This application claims priority of Taiwanese Patent Application Nos. 099209935 filed on May 26, 2010 and 099209936 filed on May 26, 2010.
1. Field of the Invention
The invention relates to a door lock assembly, and, more particularly, to a push/pull type door lock assembly that can be operated by pushing or pulling a lever handle.
2. Description of the Related Art
Push/pull type door lock assemblies have existed in various forms in the prior art. Examples of such door lock assemblies are disclosed in U.S. Patent Application Nos. 20090282880, 20060214436, 20060261608, and U.S. Pat. Nos. 7,258,374, 6,196,599, Re36209, 5,730,478, 4,629,228, and 4,192,536.
An object of the present invention is to provide an improved push/pull type door lock assembly that has a simple construction compared to the prior art.
According to one aspect of the invention, a door lock assembly comprises: an inner housing; a rotary cam mounted rotatably within an inner housing and having two angularly spaced apart driven elements; a spindle tube extending through and rotating along with the rotary cam about a rotation axis; an inner handle connected movably to the inner housing to pivot about a pivot axis transverse to the rotation axis; a slide plate mounted movably within the inner housing in proximity to the rotary cam to slide transversely of the rotation axis, and having two drive elements to respectively drive the driven elements; an actuator having one end connected to the inner handle, and another end connected to the slide plate, the actuator being moved by the inner handle to actuate a sliding movement of the slide plate; and a latch unit connected to and driven by the spindle tube to move to a retracted position from an extended position when one of the driven elements is driven by one of the drive elements.
According to another aspect of the invention, a door lock assembly comprises: an outer housing; a rotary cam mounted rotatably within the outer housing and having two angularly spaced apart driven elements; a spindle tube extending through and rotating along with the rotary cam about a rotation axis; an outer handle connected movably to the outer housing to pivot about a pivot axis transverse to the rotation axis; a slide plate mounted movably within the outer housing in proximity to the rotary cam to slide transversely of the rotation axis, and having two drive elements to respectively drive the driven elements; an actuator having one end connected to the outer handle, and another end connected to the slide plate, the actuator being moved by the outer handle to actuate a sliding movement of the slide plate; a latch unit connected to and driven by the spindle tube to move from an extended position to a retracted position; a key-operated lock disposed S within the outer housing and having a plug; a transmission shaft connected to the plug and extending through the rotary cam and the spindle tube; and a limit plate having a passage hole for passage of the transmission shaft, and disposed adjacent the slide plate to prevent the slide plate from moving when the key-operated lock is in a locking position.
According to still another aspect of the invention, a door lock assembly comprises: a latch unit including a latch housing, and a latch disposed in the latch housing and movable between an extended position and a retracted position, the latch housing having a pair of latch mounting holes; an outer lock unit to operate the latch unit, including an outer housing, and an outer cover plate to cover the outer housing, the outer cover plate incorporating a pair of spaced apart first mounting posts and a pair of spaced apart second mounting posts; and an outer handle connected pivotally to the outer housing, wherein the outer handle is placed in a first position when the first mounting posts extend respectively through. the latch mounting holes, and in a second position when the second mounting posts extend respectively through the latch mounting holes, and the first and second positions are distant from each other by a predetermined angle.
Other features and advantages of the present invention will become apparent in the following detailed description of the preferred embodiments with reference to the accompanying drawings, of which:
Referring to
The inner lock unit 2 includes an inner housing 21, an inner handle 22, an actuator 23, a turning knob 24, a slide plate 25, a rotary cam 26, a spindle tube 27, and an inner cover plate 28.
The inner housing 21 includes a cap portion 211, and an extension portion 210 protruding from an outer side of the cap portion 211. The cap portion 211 has a slide channel 214 formed on an inner surface of the cap portion 211, two screw holes 217, and two mounting post connecting holes 219. The slide channel 214 is defined by two ribs 2141. The extension portion 210 has first and second receiving spaces 212, 213 and two spaced apart lugs 215 formed with aligned pivot holes 216.
The inner handle 22 has a push/pull type lever arm 221, a pivot part 222, a first pivot hole 224, a second pivot hole 226 and a groove 223. The groove 223 is in spatial communication with the second pivot hole 226. A protrusion (not shown) is formed within the groove 223. The inner handle 22 is connected to the extension portion 210 by inserting a pin 225 through the pivot holes 216 of the extension portion 210 and the first pivot hole 224 of the inner handle 22.
The actuator 23 is disposed within the second receiving space 213 of the extension portion 210, and is configured to be a strip, which may be rigid or resiliently flexible. The actuator 23 has one end connected to the inner handle 22 and another end connected to the slide plate 25. The end of the actuator 23 connected to the inner handle 22 has a pivot slot 231 and a notched edge 232, and is pivoted to the pivot part 222 of the inner handle 22 by inserting the notched edge 232 into the groove 223 and by inserting a pivot pin 227 through the second pivot holes 226 and the groove 223 of the inner handle 22 and the pivot hole 231 of the strip of the actuator 23. The second pivot holes 226 and the pivot hole 231 are aligned with each other when the notched edge 232 receives the protrusion (not shown) in the groove 223. When the inner handle 22 is pushed or pulled, another end of the actuator 23 rotates a limited angle about a pivot axis of the pivot part 222 of the inner handle 22. A rotating angle of the actuator 23 is limited by a wall confining the second receiving space 213 of the extension portion 210.
The spindle tube 27 has a rectangular cross section and is inserted into a rectangular central hole 262 of the rotary cam 26. A rectangular through hole 271 is formed in the spindle tube 27. The spindle tube 27 and the rotary cam 26 are rotatable together about a rotation axis transverse to the pivot axis of the pivot pin 225.
The turning knob 24 is mounted within the first receiving space 212 of the extension portion 210, and includes an interior end that has an end face 240, and an end piece 241 protruding from the end face 240, and an operating outer end 246 exposed from the extension portion 210. The end piece 241 is centered at the rotation axis of the spindle tube 27 and is elongated in a diametric direction. The end piece 241 has an oblong central slot 242, two opposite long sides 244 in the diametric direction, two opposite short sides 245 interconnecting the long sides 244, and two opposite abutment surfaces 243. One of the abutment surfaces 243 is disposed on one of the long sides 244 adjacent to one of the short sides 245. The other one of the abutment surface 243 is disposed on the other one of the long sides 244 adjacent to the other one of the short sides 245.
The slide plate 25 is disposed slidably in the slide channel 214 within the cap portion 211, and includes S flanges 255 formed at two opposite sides of the slide plate 25 to contact slidably the ribs 2141 of the slide channel 214. The slide plate 25 further includes a middle hole 251, two drive elements 2537, 2532 projecting axially from the slide plate 25 on two opposite sides of the middle hole 251, and an engaging hole 254 spaced apart from the middle hole 251. The engaging hole 254 is used to insert the end of the strip of the actuator 23. When the inner handle 22 is pushed or pulled, the slide plate 25 can be moved by the actuator 23 in a sliding direction transverse to the rotation axis of the spindle tube 27. The middle hole 251 is elongated in the sliding direction and receives the end piece 241 formed at the interior end of the turning knob 24. The slide plate 25 further has an interaction member formed at an inner peripheral edge bounding the middle hole 251 to abut and interact with the abutment surfaces 243 of the end piece 241 for controlling rotation of the turning knob 24.
In this embodiment, the interaction member includes two opposite edge parts 252 of the inner peripheral edge bounding the middle hole 251. The edge parts 252 respectively abut the abutment surfaces 243 of the turning knob 24 when the door lock assembly is in a locking position (see
The rotary cam 26 is disposed within the cap portion 211 adjacent the slide plate 25, and includes a rectangular central hole 262, two diametrically opposite driven elements 2611, 2612 that extend radially to be driven by the drive elements 2531, 2532 of the slide plate 25, respectively. When the slide plate 25 moves in one direction, the drive element 2531 drives the driven element 2611. When the slide plate 25 moves in an opposite direction, the drive element 2532 drives the driven element 2612. The rotary cam 26 is formed with two notches 263 (only one is shown) to avoid interference between the slide plate 25 and the rotary cam 26 when the drive element 2531 or 2532 drives the driven element 2611 or 2612.
The inner cover plate 28 has a central through hole 281, two angularly spaced apart screw holes 282, and two angularly spaced apart mounting post connecting holes 283. The inner cover plate 28 is fixed to the cap portion 211 to cover the slide plate 25 and the rotary cam 26. The rotary cam 26 extends through the central through hole 281, and the spindle tube 27 extends through the rotary cam 26. The screw holes 282 are aligned with the screw holes 217 of the cap portion 211 to attach screws 284 and to fasten the inner cover plate 28 to the cap portion 211. The mounting post connecting holes 283 of the inner cover plate 28 are aligned with the mounting post connecting holes 219 of the cap portion 211.
Referring to
Like the inner housing 21, the outer housing 41 includes a cap portion 411, and an extension portion 410 protruding from an outer side of the cap portion 411. The cap portion 411 has a slide channel 414 formed on an inner surface of the cap portion 411, two screw holes 417, and a recess 419. The slide channel 414 is defined by two ribs 4141. The extension portion 410 has first and second receiving spaces 412, 413, and two spaced apart lugs 415 formed with aligned pivot holes 416.
Like the inner handle 22, the outer handle 42 has a push/pull type lever arm 421, a pivot part 422, a first pivot hole 424, a second pivot hole 426 and a groove 423. The groove 423 is in spatial communication with the second pivot hole 426. The outer handle 42 is connected to the extension portion 410 by inserting a pin 425 through the pivot holes 416 of the extension portion 410 and the first pivot hole 424 of the outer handle 42.
The actuator 43 is disposed in the second receiving space 413 of the extension portion 410, and is configured to be a strip which may be rigid or resiliently flexible. The actuator 43 has two ends respectively connected to the outer handle 42 and the slide plate 45. One end of the actuator 43 has a pivot slot 431 and a notched edge 432, and is pivoted to the pivot part 422 of the outer handle 42 by inserting the notched edge 432 into the groove 423 and by inserting a pivot pin 427 through the second pivot holes 426 and the groove 423 of the outer handle 42 and the pivot hole 431 of the actuator 43. When the outer handle 42 is pushed or pulled, the actuator 43 rotates together with the outer handle 42. A rotating angle of the actuator 43 is limited by a wall that confines the second receiving space 413.
The key-operated lock 44 is disposed in the first receiving space 412 of the extension portion 410, and has a plug 441 that has a tail end formed with four drive parts 442.
The transmission shaft 47 is flat and has one end disposed adjacent the drive parts 442 of the rotary plug 441 to be driven thereby. Another end of the transmission shaft 47 is inserted into the oblong central slot 242 of the end piece 241 of the turning knob 24. The transmission shaft 47 extends through the rotary cams 26, 46 and the spindle tube 27.
The limit plate 49 has two angularly spaced apart stop edges 492, and a passage hole 491 having a cross sectional shape similar to that of the transmission shaft 47. The transmission shaft 47 extends through the passage hole 491 so that the limit plate 49 can rotate when the transmission shaft 47 rotates. The stop edges 492 are used to abut the respective flanged parts 452 to limit the sliding movement of the slide plate 45 when the key-operated lock 44 is in a locking position.
The slide plate 45 is disposed slidably in the slide channel 414 within the cap portion 411, and includes flanges 455 formed at two opposite sides of the slide plate 45 to contact slidably the ribs 4141 of the slide channel 414. The slide plate 45 further includes a middle hole 451, an engaging hole 454 spaced apart from the middle hole 451, and two drive elements 4531, 4532 projecting axially from the slide plate 45 on two opposite sides of the middle hole 451. An inner peripheral edge bounding the middle hole 451 has two opposite flanged parts 452. The engaging hole 454 receives and engages the end of the strip of the actuator 43. When the outer handle 42 is pushed or pulled, the actuator 43 actuates the slide plate 45 to move in a transverse direction. The slide plate 45 is disposed adjacent one side of the limit plate 49, and the stop edges 492 of the limit plate 49 are used to abut against the flanged parts 452 of the slide plate 45 to limit movements of the slide plate 45.
The rotary cam 46 is disposed within the cap portion 411 adjacent the slide plate 45, and includes a central rectangular hole 462, and two angularly spaced apart driven elements 4611, 4612. The driven element 4611 is driven by the drive element 4531 of the slide plate 45 to rotate the rotary cam 46 in one direction. The driven element 4612 is driven by the drive element 4532 of the slide plate 45 to rotate the rotary cam 46 in an opposite direction. The rotary cam 46 further has two notches 463 (only one is shown) which are proximate to the driven elements 4611, 2612, respectively.
The outer cover plate 48 has a central hole 481, a pair of first mounting posts 482, a pair of second mounting posts 483, and a pair of screw holes 484. Each of the first mounting posts 482 is spaced apart angularly from one of the second mounting posts 483 by an angle of 90 degrees. The outer cover plate 48 covers the cap portion 411, and the rotary cam 46 is inserted into the central hole 481. The transmission shaft 47 extends through the central hole 481 of the outer cover plate 48, the passage hole 491 of the limit plate 49, and the central hole 462 of the rotary cam 46. The screw holes 484 are aligned respectively with the screw holes 417 of the cap portion 411 for extension of two screws 485 which fasten the outer cover plate 48 to the cap portion 411.
Referring back to
Referring to
To place the inner and outer handles 22, 42 in the first position (
If the inner and outer handles 22, 42 are to be placed in the second position, the inner and outer housings 21, 41 may be rotated by 90 degrees to change the positions of the inner and outer handles 22, 42, the second mounting posts 483 may be passed through the latch mounting holes 64, and the screw rods 29 may be fixed threadedly to the second mounting posts 483.
Referring to
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Similarly, when the outer handle 42 is pushed or pulled to open a door, the slide plate 45 can move upward or downward as shown in
Referring to
The door lock assembly, which is in a locking position as shown in
Referring again to
While the present invention has been described in connection with what is considered the most practical and preferred embodiments, it is understood that this invention is not limited to the disclosed embodiments but is intended to cover various arrangements included within the spirit and scope of the broadest interpretation so as to encompass all such modifications and equivalent arrangements.
Number | Date | Country | Kind |
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099209935 | May 2010 | TW | national |
099209936 | May 2010 | TW | national |