The present invention relates generally to a door latch for an electrical domestic appliance. Particularly, the present invention relates to a door latch for a laundry treatment appliance.
The door latches considered within the context of the present disclosure comprise a rotary member which is arranged to be rotationally movable between a closing rotational position and a release rotational position and is spring-biased in the direction towards the release rotational position and which, in the closing rotational position, holds a closure member in order to keep a door of the domestic appliance closed and, in the release rotational position, releases the closure member in order for the door to open. The door latches of the type under consideration here further comprise a movably arranged catch for arresting engagement, which is releasable by an overlifting rotational movement of the rotary member, with the rotary member in the closing rotational position thereof.
A conventional door latch of the type discussed above is described, for example, in DE 39 19 458 A1. According to that document, the conventional door latch described therein is intended in particular for use in a tumble dryer. Although a secure closing function of the door latch is routinely desired in the case of tumble dryers, the latch is usually not required additionally to be able to lock the closed door during operation of the tumble dryer. On the contrary, the requirement profile in the case of tumble dryers is often that the door can also be opened by a user during the drying operation, for example in order to introduce further wet laundry or in order to be able to check the degree of dryness of the laundry in the dryer.
In contrast to tumble dryers, it is routinely required in the case of washing machines for domestic use that the closed door is capable of being locked during washing operation of the washing machine. The user is to be protected from contact with the washing water, which is usually at a temperature of up to 90 degrees or 95 degrees; washing water is also to be prevented from escaping from the washing vessel of the machine. Therefore, a user should not usually be able to open the washing machine door during the washing operation.
In the case of the conventional door latch according to DE 39 19 458 A1, a total of three possibilities for opening the door are given. One of these possibilities, according to the explanations given in DE 39 19 458 A1, consists in a user actuating a button, whereupon the door is opened with the aid of an electromagnet. If the electromagnet is actuated, a push rod of the electromagnet meets an arm of the catch, whereby the catch is tilted out of engagement with the rotary member and the rotary member is released for rotation back into the release rotational position.
With regard to the prior art relating to overlifting door latches, reference is additionally made to DE 10 2007 033 451 B4, DE 196 01 230 A1 and EP 1 460 163 B1.
It is an object of the invention to equip an overlifting door latch with a suitable locking mechanism so that the latch is suitable for use in a washing machine. The door latch is to provide the possibility of controlled opening of the latch and is to have as simple a construction as possible.
In order to achieve that object, a door latch of the type described above further comprises, according to the invention and in conformity with independent claim 1, a locking assembly having a locking member which is arranged to be movable, when the door is closed, between an unlocking position and a locking position and which blocks at least one movable component of the door latch in the locking position and releases that component in the unlocking position. The locking member is thereby movable, starting from the locking position, beyond the unlocking position into an opening position and, when moved into the opening position, causes the arresting engagement of the catch with the rotary member to be released. Controlled opening of the door latch can accordingly be effected in the case of the solution according to the invention by moving the locking member. A single actuator acting on the locking member is consequently sufficient on the one hand to move the door latch into a locked state (by moving the locking member into its locking position) and on the other hand not only to unlock but also to open the door latch (by moving the locking member into its opening position, for example upon unlocking). Separate actuators for the functions of locking, on the one hand, and controlled opening, on the other hand, are therefore not required; this simplifies the construction of the door latch.
In some embodiments, the locking member is stably movable into the opening position. Stable here means that the locking assembly is so configured that the locking assembly does not have to be continuously activated (fed with current) in order to hold the locking member in the opening position. For this purpose, the locking assembly can comprise, for example, an electric drive motor for driving the locking member. The drive motor (e.g. a step motor) can be switched off temporarily once the locking member has reached its opening position. As long as the drive motor is switched off, the locking member remains in its opening position and only leaves it again when the drive motor is actuated again. Of course, it is not necessary for the drive motor to be switched off for a prolonged period or at all once the locking member has reached its opening position. For the purposes of controlled door opening it is sufficient to control the drive motor in such a manner that the locking member, immediately after reaching the opening position, is moved out of the opening position again and, for example, moved into its unlocking position.
In other embodiments, the construction of the locking assembly is such that the locking member, for stable movement into the unlocking position, performs a forced pass through the opening position starting from the locking position. Accordingly, in these embodiments, a forced opening of the door latch takes place when the door latch is unlocked and the locking member is brought out of the locking position into the unlocking position. For such a configuration, the locking assembly can comprise an electromagnetic drive unit for driving the locking member, the locking member having an associated sliding guide defining the unlocking position, the locking position and the opening position. The sliding guide is in such a form that a first control pulse for the electromagnetic drive unit (i.e. a first short-time current feed to the electromagnet) effects a transfer of the locking member out of the unlocking position into the locking position. A subsequent second control pulse then effects a transfer of the locking member out of the locking position into the opening position, before the locking member stably reaches the unlocking position. The opening position is therefore passed through only during unlocking of the door latch, but not during locking of the door latch.
In some embodiments, the locking member cooperates directly with the catch. In other embodiments, the locking member cooperates only indirectly with the catch, namely via at least one intermediate member which is movable into the opening position independently of a movement of the locking member and which has a release structure which is provided for engagement with the catch in order to free the rotary member from arresting engagement by the catch.
In some embodiments, the locking member, upon moving into the opening position, causes the catch to be lifted out of contact with the rotary member. The catch is accordingly lifted away from the rotary member, in particular against the action of a spring which biases the catch in contact with a peripheral surface of the rotary member.
The arresting engagement of the catch with the rotary member can be released by the engagement of sloped surfaces of two cooperating components which are situated in the force transmission path from the locking member to the catch. In this respect, some embodiments comprise a release structure, which cooperates with the catch and is movable into the opening position independently of a movement of the locking member, for releasing the arresting engagement of the catch with the rotary member by means of the sloped-surface engagement between the release structure and the catch. A sloped surface can thereby be formed only on the release structure or only on the catch or on both components. The release structure can be formed directly on the locking member; alternatively, it can be formed on a release member which is separate from the locking member and the movement of which is controlled by the locking member.
It has been mentioned above that the locking member blocks at least one movable component of the door latch in the locking position. That component can be, for example, the rotary member, which can be blocked by the locking member against rotation into the release rotational position. Alternatively or in addition, the locking member in its locking position can block the catch in at least one movement direction.
The invention will be explained further hereinbelow with reference to the accompanying drawings.
The first embodiment, which is shown in
The carrier lever 12 is mounted on the mentioned latch housing to be pivotable about a pivot axis 20 and is biased into a rest position by a spring arrangement formed in the example shown by two helical compression springs 22. The rotary member 18 is mounted on the carrier lever 12 to be rotatable about a rotation axis 24 which is parallel to the pivot axis 20. When the door is open, the rotary member 18 assumes a release rotational position which is visible in
The arresting edge 40 is part of a sliding guide which is formed on the peripheral surface of the rotary member 18 and which allows the door latch 10 to be opened by an overlift (renewed pushing against the door of the washing machine from outside). If, starting from the closed state according to
The locking assembly 14 allows the door latch to be locked in the closed state. In the locked state, the latch cannot be opened by overlifting. Even if the user pushes against the door from outside when the door is locked, the door remains closed.
The locking assembly 14 comprises a locking member 44 which in the example shown is in the form of a linearly movable locking slider which is arranged to be displaceable linearly in a sliding direction parallel to the rotation axis 24 of the rotary member 18. For driving the locking slider 44, the locking slider has an associated locking actuator which, in the first embodiment according to
The second blocking structure 54 serves to block the catch 36 against lateral pivoting in the case of attempted overlifting opening. In the locked state, the second blocking structure 54 specifically prevents such lateral pivoting of the catch 36, by means of which the nose 38 would pivot onto a portion of the sliding guide of the rotary member 18 on which the catch 36 is no longer able to arrest the rotary member 18 in its closing rotational position. If, in the locked state of the door latch 10, the user pushes against the door, this leads to an overlifting rotational movement of the rotary member 18 but, because the catch 36 is blocked against lateral pivoting by the second blocking structure 54, the nose 38 of the catch 36 comes into arresting engagement with the arresting edge 40 of the rotary member 18 again when the user removes the pressure against the door. In the unlocked state of the door latch 10, the second blocking structure 54 is out of range of the catch 16 and does not stand in the way of lateral pivoting thereof, as is required for a normal overlifting opening operation.
The release structure 56 does not have a locking function but a release function (opening function). It allows forced-opening of the door latch 10 to be effected by displacement of the locking slider 44 into an opening position which, when seen from the locking position, lies beyond the unlocking position. For this purpose, the release structure 56 has a release ramp 58 which forms a ramp surface which slopes upwards at an angle to the sliding direction of the locking slider 44. When the locking member 44 is moved out of the unlocking position into the mentioned opening position, the release ramp cooperates with a tongue 60 formed on the catch 36, in the manner of a sloped-surface engagement. Because of the upward slope of the release ramp 58, the catch 36 is lifted out of engagement with the rotary member 18 as soon as the release ramp 58, when the locking slider 44 is transferred into the opening position, strikes the tongue 60, so that the nose 38 of the catch 36 comes out of engagement with the sliding guide of the rotary member 18. As a result of this lifting of the catch 36, the rotary member 18 is free to rotate into the release rotational position.
After completion of a wash program of the washing machine, a control unit, which is not shown in detail in the drawings, controls the drive motor 46 for displacement of the locking slider 44 in such a manner that the door latch 10 is not only unlocked but additionally force-opened. For that purpose, the locking slider 44 is displaced to the left relative to the carrier lever 12 in the representation of
After the forced-opening of the door latch 10, the mentioned control unit controls the locking slider 44 into its unlocking position according to
The release structure 56, in addition to the release ramp 58, forms a release stop 62 which, in the unlocking position of the locking slider 44, is in an active position beneath the tongue 60 of the catch 36. The release stop 62 serves for the emergency opening of the door latch 10 when the door is closed but unlocked, by pressing against the door from inside. The carrier lever 12 is thereby pivoted out of the rest position against the force of the springs 22. The rotary member 18 held on the carrier lever 12 moves with the carrier lever 12 as it is pivoted. Because the catch 36 is biased by the biasing spring 42 into engagement with the outer periphery of the rotary member 18, the catch 36 also moves until the tongue 60 meets the release stop 62. With continued pivoting of the carrier lever 12, the catch 36, as a result of the tongue 60 meeting the release stop 62, is lifted out of arresting engagement with the rotary member, so that the rotary member 18 is able to rotate out of the closing rotational position back into the release rotational position and the door latch 10 is opened. In the locking position of the locking slider 44, on the other hand, the release stop 62 is out of reach of the tongue 60 (see
Reference will now be made to the second embodiment according to
The second embodiment differs from the first embodiment substantially by in the form of the locking assembly 14a. Instead of an electromotive drive unit, an electromagnetic drive unit 64a is provided in the second embodiment, which electromagnetic drive unit comprises a magnetic coil, of which only a coil body 66a is shown in
Unlike in the first embodiment, in which the locking slider 44 can also be held stably in it's opening position by stopping the drive motor 46, the locking slider 44a in the second embodiment passes through the opening position only transitorily and cannot be stably moved into the opening position (with pulsed operation of the electromagnetic drive unit 64a). A sliding guide 70a, in conjunction with a biasing spring 72a, ensures that the locking slider 44a switches between the unlocking position and the locking position on successive control pulses for the electromagnetic drive unit 64a. The sliding guide 70a comprises a sliding guide path 74a and a path follower 76a, which in the example shown is formed by a piece of wire and moves around a central island 78a in the sliding guide path 74a. In the example shown, the sliding guide path 74a is formed on the locking slider 44a, the path follower 76a being supported in a manner not shown in detail on a housing component of a latch housing of the door latch 10a. Alternatively, the path follower 76a can be supported on the locking slider 44a and the sliding guide path 74a can be formed on such a housing component.
By stable abutment of the path follower 76a on the central island 78a, one of the two positions of the locking slider 44a: locking position and unlocking position, is defined, and by stable abutment of the path follower 76a on a path end portion 80a of the sliding guide path 74a, the other of those two positions is defined. The biasing spring 72a exerts a bias on the locking slider 44a such that it can be moved out of both positions (locking position, unlocking position) in each case only against the spring force exerted by the biasing spring 72a. In the example shown, the central island 78a defines the unlocking position of the locking slider 44a. If the electromagnetic drive unit 64a is excited in a pulsed manner, it pulls the armature plunger 68a into the magnetic coil. The path follower 76a thereby reaches a first path portion 82a as a result of a suitable form of the inner and outer delimiting surfaces of the sliding guide 74a. At the end of the control pulse, the biasing spring 72a pushes the locking slider 44a to the right in the representation of
A subsequent second control pulse for the electromagnetic drive unit 64a causes the armature plunger 68a to be pulled into the magnetic coil again and—associated therewith—the locking slider 44a to move to the left in the representation of
The temporary movement of the path follower 76a into the extension 86a corresponds to a transitory pass through the opening position of the locking slider 44a. The first path portion 82a does not have an extension corresponding to the extension 86a, that is to say it is shorter than the second path portion 84a. In this manner it is ensured that, upon locking, that is to say when the locking slider 44a is transferred out of the unlocking position into the locking position, the locking slider 44a does not also pass through its opening position during its movement and thus effect unintentional forced-opening of the door latch 10a.
Although the preferred embodiments of the present invention have been described herein, the above description is merely illustrative. Further modification of the invention herein disclosed will occur to those skilled in the respective arts and all such modifications are deemed to be within the scope of the invention as defined by the appended claims.
Number | Date | Country | Kind |
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10 2017 006 649.3 | Jul 2017 | DE | national |
Number | Name | Date | Kind |
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6279972 | Brill | Aug 2001 | B1 |
20040232706 | Kurten | Nov 2004 | A1 |
20150345190 | Dow | Dec 2015 | A1 |
20160251881 | Dirnberger | Sep 2016 | A1 |
20170145613 | Choi | May 2017 | A1 |
20180008120 | Dirnberger | Jan 2018 | A1 |
20180163433 | Schmidt | Jun 2018 | A1 |
20190024287 | Kim | Jan 2019 | A1 |
20190264466 | Xu | Aug 2019 | A1 |
Number | Date | Country |
---|---|---|
3919458 | Dec 1990 | DE |
19601230 | Jul 1997 | DE |
19601230 | Jul 1997 | DE |
102007033451 | Sep 2011 | DE |
202015100627 | Jun 2015 | DE |
102015002538 | Mar 2016 | DE |
1460163 | Sep 2004 | EP |
1460163 | Jan 2009 | EP |
101856382 | May 2018 | KR |
WO-2012123980 | Sep 2012 | WO |
Entry |
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German search report in counterpart application DE 10 2017 006 649.3, dated Apr. 6, 2018. |
Chinese office action with English translation in counterpart application CN 201710982675.4, dated Jun. 30, 2020. |
Number | Date | Country | |
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20190040654 A1 | Feb 2019 | US |