1. Field of the Invention
The invention relates to a door lock apparatus mounted on a door of a vehicle.
2. Description of the Related Art
A door lock apparatus is provided on a door of a vehicle so that it is detachably engaged to a substantially U-shaped striker fixed to a vehicle body. The door lock apparatus includes a latch mechanism that is engaged to the striker, and a lock mechanism that releases the engagement of the striker by the latch mechanism.
In vehicles of recent years, at least the lock mechanism is accommodated in a closed housing, and a key cylinder into which a key is inserted is directly connected to the lock mechanism in the closed housing, thereby preventing fraudulent manipulation and theft of a vehicle.
As a door lock apparatus having such mechanisms, JP-A-2009-150114 describes a door lock apparatus in which a key lever that follows an operation of a key cylinder provided on an outer side of a door of a vehicle, and a key sub-lever connected to the key lever through a key link are provided so that a sector gear that interlocks with the key sub-lever moves to a lock position or an unlock position.
According to this door lock apparatus, the key sub-lever is connected to the sector gear with play so that the key sub-lever is not operated even if the sector gear is turned from the unlock position to the lock position and vice versa, for example by an actuator, when the key sub-lever is in a neutral position.
According to this door lock apparatus, however, the key sub-lever can turn within a range of the play with respect to the sector gear. Therefore, there is a problem that the key sub-lever, the key link and the key lever are not positioned, and the key lever is variable in position. If the key lever is variable in position, there is a problem that mutual connecting shapes of the key lever and the key cylinder including convex and concave portions do not match with each other when they are assembled together, and it is difficult to assemble them.
The invention has been accomplished in view of the conventional problems, and it is an object of the invention to provide a door lock apparatus capable of holding the key lever at a predetermined position by positioning the key link, and capable of facilitating an assembling workability between the key lever and the key cylinder.
To achieve the above object, a door lock apparatus of the invention includes: a latch mechanism for engaging with and disengaging from a striker; a lock mechanism having a link that can move to an unlock position where the latch mechanism can be operated and a lock position where the latch mechanism can not be operated, and a lock plate that moves the link to the unlock position and the lock position; a key-operation-force transfer mechanism that transfers an operation force of a key cylinder disposed on a door to the lock plate of the lock mechanism; and a housing in which at least the lock mechanism and the key-operation-force transfer mechanism are accommodated; wherein the door lock apparatus further comprises positioning means that positions the key-operation-force transfer mechanism in a neutral state corresponding to a neutral position of the key cylinder with respect to the housing.
By providing the positioning means, it is possible to position the key-operation-force transfer mechanism in its neutral state before the key cylinder is assembled into the key-operation-force transfer mechanism. According to this configuration, it is possible to easily assemble the key-operation-force transfer mechanism and the key cylinder, facilitating the assembling operation.
It is preferable that the positioning means includes a positioning portion that is provided in the housing and an engaging portion that is provided in the key-operation-force transfer mechanism and resiliently detachably engaged with the positioning portion.
Since the engaging portion of the key-operation-force transfer mechanism is resiliently detachably engaged with the positioning portion provided in the housing, the key-operation-force transfer mechanism can be operated in a state where the positioning means remains provided. Therefore, since it is unnecessary to detach the positioning means after the key cylinder is assembled, it is possible to further facilitate the assembling operation.
It is preferable that the key-operation-force transfer mechanism includes a key lever to which a rotation rod that projects from a rear end of the key cylinder is directly connected, the key lever turning in accordance with an operation of the key cylinder, a key link that is connected to the key lever and that reciprocates, and a key sub-lever that is connected to the key link and is turnably disposed in the housing, and that engages with the lock plate with play, wherein the engaging portion is provided on the key link.
The key link which reciprocates in a state where one end of the key link is connected to the key lever and the other end of the key link is connected to the key sub-lever is prone to rattle due to gaps for the connecting portions to move. By providing the key link with the positioning means, the key link is biased by a resilient force of the positioning means. Therefore, the rattle is suppressed, and it is possible to prevent an unusual sound from being generated by the rattle.
It is preferable that the housing is provided with a guide groove in which the key link is straightly guided, and an abutment wall that extends along the guide groove and with which the engaging portion slides, and the abutment wall is provided with the positioning portion.
According to this configuration, it is possible to configure the positioning means with a simple structure
It is preferable that the engaging portion is integrally formed on the key link.
According to this configuration, independent or separate special parts are unnecessary, and the manufacturing cost can be reduced.
It is preferable that the key-operation-force transfer mechanism is further provided with a key-operation detection switch that detects an operation position of the key-operation-force transfer mechanism.
By providing the key-operation-force transfer mechanism that is positioned in the neutral state with the key-operation detection switch, it is possible to easily and reliably carry out a conduction test of the key-operation-force detection switch at the time of manufacture.
According to the door lock apparatus of the invention, the key-operation-force transfer mechanism can be positioned in the neutral state by the positioning means. According to this configuration, it is possible to easily assemble the key-operation-force transfer mechanism and the key cylinder, facilitating the assembling operation.
Embodiments of the invention will be described in accordance with the drawings.
A first case member 11 in which various parts configuring the door lock apparatus are arranged is formed into an L-shape as viewed from above as illustrated in
A sub-case 24 mounted on the latch mechanism arranging-portion 13 of the first case member 11 covers the side of the fence block 25 of the latch mechanism disposed on the latch mechanism arranging-portion 13. As illustrated in
The fork 27 of the latch mechanism detachably engages with the striker 1. The claw 28 engages with the fork 27 to hold a state where the fork 27 engages with the striker 1. In the latch mechanism, the striker 1 presses the fork 27 due to a closing force of the door so that the fork 27 turns in a counterclockwise direction as illustrated from
As illustrated in
A receiving portion 36 at the lower end of the link 35 receives an operation force of the inner lever 40 or an outer lever 46, allowing the link 35 to move upward. In the unlock position illustrated in
The inner lever 40 is connected to an inner door handle (not illustrated) provided on the inner side of the door. The inner lever 40 is engaged with the receiving portion 36 of the link 35 to allow the link 35 to operate (slide) toward the releasing-operation receiving portion 30 of the claw 28. The inner lever 40 includes a mounting portion 41 that is turnably mounted on the mounting shaft 14b of the first case member 11. The inner lever 40 is provided with an inner handle connecting portion 42 that extends to project from an opening of the second case member 21 outward of the second case member 21. The inner handle connecting portion 42 is connected to the inner door handle. The inner lever 40 is provided with a substantially J-shaped link operating portion 43. The receiving portion 36 of the link 35 is located on a rotation locus of the link operating portion 43 around the mounting portion 41 in the assembled state. The inner lever 40 is further provided with an engaging portion 44 that engages with an engagement-receiving portion 79 of the knob lever 75 to move the link 35 to the unlock position through the knob lever 75 and the lock plate 50 in a state where the knob lever 75 is located at the lock position.
As illustrated in
As illustrated in
A second movable contact 95 configuring a lock state-detection switch is disposed on an upper surface of the lock plate 50 on the side of the knob lever engaging portion 53. The lock state-detection switch detects the lock state or the unlock state of the door by detecting a moving position of the lock plate 50.
The key sub-lever 55 is turnably mounted on the mounting shaft 14a of the first case member 11 together with the lock plate 50. As illustrated in
The key sub-lever 55 includes a first engaging portion 57a provided on one of edges of the key sub-lever 55, a second engaging portion 57b that is located on the side of the other edge and that projects from a back surface of the key sub-lever 55 toward a deep side in the drawing, and a connecting portion 56 that is provided between the first engaging portion 57a and the second engaging portion 57b and that has an elliptic insertion hole. By turning the key sub-lever 55 in the clockwise direction, the first engaging portion 57a abuts against the right edge 54 of the lock plate 50 to transfer a lock operation toward the lock plate 50. By turning the key sub-lever 55 in the counterclockwise direction, the second engaging portion 57b abuts against the unlock-operation receiving portion 52 of the lock plate 50 to transfer an unlock operation to the lock plate 50. The connecting portion 56 is fitted over a later-described lower circular projection 62 of the key link 61.
The key sub-lever 55 is mounted with play with respect to the lock plate 50 so that the key sub-lever 55 is not operated even if the lock plate 50 turns. More specifically, a distance L1 is provided as play between the first engaging portion 57a and the right edge 54 of the lock plate 50. Further, a distance L2 is provided between the second engaging portion 57b and the unlock-operation receiving portion 52 of the lock plate 50.
A first movable contact 91 configuring the key-operation detection switch is disposed on the key sub-lever 55. The key-operation detection switch detects that the unlock operation or lock operation of the key cylinder 58 is carried out through the key link 61, the key lever 68 and a rotation rod 71 by detecting a moving position of the key sub-lever 55. The key-operation detection switch includes the first movable contact 91 and a fixed contact 93 (see
As illustrated in
The key lever 68 follows the key cylinder 58 (see
According to the above configuration, by turning the key inserted into the key cylinder 58, the key lever 68 is turned together with the rotation rod 71. The key link 61 follows the key lever 68 and moves in the vertical direction, and the key sub-lever 55 turns in the clockwise direction or counterclockwise direction from its neutral state. The key sub-lever 55, the key link 61 and the key lever 68 configure a key-operation-force transfer mechanism.
The knob lever 75 is turnably supported in the shaft hole 18 of the first case member 11. A knob lever-side connecting portion 76 formed on one end of the knob lever 75 is connected to a lock knob (not illustrated) provided on the inner side of the door through an opening of the second case member 21. A lock plate engaging portion 77 is provided on the other end of the knob lever 75. The lock plate engaging portion 77 is engaged with the knob lever engaging portion 53 of the lock plate 50. When the knob lever 75 is turned in association with operation of the lock knob, the lock plate 50 is operated to move the link 35 to the lock position or the unlock position. More specifically, when the knob lever 75 is turned in the counterclockwise direction by the lock knob, the lock plate engaging portion 77 turns the lock plate 50 to the lock position. When the knob lever 75 is turned in the clockwise direction by the lock knob, the lock plate engaging portion 77 turns the lock plate 50 to the unlock position. A cam receiving portion 78 that engages with a cam groove 85 of a cam member 84 located on a back portion is provided above the shaft hole 18. The knob lever 75 is provided with the engagement-receiving portion 79 that receives turning motion of the inner lever 40 only in a state where the knob lever 75 moves to the lock position.
A drive motor 81 that is adjacent to the cam member 84 is powered from a later-described connector 104 (see
As illustrated in
An external ECU (not illustrated) is connected to the fixed contact 93 through the connector 104. The external ECU can detects the operation of the key cylinder 58, and the lock state and the unlock state of the door lock apparatus by detecting that a conductive state of the fixed contact 93 is switched by the movements of the movable contacts 91 and 95.
Next, assembling of the key cylinder 58 into the key lever 68 that is mounted on the first case member 11 will be described.
To assemble the key cylinder 58 into the key lever 68, the connection end 73 of the rotation rod 71 connected to the key cylinder 58 is fitted into the connection concave portion 72 of the key lever 68. At that time, since the connection end 73 and the connection concave portion 72 have the cross shapes, it is necessary to hold the key lever 68 in its neutral state corresponding to the neutral position of the key cylinder 58. However, the key sub-lever 55 is disposed with play with respect to the lock plate 50 as described above. Therefore, it has been difficult to hold, in the neutral state, the key lever 68 that is connected to the key sub-lever 55 through the key link 61.
In this embodiment, however, it is possible to position the key link 61 and to hold the key lever 68 in the neutral state by engaging the positioning concave portion 15b and the engaging portion 66 with each other. Therefore, it is possible to facilitate the fitting operation between the connection concave portion 72 and the connection end 73, and easily assemble the key cylinder 58 into the key lever 68, facilitating the assembling operation.
Since the engaging portion 66 of the key link 61 is detachably resiliently engaged with the positioning concave portion 15b, the key link 61 can be operated in a state where the engaging portion 66 remains provided. Therefore, since it is unnecessary to detach the arm 65 and the engaging portion 66 after the key link 61 is assembled, further facilitating the assembling operation.
The key link 61 which reciprocates in a state where one end of the key link 61 is connected to the key lever 68 and the other end of the key link 61 is connected to the key sub-lever 55 is prone to rattle due to gaps for various connecting portions to move. However, by providing the key link 61 with the arm 65 and the engaging portion 66, the engaging portion 66 and the positioning concave portion 15b engage with each other, and the key link 61 is biased by a resilient force of the arm 65. Therefore, it is possible to suppress the rattle of the key link 61, preventing an unusual sound from being generated by the rattle.
The positioning means includes the positioning concave portion 15b formed in the abutment wall 15a of the first case member 11 and the engaging portion 66 that is integrally provided on the key link 61. Therefore, it is possible to provide the positioning means by the simple configuration.
Since the arm 65 and the engaging portion 66 are integrally formed on the key link 61, independent or separate special parts become unnecessary, reducing manufacturing cost.
Since the key sub-lever 55 that is positioned in its neutral state by the key link 61 is provided with the key-operation detection switch, it is possible to reliably hold the key sub-lever 55 in the neutral position, enabling to easily carry out a conduction test of the key-operation-force detection switch at the time of manufacture.
The lock operation and the unlock operation of the door lock apparatus that are carried out by the key cylinder 58 will be described below.
In an unlock state illustrated in
In the lock state illustrated in
The door lock apparatus of the invention is not limited to the embodiment and can variously be modified.
Shapes and sizes of the arm 65 and the engaging portion 66 are not limited only if the engaging portion 66 engages with the positioning concave portion 15b to position the key link 61 and the engaging portion 66 slides with the abutment wall 15a.
Shapes and sizes of the abutment wall 15a and the positioning concave portion 15b are not limited only if the key link 61 is positioned through the engaging portion 66.
Number | Date | Country | Kind |
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2011-096074 | Apr 2011 | JP | national |