Door latch striker

Information

  • Patent Grant
  • 6672634
  • Patent Number
    6,672,634
  • Date Filed
    Wednesday, August 1, 2001
    23 years ago
  • Date Issued
    Tuesday, January 6, 2004
    21 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Estremsky; Gary
    Agents
    • Gilpin; Brian G.
    • Godfrey & Kahn, S.C.
Abstract
A vehicle door striker is manufactured from a U-shaped striker plate and a striker bolt. The striker plate has a mounting plate connected to an arm by a support segment. The mounting plate has a striker bolt hole and two mounting bolt holes therethrough and the arm has a boss with a threaded hole therethrough. The striker bolt has a head and a threaded end with a shaft therebetween. The shaft is surrounded by a profiled plastic sleeve which serves to dampen sound and reduce wear. In assembling the vehicle door striker, the striker bolt is inserted through the striker bolt hole such that the head is fully recessed in the mounting plate and such that the threaded end is threaded into the threaded hole of the boss. The sleeve may be placed over the shaft of the striker bolt either before or during the assembly process. A plastic cover substantially envelops the striker plate to provide sound dampening and to further protect the vehicle door striker.
Description




FIELD OF THE INVENTION




This invention relates generally to door latch strikers and more particularly to a vehicle door latch striker, which may be at least partially covered with plastic, having a threaded striker bolt.




BACKGROUND OF THE INVENTION




The sound made by a vehicle's door when closing is a characteristic often identified by consumers with the quality of the vehicle's construction. It is particularly appealing to potential new vehicle purchasers, and, not surprisingly, particularly important to vehicle manufacturers, that the vehicle doors make a solid and secure sound when they are shut. This sound is dependent, in large part, on the nature and quality of the door latch and striker designs and the interaction between the two parts. A hollow or tinny sound full of vibrations and reverberations is undesirable and a solid, vibration-free sound is preferred.




Various safety requirements, including those set by governmental agencies and vehicle manufacturers, dictate that striker bolts and door latching systems resist opening in the event of a crash or other mishap so as to protect the occupants of the vehicle from injury. In fact, out of an extraordinary concern for safety, vehicle manufacturers typically set safety requirements more stringent than those which are governmentally imposed.




Automobiles and other vehicles are generally equipped with a latch in the end of each door that engages a striker secured to the vehicle body pillar at the edge of the door opening. The latch in the door typically includes a slot that opens toward the vehicle interior and extends through a cutout in the face plate of the door. This slot guides the latch over the striker as the vehicle door is closed. As the latch moves over the striker, a pivotally mounted fork bolt that is part of the latching mechanism “strikes” and engages the striker. The striker causes the fork bolt to rotate to a latched position wherein the fork bolt engages the striker to hold the door closed. The fork bolt is held in the latched position until it is released by actuation of a door handle or other mechanism.




Examples of existing door latch mechanisms are disclosed, for example, in U.S. Pat. No. 4,130,308 to Jeavons; U.S. Pat. No. 5,000,495 to Wolfgang et al.; U.S. Pat. No. 5,520,426 to Arabia Jr. et al.; U.S. Pat. No. 5,348,357 to Konchan et al.; and U.S. Pat. No. 5,632,517 to Paulik et al. These door latches secure the vehicle door to the door frame by engagement with a door latch striker attached to the vehicle frame. Existing door latch strikers generally have a bolt or projection that is riveted to a base or bracket that secures the striker to the door pillar. Examples of such designs are disclosed in a number of U.S. Patents including U.S. Pat. No. 4,941,696 to Yamada et al.; U.S. Pat. No. 4,998,759 to Peterson et al.; U.S. Pat. No. 5,050,917 to Hamada et al.; U.S. Pat. No. 5,209,531 to Thau; and U.S. Pat. No. 5,707,092 to Van Slembrouck et al. Each of these designs and many other conventional designs suffer from several limitations and drawbacks, most notably, a weak rivet connection which cannot effectively meet the vehicle manufacturers' more stringent safety standards for securing vehicle doors in the closed position. The use of a rivet connection limits the ability to use high strength or heat treated materials for the striker bolt and the base or mounting plate. Thus, a major cause of failure of the door latching mechanism in vehicles is the failure of the striker bolt itself or failure of the rivet connection between the striker bolt and the mounting plate. Also, these striker bolt designs do not result in the preferred solid, reverberation-free closing sound that is sought by vehicle consumers and manufacturers.




Conventionally, strikers have almost exclusively been made entirely of metal. This results in an unpleasant sounding metallic impact and friction when engaging with door latches, and may cause uneven contact with a latch or a guide piece and/or may cause play in the engagement between the striker and the door latch after excessive wear. These occurrences impair durability as a result of wear and breakage and may cause annoying or unappealing noises. There have been several attempts made to solve the problems existing in conventional strikers, some of which include the use of plastic or other polymeric or elastomeric material. However, as explained in further detail below, each of these attempts has some drawbacks and does not fully satisfy the needs of vehicle manufacturers.




U.S. Pat. No. 4,466,645 to Kobayashi and U.S. Pat. No. 4,981,313 to Makamura disclose the use of a plastic material overmolded over a conventional U-shaped, riveted striker assembly. The objective of providing the plastic overmolding is better noise reduction when the door latch engages the striker. However, such designs are subject to excessive wear at the point where the latch mechanism engages the striker. After repeated engagements, the plastic coating may be so fully worn at the impact point that the metal latching mechanism impacts the metal bolt causing the problems outlined above.




U.S. Pat. No. 5,215,342 to Yuge et al. discloses generally a striker with a plastic cover. The striker includes a base plate; a plastic overmolded, generally U-shaped rod riveted to the base plate; and a molded plastic cover sized to cover a major surface of the base plate to provide an attractive appearance. The cover has an elongate slit which is constructed to permit the U-shaped rod to pass therethrough and the cover includes two circular openings sized as to make a latched engagement when the plastic cover is properly attached to the base plate. This striker assembly also suffers from the deficiencies described above with respect to the assemblies disclosed in U.S. Pat. Nos. 4,466,645 and 4,981,313. Additionally, the engagement of the plastic cover requires an additional step in the automobile assembly process.




A more recent striker design, shown in FIG.


1


and identified generally as A, includes a plate B and a bolt C. The plate B is stamped into a generally U-shaped piece having striker bolt holes D and E and mounting bolt holes F therethrough. The striker bolt C slides through striker bolt hole D and is riveted in place through striker bolt hole E to close the U-shape of the plate B. The striker A is affixed to the door frame through the mounting bolt holes F. This design suffers from several of the limitations described above, e.g., the riveting of the striker bolt cannot meet strength objectives and the metal on metal impact and friction causes an undesirable closing sound and may lead to play in the engagement between the striker and door latch after excessive wear. The use of a smooth-bore extruded plastic sleeve around the bolt C is similar to the overmolded designs discussed above. Such a sleeve does not absorb a significant amount of impact energy and, if the sleeve is tightly fitted around the bolt so that it is not free to rotate, the sleeve is prone to wear after repeated strikings by the latch in the same place.




Accordingly, a need exists for a vehicle door striker that is capable of meeting or exceeding manufacturer safety requirements for door latches, has an attractive appearance, is cost effective to manufacture and install on the automobile, and makes the solid, reverberation-free closing sound that is appealing to vehicle consumers and manufacturers.




SUMMARY OF THE INVENTION




Therefore, it is an object of the present invention to provide a vehicle door striker that is capable of exceeding governmental and the more stringent vehicle manufacturer safety requirements. It is a further object of the invention to provide a vehicle door striker that has an attractive appearance. It is an additional object of the invention to provide a vehicle door striker that is durable and cost effective to manufacture and to install on the automobile. It is yet another object of the invention to provide a vehicle door striker that makes a sound when the door is closed that is appealing to consumers. It is still a further object of the present invention to provide a vehicle door striker that overcomes the disadvantages of the prior art. The vehicle door striker of the present invention provides the above identified and many additional objects by providing a striker that includes very few parts, is easily assembled and installed, is of very high strength, provides the solid, reverberation-free closing sound that is appealing to consumers and manufacturers, and is cost effective.




As described in more detail below and shown in the accompanying drawings, the vehicle door striker of the present invention includes a generally U-shaped striker plate formed from stamped steel. One arm of the U includes a mounting plate with mounting bolt holes and a striker bolt hole therethrough. The other arm of the U is a support arm that has a threaded boss with a hole therethrough substantially in axial alignment with the striker bolt hole in the mounting plate. A striker bolt is inserted through the striker bolt hole in the mounting plate and is threaded into the threads of the boss until the larger diameter bolt shaft is proximal to the boss. The use of a threaded connection in the boss provides a much stronger connection and, if desired, allows the use of much higher strength steel for the bolt and the plate than is used with conventional riveted striker bolts. The threaded connection and the larger bolt shaft diameter as compared to the threaded boss hole also help retain the support arm in position and help prevent it from collapsing if impacted. In one embodiment of the invention, a threaded connection in accordance with the present invention is incorporated into existing striker designs and configurations to achieve a higher strength connection.




The striker bolt may be fitted with a sleeve made from extruded or injection molded plastic, polyurethane, nylon, or other suitable material. The sleeve can be slid over the bolt before or as it is threaded into the boss, however, assembly is facilitated by sliding the sleeve over the bolt before inserting the bolt through the striker bolt hole. In one embodiment, the striker bolt has a smooth exterior surface with a profiled plastic sleeve fitted over the exterior diameter of the bolt so as to leave at least some space between the parts. The sleeve is preferably substantially free to rotate around the bolt when impacted by the door latch. The use of the profiled plastic sleeve provides both better noise reduction and better wear resistance than can be achieved with a smooth-bore sleeve. In alternative embodiments, the interior surface and/or the exterior surface of the sleeve may have a variety of shapes which are designed to affect the noise produced when the door is closed or to resist wear. Instead of a smooth shape, the surface of the striker bolt is configured in a series of annular rings along its length or may be splined. Such shapes also affect noise and wear resistance. In another alternate embodiment, the sleeve is overmolded over the striker bolt and is not free to rotate.




In an additional embodiment, the striker assembly is covered with a plastic cover so as to provide an attractive appearance, further reduce noise, and further resist wear and corrosion. In this embodiment, a one-piece cover slides over the U-shaped striker plate. The striker bolt is then threaded into the boss to lock the cover over the plate and complete the striker assembly. The plastic cover may include an integrated sleeve or one of the previously described extruded, injection molded, or overmolded sleeves may be used. If an integrated sleeve is used, there is preferably a gap between the bolt and the sleeve so as to isolate and dampen sound. When the cover is used, the striker assembly is fully insulated from the car body to help dampen noise and prevent vibration.




As previously noted, the mounting plate of the U-shaped striker plate has striker bolt holes therethrough. The striker can be affixed to the vehicle door frame through the mounting bolt holes. In the plastic cover embodiment, the mounting bolts may be partially inserted through the mounting bolt holes and held in place by interference with the plastic cover. Such an arrangement provides the installer with a complete door latch striker package which facilitates assembly line installation of the striker plate on the door frame.




In sum, the present invention represents a significant improvement over the prior art in many ways. Vehicle door strikers in accordance with the present invention are capable of exceeding governmental and the more stringent vehicle manufacturer safety requirements, are durable and cost effective, and make a solid, reverberation-free closing sound that is appealing to vehicle consumers and manufacturers. These and other objects and advantages of the present invention will become apparent from the detailed description and accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a prior art door latch striker including a U-shaped stamping and a bolt riveted between the legs of the U;





FIG. 2

is a perspective view of a door latch striker constructed in accordance with one embodiment of the present invention;





FIG. 3

is a front elevational view of a door latch striker constructed in accordance with one embodiment of the present invention;





FIG. 4

is a side elevational view of a door latch striker constructed in accordance with one embodiment of the present invention;





FIG. 5

is a partial cross-sectional view of the door latch striker shown in

FIG. 2

taken generally along the line


5





5


;





FIG. 5A

is a partial cross sectional view of a door latch striker constructed in accordance with one embodiment of the present invention;





FIG. 6

is a partially exploded, partial cross-sectional view of the door latch striker shown in

FIG. 5

;





FIG. 7

is a cross-sectional view of the striker bolt shown in

FIG. 6

taken generally along the line


7





7


;





FIG. 8

is a cross-sectional view of the striker bolt and an alternative embodiment of the sleeve;





FIG. 9

is a cross-sectional view of the striker bolt and an alternative embodiment of the sleeve;





FIG. 10

is a cross-sectional view of the striker bolt and an alternative embodiment of the sleeve;





FIG. 11

is a cross-sectional view of the striker bolt and an alternative embodiment of the sleeve;





FIG. 12

is a cross-sectional view of an alternative embodiment of the striker bolt and an alternative embodiment of the sleeve, the crests of annular rings along the length of the bolt being shown in phantom;





FIG. 13

is a partial cross-sectional view of the striker bolt and sleeve shown in

FIG. 12

with the striker bolt shown threaded into the striker plate, the annular rings continuing along the length of the shaft of the striker bolt as shown by phantom lines;





FIG. 13A

is a detail of the striker bolt and sleeve shown in

FIG. 13

taken generally in the area designated


13


A;





FIG. 14

is a partial cross-sectional view of an alternative embodiment of the striker bolt and an alternative embodiment of the sleeve with the striker bolt shown threaded into the striker plate;





FIG. 14A

is a cross-sectional view of the alternative embodiment of the striker bolt and sleeve shown in

FIG. 14

taken generally along the line


14


A—


14


A;





FIG. 15

is a perspective view of a door latch striker constructed in accordance with one embodiment of the present invention including a cover;





FIG. 16

is a partial cross-sectional view of the door latch striker of

FIG. 15

taken generally along the line


16


;





FIG. 17

is a partial cross-sectional view of the door latch striker of

FIG. 16

with mounting bolts inserted through the mounting bolt holes and interfering with the cover; and





FIG. 18

is a partial cross-sectional view of a door latch striker in accordance with the present invention including an alternative embodiment of a cover.











DETAILED DESCRIPTION




Referring now to

FIGS. 2-5

, the vehicle door striker of the present invention, identified generally as


20


, preferably includes a substantially U-shaped striker plate


22


formed from stamped steel. One arm of the U is formed into a mounting plate


24


with mounting bolt holes


26


and a striker bolt hole


28


therethrough. Opposite from the striker plate


22


in the U is an arm


30


that includes a boss


32


with a threaded hole


34


therethrough substantially in axial alignment with the striker bolt hole


28


in the mounting plate


24


. The mounting plate


24


and arm


30


are connected by a support segment


31


. The striker plate


22


may include a strengthening ridge


35


running from the mounting plate


24


to the arm


30


or along portion thereof. The strengthening ridge


35


provides additional strength to the support segment


31


and the striker plate


22


in general and helps prevent deformation thereof. While the striker plate


22


is preferably stamped steel coated with zinc for corrosion resistance, other high strength, corrosion resistant materials may be used. If additional strength is required in a particular application, highly heat-treated or high strength steel may be used. The boss


32


is preferably formed by extrusion during a stamping and bending process used to form the striker plate


22


and threads are formed within the hole


34


using any conventional means. Of course, other methods, such as machining or casting, may be used to form the striker plate


22


, but it has been found that stamping is both economical and effective. Alternatively, a threaded hole


34


could be provided directly in arm


30


without having a boss


32


. However, the boss


32


provides additional strength and stability to the threaded connection and allows the use of more economical material for the striker plate


22


than would be required without the boss


32


.




As illustrated in

FIGS. 2 and 5

, a striker bolt


36


is inserted through the striker bolt hole


28


in the mounting plate


24


. The striker bolt


36


has a threaded end


38


, a shaft


39


, and a head


40


including a driving means


42


(shown in phantom in

FIG. 5

) which may be TORX®, hexagonal, octagonal, or other suitable shape. The shaft


39


of the bolt


36


preferably has a greater diameter than the threaded end


38


. The threaded end


38


of the striker bolt


36


is threaded into the threaded hole


34


in the boss


32


. The use of a threaded connection provides relatively great strength as compared to a riveted connection and allows the use of much higher strength steel, e.g., highly heat-treated, for the striker bolt


36


and/or the striker plate


22


than is used with conventional riveted striker bolts (see FIG.


1


). This is because a riveted connection requires that the rivet end of the striker bolt and the corresponding hole in the striker plate have an ample degree of formability, and a correspondingly lower material hardness and strength, or the rivet connection cannot be made. The threaded connection between the striker bolt


36


and the arm


30


and the larger diameter of the shaft


39


as compared to the diameter of the threaded end


38


and threaded hole


34


help secure the shape of the U-shaped striker plate


22


and help protect it from deformation in case of impact by not allowing the arm


30


to move at the threaded connection point. The striker bolt hole


28


in the mounting plate


24


is dimensioned such that the head


40


of the striker bolt


36


can be fully recessed in the mounting plate


24


. After the striker bolt


36


is threaded into place, mounting bolts


44


can be inserted through the mounting bolt holes


26


in the mounting plate


24


to secure the striker


20


to the vehicle door frame. While the striker bolt


36


and the mounting bolts


44


are preferably cold headed zinc coated steel, other high strength, corrosion resistant materials may be used.




In another embodiment of the present invention, a threaded connection as described above may be substituted for the riveted connection used in existing striker designs and configurations to achieve a higher strength connection. Such a connection preferably includes a boss (e.g., as shown in

FIGS. 3 and 4

as part number


32


) as part of the support or stabilizing arm or crossbar into which the threaded portion of the striker bolt is threaded. In such an embodiment, the connections between the legs and the crossbar depicted in U.S. Pat. No. 5,707,092 are made significantly stronger by replacing the riveted connection with a threaded connection in accordance with the present invention. Additionally, the use of a threaded connection wherein the shaft of the bolt is a larger diameter than the threaded end provides additional strength and deformation resistance as compared to a standard riveted connection.




In still another embodiment of the present invention, a prior art riveted striker, such as the one shown in U.S. Pat. No. 5,707,092, can be strengthened and thus become more able to satisfy the needs of automotive manufacturers by adding a boss such as boss


32


in

FIGS. 3 and 4

to any or all of the riveted connections between the striker bolts and the mounting plate and/or the support arm as is shown in FIG.


5


A.




As shown in

FIG. 6

, the shaft


39


of the striker bolt


36


may be fitted with a sleeve


46


made from extruded plastic. The sleeve


46


can be slid over the shaft


39


before or as the striker bolt


36


is threaded into the boss


32


. As such, the striker bolt hole


28


must be of a sufficient diameter so as to accommodate the striker bolt


36


with the sleeve


46


in place. In the embodiment shown in

FIGS. 6 and 7

, the shaft


39


has a smooth round exterior surface


48


and the sleeve


46


has a smooth round interior surface


50


and impact surface


54


. The interior surface


50


of the sleeve


46


is slightly larger than the exterior surface


48


of the shaft


39


thus providing a slight gap or space


52


between the bolt


36


and the sleeve


46


. As such, the sleeve


46


is free to rotate around the shaft


39


of the striker bolt


36


when the striker


20


is impacted by the vehicle door latch. Such an arrangement provides some noise reduction and wear resistance advantages. Noise reduction as compared to a metal-only striker bolt or a plastic overmolded striker bolt is achieved because the shape of the sleeve


46


is deformed to provide sound dampening and some absorption of the impact energy when the striker


20


is impacted by the latch. Wear resistance is improved because the impact pressure of the latch upon the striker


20


is distributed over an increased contact area and the sleeve


46


is free to rotate such that the same point of the impact surface


54


of the sleeve


46


is not always struck by the latch when the door is closed.




Nylon and polyurethane have been found to be acceptable materials for forming the sleeve


46


but a wide variety of plastic, other polymeric, or elastomeric materials could also be used and it is within the ability of one of ordinary skill in the art to select an appropriate material. Similarly, while an extrusion process has been found most cost-effective in forming the sleeve


46


, other processes such as injection molding could be used.





FIGS. 8-11

show several alternatives to the smooth round interior surface


50


and smooth round impact surface


54


of the sleeve


46


shown in

FIGS. 6 and 7

. The alternative embodiments of the sleeve


46


have shaped or profiled surfaces so as to provide significantly greater noise reduction advantages as compared to the smooth-surface sleeve


46


. In the alternative embodiments shown, which by no means is an exhaustive array of the possible designs, the interior surface


50


and/or the impact surface


54


of the sleeve


46


have a variety of shapes. Each of the alternative embodiments in

FIGS. 8-11

allows the sleeve


46


to rotate around the shaft


39


of the bolt


36


and includes at least some space


52


between the sleeve


46


and the bolt


36


.

FIG. 8

shows an embodiment with a wavy interior surface


50


of the sleeve


46


with a correspondingly wavy impact surface


54


.

FIG. 9

shows an embodiment with an interior surface


50


with angled longitudinal ridges


56


running the length of the sleeve


46


with a smooth exterior impact surface


54


.

FIG. 10

shows an embodiment with an interior surface


50


with pointed longitudinal projections


58


along the length of the sleeve


46


and a slightly out-of-round impact surface


54


(the impact surface


54


has straight segments


60


connected by rounded segments


62


).

FIG. 11

shows an embodiment with an interior surface


50


having rounded longitudinal protuberances


64


with flattened interstices


66


therebetween and an impact surface


54


with corresponding rounded


68


and flattened


70


sections. Of course, other alternatives to the embodiments disclosed herein are possible. The best sounding and wearing design for a particular application depends on the door, latching mechanism, and overall vehicle design, and the use of a profiled sleeve has been found to be particularly effective in providing noise reduction.





FIGS. 12-14A

illustrate one alternative to the smooth round exterior surface


48


of the shaft


39


of the striker bolt


36


. Instead of the smooth round exterior surface


48


, the shaft


39


may have a series of annular rings


72


along its length, the shaft


39


may have splines


74


, or another type of contoured, threaded, or ridged exterior surface may be used. Such shapes affect noise and wear resistance and different shapes provide the most preferable sound and wear resistance in different applications. While the types of sleeves


46


previously discussed may be used with shaped striker bolts


36


, it has been found effective to use an overmolding process to mold a plastic sleeve


76


around the shaft


39


of the bolt


36


. Of course, the overmolding process may also be used for the previously discussed shaft


39


with a smooth round exterior surface


48


. However, if the overmolding process is used, the sleeve


76


is not free to rotate around the shaft


39


.





FIGS. 12-13A

show an embodiment of the striker bolt


36


having a series of annular rings


72


along the length of the shaft


39


. As shown in

FIG. 13

, an effective striker bolt


36


can be made with an annular-ringed shaft


39


installed in a mounting plate


24


. The rings


72


may extend along the entire length or just a portion of the shaft


39


. As shown in

FIG. 13A

, the annular rings


72


cooperate with opposite rings on the inside of the overmolded sleeve


76


.

FIGS. 14 and 14A

show an embodiment of the striker bolt


36


having splines


74


along the length of its shaft


39


.




In an additional embodiment, shown in

FIGS. 15-18

, the striker


20


is substantially enveloped with a one-piece plastic cover


82


so as to provide an attractive appearance, further reduce noise, and further resist wear and corrosion. In this embodiment, the cover


82


slides over the U-shaped striker plate


22


so as to almost completely envelop the striker plate


22


. The only portion of the striker plate


22


that is not covered by the cover


82


is the support segment


31


of the U-shaped striker plate


22


and the bottom edge


90


of the mounting plate


24


portion of the striker plate


22


. Holes through the cover


82


which correspond to the mounting bolt holes


26


and striker bolt hole


28


are also provided. As the striker bolt hole


28


is dimensioned so as to allow the head


40


of the striker bolt


36


to be fully recessed and flush with the mounting plate


24


, when the cover


82


is used, the striker assembly


20


is fully insulated from the car body which reduces and dampens noise.




After the cover


82


is slid over the striker plate


22


, the threaded end


38


of the striker bolt


36


is then threaded into the boss


32


to lock the cover


82


over the striker plate


22


and complete the striker assembly


20


. The plastic cover


82


may include an integrated sleeve


84


(

FIGS. 16 and 17

) or one of the previously described extruded, injection molded, or overmolded sleeves may be used (FIG.


18


). If an integrated sleeve


84


is used, there is preferably a gap


86


between the shaft


39


of the bolt


36


and the sleeve


84


so as to isolate and dampen sound.




As previously noted, the mounting plate


24


of the U-shaped striker plate


22


has mounting bolt holes


26


therethrough and the striker


20


can be affixed to the vehicle door frame through the mounting bolt holes


26


. As shown in

FIG. 17

, wherein the striker assembly


20


is covered with a plastic cover


82


, the mounting bolts


44


may be partially inserted through the mounting bolt holes


26


and held in place through interference with the holes


83


in the plastic cover


82


. Such an arrangement provides the installer with a complete package that may be treated and handled as a single part. This greatly reduces human endeavor and thus facilitates assembly line installation of the striker


20


on the door frame. If such an integrated assembly package is desired, the holes


83


in the cover


82


which correspond with the mounting bolt holes


26


in the mounting plate


24


must have a diameter slightly smaller than the diameter of the mounting bolt holes


26


and the mounting bolts


44


.




As illustrated by the foregoing description and shown in the Figures, the present invention is more suitable as a vehicle door striker than existing strikers. The present invention overcomes the limitations and disadvantages of existing processes by providing a door striker which is capable of exceeding vehicle manufacturer and governmental safety requirements, is durable and cost effective, and makes a closing sound that is appealing to consumers.




Although the invention has been herein shown and described in what is perceived to be the most practical and preferred embodiments, it is to be understood that the invention is not intended to be limited to those specific embodiments. Rather, it is recognized that modifications may be made by one of skill in the art without departing from the spirit or intent of the invention. Therefore, the invention is to be taken as including all reasonable equivalents to the subject matter of the appended claims.



Claims
  • 1. A vehicle door striker comprising:a mounting plate having an arm extending from the mounting plate with a distal portion of the arm positioned relative to the mounting plate, the arm including a boss with an aperture through which the boss and the distal portion of the arm; and, a striker bolt connecting the mounting plate to the distal portion of the arm so as to secure the position of the arm relative to the mounting plate, wherein the aperture through the boss and the distal portion of the arm includes internal threads in threading engagement with a threaded portion of the striker bolt so as to secure the position of the arm relative to the mounting plate.
  • 2. A vehicle door striker comprising:a U-shaped striker plate including a mounting plate connected to an arm by a support segment, the mounting plate having a striker bolt hole and a distal portion of the arm having a securement aperture therethrough; a boss protruding from the distal portion of the arm defined by a thickened portion of the arm, the securement hole through the distal portion of the arm extending through the boss; and, a striker bolt having an arm engagement end and a mounting plate securement end, the striker bolt inserted through the striker bolt hole in the mounting plate such that the arm engagement end connects through the securement hole to the distal portion of the arm and such that the mounting plate securement end is positioned proximate the mounting plate.
  • 3. The vehicle door striker of claim 2 wherein the boss protruding from the distal portion of the arm is on a side of the arm oriented toward the mounting plate.
  • 4. The vehicle door striker of claim 2 wherein the securement hole includes internal threads in threading engagement with a threaded portion of the arm engagement end of the striker bolt.
  • 5. The vehicle door striker of claim 2 wherein the arm engagement end of the striker bolt connects to the distal portion of the arm through the securement hole and is retained in position by riveting.
  • 6. A vehicle door striker comprising:a mounting plate having an arm positioned relative to and extending from the mounting plate, the arm including a boss with an aperture through the boss and the arm; and, a striker bolt having a first end and a second end, the first end of the striker bolt positioned proximate the mounting plate and the second end of the striker bolt connected to the arm through the aperture and boss such that the arm is secured in position relative to the mounting plate, wherein the second end of the striker bolt connects to the arm through the aperture and the boss by a threaded portion of the second end in threaded engagement with threads within the aperture.
  • 7. A vehicle door striker comprising:a mounting plate having an arm extending therefrom and a striker bolt hole therethrough, the arm having a securement hole through an end portion thereof, the end portion of the arm positioned with respect to the mounting plate such that the striker bolt hole through the mounting plate and the securement hole through the end portion of the arm are substantially aligned; a boss protruding from the end portion of the arm defined by a thickened portion of the arm, the securement hole in the end portion of the arm extending through the boss; a striker bolt having a head and a connecting end separated by a shaft, the head of the striker bolt having a larger diameter than that of the striker bolt hole, the striker bolt positioned through the striker bolt hole in the mounting plate such that the head does not pass through the mounting plate, the connecting end of the striker bolt attached to the arm through the securement hole; and, a sleeve at least partially covering the shaft of the striker bolt.
  • 8. The vehicle door striker of claim 7 wherein the connecting end of the striker bolt is attached to the arm through the securement hole by riveting.
  • 9. The vehicle door striker of claim 7 wherein the arm extending from the mounting plate has a strengthening ridge along at least a portion thereof.
  • 10. The vehicle door striker of claim 7 wherein the mounting plate further includes two mounting holes therethrough.
CROSS-REFERENCE TO RELATED APPLICAITON

This application is a continuation of U.S. patent application Ser. No. 09/516,454 filed Feb. 29, 2000, now U.S. Pat. No. 6,273,480 which was a continuation of U.S. patent application Ser. No. 09/119,472, filed Jul. 20, 1998, now U.S. Pat. No. 6,095,576.

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Entry
1996 Drawing entitled “Striker Plate A”.
Continuations (2)
Number Date Country
Parent 09/516454 Feb 2000 US
Child 09/920446 US
Parent 09/119472 Jul 1998 US
Child 09/516454 US