This application is based on and claims priority under 35 U.S.C. ยง 119 to Japanese Patent Application 2005-047497, filed on Feb. 23, 2005 and Japanese Patent Application 2005-089427, filed on Mar. 25, 2005, the entire content of which is incorporated herein by reference.
This invention generally relates to a door lock apparatus. More specifically, this invention pertains to a door lock apparatus applicable to a vehicle, or the like.
Conventionally, a door lock apparatus includes a latch mechanism, a lever mechanism, a link mechanism, and a motor drive mechanism, or the like, provided in a housing (as disclosed in JP2003-314116A; document 1). The latch mechanism changes a state of the vehicle door to the vehicle body between a state where the vehicle door is retained to be closed and a state where the vehicle door is enabled to open. The lever mechanism is actuated when a door opening means such as a door handle, or the like, is operated, and actuates the latch mechanism. The link mechanism and the motor drive mechanism change the state of the door lock apparatus between an unlocked state where the latch mechanism can be actuated and a locked state where the latch mechanism cannot be actuated. In these mechanisms, because the motor drive mechanism is configured from an electric part, if the motor drive mechanism makes contact with water, the electric part will be short-circuited and the short will cause trouble. Accordingly, some waterproofing measures need to be made for the door lock apparatus.
Document 1 discloses a door lock apparatus including two covers (a first cover and a second cover) configuring a housing for protecting parts inside the housing. An edge of each cover is joined to an edge of other cover. Further, in order for inhibiting water from entering the housing through a joint portion of the first cover and the second cover, a third cover is integrally provided over the first cover. Thus, the joint portion is protected from water entering the housing from upper part of the housing. As described above, in the door lock apparatus disclosed in the document 1, water is inhibited from entering the housing from an upper part of the housing, and the water is inhibited from contacting the electric part.
However, in the door lock apparatus disclosed in the document 1, when an boundary end portion is highest in the third cover, when water reaches the boundary end portion, the water droplet moves and spreads along a peripheral end portion of the third cover, and reaches near the joint portion of the first cover and the second cover. In this case, the third cover cannot sufficiently work any more. Then, there can be a danger that water enters the housing through the joint portion of the first cover and the second cover and induces short-circuit of the electric part, or induces other adverse effects, and causes trouble of the door lock apparatus.
A need thus exists for a door lock apparatus, which can inhibit water from approaching and contacting an electric part in a housing with reliability. The present invention has been made in view of the above circumstances and provides such a door lock apparatus.
According to an aspect of the present invention, a door lock apparatus includes a housing for accommodating a latch mechanism for holding a vehicle door to a vehicle body in a closed state, a lever mechanism actuated when a door handle provided inside or outside the vehicle door is operated, a link mechanism provided between the lever mechanism and the latch mechanism for connecting the lever mechanism to the latch mechanism, the link mechanism having a first position for transmitting operational force from the lever mechanism to the latch mechanism and a second position for preventing transmission of the operational force from the lever mechanism to the latch mechanism, and a motor drive mechanism for changing the first and second positions of the link mechanism. The housing includes a first accommodating space for accommodating the motor drive mechanism and a second accommodating space adjacently provided to the first accommodating space for accommodating the latch mechanism and a water preventing means is provided for preventing water from entering the first accommodating space from outside the housing.
The foregoing and additional features and characteristics of the present invention will become more apparent from the following detailed description considered with reference to the accompanying drawings, wherein:
An embodiment of the present invention will be explained with reference to drawing figures.
Structure of the door lock apparatus 100 will be explained.
The latch mechanism 2 retains a closed state of the vehicle door Y, in which the door lock apparatus 100 is installed, to the vehicle body X. The latch mechanism 2 includes a guiding portion (not illustrated) for receiving the striker 300, a latch portion (not illustrated) for engaging with the striker 300, and a latch lever 2a. The latch portion is actuated by the striker 300, which makes contact with the latch portion in the guiding portion and presses the latch portion. For example, when an occupant closes the vehicle door Y, the latch portion of the latch mechanism 2 makes contact with the striker 300 provided at the vehicle body X and engages with the striker 300. Thus, the vehicle door Y is secured to the vehicle body X. Further, the latch portion is configured to cooperate with rotation of the latch lever 2a.
The lever mechanism 3 is operated by operation of a door handle (not illustrated) provided inside or outside of the vehicle door Y, and transmits operational force to the latch mechanism 2. For example, when the vehicle door Y is secured to the vehicle body X, if an occupant operates the door handle, the lever mechanism 3 is operated to release engagement of the latch portion of the latch mechanism 2 with the striker 300. Then, in this released state, if the vehicle door Y is pulled, the vehicle door Y can be opened.
The link mechanism 4 is provided between the lever mechanism 3 and the latch mechanism 2 for connecting the lever mechanism 3 to the latch mechanism 2. The link mechanism 4 can change a first and second position. In the first position, operational force is transmitted from the lever mechanism 3 to the latch mechanism 2. In the second position, transmission of the operational force is prevented.
The active lever 4a, which is rotatable about a rotational shaft P, is driven by the motor drive mechanism 5 (described later). The active lever 4a includes a protruding portion 4a1 for biasing the sub lever 4c counterclockwise. Further, around the rotational shaft P of the active lever 4a, a spring 4d is provided for biasing the sub lever 4c clockwise.
The open link 4b includes an engaging portion 4b1 for engaging with the lever mechanism 3, a contacting portion 4b2 for making contact with the latch lever 2a of the latch mechanism 2, and a long hole portion 4b3. When an occupant operates the door handle and inputs operational force from the lever mechanism 3 to the engaging portion 4b1 of the open link 4b, the open link 4b moves in an upward direction of
The sub lever 4c connects the active lever 4a to the open link 4b. Precisely, one end 4c1 of the sub lever 4c is secured to the rotational shaft P of the active lever 4a. The other end 4c2 is slidably fitted in the long hole portion 4b3 of the open link 4b.
When the active lever 4a is driven by the motor drive mechanism 5 to rotate counterclockwise, the sub lever 4c is biased by the protruding portion 4a1 of the active lever 4a to rotate about the rotational shaft P counterclockwise. At this time, the other end 4c2 of the sub lever 4c slidably fitted in the long hole portion 4b3 of the open link 4b pulls the open link 4b to the left direction in
The motor drive mechanism 5 generates driving force for changing a position of the link mechanism 4. The motor drive mechanism 5 includes a motor portion 5a, a worm gear 5b, a wheel 5c, and an output portion 5d cooperating with the wheel 5c. The output portion 5d engages with the active lever 4a of the link mechanism 4. Structured as above, rotational driving force generated by the motor portion 5a can be transmitted to the active lever 4a through the worm gear 5b, the wheel 5c, and the output portion 5d.
Next, arrangement of parts in the housing will be explained. The latch mechanism 2, the lever mechanism 3, the link mechanism 4, and the motor drive mechanism 5 are provided in the housing 1. At the periphery of the housing 1, a joint portion of the first cover 1a and the second cover 1b is provided. Further, a cover member 6 is provided so as to cover the joint portion. The cover member 6 includes an end portion 6a at the latch mechanism 2 side.
Further, in the housing 1, a first accommodating space A and a second accommodating space B are provided. Areas of the first accommodating space A and the second accommodating space B are not definitely determined. The areas of the first accommodating space A and the second accommodating space B can be arbitrarily determined for convenience to some extent. In other words, as illustrated in
The reason why the inside space of the housing 1 is separated into two spaces as described above is to accommodate mainly electric parts of the door lock apparatus 100 in one of two spaces and to accommodate non-electric parts in the other of the two spaces. In the embodiment, in the first accommodating space A, at least the motor drive mechanism 5 is provided. In the second accommodating space B, at least the latch mechanism 2 is provided. As described above, an electric part, which is weak against water, such as the motor drive mechanism 5, is accommodated in the first accommodating space A. A non-electric part, which is relatively strong against water, such as the latch mechanism 2, is accommodated in the second accommodating space B. Further, providing a water preventing means, which will be explained below in an example, water proofing property of the door lock apparatus 100 can be ensured, and obtained in simple way. Accordingly, trouble of the door lock apparatus 100 caused by short or the like can be inhibited.
Next, a first embodiment will be explained. This embodiment is a door lock apparatus 100 explained above with reference to
When water enters the clearance between the cover member 6 and the housing 1, the water starts flowing along an upper surface of the housing 1 illustrated in
The hole 10 can be preferably provided near the separating wall W, which defines the first accommodating space A and the second accommodating space B, at an upper portion of the housing at the second accommodating space B side. At this time, the separating wall W can be continuously connected to the hole 10. When the separating wall W and the hole 10 are arranged as described above, water entering the hole 10 can simply flow downward along the second accommodating space B side of the separating wall W, serving as an introducing means, into the second accommodating space B. Further, for simply introducing the water flowing along the upper surface of the housing 1, an inner periphery 10a of the hole 10 can be processed by means of round chamfering.
Next, a second embodiment will be explained.
The water stopping plate 20 can be provided on an upper surface side of the housing 1 in an area from an end portion of the cover member 6 to a position above the first accommodating space A. More specifically, the water stopping plate 20 can be provided near the upper surface of the housing 1 above the second accommodating space B. Water such as rainwater enters a clearance between the second accommodating space B side of the cover member 6 and the housing 1, flows along the upper surface of the housing 1, and flows toward a position above the first accommodating space A in the same way as in the first embodiment. However, the water stopping plate 20 inhibits the water from reaching the position above the first accommodating space A. Accordingly, approach and contact of water does not occur for an electric part such as the motor drive mechanism 5 in the first accommodating space A. Therefore, trouble of the door lock apparatus 200 can be inhibited.
The water stopping plate 20 can be directly provided on the upper surface of the housing 1. The water stopping plate 20 can also be integrally provided on a lower surface of the cover member 6 for covering the joint portion of the first cover 1a and the second cover 1b. In this case, the number of parts can be decreased and a process for placing the water stopping plate 20 can be eliminated. A lower end of the water stopping plate 20 and the upper surface of the housing 1 can be closely in contact. The lower end of the water stopping plate 20 and the upper surface of the housing 1 can be placed with a clearance therebetween to some extent. Even when a clearance is provided therebetween, water can be trapped in the clearance by effect of surface tension of the water. Accordingly, water can be inhibited from entering the first accommodating space A side of the clearance with reliability.
In this embodiment, in order for enhancing water-stopping effect, the water stopping plate 20 is provided in addition to the hole 10 according to the first embodiment. However, it is not limited. The stopping plate 20 can be solely provided as the water preventing means.
A door lock apparatus according to the embodiment of the present invention can be applied to a vehicle door. In addition, the door lock apparatus can be applied to a sunroof opening/closing apparatus, a hood opening/closing apparatus, or the like. In addition, application of the door lock apparatus is not limited to automotive industry. The door lock apparatus can be applied to anything having an opening/closing means, for example, a door for a building, a door of access opening of an electric appliance, or the like.
According to an aspect of the present invention, a door lock apparatus includes a housing for accommodating a latch mechanism for holding a vehicle door to a vehicle body in a closed state, a lever mechanism actuated when a door handle provided inside or outside the vehicle door is operated, a link mechanism provided between the lever mechanism and the latch mechanism for connecting the lever mechanism to the latch mechanism, the link mechanism having a first position for transmitting operational force from the lever mechanism to the latch mechanism and a second position for preventing transmission of the operational force from the lever mechanism to the latch mechanism, and a motor drive mechanism for changing the first and second positions of the link mechanism. The housing includes a first accommodating space for accommodating the motor drive mechanism and a second accommodating space adjacently provided to the first accommodating space for accommodating the latch mechanism and a water preventing means is provided for preventing water from entering the first accommodating space from outside the housing.
According to the aspect of the present invention, the first accommodating space and the second accommodating space are provided in the housing. The first accommodating space accommodates the motor drive mechanism. The second accommodating space accommodates the latch mechanism. In this situation, water preventing means prevents water entering the first accommodating space from outside the housing. Therefore, there cannot be a danger that water approaches and contacts an electric part such as the motor drive mechanism. Accordingly, trouble of the door lock apparatus can be inhibited.
According to a further aspect of the present invention, the water preventing means can be a hole provided at the housing for letting water flow into the second accommodating space.
According to the aspect of the present invention, water such as rainwater flows down the hole into the second accommodating space before the water reaches a position above the first accommodating space. Accordingly, there cannot be a danger that water approaches and contacts an electric part such as the motor drive mechanism in the first accommodating space. Therefore, trouble of the door lock apparatus can be inhibited.
According to a further aspect of the present invention, the water preventing means can be a water stopping plate provided near an upper surface of the housing above the second accommodating space.
According to the aspect of the present invention, water such as rainwater is blocked by the water stopping plate before the water moves to the position above the first accommodating space. Accordingly, there cannot be a danger that water approaches and contacts an electric part such as the motor drive mechanism in the first accommodating space. Therefore, trouble of the door lock apparatus can be inhibited.
According to a further aspect of the present invention, the door lock apparatus can further include a cover member for covering an upper surface side of the housing. The cover member has an end portion at the latch mechanism side. The water preventing means can be provided on or above the upper surface of the housing in an area from the end portion of the cover member to a position above the first accommodating space.
According to the aspect of the present invention, because the cover member for covering the upper surface side of the housing includes the end portion at the latch mechanism side, water such as rainwater enters from the position above the second accommodating space. When the water preventing means is provided on the upper surface side of the housing in an area from the end portion of the cover member to the position above the first accommodating space, the water preventing means can block the water between the cover member and the housing member from entering the position above the first accommodating space from the position above the second accommodating space with reliability.
The principles, preferred embodiment and mode of operation of the present invention have been described in the foregoing specification. However, the invention which is intended to be protected is not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present invention. Accordingly, it is expressly intended that all such variations, changes and equivalents which fall within the spirit and scope of the present invention as defined in the claims, be embraced thereby.
Number | Date | Country | Kind |
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2005-089427 | Mar 2005 | JP | national |
2005-047497 | Feb 2005 | JP | national |