portion 5. In a state where the handle 10 and the cap 6 are assembled on the first and second frames 30, the cap 6 restricts the sliding movement of the handle 10 in the rearward direction of the vehicle. The cap 6 forms a decorative surface 6a continuously formed from and connected to an exterior surface of the handle 10.
According to the aforementioned first embodiment, the door handle device 2 includes the first frame 20 and the second frame 30 so as to eliminate a connection portion that is provided for a known frame in which a front portion and a rear portion are integrally formed by means of the connection portion. Thus, even in a case where a length of the handle 10 varies depending on vehicles, the adjustment of a relative position between the first frame 20 and the second frame 30 achieves the door handle device 2 of the present embodiment to be applicable to various vehicles. Accordingly, a versatility of the door handle device 2 of the present embodiment is improved. In addition, the cap 6 detachably engages with the second frame 30 and partially covers the opening portion 5 to thereby form the decorative surface 6a. Thus, because the second frame 30 is prevented from serving as a portion of the cap 6, changing or replacing of the second frame 30 is not required each time a design of the cap 6 changes. As a result, the versatility of the door handle device 2 of the present embodiment is further improved.
Further, according to the aforementioned first embodiment, the lever 31 and the second frame 30 are temporarily held at each other by the first engagement hook 38 and the second engagement hook 39. Thus, in a case of assembling the handle 10 on the second frame 30, the lever 31 is retracted from an access path of the engagement arm portion 12, which leads to an easy assembly of the engagement arm portion 12 of the handle 10 relative to the second frame 30. Further, because the lever input portion 40 presses the engagement arm portion 12 by the biasing force of the spring 33, looseness in the rotation direction of the handle 10 relative to the second frame 30 after the handle 10 is assembled on the second frame 30 may be restrained.
Furthermore, the bearing portion 21 supports the rotation shaft 13 formed at an end of the engagement leg portion 11 so as to be rotatable relative to the bearing portion 21 while restricting the engagement leg portion 11 from moving in the longitudinal direction of the handle 10. Thus, looseness in the longitudinal direction of the handle 10 relative to the first frame 20 may be restrained.
Furthermore, the handle 10 is assembled on the first frame 20 by being simply slid forward in the longitudinal direction of the handle 10. At this time, the handle 10 is restricted from moving further forward or rearward in the longitudinal direction by the contact wall portion 23 and the projecting portion 24. Therefore, a positioning error of the handle 10 in the forward or rearward direction may be restrained. Specifically, the contact wall portion 23 and the projecting portion 24 are integrally formed at the first frame 20, which leads to a reduction in the number of components, manufacturing hours, and a cost.
Furthermore, even when the window glass 7 that is assembled on the door 1 drops for some reasons, the window glass 7 makes contact with the arm 34. Therefore, the window glass 7 that drops may be prevented from hitting the counterweight 32, and the lever 31 may be prevented from rotating in the counterclockwise direction in
Furthermore, the harness support member 35 supporting the wire harnesses wired within the handle 10 is provided at least one of the first frame 20 and the second frame 30. Thus, the wire harnesses are restrained from moving within the door panel 3 while the vehicle is being driven.
Furthermore, the frame portion 20A, the harness support members 35, and the bearing portion 21 of the first frame 20 each include the symmetric configuration in the vertical direction of the vehicle so as to be applied to the door 1 either at a left or right side of the vehicle.
A second embodiment will be explained with reference to
As illustrated in
An assembly operation according to the second embodiment will be explained below. First, the lever 131 is attached to the second frame 130. The lever 131 is then rotated and moved to a position illustrated by a dashed line and a thin line in
Next, the engagement arm portion 12 is slid in the forward direction of the vehicle (i.e., in a rightward direction in
According to the aforementioned second embodiment, the door handle device 2 includes the first frame 20 and the second frame 130 so as to eliminate a connection portion that is provided for a known frame in which a front portion and a rear portion are integrally formed by means of the connection portion. Thus, even in a case where a length of the handle 10 varies depending on vehicles, the adjustment of a relative position between the first frame 20 and the second frame 130 achieves the door handle device 2 of the present embodiment to be applicable to various vehicles. Accordingly, a versatility of the door handle device 2 of the present embodiment is improved. In addition, the cap 6 detachably engages with the second frame 130 and partially covers the opening portion 5 to thereby form the decorative surface 6a. Thus, because the second frame 130 is prevented from serving as a portion of the cap 6, changing or replacing of the second frame 130 is not required each time a design of the cap 6 changes. As a result, the versatility of the door handle device 2 of the present embodiment is further improved.
Further, according to the aforementioned second embodiment, the lever 131 and the second frame 130 are temporarily held at each other by the first engagement hook 138 and the second engagement hook 139. Thus, in a case of assembling the handle 10 on the second frame 130, the lever 131 is retracted from an access path of the engagement arm portion 12, which leads to an easy assembly of the engagement arm portion 12 of the handle 10 relative to the second frame 130. Further, because the lever input portion 140 presses the engagement arm portion 12 by the biasing force of the spring, looseness in the rotation direction of the handle 10 relative to the second frame 130 after the handle 10 is assembled on the second frame 130 may be restrained. The other effects of the second embodiment are the same as those of the first embodiment.
According to the aforementioned first and second embodiments, alternatively, the door handle device 2 of the first and second embodiments may be applied to the door handle of a slide door, a hatch door, a gull-wing door, bi-parting doors, and the like.
According to the aforementioned first and second embodiments, the door handle device 2 is applied to the handle 10 of the door 1 at a front side of the vehicle. Alternatively, the door handle device 2 of the first and second embodiments may be applied to the door handle of a door at a rear side of the vehicle.
The arm 34 provided at the second frame 30 so as to restrain the window glass 7 from making contact with the counterweight 32 according to the first embodiment may be provided at the first frame 20 or may be omitted.
According to the first and second embodiments, the two harness support members 35 are provided at the first frame 20 and the one harness support member 35 is provided at the second frame 30. In this case, the number of harness support members 35 provided at the first and second frames 20 and 30 may increase or decrease, or the harness support members 35 may be omitted.
The first and second embodiments are not limited to have the aforementioned configurations and may be appropriately modified or changed.
According to the aforementioned embodiment, the door handle device 2 includes the handle 10 serving as a grip portion for opening and closing the door 1 for the vehicle and including the engagement leg portion 11 and the engagement arm portion 12 at the front side and the rear side (the first side and the second side) in the longitudinal direction of the handle 10, the first frame 20 configured to be attached to the door panel 3 of the door 1 and including the bearing portion 21 serving as a rotation center of the engagement leg portion 11, the lever 31 configured to transmit an opening operation force of the door 1 to the door lock mechanism 50 holding the door 1 at the fully closed position by operating with the engagement arm portion 11, the second frame 30 configured to be attached to the door panel 3 and supporting the lever 31 to rotate at the support shaft 36, and the cap 6 engaging with the second frame 30 in a detachable manner and formed at the rear side of the handle 10 in the longitudinal direction, the cap 6 being configured to cover the opening portion 5 formed at the door panel 3 through which the engagement arm portion Ills inserted.
In addition, the door handle device 2 further includes the spring 33 biasing the lever 31 to the rotation initial position, wherein the lever 31 includes the first engagement hook 38 and the second frame 30 includes the second engagement hook 39, the first engagement hook 38 engaging with the second engagement hook 39 to temporarily hold the lever 31 in a state where the lever 31 is rotated by a predetermined amount from the rotation initial position against a biasing force of the spring 33.
Further, the engagement leg portion 11 includes the rotation shaft 13 at the end, the rotation shaft 13 engaging with the first frame 20 to be relatively rotatable, and wherein the bearing portion 21 supports the rotation shaft 13 to be relatively rotatable while restricting the engagement leg portion 11 from moving to the front side (the first side) of the handle 10 in the longitudinal direction.
Furthermore, the bearing portion 21 includes the contact wall portion 23 and the projecting portion 24, the contact wall portion 23 being integrally formed at the first frame 20 and restricting the handle 10 from moving to the front side (the first side) of the handle 10 in the longitudinal direction by making contact with the rotation shaft 13 in association with a sliding movement of the handle 10 to the front side in the longitudinal direction, the projecting portion 24 being integrally formed at the first frame 20 where the contact wall portion 23 is formed and elastically deformed to allow the sliding movement of the handle 10 to the front side in the longitudinal direction by making pressure contact with the rotation shaft 13 in association with the sliding movement of the handle 10 to the front side in the longitudinal direction, the projecting portion 24 being elastically returned to restrict the sliding movement of the handle 10 to the rear side (the second side) in the longitudinal direction by a release of the pressure contact with the rotation shaft 13 at a position where the contact wall portion 23 restricts the sliding movement of the handle 10 to the front side in the longitudinal direction, the projecting portion 24 operating with the contact wall portion 23 to support the rotation shaft 13 to be relatively rotatable.
Furthermore, either one of the first frame 20 and the second frame 30 includes the arm 34 extending to a position higher than a position where the counterweight 32 attached to the lever 31 is provided.
Furthermore, either one of the first frame 20 and the second frame 30 includes the harness support member 35 supporting the wire harness that is wired within the handle 10.
The principles, preferred embodiment and mode of operation of the present invention have been described in the foregoing specification. However, the invention which is intended to be protected is not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present invention. Accordingly, it is expressly intended that all such variations, changes and equivalents which fall within the spirit and scope of the present invention as defined in the claims, be embraced thereby.
Number | Date | Country | Kind |
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2010-221652 | Sep 2010 | JP | national |
2010-287454 | Dec 2010 | JP | national |