The application claims the benefit of the Chinese Patent Application CN202211521221.4 filed Nov. 30, 2022, which is incorporated herein by reference in its entirety.
The present invention relates to the field of doors and windows of buildings, and in particular, to door leaves and doors incorporating the door leaves.
A door leaf is a door component which can be opened or closed, and is usually applied to spatial isolation and conditional passage between interiors of buildings or between the interior and the exterior of a building. According to different opening and closing modes of doors, common doors include a side-hung door and a sliding door. A door leaf of the side-hung door rotates along a pivot on a vertical edge so as to be opened towards the interior or the exterior, and a door leaf of the sliding door is opened and closed by horizontal movement on a vertical plane in a sliding way.
At present, basic structures of door leaves on the market are quite different according to the different opening and closing modes of doors. That is, the door leaf with the same basic structure cannot be applied to the production and assembly of the side-hung door and the sliding door at the same time to create a universal product. Therefore, additional investments in molds, tools and devices are required, which increases the enterprise cost. Therefore, it is necessary to design a door leaf which can satisfy application requirements of the side-hung door and the sliding door. Further, it is also necessary to lower the difficulty in assembly as much as possible to simplify an assembling process, increase the production efficiency and reduce the cost.
For the above-mentioned problems, the present invention discloses door leaves and doors incorporating the door leaves.
Specific technical solutions are as follows.
A door leaf includes a frame and a panel which fits in the frame, wherein the frame is formed by connecting a plurality of universal profiles, and the universal profile is provided with a plurality of component slots for connecting an auxiliary profile and for assembling a door-leaf accessory.
The universal profile includes a profile main body, a plurality of inner-side outer edges which extend to two ends of the profile main body and a plurality of outer-side outer edges which extend to two ends of the profile main body. The profile main body has a hollow cross section. The inner-side outer edge has a hollow cross section. The outer-side outer edge has a hollow cross section. The plurality of inner-side outer edges, which are symmetrically configured, and an end surface on one side of the profile main body form an inner-side mounting channel. The plurality of outer-side outer edges, which are symmetrically configured, and an end surface on another side of the profile main body form an outer-side mounting channel. An inner side surface of the inner-side outer edge is symmetrically provided with a component slot. An inner side surface of the outer-side outer edge is symmetrically provided with a component slot.
In an embodiment, a cross section of the profile main body is a rectangle. The rectangle's diagonals intersect at a central point O-1 of the profile main body. A line of symmetry L-1 of the universal profile passes through the central point O-1. A plurality of first reinforcement ribs, which are symmetric with respect to the line of symmetry L-1, are configured inside the profile main body. A hollow space within the profile main body is compartmentalized, by the plurality of first reinforcement ribs, into two symmetric first cavities and a second cavity sandwiched by the two first cavities. The plurality of outer-side outer edges are symmetrically configured with respect to the line of symmetry L-1. A plurality of second reinforcement ribs are symmetrically configured inside a hollow space within the plurality of outer-side outer edges. The hollow space within the outer-side outer edge is compartmentalized, by the second reinforcement rib, into a third cavity and a fourth cavity adjacent to the third cavity. A fifth cavity is configured in a hollow space in the inner-side outer edge.
The first reinforcement rib is disposed in parallel to the line of symmetry L-1. A plane on which the second reinforcement rib is located is perpendicular to the line of symmetry L-1. A cross-sectional area of the second cavity is greater than a cross-sectional area of any one of the first cavity, the third cavity, the fourth cavity and the fifth cavity.
A first depth along a direction in which an opening position of the inner-side mounting channel extends to the central point O-1 is a depth of the inner-side mounting channel. A second depth along a direction in which an opening position of the outer-side mounting channel extends to the central point O-1 is a depth of the outer-side mounting channel. The first depth is less than the second depth. The second reinforcement rib is located at a central position on the outer-side outer edge. the outer-side mounting channel is divided into an outer-side mounting channel outer end and an outer-side mounting channel inner end by the plane on which the second reinforcement rib is located; a width of the outer-side mounting channel outer end is greater than a width of the outer-side mounting channel inner end; and the outer-side mounting channel outer end and the outer-side mounting channel inner end are connected by an oblique transition segment whose obliqueness transitions smoothly.
According to the above-mentioned door leaf, a cross section of the profile main body is a rectangle, wherein the rectangle's diagonals intersect at a central point O-2 of the profile main body. A line of symmetry L-2 of the universal profile passes through the central point O-2. The inner-side outer edge and the outer-side outer edge which is on the same side as the inner-side outer edge are interconnected and communicating. A hollow structure formed by the inner-side outer edge and the outer-side outer edge is compartmentalized into a plurality of cavities by a plurality of third reinforcement ribs.
The inner-side mounting channel is internally provided with a first bottom plate. The outer-side mounting channel is internally provided with a second bottom plate. The first bottom plate, which is spaced apart from and disposed in parallel to one side of the profile main body, forms a sixth cavity. The second bottom plate, which is disposed on an other side of the profile main body, forms a seventh cavity.
The second bottom plate, a middle portion of which bends towards the profile main body, is connected with a side of the profile main body to form an integrated piece with profile main body. The integrated piece divides the seventh cavity into two independent cavities. The two independent cavities formed by the seventh cavity are symmetrically disposed with respect to the line of symmetry L-2.
In an embodiment, a plurality of centerline grooves are formed in a middle portion of an end surface on two sides of the universal profile. The plurality of centerline grooves include a first centerline groove and a second centerline groove. The first centerline groove is configured on the inner-side mounting channel. The second centerline groove is configured on the outer-side mounting channel.
In an embodiment, a reinforced steel is built into the profile main body of the universal profile for improving structural strength. The component slot in the inner-side outer edge of the universal profile has a trapezoidal cross section. A rubber sealing strip is affixed onto the component slot. The component slot in the outer-side outer edge of the universal profile has an L-shaped or T-shaped cross section. The rubber sealing strip is used for crimping and sealing the panel.
A side-hung door includes a side-hung door frame and a pair of door leaves for connecting to and for matching the side-hung door frame. A side of the door leaf is hinged to the side-hung door frame through a hinge. The frame is formed by combining a pair of the horizontally-disposed universal profiles and a pair of the vertically-disposed universal profiles. The panel is mounted into the frame through the inner-side mounting channel. The horizontally-disposed universal profile and the vertically-disposed universal profile connect at a right angle.
The outer-side outer edge of the horizontally-disposed universal profile is in clamping connection to a leaf-edge sealing cover plate through a component slot. The outer-side outer edge of the universal profile which is hinged to the side-hung door frame is in clamping connection to a leaf-edge sealing cover plate through a component slot.
In an embodiment, the side-hung door includes a matching pair of the door leaves. A pair of the outer-side outer edges on the universal profiles of the matching pair of the door leaves are meant to meet each other when the side-hung door is closed. A first one of the pair of the outer-side outer edges is connected to a leaf-edge sealing cover plate through a component slot that is provided on the first one of the pair of the outer-side outer edges. A second one of the pair of the outer-side outer edges is connected to a astragal through a component slot that is provided on the second one of the pair of the outer-side outer edges. The leaf-edge sealing cover plate is in clamping connection with the universal profile. A middle portion of the leaf-edge sealing cover plate is provided with a side-hung door lock. The astragal is fixedly screwed to the door leaf; and a middle portion of the astragal is provided with a universal latch to match the side-hung door lock.
In an embodiment, a side of a bottom of the side-hung door frame is provided with a cover. An elastic sealing strip is provided on a side surface of the cover which is adjacent to the door leaf.
A sliding door includes a sliding door frame and a plurality of the door leaves which are in sliding fit with the sliding door frame. The door leaf is slidably disposed on the sliding door frame. The frame is formed by combining a pair of the horizontally-disposed universal profiles and a pair of the vertically-disposed universal profiles. The panel is mounted into the frame through the outer-side mounting channel.
A top portion of the sliding door frame is provided with a limiting track which faces vertically downwards. The outer-side outer edge of the horizontally-disposed universal profile, which is on an upper end of the door leaf, is provided with a limiting channel to match the limiting track. The limiting channel, which is mounted in the outer-side mounting channel, is in sliding fit with the limiting track.
A bottom portion of the sliding door frame is provided with a sliding track which faces vertically upwards. The outer-side outer edge of the horizontally-disposed universal profile, which is on a lower end of the door leaf, is provided with a plurality of rollers to match the sliding track. The plurality of rollers, which are mounted in the outer-side mounting channel, are in sliding fit with the sliding track.
In an embodiment, a portion of the vertically-disposed universal profile which engages the sliding door frame when the sliding door is closed is in clamping connection with a leaf-edge sealing cover plate through a component slot. A portion of the vertically-disposed universal profile which engages a vertically-disposed universal profile of an adjacent door leaf when the sliding door is closed is in clamping connection with a limiting profile through a component slot. The limiting profile, which is L-shaped, includes an end cap which is in clamping connection with a component slot and a limiting strip which extends to a gap between an adjacent pair of the door leaves. The end cap and the limiting strip are configured on an integrated piece. A pair of the limiting profiles between the adjacent pair of the door leaves work together to control the adjacent pair of the door leaves to slide synchronously. The limiting strip is provided with a specialized component slot. The limiting strip is connected to a first sealing strip and to a second sealing strip through the specialized component slot. The first sealing strip faces towards the adjacent pair of the door leaves. The second sealing strip, which faces towards the limiting profile, seals a gap between the pair of the limiting profiles.
In an embodiment, a third sealing strip is in clamping connection with a component slot on the outer-side outer edge of the universal profile on the top portion of the sliding door frame. The third sealing strip fits the limiting track for sealing purposes. A fourth sealing strip is in clamping connection with a component slot on the outer-side outer edge of the universal profile on the bottom portion of the sliding door frame. The fourth sealing strip fits the sliding track for sealing purposes.
In an embodiment, a cover is provided on one side of the bottom portion of the sliding door frame. The cover is provided with a guide rail for guiding a sliding screen door leaf.
The present invention has the beneficial effects.
Our invention, which relates to the field of doors and windows of buildings, discloses a door leaf and a door that incorporates the door leaf. The door leaf includes a frame and a panel. The frame is formed by connecting a plurality of universal profiles. The universal profile includes a profile main body, a plurality of inner-side outer edges and a plurality of outer-side outer edges. Also, a plurality of component slots are provided for the universal profile. The door leaf disclosed by the present invention satisfies application requirements of side-hung doors and sliding doors. Our new door leaf reduces upfront costs for molds, tools and devices. It simplifies machining and assembling processes. It increases efficiency and reduces the cost. The side-hung door and the sliding door which incorporate the new door leaf will be stable in structure and perfect in function.
Reference numerals: 1) frame; 2) panel; 3) universal profile; 4) component slot; 5) profile main body; 6) inner-side outer edge; 7) outer-side outer edge; 8) inner-side mounting channel; 9) outer-side mounting channel; 10) first centerline groove; 11) first centerline groove; 12) reinforcement rib; 13) connecting hollow; 14) side-hung door frame; 15) hinge; 16) leaf-edge sealing cover plate; 17) astragal; 18) side-hung door lock; 19) universal latch; 20) cover; 21) elastic sealing strip; 22) sliding door frame; 23) limiting track; 24) limiting channel; 25) sliding track; 26) roller; 27) limiting profile; 28) end cap; 29) limiting strip; 30) first sealing strip; 31) second sealing strip; 32) third sealing strip; 33) fourth sealing strip; 34) reinforced steel; 35) rubber sealing strip; 36) reinforced corner piece; 39) clamping strip; 40) clamping slot; 41) operable door leaf; 42) fixed door leaf; 43) mullion; 51) first reinforcement rib; 52) second reinforcement rib; 53) third reinforcement rib; 61) first cavity; 62) second cavity; 63) third cavity; 64) fourth cavity; 65) fifth cavity; 66) sixth cavity; 67) seventh cavity; 91) outer-side mounting channel outer end; 92) outer-side mounting channel inner end; 93) transition segment; 94) first bottom plate and 95) second bottom plate.
In order to make the technical solutions of the present invention clearer, the present invention will be further described below in conjunction with embodiments. Any solutions obtained by equivalently substituting and conventionally reasoning the technical features of the technical solutions of the present invention fall into the protection scope of the present invention.
As shown in
The universal profile 3 in the present embodiment includes a profile main body 5, a plurality of inner-side outer edges 6 which extend to two ends of the profile main body 5 and a plurality of outer-side outer edges 7 which extend to two ends of the profile main body 5. To reduce the production cost and satisfy a requirement for lightweight, the profile main body 5 has a hollow cross section. The inner-side outer edge 6 has a hollow cross section. The outer-side outer edge 7 has a hollow cross section, with reinforcement ribs 12 configured therein to improve the structural strength thereof.
As shown in
The universal profiles in the present embodiment may be made of a metal (such as aluminum alloy and stainless steel) and may also be made of thermoplastic plastics. When being combined to form the frame 1, the plurality of universal profiles 3 may be connected in a threaded connection or welding (metal welding and hot-melt welding) way and may be reinforced in a way of additionally mounting or placing reinforced corner pieces 36 (inner reinforced corner pieces and/or outer reinforced corner pieces) on inner or outer edges of four corners of the frame 1 (as shown in
As shown in a sectional view of a universal profile in
As shown in
The first reinforcement ribs 51 are disposed in parallel to the line of symmetry L-1. A plane on which the second reinforcement rib 52 is located is perpendicular to the line of symmetry L-1. The reinforcement ribs in the universal profiles 3 are distributed vertically and horizontally, so as to guarantee the structural strength of the universal profiles 3 in a plurality of directions. A cross-sectional area of the second cavity 62 is greater than a cross-sectional area of any one of the first cavity 61, the third cavity 63, the fourth cavity 64 and the fifth cavity 65.
In an embodiment, a first depth along a direction in which an opening position of the inner-side mounting channel 8 extends to the central point O-1 is a depth of the inner-side mounting channel 8. A second depth along a direction in which an opening position of the outer-side mounting channel 9 extends to the central point O-1 is a depth of the outer-side mounting channel 9. It can be seen from the figure that the first depth is less than the second depth. Therefore, no reinforcement ribs are disposed in the inner-side outer edges. Moreover, the second reinforcement rib 52 is located at a central position on the outer-side outer edge 7, so that the structural strength and stability of the outer-side outer edge 7 are improved evenly. Furthermore, the outer-side mounting channel 9 is divided into an outer-side mounting channel outer end 91 and an outer-side mounting channel inner end 92 by the plane on which the second reinforcement rib 52 is located. A width of the outer-side mounting channel outer end 91 is greater than a width of the outer-side mounting channel inner end 92. The outer-side mounting channel outer end 91 and the outer-side mounting channel inner end 92 are connected by an oblique transition segment 93 whose obliqueness transitions smoothly. This structural feature not only lies in satisfying a design requirement for the profiles but positions where the profiles match the second reinforcement ribs 52 can be beneficial to reinforce the structural strength of the outer-side mounting channel 9.
In an embodiment shown in
The inner-side mounting channel 8 is internally provided with a first bottom plate 94, and the outer-side mounting channel 9 is internally provided with a second bottom plate 95. The first bottom plate 94, which is spaced apart from and disposed in parallel to one side of the profile main body 5, forms a sixth cavity 66. The second bottom plate 95, which is disposed on another side of the profile main body 5, forms a seventh cavity 67.
The second bottom plate 95, a middle portion of which bends towards the profile main body 5, is connected with a side of the profile main body 5 to form an integrated piece with the profile main body 5. The integrated piece divides the seventh cavity 67 into two independent cavities. The two independent cavities formed by the seventh cavity 67 are symmetrically disposed with respect to the line of symmetry L-2.
In an embodiment of the door leaf shown in
An embodiment of the door leaf is shown in a sectional view of a universal profile in
As shown in
Specifically, a side of the door leaf is hinged to the side-hung door frame 14 through a hinge 15. The frame 1 is designed to be shaped like a frame and is formed by combining a pair of the horizontally-disposed universal profiles 3 and a pair of the vertically-disposed universal profiles 3. The panel 2 is mounted into the frame 1 through the inner-side mounting channel 8.
The outer-side outer edge 7 of the horizontally-disposed universal profile 3 is in clamping connection to a leaf-edge sealing cover plate 16 through a component slot 4 so that the upper and lower sides of a side-hung door leaf are sealed. The outer-side outer edge 7 of the universal profile 3 which is hinged to the side-hung door frame 14 is in clamping connection to a leaf-edge sealing cover plate 16 through a component slot 4 so that the side of the side-hung door leaf which meets the door frame when the door is closed is well sealed.
To achieve an opening/closing function of the side-hung door, the side-hung door includes a matching pair of the door leaves. A pair of the outer-side outer edges 7 on the universal profiles 3 of the matching pair of the door leaves are meant to meet each other when the side-hung door is closed. A first one of the pair of the outer-side outer edges 7 is connected to a leaf-edge sealing cover plate 16 through a component slot 4 that is provided on the first one of the pair of the outer-side outer edges 7. A second one of the pair of the outer-side outer edges 7 is connected to a astragal 17 through a component slot 4 that is provided on the second one of the pair of the outer-side outer edges 7. The leaf-edge sealing cover plate 16 is in clamping connection with the universal profile 3 through a component slot 4 and is screwed. A middle portion of the leaf-edge sealing cover plate 16 is provided with a side-hung door lock 18. The astragal 17 is fixedly screwed to the door leaf. A middle portion of the astragal 17 is provided with a universal latch 19 to match the side-hung door lock 18.
So far, door frame connection, side seal and opening/closing accessory assembly for the side-hung door in the present embodiment are completed. The universal combined mounting of the side-hung door is achieved.
Based on embodiment 6, the present embodiment provides a side-hung door, in which a bottom of an outdoor side (the right shown in
As shown in
An end of the operable door leaf 41 is in hinged connection to the side-hung door frame 14 through a hinge 15. The other end of the operable door leaf 41 is equipped with a side-hung door lock 18. The fixed door leaf 42 is riveted and fixed to the side-hung door frame 14 and to the mullion 43 through screws. The side of the mullion 43 which faces to the operable door leaf includes a universal latch 19 to match the side-hung door lock 18.
As shown in
The universal door leaf is slidably disposed on the sliding door frame 22. The frame 1, which is shaped like an outlining structure, is formed by combining a pair of horizontally-disposed universal profiles 3 and a pair of vertically-disposed universal profiles 3. The panel 2 is mounted onto the frame 1 through the outer-side mounting channel 9.
A top portion of the sliding door frame 22 is provided with a limiting track 23 which faces vertically downwards. Cooperatively, in the present embodiment, the outer-side outer edge 7 of the horizontally-disposed universal profile 3, which is on an upper end of the door leaf, is provided with a limiting channel 24 to match the limiting track 23; the limiting channel 24, which is mounted in the outer-side mounting channel 9, is in sliding fit with the limiting track 23, thereby achieving limiting and sliding fit on the upper end of the universal door leaf.
A bottom portion of the sliding door frame 22 includes a sliding track 25 which faces vertically upwards. Cooperatively, the outer-side outer edge 7 of the horizontally-disposed universal profile 3, which is on a lower end of the door leaf, is provided with a plurality of rollers 26 to match the sliding track 25. The plurality of rollers 26, which are mounted in the outer-side mounting channel 9, are in sliding fit with the sliding track 25, thereby achieving limiting and sliding fit on the lower end of the universal door leaf.
So far, the sliding fit between the sliding door frame 22 and the universal door leaf of the sliding door in the present embodiment is attained.
As shown in
The limiting profile 27, which is L-shaped, includes an end cap 28 which is in clamping connection with a component slot 4 and a limiting strip 29 which extends to a gap between an adjacent pair of the door leaves. The end cap 28 is used for sealing a side of the universal profile 3. The limiting strip 29 is used for limitation and one-way synchronization between the adjacent universal door leaves to enable a pair of the limiting profiles 27 between the adjacent pair of the door leaves to work together to control the adjacent pair of the door leaves to slide synchronously when the universal door leaves are closed, thereby achieving a one-way synchronous movement effect. The end cap 28 and the limiting strip 29 are configured on an integrated piece and are universal auxiliary profiles. The limiting strip 29 is provided with a specialized component slot 4 and is connected to a first sealing strip 30 and to a second sealing strip 31 through the specialized component slot 4. The first sealing strip 30 faces towards the adjacent pair of the door leaves. The second sealing strip 31, which faces towards the limiting profile 27, seals a gap between the pair of the limiting profiles 27. When the sliding door is in a closed state, a good sealing effect will be achieved between the adjacent universal door leaves.
A third sealing strip 32 is in clamping connection with a component slot 4 on the outer-side outer edge 7 of the universal profile 3 on the top portion of the sliding door frame 22. A fourth sealing strip 33 is in clamping connection with a component slot 4 on the outer-side outer edge 7 of the universal profile 3 on the bottom portion of the sliding door frame 22. The third sealing strip 32 fits the limiting track 23 for sealing purposes. The fourth sealing strip 33 fits the sliding track 25 for sealing purposes. Therefore, the sealing between the sliding door frame 22 and the universal door leaf is attained.
So far, in the present embodiment, the universal combined mounting of the sliding door is attained. The number of the door leaves of the sliding door in the present embodiment can be adjusted according to practical conditions. For example, the sliding door may be a sliding door with three door leaves as shown in
As shown in
In the present embodiment, a reinforced steel 34 for improving structural strength is built in the profile main body 5 of the universal profile 3 and for reinforcing the side-hung door (as shown in
As shown in
The above-mentioned descriptions are merely preferred specific implementations of the present invention. The protection scope of the present invention is not limited thereto. Any variations or replacements that can be readily envisioned by those skilled in the art are intended to fall within the protection scope of the present invention.
Number | Date | Country | Kind |
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202211521221.4 | Nov 2022 | CN | national |