Door lock assembly

Information

  • Patent Grant
  • 6351976
  • Patent Number
    6,351,976
  • Date Filed
    Tuesday, September 14, 1999
    25 years ago
  • Date Issued
    Tuesday, March 5, 2002
    22 years ago
  • Inventors
  • Examiners
    • Camby; Richard M.
    Agents
    • Merchant & Gould P.C.
Abstract
A door lock assembly includes a latching mechanism for latching a door. The latching mechanism has a hollow housing, a latch bolt with a tapered head portion and a body portion mounted slidably in the housing, an actuating block, a connecting member connected to the latch bolt, and a crank arm interconnecting the actuating block and the connecting member. The latch bolt is movable between a first latching position wherein both of the head portion and the body portion extend outwardly of the hollow housing, and a second latching position wherein only the head portion extends outwardly of the hollow housing. The crank arm is turned to an inward position when the latch bolt is in the second latching position. The crank arm is turned to an outward position when the latch bolt is in the first latching position. A spring is mounted in the housing and biases the latch bolt to move to the first latching position. A retaining member is disposed on the housing for retaining the crank arm in the inward position against the action of the spring. A releasing member is disposed in the hollow housing for causing the crank arm to be released from the retaining member when the latch bolt is moved to an unlatching position from the second latching position, thereby moving the latch bolt to the first latching position.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to a door lock assembly, more particularly to a door lock assembly that has an improved anti-picking effect and that can be manipulated conveniently.




2. Description of the Related Art




It is known that a conventional tubular lock incorporates a spring-biased latch bolt that has a head portion with a tapered face and a flat face. The head portion extends out from a faceplate mounted on a door, and is inserted into a socket portion of a strike plate that is embedded in a doorframe when the door is closed. A handle of the tubular lock can be locked by depressing a push-button into an inside tube of the tubular lock to prevent the door from being opened by an unauthorized person. However, the unauthorized person can easily open the door by extending a stick or the like into the socket portion of the strike plate through a clearance between the door and the doorframe and by pushing the tapered face of the head portion into the door through the opening in the faceplate. Therefore, the anti-picking effect of the tubular lock is relatively poor. Although a conventional mortise can provide an improved anti-picking effect with the use of a dead bolt, the dead bolt must be manipulated by a key when it is desired to lock or unlock the door. This inconveniences the user.




SUMMARY OF THE INVENTION




The object of the present invention is to provide a door lock assembly that has an improved anti-picking effect and that can be manipulated conveniently.




According to the present invention, a door lock assembly comprises:




a latching mechanism adapted to latch a door, the latching mechanism including:




an elongated hollow housing which has an outer end, and an inner end opposite to the outer end;




a latch bolt mounted slidably inside the hollow housing adjacent to the outer end of the hollow housing, and including an outer tapered head portion and an inner body portion formed inwardly of the tapered head portion;




an actuating block for actuating the latch bolt, the actuating block having two opposed ends journalled in the hollow housing adjacent to the inner end;




a connecting member disposed inwardly of the latch bolt and connected telescopically to the inner body portion;




a crank arm having opposite first and second ends, the first end being connected to the actuating block so as to be turned by the actuating block to move the second end, the second end being connected to the connecting member so as to move the latch bolt via the connecting member, to a first latching position in which both of the tapered head portion and the inner body portion extend outwardly of the outer end of the hollow housing and a second latching position in which only the tapered head portion extends outwardly of the outer end of the hollow housing, the latch bolt being in the second latching position when the second end is turned to an inward position adjacent to the inner end of the hollow housing, the latch bolt being in the first latching position when the second end is turned to an outward position;




a spring mounted inside the hollow housing for biasing the latch bolt to move to the first latching position;




retaining means disposed on the hollow housing for retaining the second end in the inward position so as to place the latch bolt in the second latching position against the action of the spring;




telescopic joint means for joining the connecting member to the inner body portion so that the latch bolt is retractable inward relative to the connecting member against the action of the spring to move to an unlatching position; and




releasing means disposed inside the hollow housing for causing the second end to be released from the retaining means when the latch bolt is moved to the unlatching position from the second latching position, thereby moving the latch bolt to the first latching position.











BRIEF DESCRIPTION OF THE DRAWINGS




Other features and advantages of the present invention will become apparent in the following detailed description of the preferred embodiments of the invention, with reference to the accompanying drawings, in which:





FIG. 1

is an exploded view of a front locking mechanism of a preferred embodiment of a door lock assembly according to the present invention;





FIG. 2

is an exploded view of a rear locking mechanism of the preferred embodiment of the door lock assembly according to the present invention;





FIG. 3

is an exploded view of a latching mechanism of the preferred embodiment of the door lock assembly according to the present invention;





FIG. 4

is a cross sectional side view of the preferred embodiment of the door lock assembly according to the present invention;





FIG. 5

is a cross sectional top view of the preferred embodiment of the door lock assembly according to the present invention;





FIG. 6

is a cross sectional side view of the locking mechanism of the preferred embodiment when in a first operative position;





FIG. 7

is a cross sectional top view of the locking mechanism of the preferred embodiment when in the first operative position;





FIG. 8

is a schematic side view of the locking mechanism of the preferred embodiment when in a second operative position;





FIG. 9

is a cross sectional top view of the locking mechanism of the preferred embodiment when in the second operative position;





FIG. 10

is a schematic side view of the locking mechanism of the preferred embodiment when in a third operative position;





FIG. 11

is a cross sectional top view of the locking mechanism of the preferred embodiment when in the third operative position;





FIG. 12

is a schematic side view of the locking mechanism of the preferred embodiment when in a fourth operative position;





FIG. 13

is a cross sectional top view of the locking mechanism of the preferred embodiment when in the fourth operative position;





FIG. 14

is a cross sectional side view illustrating how the front locking mechanism of the preferred embodiment is manipulated by rotating a key-operated lock of the front locking mechanism;





FIG. 15

is cross sectional side view illustrating a spindle of the rear locking mechanism of the preferred embodiment when moved from a released position to a locked position;





FIG. 16

illustrates how the key-operated lock is removed from the front locking mechanism of the preferred embodiment;





FIG. 17

is an exploded view of a second preferred embodiment of a front locking mechanism of a door lock assembly according to the present invention; and





FIG. 18

is a cross sectional view of the second preferred embodiment of the door lock assembly according to the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to

FIGS. 1

to


5


, a preferred embodiment of a door lock assembly according to the present invention is shown to comprise a front locking mechanism


10


, a rear locking mechanism


20


, a latching mechanism


30


, and a strike plate


40


.




The front locking mechanism


10


is disposed on a front face of a door


100


, and has a front casing


11


, a handle


12


, a key-operated lock


13


and a first driving piece


14


. In this embodiment, the front locking mechanism


10


is in the form of a lock with a horizontal handle. The front casing


11


is cup-shaped and has a plurality of axial pillars


111


formed therein. The axial pillars


111


are inserted into holes


151


formed in a rose


15


. Two connection pillars


152


extend through positioning holes


153


formed in the rose


15


and the door


100


, and engage the rear locking mechanism


20


in order to fix the front locking mechanism


10


to the front face of the door


100


. In addition, the front casing


11


has an aperture


112


formed therein. The handle


12


has a tubular portion mounted rotatably on and extending coaxially through the front casing


11


. The tubular portion of the handle


12


has a front end that is connected to a horizontal grip


121


, and an axial through hole


122


in which the lock


13


is received rotatably. The tubular portion of the handle


12


further has two diametrically opposed notches


123


formed at a rear end thereof, two opposed guide grooves


124


formed in an internal wall thereof and extending forwardly from the rear end thereof, and an insertion hole


125


that is aligned with the aperture


112


in the front casing


11


.




A stop ring


16


is sleeved onto the inner end of the tubular portion of the handle


12


, and has an outwardly extending radial projection


161


formed on an outer periphery thereof, and two diametrically opposed protrusions


162


formed on an inner periphery thereof and engaging respectively the notches


123


. When the handle


12


is rotated by about 90 degrees, the projection


161


abuts against one of the axial pillars


111


. As such, the rotation angle of the handle


12


is limited within a predetermined range. The key-operated lock


13


includes a core


131


, a plurality of circular plate tumblers


132


disposed in the core


131


, and a driving disc


133


. The core


131


is made of a special alloy to protect the key-operated lock


13


from being drilled or damaged by an unauthorized person. The driving disc


133


has a projection


1331


extending axially from a periphery thereof. A first clutch member


17


is connected to the driving disc


133


at a front end thereof such that the first clutch member


17


is rotatable with the key-operated lock


13


by the projection


1331


when a key (not shown) is inserted into the key-operated lock


13


to rotate the core


131


. A first cam face


171


is formed at a rear end of the first clutch member


17


. A second clutch member


18


interconnects the first clutch member


17


and the first driving piece


14


so that the first driving piece


14


can be rotated by the key that is inserted into the key-operated lock


13


. The first clutch member


17


has a rectangular radial hole


172


extending inwardly from an external face thereof, a locking pin


173


received in the radial hole


174


, and a spring


175


connected to an inner end of the locking pin


173


to urge the locking pin


173


to extend out from the external face of the first clutch member


17


. A longitudinal slot


174


is formed through the locking pin


173


. A positioning pin


176


extends through the first clutch member


17


and the longitudinal slot


174


in order to retain the locking pin


173


in the radial hole


172


. An end of the locking pin


173


engages a shoulder


126


formed on the internal wall of tubular portion of the handle


12


. As such, the key-operated lock


13


can be retained in the though hole


122


of the handle


12


. The second clutch member


18


has a second cam face


180


at a front end thereof. The first driving piece


14


has a front end


141


of a circular cross-section and an intermediate section


142


of a rectangular cross-section, and a spring member


181


disposed between the first driving piece


14


and the second clutch member


18


to urge the first and second cam faces


171


,


180


to abut against one another. The second clutch member


18


further a rectangular axial hole


182


extending therethrough into which the front end


141


of the first driving piece


14


extends, and two guide bosses


183


extending oppositely therefrom and engaging respectively the guide grooves


124


. Therefore, the second clutch member


18


is connected slidably and axially to and is non-rotatable relative to the tubular portion of the handle


12


. The second cam face


180


is moved away the first cam face


171


when the first clutch member


17


is rotated by the key-operated lock


13


. That is, the first clutch member


17


cams the second clutch member


18


to move rearward to engage the rectangular axial hole


182


and the intermediate section


142


of the first driving piece


14


. At this time, the first driving piece


14


can be rotated by rotating the handle


12


.




The rear locking mechanism


20


is disposed on a rear face of the door


100


and is opposite to the front locking mechanism


20


. The rear locking mechanism


20


has a rear casing


21


, a release tube


22


, a spindle


23


and a second driving piece


24


. The rear casing


21


is a cup-shaped member with a hole


210


having a positioning groove


211


formed in an inner wall thereof adjacent to the hole


210


, a resilient retaining beam


25


inserted into the positioning groove


211


across the hole


210


, and two stop bosses


212


formed adjacent to the positioning groove


211


. Two fastening screws


213


extend through the rear casing


21


and engage the connection pillars


152


in order to secure the front and rear locking mechanisms


10


,


20


to the door


100


. The release tube


22


extends through the hole


210


of the rear casing


21


, and has a rear end that extends out from the rear casing


21


and that is formed with a triangular head


221


. Two axial grooves


222


are formed oppositely on an external face adjacent to a front end of the release tube


22


. A positioning ring


26


has a projection


261


formed on an outer periphery thereof and two diametrically opposed projections


262


formed on an inner periphery thereof. The projections


262


engage the axial grooves


222


so that the positioning ring


26


is rotatable with the release tube


22


. The projection


261


abuts against one of the stop bosses


212


when the release tube


22


is rotated. As such, the rotation angle of the release tube


22


is limited by the stop bosses


212


. The release tube


22


further has a through bore


223


, a helical groove


224


formed in the external face thereof, a slot


225


formed at an end section of the helical groove


224


to communicate with the through bore


223


, and an engaging notch


226


formed in the front end thereof. The spindle


23


extends through the through bore


223


of the release tube


22


in a slidable and rotatable relationship, and has a rear end


231


extending out from the rear end of the release tube


22


, two cutouts


232


formed in an external face thereof, and a rectangular front end


233


. The rectangular front end


233


has an engaging rib


234


that is formed on the external face of the spindle


23


and that engages the engaging notch


226


in the release tube


22


. As such, the spindle


23


and the release tube


23


can rotate together. The spindle


23


has a blind bore extending rearwardly from the rectangular front end


233


and having a front section


236


of a circular cross-section and a rear section


235


of the blind bore of a rectangular cross-section. The second driving piece


24


has a rear end


241


of a rectangular cross-section inserted telescopically into the rear section


235


in the spindle


23


in order to rotate together with the spindle


23


. A spring member


237


is sleeved on the rear end


241


of the second driving piece


24


, and is disposed in the front section


236


in the spindle


23


to urge the spindle


23


to a released position where the engaging rib


234


on the spindle


23


engages the engaging notch


226


in the release tube


22


. When spindle


23


is compressed at its rear end


231


to move forwardly to a locked position, where the resilient retaining beam


25


snaps into and engages one of the cutouts


232


in the spindle


23


through the slot


225


, the spindle


23


is positioned with respect to the rear casing


21


. When the helical groove


224


is rotated together with the release tube


22


, the resilient retaining beam


25


moves along the helical groove


224


and moves upwardly to disengage from the cutout


232


. The spindle


23


is then released from the locked position to the released position due to the action of the spring member


237


.




The latching mechanism


30


is embedded in the door


100


between the front and rear locking mechanisms


10


,


20


. The latching mechanism


30


has an elongated hollow housing


31


, a latch bolt


32


, an actuating block


33


, two crank arms


34


, and a connecting rod


35


. The hollow housing


31


has an outer end


301


, an inner end


302


opposite to the outer end


301


, a faceplate


38


with an opening


381


formed on the outer end


301


, a first chamber


311


adjacent to the outer end


301


, and a second chamber


313


adjacent to the inner end


302


. Two longitudinal guide grooves


312


are formed oppositely on an internal wall face of the first chamber


311


. Two opposite recesses


314


are formed in an external face of the hollow housing


31


adjacent to the inner end


302


of the hollow housing


31


. One of the recesses


314


engages the rectangular front end


233


of the spindle


23


to arrest rotation of the spindle


23


and the second driving piece


24


when the spindle


23


is moved to the locked position. The second chamber


313


has a guide seat


315


adjacent to the first chamber


311


, and a release pin


316


extending transversely therethrough adjacent to the inner end


302


of the hollow housing


31


.




The latch bolt


32


is formed of two halves and is mounted slidably inside the first chamber


311


. The latch bolt


32


has an outer tapered head portion


324


and an inner body portion


322


formed inwardly of the tapered head portion


324


. The body portion


322


is longer than the tapered head portion


324


. The tapered head portion


324


includes a tip and two converging beveled faces extending to the tip. Two bosses


321


extend from an external face of the body portion


322


in opposite directions and engage the guide grooves


312


respectively so as to slide longitudinally of the hollow housing


31


. The body portion


322


of the latch bolt


32


is hollowed and has a longitudinal blind bore


325


, and two opposed openings


326


communicated with the blind bore


325


at two sides of the blind bore


325


. A pair of retractable protrusion balls


323


are received respectively in the openings


326


and extend partially into the blind bore


325


. The connecting rod


35


has a first end


353


extending into the blind bore


325


and connected telescopically to the body portion


322


, and a second end


354


opposite to the first end


353


. The first end


353


of the connecting rod


35


is formed with two tapered cam faces


3531


for camming the protrusion balls


323


to project outwardly from the openings


326


of the body portion


322


in a direction transverse to the direction of movement of the body portion


322


.




The actuating block


33


has two opposed ends


330


journalled in the second chamber


313


adjacent to the inner end


302


of the hollow housing


31


, and a through hole


331


extending through the opposed ends


330


. The rear end of the first driving piece


14


and the front end of the second driving piece


24


are inserted into and engage respectively the opposed ends


330


of the actuating block


33


in order to rotate the actuating block


33


. The actuating block


33


has a flat portion


332


and a lobe portion


333


formed thereon. A spring plate


334


abuts against a bottom portion of the actuating block


33


to urge the actuating block


33


to move upwardly. Each of the crank arms


34


has opposite first and second ends


340


,


342


. The first end


340


of each of the crank arms


34


is connected to a corresponding one of the opposed ends


330


of the actuating block


33


so as to be turned by the actuating block


33


to move the second end


342


thereof. A substantially V-shaped angled plate


37


is connected pivotally to the second end


342


of each of the crank arms


34


at one end thereof by means of a pin member


341


, and is connected to the second end


354


of the connecting rod


35


at the other end thereof. As such, the latch bolt


32


can be moved by the crank arms


34


via the connecting rod


35


to a first latching position in which both of the tapered head portion


324


and the body portion


322


extend outwardly of the outer end


301


of the hollow housing


31


through the opening


381


of the faceplate


38


, as best illustrated in

FIG. 6

, and a second latching position in which only the tapered head portion


324


extends outwardly of the outer end


301


of the hollow housing


31


through the opening


381


, as best illustrated in FIG.


10


. The latch bolt


32


is in the second latching position when the second ends


342


of the crank arms


34


are turned to an inward position adjacent to the inner end


302


of the hollow housing


31


. The latch bolt


32


is in the first latching position when the second ends


342


of the crank arms


34


are turned to an outward position. A spring


36


is disposed inside the first chamber


311


for biasing the latch bolt


32


to move to the first latching position. The spring


36


is disposed around the connecting rod


35


and is limited from extending into the second chamber


313


.




The latching mechanism


30


further has retaining means mounted on the second chamber


313


for retaining the second ends


342


of the crank arms


34


in the inward position so as to place the latch bolt


32


in the second latching position against the action of the spring


36


. The connecting rod


35


is joined to the body portion


322


by means of telescopic joint means so that the latch bolt


32


is retractable inward relative to the connecting rod


35


against the action of the spring


36


to move to an unlatched position, as best illustrated in FIG.


12


. The second chamber


313


has releasing means disposed therein for causing the second ends


342


of the crank arms


34


to be released from the retaining means when the latch bolt


32


is moved to the unlatching position from the second latching position, thereby moving the latch bolt


32


to the first latching position. The body portion


322


is movable relative to the connecting rod


35


with a length limited by the telescopic joint means so that the connecting rod


35


is moved inward along with the body portion


322


and acts on the releasing means when the latch bolt


32


reaches the unlatching position. More specifically, the telescopic joint means includes a pivot pin


352


passing through the body portion


322


and an elongated pivot hole


351


formed adjacent to the first end


353


of the connecting rod


35


to permit the pivot pin


352


to move in a direction along which the body portion


322


moves. The retaining means is a notch


318


formed on the hollow housing


31


adjacent to the inner end


302


. The pin member


341


serves as an engaging member to engage the notch


318


when the second ends


342


of the crank arms


34


are turned to the inward position. The release pin


316


serves as the releasing means and contacts against the V-shaped angled plate


37


upon the inward movement of the connecting rod


35


, thereby disengaging the second ends


342


of the crank arms


34


from the notch


318


. The hollow housing


31


further has an indentation


317


formed thereon outwardly of the notch


318


to restrain the second ends


342


of the crank arms


34


in the outward position.




The strike plate


40


has a socket member


41


into which the latch bolt


32


extends when the latch bolt


32


is in the first latching position. The socket member


41


has an internal wall face with an opposed pair of depressions


42


to engage the balls


323


when the latch bolt


32


is in the first latching position.




The operations of the door lock assembly are described hereinbelow.




Referring to

FIGS. 6 and 7

, the latch bolt


32


extends into the socket member


41


of the strike plate


40


. Since the tapered head portion


324


of the latch bolt


32


is received deeply inside the socket member


41


, the latch bolt


32


will not be easily moved to unlatch the latch bolt


32


when a stick or the like is extended through a clearance


300


between the face plate


37


and the strike plate


40


. In addition, because the balls


323


engage the depressions


42


, the engaging force of the latch bolt


32


and the socket member


41


is enhanced. Thus, the anti-picking effect of the door lock assembly of the present invention is satisfactory.




Referring to

FIGS. 8 and 9

, when it is desired to open the door, a key (not shown) is inserted into the key-operated lock


13


or the triangular head


221


of the release tube


22


is rotated to drive the first driving piece


14


or the second driving piece


24


to rotate the actuating block


33


clockwise. As such, the latch bolt


32


is moved inward via the connecting rod


35


. Before the actuating block


33


is rotated, the spring plate


334


contacts the flat portion


332


of the actuating block


33


. When the actuating block


33


is rotated initially, the connecting rod


35


contacts the guide seat


315


and moves rearwardly and upwardly by the guiding action of the guide seat


315


. As such, the pin member


341


at the second ends


342


of the crank arms


34


can disengage from the indentation


317


and move from the outward position to the inward position of the second ends


234


. At this time, the first end


353


of the connecting rod


35


moves inward relative to the latch bolt


32


to permit disengagement of the balls


323


from the depressions


42


in the socket member


41


. Then, the latch bolt


32


is moved from the first latching position toward the second latching position thereof.




Referring to

FIGS. 10 and 11

, when the actuating block


33


is rotated by 90 degrees, the lobe portion


333


is rotated to abut the spring plate


334


against the action of the spring plate


334


. Meanwhile, the pin member


341


on the second ends


342


engages the notch


318


, and the V-shaped angled plate


37


abuts against the release pin


316


. At this time, the latch bolt


32


is in the second latching position.




Referring to

FIGS. 12 and 13

, when the user pushes the door


100


relative to the doorframe, the latch bolt


32


is moved rearwardly from the second latching position toward the unlatched position. The V-shaped angle plate


37


moves upwardly along the release pin


316


to disengage the pin member


341


from the notch


318


. Meanwhile, the lobe portion


333


of the actuating block


33


rotates counterclockwise by the action of the spring plate


334


. This facilitates the latch bolt


32


to move from the unlatched position to the first latching position by the action of the spring


36


, as best illustrated in FIG.


6


. In this way, the door


100


can be opened. Since the body portion


322


of the latch bolt


32


extends out from the door


100


, the latch bolt


32


will not be compressed to retract into the hollow housing


31


in the door


100


. Therefore, the door


100


will not be locked unintentionally when the user goes outside the door


100


without carrying the key.




When it is desired to lock the door


100


after the door


100


is open, the user rotates the triangular head


221


of the release tube


22


to move the latch bolt


32


from the first latching position to the second latching position, and then pushes or pulls the door


100


to compress the latch bolt


32


from the second latching position to the unlatched position. Thereafter, the latch bolt


32


is moved from the unlatched position to the first latching position to extend into socket member


41


in the doorframe. In this way, the door


100


can be automatically locked without using the key.




Referring to

FIGS. 4 and 5

, in conjunction with

FIG. 14

, since the first end


141


of the first driving piece


14


is received rotatably in the second clutch member


18


, the first driving piece


14


cannot rotate the actuating block


33


to move the latch bolt


33


from the first latching position to the second latching position. Therefore, the user cannot open the door


100


by simply rotating the handle


21


. However, when the user rotates the first clutch member


17


via a key, the second clutch member


18


is moved to engage the first driving piece


14


. At this time, the first driving piece


14


can be rotated to rotate the actuating block


33


by rotating the handle


21


. In this way, the door


100


can be opened.




Referring to

FIG. 15

, when spindle


23


is compressed at its rear end


231


to move forwardly to the locked position, the resilient retaining beam


25


snaps into and engages one of the cutouts


232


in the spindle


23


through the slot


225


. As such, the spindle


23


is positioned with respect to the rear casing


21


. At this time, the rectangular front end


233


of the spindle


23


engages one of the recesses


314


to arrest rotation of the spindle


23


and the second driving piece


24


. Therefore, when the spindle


23


is moved to the locked position after the door


100


is locked, the first driving piece


14


and the actuating block


33


cannot be rotated by the handle


12


even though the second clutch member


18


is moved to engage the first driving piece


14


via the key. That is, the latch bolt


32


is fixed relative to the hollow housing


31


to prevent the door lock assembly from being unlocked by an unauthorized person outside the door


100


. On the other hand, when the spindle


23


is depressed to the locked position to retain the latch bolt


32


in the second latching position, the latch bolt


32


will not move to the first latching position to lock the door


100


automatically after the door


100


is closed relative to the doorframe.




When it is desired to release the latch bolt


32


, the release tube


22


is rotated to disengage the resilient retaining beam


25


from the cutout


232


of the spindle


23


. The spindle


23


is then moved from the locked position to the release position by the action of the spring member


237


. At this time, the front end


233


of the spindle


23


is disengaged from the recess


314


of the hollow housing


31


to release the second driving piece


24


.




Referring to

FIG. 16

, when the handle


12


is rotated clockwise by about


90


degrees, the locking pin


173


is aligned with the aperture


112


in the front casing


11


. A tool


200


is inserted through the aperture


112


and the insertion hole


125


to compress the locking pin


173


and disengage from the shoulder


126


. The key-operated lock


13


is then moved out from the through hole


122


in the handle


12


due to the action of the spring member


181


via the first and second clutch members


17


,


18


. A new key-operated lock can be inserted into the through hole


122


and can be retained in the handle


12


by the locking pin


173


. In this way, the key-operated lock


13


can be removed from the handle


12


quickly and conveniently for replacing or maintaining purposes.




Referring to

FIGS. 17 and 18

, a second preferred embodiment of a door lock assembly according to the present invention is shown to comprise a front locking mechanism


50


, the rear locking


20


and the latching mechanism


30


. The front locking mechanism


50


has a front casing


51


and a key-operated lock


52


mounted in the front casing


51


. The key-operated lock


52


has a through hole


521


and a core


53


received in the through hole


521


. Two notches


522


are formed at opposed sides of the key-operated lock


52


. Two connection pillars


152


engage the notches


522


and the rear locking mechanism


20


to secure the key-operated lock


52


to the door. The rear end of the key-operated lock


52


has a transmission block


55


connected thereto. The rear end of the transmission block


55


has a blind bore


551


. A first driving piece


56


is inserted into the blind bore


551


to interconnect the core


53


and the latching mechanism


30


, so that the first driving piece


56


can be rotated by a key (not shown) to actuate the latching mechanism


30


.




While the present invention has been described in connection with what is considered the most practical and preferred embodiments, it is understood that this invention is not limited to the disclosed embodiments but is intended to cover various arrangements included within the spirit and scope of the broadest interpretations and equivalent arrangements.



Claims
  • 1. A door lock assembly comprising:a latching mechanism adapted to latch a door, said latching mechanism including: an elongated hollow housing which has an outer end, and an inner end opposite to said outer end; a latch bolt mounted slidably inside said hollow housing adjacent to said outer end of said hollow housing, and including an outer tapered head portion and an inner body portion formed inwardly of said tapered head portion; an actuating block for actuating said latch bolt, said actuating block having two opposed ends journalled in said hollow housing adjacent to said inner end; a connecting member disposed inwardly of said latch bolt and connected telescopically to said inner body portion; a crank arm having opposite first and second ends, said first end being connected to said actuating block so as to be turned by said actuating block to move said second end of said crank arm, said second end of said crank arm being connected to said connecting member so as to move said latch bolt via said connecting member, to a first latching position in which both of said tapered head portion and said inner body portion extend outwardly of said outer end of said hollow housing and a second latching position in which only said tapered head portion extends outwardly of said outer end of said hollow housing, said latch bolt being in said second latching position when said second end of said crank arm is turned to an inward position adjacent to said inner end of said hollow housing, said latch bolt being in said first latching position when said second end of said crank arm is turned to an outward position; a spring mounted inside said hollow housing for biasing said latch bolt to move to said first latching position; retaining means disposed on said hollow housing for retaining said second end of said crank arm in said inward position so as to place said latch bolt in said second latching position against action of said spring; telescopic joint means for joining said connecting member to said inner body portion so that said latch bolt is retractable inward relative to said connecting member against the action of said spring to move to an unlatching position; and releasing means disposed inside said hollow housing for causing said second end of said crank arm to be released from said retaining means when said latch bolt is moved to said unlatching position from said second latching position, thereby moving said latch bolt to said first latching position.
  • 2. The door lock assembly as claimed in claim 1, wherein said inner body portion is movable relative to said connecting member within a length limited by said telescopic joint means so that said connecting member is moved inward along with said inner body portion and acts on said releasing means when said latch bolt reaches said unlatching position.
  • 3. The door lock assembly as claimed in claim 2, wherein said telescopic joint means includes a pivot pin passing through said inner body portion and said connecting member, and an elongated pivot hole provided in one of said inner body portion and said connecting member to permit said pivot pin to move in a direction along which said inner body portion moves.
  • 4. The door lock assembly as claimed in claim 1, wherein said inner body portion is longer than said tapered head portion.
  • 5. The door lock assembly as claimed in claim 1, wherein said tapered head portion includes a tip and two converging beveled faces extending to said tip.
  • 6. The door lock assembly as claimed in claim 4, wherein said inner body portion is provided with at least one retractable protrusion element that projects from said inner body portion in a direction transverse to direction of movement of said inner body portion.
  • 7. The door lock assembly as claimed in claim 6, wherein said inner body portion is hollowed to form a longitudinal blind bore and two opposed openings communicated with said blind bore at two sides of said blind hole, a pair of said protrusion elements being respectively received in said openings and extending partially into said blind bore, said connecting member having one end extending into said blind bore and connected telescopically to said inner body portion, said connecting member having cam means for camming said protrusion elements to project outward from said openings.
  • 8. The door lock assembly as claimed in claim 1, wherein said retaining means includes notch means formed on said hollow housing, said second end of said crank arm having an engaging member to engage said notch means.
  • 9. The door lock assembly as claimed in claim 8, wherein said releasing means is located adjacent to said inner end of said hollow housing, said connecting member contacting against said releasing means upon inward movement, thereby disengaging said second end of said crank arm from said notch means.
  • 10. The door lock assembly as claimed in claim 9, wherein said connecting member includes a connecting rod connected telescopically to said inner body portion, and a substantially V-shaped angled plate pivotally connected to said connecting rod and said second end of said crank arm.
  • 11. The door lock assembly as claimed in claim 1, wherein said hollow housing further includes indentation means formed thereon outwardly of said retaining means to restrain said second end of said crank arm in said outward position.
  • 12. The door lock assembly as claimed in claim 11, wherein said hollow housing further includes a first chamber adjacent to said outer end, and a second chamber adjacent to said inner end, said actuating block, said indentation means, said angled plate, and said retaining means being provided in said second chamber, said spring being disposed around said connecting rod in said first chamber and being limited from extending into said second chamber.
  • 13. The door lock assembly as claimed in claim 1, further comprising:a front locking mechanism having a front casing adapted to be fixed to a front face of the door, a key-operated lock received rotatably in said front casing, and a first driving piece having a front end connected to said key-operated lock, said front spindle further having a rear end connected to said actuating block of said latching mechanism; and a rear lock mechanism having a rear casing adapted to be fixed to a rear face of the door, a spindle extending through said rear casing, and a second driving piece, said spindle having a front end, and a rear end that projects out from said rear casing, said second driving piece having a front end connected to said actuating block, and a rear end that is connected to said front end of said spindle; said rear locking mechanism further including a spindle locking unit mounted on said rear casing to lock said spindle from rotation, and a release mechanism to release said spindle from said spindle locking unit, said rear end of said first driving piece being inserted into said actuating block, said front end of said second driving piece being inserted into said actuating block, said first driving piece being connected to said actuating block without passing through said hollow housing and without extending to said rear locking mechanism for direct connection with said release mechanism.
  • 14. The door lock assembly as claimed in claim 13, wherein said spindle is connected telescopically to said second driving piece, said spindle being biased rearward to a released position and being compressible to move forward to a locked position, said spindle locking unit having a recess formed on said hollow housing of said latching mechanism adjacent to said actuating block for engaging said front end of said spindle so as to lock said spindle against rotation in said locked position of said spindle, said release mechanism including a release tube disposed around said spindle in a slidable and rotatable relationship, said spindle engaging and disengaging from said release tube in said released and locked positions, respectively.
  • 15. The door lock assembly as claimed claim 14, wherein said rear casing includes a hole for passage of said release tube, and a resilient retaining member extending across said hole and fixed to said rear casing, said spindle having a periphery formed with a cutout, said release tube having an external face formed with a helical groove, said retaining member being received in said helical groove and engaging said cutout via said helical groove in said locked position of said spindle, said retaining member being releasable from said cutout upon turning movement of said release tube, said release tube being perforated in said helical groove to communicate said helical groove with said cutout.
  • 16. The door lock assembly as claimed in claim 12, further comprising a strike plate having a socket member into which said latch bolt extends when said latch bolt is in said first latching position, said socket member having an internal wall face with a depression to engage said retractable protrusion element.
  • 17. The door lock assembly as claimed in claim 16, wherein said first chamber has two longitudinal guide grooves formed oppositely on an internal wall face thereof, said inner body portion of said latch bolt having two bosses extending from an external face thereof in opposite directions to engage said guide grooves, respectively.
  • 18. The door lock assembly as claimed in claim 13, wherein said front locking mechanism further includes a clutch mechanism mounted inside said front casing and connected to said key-operated lock and said first driving piece to engage and disengage said first driving piece from said key-operated lock.
  • 19. The door lock assembly as claimed in claim 18, wherein said front locking mechanism further includes a handle mounted rotatably on said front casing, said clutch mechanism including a first clutch member connected to said key-operated lock, and a second clutch member connected to said first clutch member and said handle and engageable with said first driving piece upon operation of said key-operated lock.
  • 20. The door lock assembly as claimed in claim 19, wherein said first clutch member has a front end connected to said key-operated lock and a rear end formed with a cam face for camming said second clutch member to move rearward, said second clutch member being biased to abut against said cam face.
  • 21. The door lock assembly as claimed in claim 20, wherein said front casing has an aperture, said handle having an insertion hole aligned with said aperture, said front casing having a shoulder formed in an inner face thereof adjacent to said insertion hole, said first clutch member having a spring-loaded pin extending out therefrom and engaging said shoulder of said front casing in order to retain said first clutch member and said key-operated lock in said handle, said spring-loaded pin being aligned with said insertion hole when said key-operated lock is rotated to a predetermined position.
  • 22. The door lock assembly comprising:a latching mechanism adapted to latch a door; a front locking mechanism having a front casing adapted to be fixed to a front face of the door, a key-operated lock received rotatably in said front casing, and a first driving piece having a front end connected to said key-operated lock, said front spindle further having a rear end connected to said latching mechanism; and a rear locking mechanism having a rear casing adapted to be fixed to a rear face of the door, a spindle extending through said rear casing, and a second driving piece, said spindle having a front end, and a rear end that projects out from said rear casing, said second driving piece having a front end connected to said latching mechanism, and a rear end that is connected to said front end of said spindle; said rear locking mechanism further including a spindle locking unit mounted on said rear casing to lock said spindle from rotation, and a release mechanism to release said spindle from said spindle locking unit, said rear end of said first driving piece being inserted into said latching mechanism, said front end of said second driving piece being inserted into said latching mechanism, said first driving piece being connected to said latching mechanism without passing through said latching mechanism and without extending to said rear locking mechanism for direct connection with said release mechanism.
US Referenced Citations (6)
Number Name Date Kind
5904232 Shen May 1999 A
5941108 Shen Aug 1999 A
6038894 Hu Mar 2000 A
6101856 Pelletier et al. Aug 2000 A
6141998 Seo Nov 2000 A
6216500 Kang Apr 2001 B1