Door lock device for vehicle

Information

  • Patent Grant
  • 6168215
  • Patent Number
    6,168,215
  • Date Filed
    Friday, December 18, 1998
    26 years ago
  • Date Issued
    Tuesday, January 2, 2001
    23 years ago
Abstract
The vehicular door lock device includes a casing fixed to a door and having a bulged portion defining an ingress passage receiving a striker on a vehicle body. A latch is supported on the casing for engagement with the striker for turning movement. A ratchet on the casing is for engagement and disengagement with and from the latch. An open lever is turnable on the casing and receives an operating force for releasing a locking state having the ratchet engaged with the latch. An internal operating-force inputting device transmits to the open lever a door opening operation force depending on the door opening operation within the vehicle. A locked-state switch-over device has an open link connected at one end to the open lever and switches over to an unlocked state to operate the ratchet from the engaged position to the disengaged position in response to the open lever turning, and a locked state inhibiting the ratchet from going to the disengaged position, irrespective of the turning movement of the open lever. The open link extends along a plane perpendicular to a lengthwise direction of the ingress passage and, is disposed sideways of the bulged portion on an opposite side from an inlet of the passage. The space occupied by the door lock device in the direction to avoid interference with a glass sash, along the thickness of a door can be small, and the door internal structure and thickness can be designed as desired.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a door lock device for a vehicle and particularly, to a door lock device for a vehicle, including a casing fixed to a door and having a bulged portion which defines an ingress passage, a latch adapted to be engaged with a striker entering the ingress passage for turning movement, a ratchet capable of being turned between an engaged position in which the ratchet is engaged with the latch and a disengaged position in which such engagement is released, an open link connected at one end thereof to an open lever, and a locking lever connected to the other end of the open link.




2. Description of the Related Art




Such a door lock device is conventionally known, for example, from Japanese Patent Publication No.5-51750 and the like.




Such a door lock device is mounted to one end of a door which is pivotally supported at the other end thereof to a vehicle body for turning movement, and the back of a bulged portion included in a casing is disposed to face toward a glass sash which is mounted within the door so as to guide the lifting and lowering movements of a glass pane. In the door lock device disclosed in the above Japanese Patent Publication No.5-51750, however, the open link capable of swinging movement within a plane parallel to the turning axes of the latch and the ratchet is disposed on the back of the bulged portion. For this reason, the space occupied in the thickness-wise direction of the door by the door lock device is relatively large, and the degree of freedom in setting the thickness of the door is decreased.




SUMMARY OF THE INVENTION




Accordingly, it is an object of the present invention to provide a door lock device for a vehicle, wherein the space occupied by the door lock device in a direction to avoid the interference with the glass sash and in the thickness-wise direction of the door can be set at an extremely small value, and the degree of freedom in setting the door internal structure and the thickness of the door can be increased.




To achieve the above object, according to a first aspect and feature of the present invention, there is provided a door lock device for a vehicle, comprising a casing fixed to a door and having a bulged portion which is bulged inwards of the door to define an ingress passage into which a striker on a vehicle body side enters; a latch turnably supported on the casing, to be brought into engagement with the striker entering into the ingress passage for turning movement; a ratchet supported on the casing for turning movement between an engaged position in which the ratchet is engaged with the latch and a disengaged position in which such engagement is released; an open lever turnably carried on the casing and capable of receiving an operating force for releasing a locking state in which the ratchet is in engagement with the latch; an internal operating-force inputting means connected to the open lever to transmit to the open lever a door opening operation force depending on the door opening operation within the vehicle; a locked-state switch-over means which includes an open link connected at one end thereof to the open lever and which is capable of switching over an unlocked state in which the ratchet can be operated from the engaged position to the disengaged position in response to the turning movement of the open lever following input of the door opening operation force, and a locked state in which the operation of the ratchet from the engaged position to the disengaged position is impossible irrespective of the turning movement of the open lever following the input of the door opening operation force, wherein the open link which extends along a plane perpendicular to a lengthwise direction of the ingress passage and which is capable of being operated within such plane, is disposed sideways of the bulged portion on an opposite side from an inlet of the ingress passage.




With the arrangement of the above first feature, the open link can be operably disposed by effectively utilizing a space occupied by the bulged portion included in the casing, and a relatively large unoccupied space can be ensured between the door lock device and a glass sash, because it is unnecessary to ensure a large space required for the operation of the open link on the side of a back of the bulged portion. In addition, since the open link extends along the plane perpendicular to the lengthwise direction of the ingress passage, the space for the open link disposed sideways of the bulged portion on the side opposite from the inlet of the ingress passage may be small and hence, the space occupied in the thickness-wise direction of the door by the door lock device may also be small.




According to a second aspect and feature of the present invention, in addition to the arrangement of the first feature, the locked-state switch-over means includes at least the open link, and a locking lever connected to the other end of the open link for operation between an unlocking position in which an operating force for operating the ratchet from the engaged position to the disengaged position in response to the operation of the open lever following the input of the opening operation force can be transmitted from the open link to the ratchet, and a locking position in which the transmission of the operating force from the open link to the ratchet is impossible, irrespective of the operation of the open lever, and wherein the cover mounted to the casing to cover the open link and the locking lever is provided with a guide groove for guiding the operation of the open link. With such arrangement, since the open link and the locking lever are covered with the cover an exclusive tool cannot be inserted into the door to be engaged with the open link or the locking lever. Thus, it is possible to prevent the open link or the locking lever from being operated as undesired by the exclusive tool and hence, the steal-preventing property can be enhanced. Moreover, the open link can reliably be operated by guiding the operation of the open link in the guide groove provided in the cover.




According to a third aspect and feature of the present invention, in addition to the arrangement of the second feature, a plurality of ribs are fixedly provided on an inner side of the guide groove to come into sliding contact with opposite sides of the open link. With such arrangement, the chattering of the open link can reliably be eliminated, thereby effectively preventing the generation of noise during traveling of the vehicle or during opening and closing of the door.




According to a fourth aspect and feature of the present invention, in addition to the arrangement of the second feature, a knob lever is connected to the locking lever to operate the locking lever between the unlocking position and the locking position, the knob lever being integrally provided with a shaft section having the same axis as a turning axis of the knob lever, and the locking lever is relatively non-turnably connected to the shaft section. With such arrangement, since the locking lever is relatively non-turnably connected to the shaft section integral with the knob lever, the locking lever and the knob lever can be supported commonly, and can be supported for turning movement by a small number of parts and in a small number of assembling steps. Moreover, the locking lever and the knob lever are turned in unison with each other about the same axis, leading to an excellent efficiency of transmission of the force between the knob lever and the locking lever.




According to a fifth aspect and feature of the present invention, in addition to the arrangement of the fourth feature, a cylinder lever connected to a key cylinder lock is connected to the shaft section for turning movement in unison with each other about the same axis as the shaft section. With such arrangement, the cylinder lever, in addition to the knob lever and the locking lever, can be turned about the same axis, and the knob lever, the locking lever and the cylinder lever can be supported for turning movement by a small number of parts and in a small number of assembling steps, while the efficiency of transmission of the force between the cylinder lever and the locking lever can also be enhanced.




According to a sixth aspect and feature of the present invention, in addition to the arrangement of the fourth feature, the shaft section of the knob lever is turnably supported on the cover. With such arrangement, the number of parts can be reduced by supporting the shaft section of the knob lever on the cover for enhancing the steal-preventing property. More specifically, if the open link and the locking lever are disposed in an exposed manner within the door, the exclusive tool inserted into the door can be brought into engagement with either one of the open link and the locking lever to operate the open link or the locking lever as undesired and hence, there is a possibility that the vehicle may be stolen. According to the present invention, however, it is impossible to bring the exclusive tool into engagement with the open link or the locking lever by the cover, whereby the steal-preventing property can be enhanced. Since the shaft section integral with the knob lever is supported on the cover for enhancing the steal-preventing property, any exclusive component for supporting the shaft section is not required other than the cover, which can contribute to a reduction in the number of parts.




According to a seventh aspect and feature of the present invention, in addition to the arrangement of the first feature, a ratchet lever connected to the ratchet so as to be capable of transmitting the operating force from the open link to the ratchet is disposed in a coaxially superposed manner on the ratchet against turning movement relative to the ratchet. With such arrangement, since the ratchet lever is disposed in the coaxially superposed manner on the ratchet and moreover, the ratchet lever is non-turnable relative to the ratchet, the ratchet and ratchet lever can be supported commonly for turning movement, thereby reducing the number of parts and enhancing the efficiency of transmission of the force between the ratchet lever and the ratchet. Moreover, the ratchet and the ratchet lever can be connected to each other in a compact arrangement, thereby making the door lock device compact.




According to an eighth aspect and feature of the present invention, in addition to the arrangement of the seventh feature, the ratchet comprises a ratchet body made of a metal, the ratchet body being covered at most thereof with a covering member made of a synthetic resin, the covering member having a resilient stopper integrally formed thereon to protrude from the ratchet in a direction parallel to the turning axis of the ratchet, the stopper being operable to abut against a casing to define an end of turning movement of the ratchet in a direction to be engaged with the latch. With such arrangement, since the end of turning movement of the ratchet in the direction to be engaged with the latch is defined by the abutment of the resilient stopper against the casing, a shock sound generated upon abutment of the resilient stopper against the casing to define the end of turning movement can be absorbed by the resilient action of the resilient stopper to prevent the generation of noise. Moreover, since the resilient stopper protrudes from the ratchet in the direction parallel to the turning axis of the ratchet, the space occupied by the ratchet within a plane perpendicular to such turning axis can be reduced, as compared with a case where the stopper protrudes radially from the turning axis, thereby providing a reduction in size of the ratchet and in turn, a reduction in size of the casing.




According to a ninth aspect and feature of the present invention, in addition to the arrangement of the eighth feature, the resilient stopper is disposed on the ratchet at a location in which the stopper is sandwiched between the casing and the ratchet lever when the stopper is in abutment against the casing. With such arrangement, the durability of the resilient stopper can be enhanced by supporting the resilient stopper on the ratchet lever.




According to a tenth aspect and feature of the present invention, in addition to the arrangement of the first feature, the locked-state switch-over means includes at least the open link, and a locking lever connected to the other end of the open link for operation between an unlocking position in which an operating force for operating the ratchet from the engaged position to the disengaged position in response to the operation of the open lever following the input of the opening operation force can be transmitted from the open link to the ratchet, and a locking position in which the transmission of the operating force from the open link to the ratchet is impossible, irrespective of the operation of the open lever, and an actuator is fixedly supported on the casing so as to be capable of turning the locking lever, and includes an output shaft coaxially connected to the locking lever. With such arrangement, since the output shaft of the actuator is coaxially connected to the locking lever, it is not required that a connecting member is mounted between the output shaft of the actuator and the locking lever. Thus, it is possible not only to reduce the number of the parts and enhance the assemblability, but also to enhance the efficiency of transmission of the power between the actuator and the locking lever.




According to an eleventh aspect and feature of the present invention, in addition to the arrangement of the second feature, the cover is resiliently engaged with the casing, in a manner to be attachable and detachable in an operating direction parallel to the turning axes of the latch and the ratchet; an actuator is connected to the locking lever and brought into resilient engagement with the cover from the side of the casing, so that the position thereof relative to the cover in a plane perpendicular to the operating direction is invariable; and the casing is provided with a limiting plate portion which is opposed to the actuator to inhibit leaving of the actuator from the cover. With such arrangement, the actuator is clamped and fixed between the limiting plate portion of the casing and the cover by bringing the cover into resilient engagement with the casing in a state in which the actuator has been brought into resilient engagement with the cover from the side of the casing. Thus, the actuator can easily be assembled without use of a fastening part such as a machine screw, and the assembling operability can be enhanced.




According to a twelfth aspect and feature of the present invention, in addition to the arrangement of the second feature, the cover mounted to the casing to cover at least a knob lever coaxially connected to the locking lever, the open link, and the locking lever, is provided with a support bore, and the door lock device further includes a connecting lever which is disposed inwardly of the cover, turnably carried on the cover and connected to the knob lever to transmit to the knob lever an operating force depending on the operation of a locking knob, the connecting lever being integrally provided with a shaft section which is inserted into the support bore for turning movement about an axis of the shaft portion and which has a plurality of engage claws resiliently engaged with a periphery of the support bore on the side of an outer surface of the cover, the outer surface of the cover being provided with a covering portion which covers at least an upper portion and an outer end of the shaft section. With such arrangement, by inserting the shaft section integrally connected to the connecting lever into the support bore in the cover, the shaft section, namely, the connecting lever is attached to the cover for turning movement about the axis but against axial movement and hence, it is easy to assemble the connecting lever to the cover. Moreover, since at least the upper portion and the outer end of the shaft section are covered with the covering portion provided on the cover, wrong access from the outside to the shaft section is impossible. Moreover, an external force is prevented from being applied to the shaft section of the connecting lever in a direction to permit the shaft section to leave the support bore at an assembling step or at a transporting stage, and hence, the connecting lever cannot be disconnected out of the cover.




According to a thirteenth aspect and feature of the present invention, in addition to the arrangement of the first feature, the internal operating-force inputting means and the locked-state switch-over means are formed in different constructions for a front side door and a rear side door in the vehicle, wherein a common unit is comprised of the casing as a common casing capable of being mounted to either of the front side door and the rear side door, and a plurality of common parts including the latch, the ratchet and the open lever mounted to the casing as common to the front side door and the rear side door, and wherein the cover is formed into a shape common to the front side door and the rear side door and mounted to the casing while covering the common unit, so that any of the internal operating-force inputting means and the locked-state switch-over means for the front side door and the internal operating-force inputting means and the locked-state switch-over means for the rear side door can selectively be mounted to the cover. With such arrangement, since the common unit is formed of the casing and the plurality of common parts mounted to the casing, a portion of the door lock device can be assembled without distinction between the use in the front side door and the use in the rear side door. In addition, since any of the internal operating-force inputting means and the locked-state switch-over means for the front side door and the internal operating-force inputting means and the locked-state switch-over means for the rear side door can be selectively mounted to the cover common to the front side door and the rear side door, the assemblability of the door lock device can be enhanced, and the large number of parts can be used commonly in the door lock devices for the front side door and the rear side door, thereby providing a reduction in cost, while facilitating the management of the parts.




According to a fourteenth aspect and feature of the present invention, in addition to the arrangement of the first feature, the cover mounted to the casing to cover the locked-state switch-over means comprises a cover body made of a synthetic resin and a support plate coupled to the cover body, and the internal operating-force inputting means includes an input lever which is turnably supported on a support shaft integrally provided on the cover body with a tip end of the support shaft supported on the support plate. With such arrangement, since the input lever of the internal operating-force inputting means is turnably supported on the support shaft integrally provided on the cover body made of the synthetic resin, the number of parts can be reduced and the assembling operation can be facilitated, as compared with a case where the input lever is supported using a rivet or rivets. Moreover, since the tip end of the support shaft integral with the cover body is supported on the support plate coupled to the cover body, the support shaft is dual-supported, or supported at two locations, whereby the strength of supporting of the input lever can be enhanced.




According to a fifteenth aspect and feature of the present invention, in addition to the arrangement of the fourteenth feature, the internal operating-force inputting means for a front side door comprises a single input lever turnably supported on the support shaft for turning the open lever in response to inputting of a door opening operation force; the internal operating-force inputting means for a rear side door includes a first input lever turnably supported on the support shaft so as to be capable of receiving the door opening operation force, and a second input lever connected to the open lever and turnably supported on the support shaft, such that the connection and disconnection of the second input lever to and from the first input lever can be switched over from one to another; and the support shaft is formed into a stepped fashion and includes a large-diameter support portion on which the second input lever included in the internal operating-force inputting means for the rear side door can be turnably supported, and a small-diameter support portion which is coaxially connected to the large-diameter support portion and which selectively and turnably supports the single input lever included in the internal operating-force inputting means for the front side door and the first input lever included in the internal operating-force inputting means for the rear side. With such arrangement, the input lever of the internal operating-force inputting means can be supported on the support shaft, even when it is used for the front side door or for the rear side door. Therefore, the cover can be used commonly for the front side door and for the rear side door, thereby simplifying the management of the parts or components.




The above and other objects, features and advantages of the invention will become apparent from the following description of the preferred embodiment taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIGS. 1

to


13


show a first embodiment of the present invention, wherein





FIG. 1

is a side view of a vehicle;





FIG. 2

is an enlarged sectional view taken along a line


2





2


in

FIG. 1

;





FIG. 3

is a sectional view taken along a line


3





3


in

FIG. 2

;





FIG. 4

is an enlarged sectional view taken along a line


4





4


in

FIG. 2

;





FIG. 5

is a view of a door lock device taken in the direction of an arrow


5


in

FIG. 4

;





FIG. 6

is a view showing a state with a surface plate of a casing removed from

FIG. 5

;





FIG. 7

is a partially cutaway view of the door lock device taken in the direction of an arrow


7


in

FIG. 4

;





FIG. 8

is a view showing a state with a cover removed from

FIG. 7

;





FIG. 9

is a view showing the casing, taken in the direction of an arrow


9


in

FIG. 8

;





FIG. 10

is a sectional view showing an open lever, an open link and a locking lever in connected states, taken along a line


10





10


in

FIG. 7

with the locking lever being in an unlocking position;





FIG. 11

is a view similar to

FIG. 10

, but in a state in which the locking lever is in a locking position;





FIG. 12

is a view similar to

FIG. 10

, but when the open link has been stroked in the state in which the locking lever is in the unlocking position;





FIG. 13

is a view similar to

FIG. 10

, but when the locking lever has been operated by mistake toward the locking position in opening a door;





FIGS. 14

to


26


show a second embodiment of the present invention, wherein





FIG. 14

is a sectional view similar to

FIG. 2

showing the first embodiment, but according to the second embodiment;





FIG. 15

is a sectional view taken along a line


15





15


in

FIG. 14

;





FIG. 16

is an enlarged sectional view taken along a line


16





16


in

FIG. 14

;





FIG. 17

is a view of a door lock device as taken in the direction of an arrow


17


in

FIG. 16

;





FIG. 18

is a view showing a state with the surface plate of the casing removed from

FIG. 17

;





FIG. 19

is a view of the door lock device taken in the direction of an arrow


19


in

FIG. 16

;





FIG. 20

is a view showing a state with the cover removed from

FIG. 19







FIG. 21

is a view showing the casing, taken in the direction of an arrow


21


in

FIG. 20

;





FIG. 22

is an enlarged sectional view taken along a line


22





22


in

FIG. 19

;





FIG. 23

is an enlarged sectional view taken along a line


23





23


in

FIG. 19

;





FIG. 24

is a sectional view taken along a line


24





24


in

FIG. 19

;





FIG. 25

is an enlarged sectional view taken along a line


25





25


in

FIG. 16

;





FIG. 26

is an enlarged sectional view taken along a line


26





26


in

FIG. 16

;





FIGS. 27

to


49


show a third embodiment of the present invention, wherein





FIG. 27

is a view similar to

FIG. 2

in the first embodiment, but showing a door lock device for a front side door according to the third embodiment;





FIG. 28

is a sectional view taken along a line


28





28


in

FIG. 27

;





FIG. 29

is an enlarged sectional view taken along a line


29





29


in

FIG. 27

;





FIG. 30

is a view of the door lock device for the front side door, taken in the direction of an arrow


30


in

FIG. 29

;





FIG. 31

is a view showing a state in which the surface plate of the casing has been removed from

FIG. 30

;





FIG. 32

is a partially cutaway view of the door lock device for the front side door, taken in the direction of an arrow


32


in

FIG. 29

;





FIG. 33

is a view showing a state in which the cover has been removed from

FIG. 32

;





FIG. 34

is a view of the casing taken in the direction of an arrow


34


in

FIG. 33

;





FIG. 35

is an enlarged sectional view taken along a line


35





35


in

FIG. 32

;





FIG. 36

is an enlarged sectional view taken along a line


36





36


in

FIG. 3

;





FIG. 37

is an enlarged sectional view taken along a line


37





37


in

FIG. 32

;





FIG. 38

is an enlarged sectional view taken along a line


38





38


in

FIG. 28

;





FIG. 39

is a sectional view taken along a line


39





39


in

FIG. 32

;





FIG. 40

is an enlarged sectional view similar to

FIG. 27

, but showing a door lock device for a rear side door;





FIG. 41

is a sectional view taken along a line


41





41


in

FIG. 40

;





FIG. 42

is an enlarged sectional view taken along a line


42





42


in

FIG. 40

;





FIG. 43

is a partially cutaway view of the door lock device for the rear side door, taken in the direction of an arrow


43


in

FIG. 42

;





FIG. 44

is an enlarged sectional view taken along a line


44





44


in

FIG. 41

;





FIG. 45

is a view showing an internal operating-force inputting means when a child lock mechanism is in an unlocked state;





FIG. 46

is a view similar to

FIG. 45

, but in a state in which an operating force has been inputted;





FIG. 47

is a view showing an internal operating-force inputting means when the child lock mechanism is in a locked state;





FIG. 48

is a view similar to

FIG. 47

, but in a state in which the operating force has been inputted; and





FIG. 49

is an enlarged sectional view taken along a line


49





49


in FIG.


41


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A first embodiment of the present invention will now be described by way of an embodiment with reference to

FIGS. 1

to


13


.




Referring first to

FIG. 1

, a pair of left and right front side doors D


F


having liftable window glass panes


21




F


are turnably pivoted at one ends thereof at front portions of opposite sides of a vehicle body


20


in an automobile vehicle V, and a pair of left and right rear side doors D


R


having liftable window glass panes


21




R


are turnably pivoted at one ends thereof at an intermediate portion (a pillar which is not shown) of the vehicle body


20


in a traveling direction. Door lock devices


22




F1


for maintaining closed states of the front side doors D


F


are mounted at the other ends of the front side doors D


F


, respectively, and door lock devices


22




R


for maintaining closed states of the rear side doors D


R


are mounted at the other ends of the rear side doors D


R


.




The door lock devices


22




F1


and


22




R


have basically the same construction, and the door lock device


22




F1


mounted on the front side door D


F


will be described below.




Referring also to

FIGS. 2 and 3

, a glass sash


23


is mounted within the front side door D


F


, and the lifting and lowering movements of the window glass pane


21




F


are guided by a door glass run


24


made of an elastomer material such as a rubber retained in the glass sash


23


.




An end wall


25




a


opposed to a pillar (not shown) during closing of the front side door D


F


is integrally formed on an inner panel


25


of the front side door D


F


, and the door lock device


22




F1


is coupled to an inner surface of the end wall


25




a


in such a manner that the interference with the glass sash


23


is avoided.




Referring also to

FIGS. 4

to


8


, the door lock device


22




F1


includes a casing


26




1


fastened to the end wall


25




a


, a latch


27


turnably supported on the casing


26




1


, a ratchet


28


turnably supported on the casing


26




1


for engagement with the latch


27


, a ratchet lever


29


engaged with and connected to the ratchet


28


for turning movement in unison with the ratchet


28


, and an open lever


30


turnably carried on the casing


26


so as to be capable of receiving an operating force for releasing the locked state in which the ratchet


28


has been engaged with the latch


27


. The door lock device


22




F1


further includes an internal operating force inputting means PI


1


connected to the open lever


30


, so that it can transmit a door opening operation force depending on a door opening operation in the inside of the vehicle to the open lever


30


, a locked-state switch-over means LC


1


which is capable of switching-over an unlocked state in which the ratchet lever


29


and the ratchet


28


can be operated from their engaged positions to their disengaged positions in response to the turning movement of the open lever


30


following the input of the door opening operation force, and a locked state in which the operations of the ratchet lever


29


and the ratchet


28


from the engaged state to the disengaged state cannot be conducted, irrespective of the turning movement of the open lever


30


following the input of the door opening operation force, and a cover


33


mounted to the casing


26




1


to cover the ratchet


28


, the ratchet lever


29


and most of the open lever


30


and the locked-state switch-over means LC


1


.




Referring also to

FIG. 9

, the casing


26




1


comprises a casing body


37


of a synthetic resin clamped between a surface plate


35




1


and a back plate


36




1


made of a metal. A recess


38


with its lower end opened is provided in a surface of the casing body


37


which is opposed to the surface plate


35




1


, a step


38




a


is formed at an opened end of the recess


38


on the side of the surface plate


35




1


. The surface plate


35




1


formed into a flat plate shape is fitted into the recess


38


in such a manner that it is received at the step


38




a


. A lower portion of the surface plate


35




1


protrudes downwards from a lower portion of the casing body


37


.




The casing body


37


is integrally provided with a bulged portion


41


which is bulged away from the surface plate


35




1


, and an ingress passage


40


, which opens into the recess


38


, is defined by the bulged portion


41


to permit the entering of a striker


39


(see

FIG. 6

) fixed to the pillar of the vehicle body


20


. More specifically, the bulged portion


41


is comprised of upper and lower sidewalls


41




a


and


41




b


forming upper and lower inner sides of the ingress passage


40


, an end wall


41




c


which connects inner ends of both the sidewalls


41




a


and


41




b


to each other in such a manner that it is opposed to an inlet


40




a


of the ingress passage


40


, and a connecting wall


41




d


which connects both the sidewalls


41




a


and


41




b


and the end wall


41




c


to each other.




A cylindrical boss portion


42


is integrally provided in a projecting manner on a lower portion of a section of the casing body


37


which is opposed to the surface plate


35




1


, with a tip end face of the boss portion


42


being connected flush to the step


38




a


. A cylindrical boss portion


43


corresponding to the boss portion


42


is integrally provided in a projecting manner on the casing body


37


on the opposite side from the surface plate


35




1


in such a manner that its tip end face is disposed at the same level as an outer surface of the connecting wall


41




d


of the bulged portion


41


. A screw member


44


, which is inserted through the surface plate


35




1


fitted in the recess


38


in such a manner that it is received at the step


38




a


and the boss portion


42


and through both the boss portions


42


and


43


, is threadedly engaged with the back plate


36




1


put into abutment against the connecting wall


41




d


of the bulged portion


41


and the tip end face of the boss portion


43


.




A flat support surface


37




a


is formed on the casing body


37


in an opposed relation to the back plate


36




1


at a location above the bulged portion


41


, and a cylindrical boss portion


50


is integrally provided on the casing body


37


to protrude from the support surface


37




a


to abut against the back plate


36




1


. The surface plate


35




1


, the casing body


37


and the back plate


36




1


are coupled together by a rivet shaft


51


extending through the boss portion


50


. A protrusion support portion


52


, which is connected flush to the connecting plate portion


41




b


and protrudes downwards, is integrally connected to the lower sidewall


41




b


of the bulged portion


41


. The surface plate


35




1


, the casing body


37


and the back plate


36




1


are coupled together by a rivet shaft


53


extending through the protrusion support portion


52


.




In this manner, the surface plate


35




1


, the back plate


36




1


and the casing body


37


are coupled by the screw member


44


and the pair of rivet shafts


51


and


53


in such a manner that the casing body


37


is sandwiched between the surface and back plates


35




1


and


36




1


, thereby forming the casing


26




1


.




An opening


45


corresponding to the ingress passage


40


is provided in the surface plate


35




1


. A pair of threaded bores


46


,


46


are provided in an upper portion of the surface plate


35




1


, and a single threaded bore


47


is provided in a lower portion of the surface plate


35




1


at a portion protruding downwards from the casing body


37


. The surface plate


35




1


and the casing


26




1


are fastened to the end wall


25




a


of the inner panel


25


in the front side door D


F


by bolts (not shown) which are threadedly inserted into the threaded bores


46


,


46


and


47


, respectively. In a state in which the casing


26




1


has been mounted to the front side door D


F


, the bulged portion


41


of the casing body


37


is bulged inwards of the front side door D


F


, i.e., toward the glass sash


23


.




Accommodating cylindrical portions


48


,


48


formed into a bottomed cylinder shape are integrally provided on the casing body


37


at locations corresponding to the two threaded bores


46


,


46


in the upper portion of the surface plate


35




1


to accommodate the bolts screwed into the threaded bores


46


,


46


, so that they open into the recess


38


.




The latch


27


is inserted between the surface plate


35




1


and the casing body


37


of the casing


26




1


and turnably carried by the rivet shaft


51


. The ratchet


28


and the ratchet lever


29


are disposed in a superposed manner between the surface plate


35




1


and the protrusion support portion


52


and turnably carried by the common rivet shaft


53


. Namely, the latch


27


is turnably supported on the casing


26




1


above the ingress passage


40


, while the ratchet


28


and the ratchet lever


29


are turnably supported on the casing


26




1


below the ingress passage


40


in such a manner that the ingress passage


40


is sandwiched between the ratchet


28


as well as the ratchet lever


29


and the latch


27


. Moreover, the rivet shafts


51


and


53


have parallel axes, and the latch


27


and the ratchet


28


as well as the ratchet lever


29


are turnable about parallel axes.




Referring particularly to

FIG. 6

, the latch


27


includes a latch body


55


made of a metal, most of which is covered with a covering member


56


made of a synthetic resin, and a pin


57


is projectingly provided on a surface of the latch


27


which is opposed to the casing body


37


. On the other hand, an accommodating groove


58


in which the pin


57


is inserted is provided in the casing body


37


in an arcuate shape about the axis of the rivet shaft


51


, and a coiled spring


59


is provided under compression between one end of the accommodating groove


58


and the pin


57


and accommodated within the accommodating groove


58


. Thus, the latch


27


is biased for turning movement in a door opening direction (in a clockwise direction in FIG.


6


). The end of the turning movement of the latch


27


in the door opening direction is defined by the abutment of the pin


57


against the other end of the accommodating groove


58


.




The latch


27


is provided with (1) a first leg


61


which protrudes outwards, so that it is opposed to the inlet


40




a


of the ingress passage


40


when the latch


27


is at the end of the turning movement in the door opening direction, (2) a second leg


62


which protrudes outwards in front of the first leg


61


in the door opening direction to define an engage groove


63


engaged by the striker


39


entering the ingress passage


40


between the second leg


62


and the first leg


61


, and (3) a protrusion


64


which protrudes outwards so as to be stepped with respect to the first leg


61


in rear of the first leg


61


in the door opening direction. A full-engage step


65


is formed at a portion of the tip end of the first leg


61


which faces forwards in the door opening direction in such a manner that the latch body


55


is torn off, and a half-engage step


66


is formed at a portion of the protrusion


64


which faces forwards in the door opening direction in such a manner that the latch body


55


is torn off.




On the other hand, the ratchet


28


also comprises a ratchet body


67


made of a metal, most of which is covered with a covering member made of a synthetic resin. The ratchet


28


is integrally provided with an engage arm portion


70


which has, at one side thereof, a sliding-contact surface


69


capable of coming into sliding contact with outer peripheries of the first leg


61


and the protrusion


64


of the latch


27


and which protrudes toward the latch


27


. A locking surface


71


capable of engaging with the full-engage step


65


and the half-engage step


66


of the latch


27


is formed at a tip end of the engage arm portion


70


in such a manner that the ratchet body


67


is torn off.




The ratchet lever


29


is formed from a synthetic resin and turnably carried by the rivet shaft


53


common to the ratchet


28


in such a manner that it is sandwiched between the protrusion support portion


52


of the casing body


37


and the ratchet


28


. Moreover, a pair of engage pins


72


,


72


are integrally provided in a projecting manner on the ratchet lever


29


for engagement with the ratchet


28


to inhibit the relative turning movement of the ratchet lever


29


relative to the ratchet


28


. More specifically, the ratchet lever


29


is disposed coaxially in a superposed relation to the ratchet


28


, so that it is turned in unison with the ratchet


28


.




A torsion spring


73


is mounted between the casing body


37


and the ratchet lever


29


to surround the boss portion


43


through which the screw member


44


is inserted, so that the ratchet


28


turnable in unison with the ratchet lever


29


is biased for turning movement in a direction (in a counterclockwise direction in

FIG. 6

) to engage the latch


27


by a spring force of the torsion spring


73


.




The end of the turning movement of the ratchet


28


turnable in unison with the ratchet lever


29


in the direction to engage the latch


27


is defined by the abutment of a resilient stopper


68




a


provided on the ratchet


28


against a lower side end of the casing body


37


. The resilient stopper


68




a


is formed integrally with the covering member


68


of the ratchet


28


so as to protrude from the ratchet


28


in a direction parallel to the turning axis of the ratchet


28


, and is put into abutment against the lower side end of the casing body


37


with a resiliency. Moreover, the ratchet lever


29


is provided with an engage arm portion


103


which extends toward an open link


31


which is a component of the locked-state switch-over means LC


1


. The engage arm portion


103


is disposed so as to support the resilient stopper


68




a


from the side opposite from the lower side end of the casing body


37


.




When the latch


27


is at the end of the turning movement in the door opening direction, the sliding-contact surface


69


of the ratchet


28


is in contact with the outer periphery of the protrusion


64


of the ratchet


28


. When the first leg


61


is pushed by the striker


39


entering the ingress passage


40


to turn the latch


27


in a door closing direction (in the counterclockwise direction in FIG.


6


), the striker


39


is brought into engagement with the engage groove


63


, and the sliding-contact surface


69


of the ratchet


28


is shifted from the outer periphery of the protrusion


64


to a position of contact with the outer periphery of the first leg


61


. In this case, a half-closed state of the front side door D


F


is maintained by engagement of the locking surface


71


of the ratchet


28


with the half-engage step


66


. When the latch


27


is further turned in the door closing direction as the striker


39


engaged in the engage groove


63


is further moved inwards within the ingress passage


40


, the locking surface


71


of the ratchet


28


having the sliding-contact surface


69


in sliding contact with the outer periphery of the first leg


61


is brought into engagement with the full-engage step


65


. Thus, the front side door D


F


is locked in a completely closed state by the engagement of the locking surface


71


with the full-engage step


65


.




A stopper


74


made of a rubber is fitted and fixed to the casing body


37


to face an inner end of the ingress passage


40


and adapted to abut against the striker


39


entering the ingress passage


40


to define the end of entering of the striker


39


.




The open lever


30


is formed to extend over a long distance in a direction along a lengthwise direction of the bulged portion


41


of the casing body


37


above the bulged portion


41


, and a lengthwise intermediate portion of the open lever


30


is turnably carried on the boss portion


50


, while being in sliding contact with the support surface


37




a


of the casing body


37


. A torsion spring


75


is mounted between the open lever


30


and the casing body


37


to surround the boss portion


50


between the lengthwise intermediate portion of the open lever


30


and the back plate


36




1


, so that the open lever


30


is biased for turning movement in a clockwise direction in

FIG. 8

by a spring force of the torsion spring


75


.




A lengthwise one end


30




a


of the open lever


30


protrudes from the casing


26




1


in such a manner that it is located outside the window glass pane


21




F


within the front side door D


F


, and an operating force depending on the operation of an outside handle


76


(see

FIG. 1

) mounted on an outer surface of the front side door D


F


is inputted to the one end


30




a


to turn the open lever


30


in a counterclockwise direction in

FIG. 8

against the spring force of the torsion spring


75


.




The internal operating force inputting means P


1


comprises an input lever


77


which is turnably carried on a bracket


78


integrally provided on the back plate


36




1


through a support shaft


79


having an axis in a direction perpendicular to the turning axis of the open lever


30


, and an urging portion


77




a


is integrally provided on the input lever


77


. On the other hand, an input plate portion


30




b


is integrally provided at the lengthwise other end of the open lever


30


and substantially opposed to the upper portion, i.e., the upper sidewall


41




a


of the bulged portion


41


of the casing body


37


. The urging portion


77




a


is capable of being brought into contact with the input plate portion


30




b.






The input lever


77


is turned in a direction (in a counterclockwise direction in

FIG. 4

) to urge the input plate portion


30




b


of the open lever


30


by the urging portion


77




a


in response to the operation of an inside handle (not shown) mounted on an inner surface of the front side door D


F


. The open lever


30


is turned in the counterclockwise direction in

FIG. 8

against the spring force of the torsion spring


75


by the turning movement of the input lever


77


in response to the operation of the inside handle.




Namely, the open lever


30


is turned in the counterclockwise direction in

FIG. 8

by operating either of the outside handle


76


and the inside handle, and the range of turning movement of the open lever


30


is defined by the abutment of the open lever


30


against the upper sidewall


41




a


of the bulged portion


41


.




Referring also to

FIG. 10

, the lock-state switch-over means LC


1


is comprised of the open link


31


connected at its one end to the open lever


30


, a locking lever


32


connected to the other end of the open link


31


for operation between an unlocking position in which an operating force for operating the ratchet lever


29


and the ratchet


28


from their engaged positions to their disengaged positions in response to the operation of the open lever


30


can be transmitted from the open link


31


to the ratchet lever


29


, and a locking position in which the transmission of the operating force from the open link


31


to the ratchet lever


29


cannot be permitted irrespective of the operation of the open lever


30


, a knob lever


95


coaxially connected to the locking lever


32


, and a cylinder lever


106


coaxially connected to the knob lever


95


.




The open link


31


is disposed sideways of the bulged portion


41


on the side opposite from the inlet


40




a


of the ingress passage


40


to extend upwards and downwards along a plane perpendicular to the lengthwise direction of the ingress passage


40


.




A connecting bore


81


is provided in the open lever


30


at the middle between one end


30




a


of the open lever


30


and the boss portion


50


, and a rectangular notch


82


is provided in a side edge of the lower portion of the open lever


30


at a location corresponding to the connecting bore


81


. On the other hand, one end, i.e., an upper end of the open link


31


is inserted and engaged into the notch


82


, and an extension arm


83


opposed to a surface of the open lever


30


opposite from the casing body


37


is integrally connected at its base end to the one end of the open link


31


. An engage arm portion


84


formed into a substantially L-shape and inserted into the connecting bore


81


is integrally connected to a tip end of the extension arm


83


. The extension arm


83


is integrally provided with a protrusion


83




a


bulged in a semi-circular shape to come into contact with the surface of the open lever


30


opposite from the casing body


37


.




With such a structure in which the one end of the open link


31


has been engaged with and connected to the open lever


30


, the open link


31


is operated so that it is stroked toward the other end in the lengthwise direction of the open link


31


, i.e., downwards in response to the turning movement of the open lever


30


in the counterclockwise direction in

FIG. 8

with the operation of either of the outside handle


76


and the inside handle. In this case, the connecting bore


81


and the notch


82


are defined to permit the operation of the open link


31


within a plane perpendicular to the lengthwise direction of the ingress passage


40


, irrespective of the turning operation of the open lever


30


. The open link


31


is capable of being swung within the plane perpendicular to the lengthwise direction of the ingress passage


40


about a point of contact of the protrusion


83




a


at one end of the open link


31


with the open lever


30


.




The cover


33


is formed from a synthetic resin into a box shape with a portion on the side of the casing


26




1


being opened, and is fastened to the casing


26




1


to cover the side of the casing


26




1


opposite from the surface plate


35




1


, i.e., adjacent the glass sash


23


. To fasten the cover


33


, a pair of positioning protrusions


85


,


85


are integrally provided at the lower portion of the back plate


36




1


of the casing


26




1


at a distance spaced apart from each other in the lengthwise direction of the ingress passage


40


to protrude toward the cover


33


. A threaded bore


87


is provided in the lower portion of the back plate


36




1


, so that it is located at the middle between both of the positioning protrusions


85


,


85


, and a single positioning protrusion


86


is integrally provided at the upper portion of the back plate


36




1


at a location spaced apart from the bracket


78


to protrude toward the cover


33


. On the other hand, the cover


33


is provided with positioning bores


88


,


88


into which the positioning protrusions


85


,


85


are fitted, and a bottomed positioning bore


89


into which the positioning protrusion


86


is fitted. In a state in which the cover


33


has been positioned relative to the casing


26




1


by fitting the positioning protrusions


85


,


85


and


86


into the corresponding positioning bores


88


,


88


and


89


, respectively, a screw member


90


inserted through the cover


33


is screwed into the threaded bore


87


in the back plate


36




1


.




In a state in which the cover


33


has been attached to the casing


26




1


in the above manner, the ratchet


28


, the ratchet lever


29


, most of the open lever


30


, the open link


31


and the locking lever


32


are covered with the cover


33


, and the opposite ends of the open lever


30


protrude in opposite sideways directions from the cover


33


.




A guide groove


91


for guiding of the open link


31


operated within the plane perpendicular to the lengthwise direction of the ingress passage


40


is provided in the cover


33


to extend over a long distance along such plane, and an operating chamber


92


, in which the locking lever


32


is accommodated for operation, is defined in the cover


33


to lead to a lower end of the guide groove


91


. Moreover, a plurality of ribs


93


are fixedly mounted on an inner side of the guide groove


91


to come into sliding contact with opposite sides of the open link


31


, as best shown in FIG.


7


. The ribs


93


may be formed integrally with the cover


33


, as shown, or may be formed of an elastomeric material such as a rubber different from a material for the cover


33


, which is fixedly provided on the inner sides of the guide groove


91


by affixing or the like.




A knob lever


95


is carried at the lower portion of the cover


33


for turning movement about a turning axis that extends on a plan perpendicular to the turning axes of the ratchet


28


and the ratchet lever


29


and extending substantially in the lengthwise direction of the ingress passage


40


, so that it is turned in response to the operation of an operating knob (not shown) provided on the inner surface of the front side door D


F


.




The knob lever


95


is disposed inside the cover


33


within the front side door D


F


, and is formed from a synthetic resin and integrally provided with a shaft section


96


having the same axis as the turning axis of the knob lever


95


. The cover


33


has a cylindrical support shaft section


97


integrally provided thereon at a location excluding the operating chamber


92


, with the shaft section


96


being turnably fitted in the cylindrical support shaft section


97


.




The shaft section


96


has a connecting shaft portion


96




a


which is formed thereon at a location corresponding to the inside of the operating chamber


92


and which has, for example, a non-circular cross-sectional shape having flat surfaces parallel to each other along a diametric line of the shaft section


96


. The connecting shaft portion


96




a


is fitted in the locking lever


32


fitted in the cover


33


at a location corresponding to the operating chamber


92


, so that the axial movement of the connecting shaft portion


96




a


is inhibited. Thus, the locking lever


32


is connected to the shaft section


96


, i.e., the knob lever


95


for non-turning movement relative to each other.




The locking lever


32


is integrally provided with a connecting arm portion


32




a


extending toward the open link


31


, and a pin


98


projectingly provided at a tip end of the connecting arm portion


32




a


is engaged and connected in an elongated bore


99


which is provided in the other end, i.e., the lower portion of the open link


31


to extend in the lengthwise direction of the open link


31


.




The locking lever


32


is capable of being turned between the unlocking position shown in FIG.


10


and the locking position shown in

FIG. 11

in response to the operation of the knob lever


95


, and the open link


31


is also swung in response to the turning movement of the locking lever


32


.




The knob lever


95


is integrally provided with a pair of lever portions


95




a


,


95




a


which form an angle of approximately 90 degree and which are connected to the operating knob (not shown) mounted on the inner surface of the front side door D


F


through a transmitting means which is not shown. Moreover, the knob lever


95


is provided with a triangular projection


95




b


having an apex directed toward the end wall


25




a


of the inner panel


25


, and a torsion spring


101


engaged at its one end with the cover


33


surrounds a support pin


100


integrally provided on the cover


33


, and extends to a position in which the other end thereof is opposed to the projection


95




b


. A triangular projection


101




a


having an apex directed toward the projection


95




b


is provided at the other end of the torsion spring


101


, and the torsion spring


101


exhibits a spring force for urging the projection


101




a


against the projection


95




b


of the knob lever


95


. Therefore, the knob lever


95


is turned against a resilient force of the torsion spring


101


, so that the projection


95




b


climbs over the projection


101




a


, and the knob lever


95


and the locking lever


32


are turned moderately between the unlocking position and the locking position.




A stopper pin


102


is projectingly provided on the cover


33


and is capable of abutting against a side of the knob lever


95


to limit the turning movement of the knob lever


95


and the locking lever


32


in a range between the unlocking position and the locking position.




A cylinder lever


106


is mounted to an end of the shaft section


96


opposite from the knob lever


95


and is disposed sideways of the cover


33


to sandwich the cover


33


between the cylinder lever


106


and the knob lever


95


. The cylinder lever


106


is turned about an axis of the shaft section


96


in response to a key operation of a key cylinder lock


107


(see

FIG. 1

) mounted in the front side door D


F


to face the outer surface of the front side door D


F


, and is connected to the shaft section


96


for permitting turning movement relative to the shaft section


96


in a range limited around the axis.




The acceptable range of relative turning movement of the cylinder lever


106


and the shaft section


96


is set so that the force cannot be transmitted from the shaft section


96


to the cylinder lever


106


, when the locking lever


32


is turned between the unlocking position and the locking position by the knob lever


95


integral with the shaft section


96


. When the cylinder lever


106


is operated to turn the locking lever


32


between the unlocking position and the locking position, the knob lever


95


is also turned integrally with the shaft section


96


.




The engage arm portion


103


integrally provided on the ratchet lever


29


extends with its tip end disposed sideways of the open link


31


on the side of the surface plate


35




1


within the operating chamber


92


, and the open link


31


is provided with an urging surface


104


which is opposed to the tip end of the engage arm portion


103


. When the locking lever


32


is in the unlocking position and moreover, the ratchet


28


is in a state in which its locking surface


71


has been brought into engagement with the full-engage step


65


, i.e., in a state shown in

FIG. 10

, the urging force is applied from the urging face


104


to the engage arm portion


103


, as the open link


31


is operated downwards as shown in

FIG. 12

in response to the inputting of the operating force to the open lever


30


. This causes the ratchet lever


29


to be turned in the clockwise direction in

FIG. 6

against the spring force of the torsion spring


73


, and the ratchet


28


turned integrally with the ratchet lever


29


is turned in a direction to release the engagement with the latch


27


, thereby releasing the locked state of the front side door D


F


.




When the open link


31


is operated in the direction to release the locked state in the state in which the locking lever


32


is in the unlocking position, as described above, the pin


98


provided on the connecting arm portion


32




a


of the locking lever


32


is only moved within the elongated bore


99


in the open link


31


, as shown in

FIG. 12

, and the force cannot be transmitted from the open link


31


to the locking lever


32


.




The urging surface


104


is displaced from the position in which it is opposed to the engage arm portion


103


of the ratchet lever


29


, when the locking lever


32


is turned to the locking position, as shown in FIG.


11


. Therefore, even if either of the outside handle


76


and the inside handle is operated to operate the open link


31


in the direction to release the locked state, when the locking lever


32


is in the locking position, the urging surface


104


cannot apply the urging force to the engage arm portion


103


. In other words, the transmission of the operating force from the open link


31


to the ratchet lever


29


is impossible, and hence, the ratchet


28


remains engaged with the latch


27


, and the locked state of the front side door D


F


is maintained.




A substantially L-shaped engage portion


105


is integrally provided at the other end, i.e., the lower end of the open link


31


at a distance spaced apart from the urging surface


104


, and an engage step


103




a


, with which the engage portion


105


can be brought into engagement, is provided at the tip end of the engage arm portion


103


of the ratchet lever


29


.




The engage portion


105


is brought into engagement with the engage step


103




a


of the engage arm portion


103


, as shown in

FIG. 13

, in response to turning movement of the locking lever


32


from the unlocking position to the locking position in a state in which the latch


27


is at the end of turning movement in the door opening direction in response to the leaving of the striker


39


from the ingress passage


40


, i.e., in a state in which the sliding-contact surface


69


of the ratchet


28


is in sliding contact with the outer periphery of the protrusion


64


of the latch


27


and the ratchet


28


has been disengaged from the latch


27


. Thus, even if the operating knob is operated by mistake to turn the locking lever


32


toward the locking position when the front side door D


F


is to be opened with an engine key left in the inside of the vehicle, the locking lever


32


cannot be turned to the locking position, and the front side door D


F


cannot be fallen into the locked state with the key remaining left in the inside of the vehicle.




The cover


33


is assembled to the back plate


36




1


of the casing


26




1


in such a manner that one end of the open link


31


is brought into engagement with the open lever


30


in a state in which the locking lever


32


, the knob lever


95


, the cylinder lever


106


and the open link


31


have been assembled to the cover


33


.




The operation of the first embodiment will be described below. In the door lock device


22




F1


, the open link


30


capable of transmitting to the ratchet lever


29


the operating force for operating the ratchet


28


in the direction to release the engagement with the latch


27


in response to the inputting of the operating force to the open lever


30


, extends along the plane perpendicular to the lengthwise direction of the ingress passage


40


, and is disposed sideways of the bulged portion


41


on the side opposite from the inlet


40




a


of the ingress passage


40


and capable of being stroked and swung within such plane.




Therefore, the open link


31


can be disposed for operation by effectively utilizing a space occupied between the end wall


25




a


of the inner panel


25


and the glass sash


23


by the bulged portion


41


included in the casing body


37


of the casing


26




1


, and it is unnecessary to ensure a space required for the operation of the open link


31


on a large scale behind the bulged portion


41


(on the side of the glass sash


23


) and hence, a relatively large unoccupied space can be ensured between the door lock device


22




F1


and the glass sash


23


. In addition, the space required for disposition of the open link


31


sideways of the bulged portion


41


on the side opposite from the inlet


40




a


of the ingress passage


40


may be small and hence, the space occupied by the door lock device


22




F1


in the direction of the thickness of the front side door D


F


is also small. Thus, the freedom degree of design of the internal structure of the front side door D


F


and the freedom degree of setting of the thickness the front side door D


F


can be increased.




The cover


33


is mounted to the casing


26




1


to cover at least the open link


31


and the locking lever


32


, and even if an exclusive tool is inserted into the front side door D


F


when the front side door D


F


is in the locked state, the exclusive tool cannot be brought into engagement with the open link


31


or the locking lever


32


. Therefore, it is possible to reliably prevent the open link


31


or the locking lever


32


from being operated as undesired by the exclusive tool, thereby enhancing the steal-preventing property.




The knob lever


95


and the cylinder lever


106


connected to the locking lever


32


are disposed outside the cover


33


, but the cylinder lever


106


cannot be turned, unless the key cylinder lock


107


is operated. The knob lever


95


is disposed inside the window glass pane


21




F


in the front side door D


F


and hence, it is impossible to bring the exclusive tool into engagement with the knob lever


95


from the side of the outer surface of the front side door D


F


.




In addition, since the guide groove


91


for guiding the operation of the open link


31


is provided in the cover


33


for covering the open link


31


, the operation of the open link


31


can be reliably can be carried out without addition of a part other than the cover


33


, notwithstanding that the open link


31


is cantilever-supported on the open lever


30


. Moreover, since the plurality of ribs


93


are fixedly provided on the inner side of the guide groove


91


to come into sliding contact with the opposite sides of the open link


31


, the chattering of the open link


31


can reliably be eliminated and hence, it is possible to effectively prevent the generation of a noise during traveling of the vehicle or during opening and closing of the front side door D


F


.




The knob lever


95


, which is turned in response to the operation of the operating knob, is connected to the locking lever


32


connected to the other end of the open link


31


, but the knob lever


95


is integrally with the shaft section


96


coaxial with the axis of turning movement of the knob lever


95


, and the locking lever


32


is connected to the shaft section


96


for relative non-turning movement. Therefore, the locking lever


32


and the knob lever


95


can be supported commonly, and they can be supported for turning movement by a small number of parts and in a small number of assembling steps. Moreover, the force can be transmitted with an excellent efficiency between the knob lever


95


and the locking lever


32


by turning the locking lever


32


and the knob lever


95


in unison with each other about the same axis. Further, since the cylinder lever


106


connected to the key cylinder lock


107


is connected to the shaft section


96


for turning movement about the same axis as the shaft section


96


in unison with the shaft section


96


, the cylinder lever


106


in addition to the knob lever


32


and the locking lever


95


can be turned about the same axis. Thus, the knob lever


95


, the locking lever


32


and the cylinder lever


106


can be supported for turning movement by a smaller number of parts and in a smaller number of assembling steps, and the efficiency of transmission of the force between the cylinder lever


106


and the locking lever


32


is also enhanced.




Further, since the shaft section


96


is turnably supported by the cover


33


mounted to the casing


26




1


to enhance the steal preventing property, any part for supporting the locking lever


32


, the knob lever


95


and the cylinder lever


106


is not required other than the cover


33


, which can contribute to a reduction in number of parts.




Since the ratchet lever


29


is coaxially disposed in the superposed relation to the ratchet


28


for relative non-turning movement, the ratchet


28


and the ratchet lever


29


can turnably and commonly be supported by the rivet shaft


53


, leading to a reduced number of parts and to an enhanced efficiency of transmission of the force between the ratchet lever


29


and the ratchet


28


. Moreover, the ratchet


28


and the ratchet lever


29


are connected in a compact arrangement, whereby the door lock device


22




F1


can be made compact.




The end of turning movement of the ratchet


28


in the direction to be engaged with the latch


27


is defined by abutment of the resilient stopper


68




a


provided on the ratchet


28


against the lower side end of the casing body


37


of the casing


26




1


, and the resilient stopper


68




a


is formed integrally with the covering member


68


of the ratchet


28


. Therefore, it is possible to absorb a shock sound generated upon abutment of the resilient stopper


68




a


against the casing body


37


by the resilient action of the resilient stopper


68




a


to define the end of the turning movement, thereby preventing the generation of a noise.




Further, since the resilient stopper


68




a


is sandwiched between the casing body


37


and the engage arm portion


103


of the ratchet lever


29


upon abutment against the casing body


37


, the resilient stopper


68




a


can be supported on the engage arm portion


103


of the ratchet lever


29


, whereby the durability of the resilient stopper


68




a


can be enhanced. Moreover, since the resilient stopper


68




a


protrudes from the ratchet


28


in the direction parallel to the turning axis of the ratchet


28


, the space occupied by the ratchet


28


in the plane perpendicular to such turning axis can be reduced, as compared with a case where the stopper protrudes radially from the turning axis, whereby a reduction in size of the ratchet


28


and in its turn, a reduction in size of the casing


26




1


can be provided.




A second embodiment of the present invention will now be described with reference to

FIGS. 14

to


26


, wherein portions or components corresponding to those in the first embodiment are designated by like reference characters, and the detailed description of them is omitted.




Referring first to

FIGS. 14

to


20


, a door lock device


22




F2


comprises a casing


26




2


fastened to the end wall


25




a


of the inner panel


25


, the latch


27


turnably supported on the casing


26




2


, the ratchet


28


turnably carried on the casing


26




2


for engagement with the latch


27


, the ratchet lever


29


engaged with and connected to the ratchet


28


for turning movement in unison with the ratchet


28


, and an open lever


30


turnably carried on the casing


26




2


so as to be capable of receiving an operating force for releasing a locked state in which the ratchet


28


has been engaged with the latch


27


. The door lock device


22




F2


further includes an internal operating force inputting means PI


2


connected to an open lever


30


, so that it can transmit a door opening operation force depending on a door opening operation in the inside of the vehicle to the open lever


30


, a locked-state switch-over means LC


2


which is capable of switching-over an unlocked state in which the ratchet lever


29


and the ratchet


28


can be operated from their engaged positions to their disengaged positions in response to the turning movement of the open lever


30


following the input of the door opening operation force, and an unlocked state in which the operations of the ratchet lever


29


and the ratchet


28


from the engaged state to the disengaged state cannot be conducted, irrespective of the turning movement of the open lever


30


following the input of the door opening operation force, and a cover


111


mounted to the casing


26




2


to cover the ratchet


28


, the ratchet lever


29


, most of the open lever


30


and the locked-state switch-over means LC


2


.




Referring also to

FIG. 21

, the casing


26




2


comprises the casing body


37


of a synthetic resin clamped between a surface plate


35




2


and a back plate


36




2


made of a metal. In the first embodiment, the casing


26




1


is coupled by the screw member


44


and the pair of rivet shafts


51


and


53


, so that the casing body


37


is sandwiched between the surface plate


35




1


and the back plate


36




1


, whereas in the second embodiment, the casing


26




2


is coupled by the rivet shafts


113


,


51


and


53


, so that the casing body


37


is sandwiched between the surface plate


35




2


and the back plate


36




2


. More specifically, the rivet shaft


113


is inserted through the surface plate


35




2


fitted in the recess


38


and the boss portions


42


and


43


of the casing body


37


, so that it is received by the step


38




a


and the boss portion


42


of the casing body


37


. The surface plate


35




2


and the back plate


36




2


abutting against the connecting wall


41




d


of the bulged portion


41


and a tip end face of the boss portion


43


are coupled to each other by the rivet shaft


113


with the casing body


37


interposed therebetween.




A tongue piece portion


114


adapted to resiliently abut against the striker


39


entering the ingress passage


40


from the sideways to brake the entering of the striker


39


is integrally provided on the casing body


37


to extend from the inlet


40




a


toward the inner end of the ingress passage


40


.




The internal operating force inputting means PI


2


comprises the input lever


77


which is turnably carried, through a support shaft


79


having an axis extending in a direction perpendicular to a turning axis of the open lever


30


, on a bracket


109


which is formed into a flat shape along a plane parallel to the turning axes of the latch


27


and the ratchet


28


and integrally connected at right angles to the back plate


36




2


. On the other hand, an input plate portion


30




b


is integrally provided at a lengthwise other end of the open lever


30


, and the urging portion


77




a


is integrally provided on the input lever


77


to come into contact with the input plate portion


30




b.






The cover


111


is formed from a synthetic resin into a box shape with a portion on the side of the casing


26




2


being opened, and is mounted to the casing


26




2


to cover a portion of the casing


26




2


on the side opposite from the surface plate


35




2


, i.e., on the side of the glass sash


23


.




The cover


111


is integrally provided with a risen portion


111




a


corresponding to the bracket


109


of the back plate


36




2


of the casing


26




2


, and a pair of fitting bores


115


,


115


extending in a direction parallel to the turning axes of the latch


27


and the ratchet


28


are provided in a rectangular cross-sectional shape in a tip end of the risen portion


111




a


as shown in FIG.


22


. Steps


115




a


are provided in the fitting bores


115


,


115


to face outwards, i.e., on the side opposite from the casing


26




2


. On the other hand, rectangular fitting projections


116


,


116


are provided at a tip end of the bracket


109


and fitted in the fitting bores


115


,


115


, respectively. Each of the fitting projections


116


,


116


is provided with cut/risen portions


116




a


to resiliently be engaged with the steps


115




a


on inner surfaces of the fitting bores


115


,


115


to inhibit the leaving of the fitting projections


116


,


116


from the fitting bores


115


,


115


, when the fitting projections


116


,


116


have been fitted into the fitting bores


115


,


115


.




As shown in

FIG. 23

, a locking projection


117


is integrally provided at an upper portion of the back plate


36




2


of the casing


26




2


on the side opposite from the bracket


109


to protrude at right angles toward the casing body


37


, and an engage claw


118


is integrally provided on an inner surface of the cover


111


to resiliently be engaged with a tip end of the locking projection


117


.




Further, a pair of fitting projections


119


,


119


are provided at a lower portion of the back plate


36




2


to protrude toward the cover


111


, and a pair of fitting bores


120


,


120


for fitting of the fitting projections


119


,


119


are provided in the cover


111


. Thus, the fitting projections


119


,


119


are resiliently engaged with inner surface of the fitting bores


120


,


120


in an engage structure similar to the structure in which the fitting projections


116


,


116


are resiliently engaged into the fitting bores


115


,


115


.




Therefore, the cover


111


is resiliently engaged with the back plate


36




2


of the casing


26




2


, so that the attaching and detaching operations can be carried out in a direction along the bracket


109


, i.e., in an operating direction


121


parallel to the turning axes of the latch


27


and the ratchet


28


.




The locked-state switch-over means LC


2


is comprised of the open link


31


, the locking lever


32


, a knob lever


110


coaxially connected to the locking lever


32


, the cylinder lever


106


coaxially connected to the knob lever


110


, an actuator


112


connected to the locking lever


32


and clamped and fixed between casing


26




2


and the cover


111


, and a connecting lever


124


connected to the knob lever


110


and turnably carried on the cover


111


.




In a state in which the cover


111


has been mounted to the casing


26




2


, the ratchet


28


, the ratchet lever


29


, most of the open lever


30


, the open link


31


, the locking lever


32


and the connecting lever


124


are covered with the cover


111


, and opposite ends of the open lever


30


protrude in opposite sideways directions from the cover


111


.




As in the first embodiment, the guide groove


91


for guiding the open link


31


operated within a plane perpendicular to the lengthwise direction of the ingress passage


40


is provided in the cover


111


to extend over a long distance along such plane, and the operating chamber


92


, in which the locking lever


32


is accommodated for operation, is defined in the cover


111


to lead to a lower end of the guide groove


91


. Moreover, a plurality of ribs


93


are fixedly provided on an inner side of the guide groove


91


to come into sliding contact with opposite sides of the open link


31


, as best shown in FIG.


19


. The ribs


93


may be formed integrally with the cover


111


, as shown, or may be formed of an elastomeric material such as a rubber different from a material for the cover


111


, which is fixedly provided on the inner sides of the guide groove


91


by affixing or the like.




A knob lever


110


is carried at the lower portion of the cover


111


for turning movement about a turning axis perpendicular to the turning axes of the ratchet


28


and the ratchet lever


29


and extending substantially in the lengthwise direction of the ingress passage


40


, so that it is turned in response to the operation of the locking knob (not shown) provided on the inner surface of the front side door D


F


.




Referring also to

FIG. 24

, the knob lever


110


integrally provided with a shaft section


122


is disposed inside the cover


111


within the front side door D


F


, and support plate portions


123


are integrally formed on the cover


111


for turnably supporting the shaft section


122


at a plurality of points axially spaced apart from one another.




The shaft section


122


has a connecting shaft portion


122




a


which is formed thereon at a location corresponding to the inside of the operating chamber


92


and which has, for example, a non-circular cross-sectional shape having flat surfaces parallel to each other along a diametric line of the shaft section


122


. The connecting shaft portion


122




a


is fitted in the locking lever


32


fitted in the cover


111


at a location corresponding to the operating chamber


92


, so that the axial movement is inhibited. Thus, the locking lever


32


is connected to the shaft section


122


, i.e., the knob lever


110


for non-turning movement relative to each other.




A connecting lever


124


is turnably carried on the risen portions


111




a


of the cover


111


and disposed inside the risen portion


111




a


, and the knob lever


110


is connected to the connecting lever


124


. The connecting lever


124


is formed into a substantially fan shape from a synthetic resin, and a shaft portion


125


is integrally connected to the connecting lever


124


at a location corresponding to an essential portion of the fan shape. Moreover, connecting bores


126


,


126


are provided in circumferentially opposite ends of the connecting lever


124


, and a transmitting means (not shown) such as a rod connected to a locking knob (not shown) mounted on the inner surface of the front side door D


F


is selectively connected to each of the connecting bores


126


,


126


. An engage bore


127


is provided in a circumferentially intermediate portion of the connecting lever


124


, and an engage pin


128


integrally provided at a tip end of the knob lever


110


is inserted and engaged into the engage bore


127


to turn the knob lever


110


in response to the turning movement of the connecting lever


124


.




A triangular projection


110




b


is provided on the knob lever


110


, and a torsion spring


129


surrounds a support pin


128


integrally provided on the cover


111


, with one end engaged with the cover


111


, and extends to a position in which the other end thereof is opposed to the projection


110




b


. A triangular projection


129




a


having an apex directed toward the projection


110




b


is provided at the other end of the torsion spring


129


, and the torsion spring


129


exhibits a spring force for urging the projection


129




a


against the projection


110




b


of the knob lever


110


. Therefore, the knob lever


110


is turned against a resilient force of the torsion spring


129


, so that the projection


110




b


climbs over the projection


129




a


, and the knob lever


110


and the locking lever


32


are turned moderately between the unlocking position and the locking position.




A pair of stopper pins


130


,


130


are projectingly provided on the cover


111


and is capable of abutting against a side of the knob lever


110


to limit the turned positions of the knob lever


110


and the locking lever


32


in a range between the unlocking position and the locking position.




Referring to

FIGS. 25 and 26

, the risen portion


111




a


of the cover


111


is provided with a support bore


131


into which the shaft section


125


integrally provided on the connecting lever


124


is inserted for turning movement about its axis. Engage claws


132


are provided on the shaft section


125


at a plurality of points circumferentially spaced apart from one another on the side of an outer surface of the risen portion


111




a


of the cover


111


to resiliently be engaged with a periphery of the support bore


131


. Therefore, the connecting lever


124


is turnably carried on the risen portion


111




a


only by inserting the shaft section


125


into the support bore


131


from inside the cover


111


.




Moreover, the risen portion


111




a


is integrally provided with a covering portion


133


which covers a protrusion of the shaft section


125


from the outer surface of the risen portion


111




a


. A pattern drawing bore


134


used in the molding of the covering portion


133


integral with the risen portion


111




a


is provided in a side portion of the covering portion


133


. The pattern drawing bore


134


is disposed to keep away from a position above the shaft section


125


, and at least an upper portion and an outer end of the shaft section


125


are covered with the covering portion


133


.




The cylinder lever


106


is disposed sideways of the cover


111


to sandwich the cover


111


between the cylinder lever


106


and the knob lever


110


and is attached to an end of the shaft section


122


which is opposite from the knob lever


110


. The cylinder lever


106


is connected to the shaft section


122


for permitting turning movement relative to the shaft section


122


in a range limited about the axis.




The acceptable range of relative turning movement of the shaft section


122


and the cylinder lever


106


is set so that the force cannot be transmitted from the shaft section


122


to the cylinder lever


106


, when the locking lever


32


is turned between the unlocking position and the locking position by the knob lever


110


integral with the shaft section


122


. When the cylinder lever


106


is operated to turn the locking lever


32


between the unlocking position and the locking position, the knob lever


110


is also turned with the shaft section


122


.




An opening


135


which opens downwards is defined between the lower portion of the cover


111


and the lower portion of the back plate


36




2


of the casing


26




2


, and the actuator


112


connected to the shaft section


122


turned with the locking lever


32


is mounted to the cover


111


and the casing


26




2


, so that a portion thereof protrudes into the cover


111


through the opening


135


.




The actuator


112


includes, within a housing


136


made of a synthetic resin, a motor


137


, a worm


138


provided on an output shaft of the motor


137


, a worm gear


139


rotatably carried on the housing


136


and meshed with the worm


138


, a gear


140


integral with the worm gear


139


, and a sector gear


141


meshed with the gear


140


. A rotary shaft of the sector gear


141


is provided as an output shaft


142


of the actuator


112


to protrude from the housing


136


.




The housing


136


of the actuator


112


includes a protrusion


136




a


protruding into the opening


135


, and the output shaft


142


protrudes outwards from the protrusion


136




a.






Fitting grooves


143


and


144


opening toward the bracket


109


on the back plate


36




2


of the casing


26




2


are provided in the cover


111


at a location corresponding to the opening


135


and defined in a substantially T-shape within a plane perpendicular to the operating direction


121


for attaching and detaching the cover


111


to and from the casing


26




2


. The fitting grooves


143


and


144


are provided in the cover


111


with the relative attitudes different through 90 degree within such plane.




On the other hand, substantially T-shaped fitting portions


145


and


146


are provided on the housing


136


of the actuator


112


and fitted into the fitting grooves


143


and


144


, respectively. Moreover, one


145


of the fitting portions is provided with an engage claw


148


resiliently engaged into an engage bore


147


which is provided in the cover


111


to open into the fitting groove


143


. The other fitting portion


146


is also resiliently engaged with the cover


111


in a structure similar to the structure in which the fitting portion


145


has been resiliently engaged with the cover


111


.




Therefore, the actuator


112


is resiliently engaged with the cover


111


from the side of the casing


26




2


in such a manner that the position thereof is invariable relative to the cover


111


within the plane perpendicular to the operating direction


121


for attaching and detaching the cover


111


to and from the casing


26




2


. The bracket


109


of the back plate


36




2


of the casing


26




2


is opposed to the protrusion


136




a


of the housing


136


of the actuator


112


to inhibit the leaving of the actuator


112


from the cover


111


.




Moreover, the output shaft


142


of the actuator


122


is formed into a non-circular cross-sectional shape. On the other hand, a recess


149


, into which the output shaft


142


is relatively non-turnably fitted, is provided in an end of the shaft section


122


non-turnable relative to the locking lever


32


, which is opposed to the output shaft


142


, i.e., an end on the side of the knob lever


110


, and the output shaft


142


of the actuator


122


is coaxially connected to the shaft section


122


.




The operation of the second embodiment will be described below. The knob lever


110


turned in response to the operation of the locking knob is connected to the locking lever


32


connected to the other end of the open link


31


. The knob lever


110


is integrally provided with the shaft section


122


coaxial with the turning axis of the knob lever


110


, and the locking lever


32


is connected to the shaft section


122


for non-turning movement relative to each other. Therefore, the locking lever


32


and the knob lever


110


can be supported commonly, and they can be turnably supported by a small number of parts and in a small number of assembling steps. Moreover, the force can be transmitted with an excellent efficiency between the knob lever


110


and the locking lever


32


by turning the locking lever


32


and the knob lever


110


in unison with each other about the same axis. In addition, since the cylinder lever


106


connected to the key cylinder lock


107


(see

FIG. 1

) is connected to the shaft section


122


for turning movement about the same axis as the shaft section


122


in unison with the shaft section


122


, the cylinder lever


106


in addition to the knob lever


110


and the locking lever


32


can be turned about the same axis. Thus, the knob lever


110


, the locking lever


32


and the cylinder lever


106


can be turnably supported by a smaller number of parts and in a smaller number of assembling steps, and the efficiency of transmission of the force between the cylinder lever


106


and the locking lever


32


is also enhanced.




The cover


111


is resiliently engaged with the casing


26




2


, so that the attaching and detaching operations can be carried out in the operating direction


121


parallel to the turning axes of the latch


27


and the ratchet


28


, and the actuator


112


connected to the locking lever


32


is resiliently engaged with the cover


111


from the side of the casing


26




2


, so that the position thereof relative to the cover


111


in the plane perpendicular to the operating operation


121


is invariable. The casing


26




2


is provided with the bracket


109


as the limiting plate opposed to the actuator


112


to inhibit the leaving of the actuator


112


from the cover


111


. Therefore, the actuator


112


is clamped and fixed between the bracket


109


of the casing


26




2


and the cover


111


by bringing the cover


111


into resilient engagement with the casing


26




2


in the state in which the actuator


112


has been brought into resilient engagement with the cover


111


from the side of the casing


26




2


. As a result, the actuator


112


can easily be assembled without use of a fastening part such as a machine screw, leading to an enhanced assembling operability.




Moreover, since the output


142


of the actuator


112


is coaxially connected to the locking lever


32


, it is not required that a connecting member is mounted between the output


142


of the actuator


112


and the locking lever


32


. Thus, the number of parts can be reduced, and the assemblability can be enhanced, the efficiency of transmission of the power between the actuator


112


and the locking lever


32


can also be enhanced.




Due to the difficulty to directly connect to the knob lever


110


the operating force transmitting member such as a rod connected to the locking knob to because of the relative-positional relationship between the locking knob and the knob lever


110


receiving the operating force depending on the operation of the locking knob, the connecting lever


124


mounted between the operating force transmitting member and the knob lever


110


is turnably carried on the cover


111


. However, the cover


111


is provided with the support bore


131


into which the shaft section


125


integrally provided on the connecting lever


124


is inserted, and the shaft section


125


is provided with the plurality of engage claws


132


resiliently engaged with the periphery of the support bore


131


on the side of the outer surface of the cover


111


. Therefore, by inserting the shaft section


125


integrally connected to the connecting lever


124


into the support bore


131


of the cover


111


, the shaft section


125


, namely, the connecting lever


124


is attached to the cover


111


for turning movement about the axis and for axial movement inhibited. Thus, the attachment of the connecting lever


124


to the cover


111


is facilitated.




Moreover, since the covering member


133


is provided on the outer surface of the cover


111


to cover at least the upper portion and the outer end of the shaft section


125


, the wrong access to the shaft section


125


from the outside is impossible. Furthermore, an external force is prevented from being applied to the shaft section


125


of the connecting lever


124


in a direction of leaving of the shaft section


125


from the support bore


131


at an assembling step or at a transporting stage, and the connecting lever


124


cannot be disconnected from the cover


111


.




A third embodiment of the present invention will now be described with reference to

FIGS. 27

to


49


, wherein portions or components corresponding to those in the first and second embodiments are designated by like reference characters, and the detailed description of them is omitted.




Referring to

FIGS. 27

to


33


in combination, a door lock device


22




F3


mounted in the front side door D


F


is comprised of a common unit UC common to the front side door D


F


and the rear side door D


R


, and a cover unit CF for the front side door, which is assembled to the common unit UC.




The common unit UC comprises the latch


27


, the ratchet


28


, the ratchet lever


29


, the open lever


30


, the spring


59


and the torsion springs


73


and


75


which are parts common to the front side door D


F


and the rear side door D


R


and which mounted to a common casing


26




3


capable of being fastened to any of the front side door D


F


and the rear side door D


R


.




Referring also to

FIG. 34

, the casing


26




3


comprises the casing body


37


made of the synthetic resin and clamped between the surface plate


35




3


and the back plate


36




2


made of a metal, and is fastened to the end wall


25




a


of the inner panel


25




F


.




The cover unit CF for the front side door comprises the internal operating-force inputting means PI


F


and the locked-state switch-over means LC


F


for the front side door D


F


mounted to a cover


151


which is formed into a shape common to the front side door D


F


and the rear side door D


R


and which is mounted to the casing


26




3


to cover the common unit UC.




The cover


151


comprises a support plate


153


made of a metal and coupled to a cover body


152


made of a synthetic resin. The cover body


152


integrally includes a main body portion


152




a


formed into a box shape with a portion on the side of the casing


26




3


being opened, and a risen portion


152




b


connected at its base end to an end of the main body portion


152




a


opposite from a glass sash


23




F


and extending in a direction away from the end wall


25




a


of the inner panel


25




F


. The support plate


153


is coupled to the cover body


152


, so that it is opposed to the risen portion


152




b


on the side opposite from the glass sash


23




F


, and the cover


151


is mounted to the casing


26




3


to cover the side of the casing


26




3


opposite from the surface plate


35




2


, i.e., adjacent the glass sash


23




F


.




The support plate


153


is opposed to the risen portion


152




b


of the cover body


152


with one end abutting against the back plate


36




3


of the casing


26




3


and against the connecting wall


41




d


of the casing body


37


. The other end of the support plate


153


is integrally provided, at locations spaced apart from each other, with (1) a pair of outer surface-side engage plate portions


153




a


and


153




b


which are capable of being brought into contact and engagement with an outer surface of a tip end of the risen portion


152




b


of the cover body


152


, and which are mounted so that they are bent at right angles, and (2) an inner surface-side engage plate portion


153




c


which is capable of being brought into contact and engagement with the outer surface of the tip end of the risen portion


152




b


between both the outer surface-side engage plate portions


153




a


and


153




b


and which is mounted so that it is bent at right angles. Moreover, rectangular engage bores


154


,


154


are provided in the outer surface-side engage plate portions


153




a


and


153




b


, as shown in

FIG. 35

, and engage claws


155


,


155


are projectingly provided on the outer surface of the tip end of the risen portion


152




b


and brought into resilient engagement into the engage bores


154


,


154


. The back plate


36




3


is integrally provided with a support plate portion


156


which is brought into contact with an inner surface of one end of the support plate


153


, and the one end of the support plate


153


is fastened to the support plate portion


156


by a screw member


157


.




As shown in

FIG. 36

, a locking projection


158


is integrally provided at an upper portion of the back plate


36




3


of the casing


26




3


on the side opposite from the support plate


153


to protrude at right angles toward the casing body


37


, and an engage claw


159


is integrally provided on an inner surface of the main body portion


152




a


of the cover body


152


to come into resilient engagement with a tip end of the locking projection


158


.




Further, a pair of fitting projections


160


,


160


are provided at a lower portion of the back plate


36




3


to protrude toward the cover


151


, and a pair of fitting bores


161


,


161


, into which the fitting projections


160


,


160


are fitted, are provided in the main body portion


152




a


of the cover body


152


.




As shown in

FIG. 37

, steps


161




a


are provided in the fitting bores


161


,


161


to face toward the side opposite from the back plate


36




3


, and cut/risen portions


160




a


are provided on each of the fitting projections


160


,


160


, and are brought into resilient engagement with the steps


161




a


upon fitting of the fitting projections


160


,


160


into the fitting bores


161


,


161


.




Therefore, the cover body


152


is brought into resilient engagement with the back plate


36




3


of the casing


26




3


, so that it can be detached in a direction along the support plate


153


, i.e., in an operating direction


121


parallel to the turning axes of the latch


27


and the ratchet


28


.




Referring also to

FIG. 38

, the internal operating-force inputting means PI


F


comprises the single input lever


77


turnably carried on a support shaft


162


which is integrally provided on the cover body


152


of the cover


151


and has an axis extending in a direction perpendicular to the turning axis of the open lever


30


.




The support shaft


162


is integrally provided on the risen portion


152




b


of the cover body


152


to protrude toward the support plate


153


, and has the axis extending in the direction perpendicular to the turning axis of the open lever


30


. The support shaft


162


is formed into a stepped fashion and integrally provided with a large-diameter support portion


162




a


whose one end is connected integrally and at right angles to an inner end of the risen portion


152




b


which is opposed to the support plate


153


, a small-diameter support portion


162




b


which has a diameter smaller than that of the large-diameter support portion


162




a


and whose one end is coaxially connected to the other end of the large-diameter support portion


162




a


, and an insertion shaft portion


162




c


which has a diameter further smaller than that of the small-diameter support portion


162




b


and which is coaxially connected to the other end of the small-diameter support portion


162




b


. An annular first step


162




d


is formed between the large-diameter support portion


162




a


and the small-diameter support portion


162




b


to face toward the support plate


153


, and an annular second step


162




e


is formed between the small-diameter support portion


162




b


and the insertion shaft portion


162




c


to face toward the support plate


153


.




An annular support tube portion


163


is integrally provided on the risen portion


152




b


of the cover body


152


to coaxially surround the large-diameter support portion


162




a


of the support shaft


162


. The axial length of the support tube portion


163


is set such that a tip end of the support tube portion


163


is located at the axially intermediate portion of the large-diameter support portion


162




a.






On the other hand, a circular projection


153




d


is provided on the support plate


153


at a location corresponding the support shaft


162


to protrude toward the risen portion


152




b


, and an insertion bore


164


is provided in the central portion of the projection


153




d


, so that the insertion shaft portion


162




c


of the support shaft


162


is inserted through the insertion bore


164


.




When the cover body


152


and the support plate


153


are coupled to each other, the projection


153




d


of the support plate


153


is put into abutment against the second step


162




e


of the support shaft


162


in such a manner that the insertion shaft portion


162




c


is inserted through the insertion bore


164


, and the input lever


77


is turnably supported on the small-diameter support portion


162




b


of the support shaft


162


in such a manner that it is sandwiched between the second step


162




e


and the projection


153




d


. A stopper


153




e


for defining the end of turning movement of the input lever


77


is provided on the support plate


153


.




The locked-state switch-over means LC


F


includes the open link


31


, the locking lever


32


, the knob lever


110




F


coaxially connected to the locking lever


32


, the connecting lever


124


connected to the knob lever


110




F


, the cylinder lever


106


coaxially connected to the knob lever


110




F


, and the actuator


112


connected to the locking lever


32


and fixed to the cover


151


. The locked-state switch-over means LC


F


is covered with the cover


151


.




A knob lever


110




F


is carried at a lower portion of the cover body


152


for turning movement about a turning axis perpendicular to the turning axes of the ratchet


28


and the ratchet lever


29


and extending substantially in the lengthwise direction of the ingress passage


40


, so that it is turned in response to the operation of the locking knob (not shown) mounted on the inner surface of the front side door D


F


.




Referring also to

FIG. 39

, the knob lever


110




F


is formed from a synthetic resin and integrally provided with the shaft section


122


having the same axis as the turning axis of the knob lever


110




F


. The shaft section


122


is turnably supported on support plate portions


123


provided on the cover body


152


.




A connecting shaft portion


122




a


is formed on the shaft section


122


and fitted into the locking lever


32


, whereby the locking lever


32


is relatively non-turnably connected to the shaft section


122


, i.e., the knob lever


110




F


.




An opening


135


which opens downwards is defined between the lower portion of the cover


151


and the lower portion of the back plate


36




3


of the casing


26




3


, and the actuator


112


connected to the shaft section


122


turned with the locking lever


32


is mounted to the cover


151


, so that a portion thereof protrudes into the cover


151


through the opening


135


.




Namely, the actuator


112


is resiliently engaged with the cover body


152


from the side of the casing


26




3


, so that the position thereof relative to cover body


152


is invariable in the plane perpendicular to the operating direction


121


for the operation of attaching and detaching the cover body


152


to the casing


26




3


. The support plate


153


forming the cover


151


together with the cover body


152


is opposed as a limiting plate to the protrusion


136




a


of the housing


136


of the actuator


112


to inhibit the leaving of the actuator


112


from the cover body


152


.




Referring to

FIGS. 40 and 41

, a glass sash


23




R


is mounted within the rear side door D


R


, and the lifting and lowering movements of a window glass pane


21




R


are guided by a door glass run


24




R


made of an elastomeric material such as a rubber retained on the glass sash


23




R


. An end wall


25




a


′ is integrally formed on the inner panel


25




R


of the rear side door D


R


, and adapted to be opposed to the vehicle body, when the rear side door D


R


is closed, and a door lock device


22




R


′ for the rear side door D


R


is coupled to an inner surface of the end wall


25




a


′ to avoid the interference with the glass sash


23




R


.




The door lock device


22




R


′ for the rear side door D


R


is comprised of a common unit UC common to the front side door D


F


and the rear side door D


R


, and a rear side door cover unit CR assembled to the common unit UC.




Referring also to

FIGS. 42 and 43

, the rear side door cover unit CR comprises an internal operating-force inputting means PI


R


and a locked-state switch-over means LC


R


for the rear side door D


R


, which are mounted to the cover


151


that is formed into a shape common to the front side door D


F


and the rear side door D


R


and attached to the casing


26




3


to cover the common unit UC.




The internal operating-force inputting means PI


R


includes first and second input levers


165


and


166


turnably supported on the support shaft


162


of the cover


151


, and a child lock mechanism


167


.




Referring to

FIG. 44

, the first and second input levers


165


and


166


are carried on the support shaft


162


of the cover


151


for turning movement about the same axis extending in the direction perpendicular to the turning axis of the open lever


30


. More specifically, the first input lever


165


is turnably carried on the large-diameter support portion


162




a


of the support shaft


162


with its one end surface in sliding contact with a tip end of the support tube portion


163


, and the second input lever


166


is turnably carried on the small-diameter support portion


162




b


of the support portion


162


with its one end surface in sliding contact with the first step


162




d


of the support shaft


162


and with the other end face in sliding contact with the projection


153




d


of the support plate


153


. through which the insertion shaft portion


162




c


is inserted. A washer


169


made of a synthetic resin is interposed between the first and second input levers


165


and


166


to surround the large-diameter support portion


162




a


. The washer


169


serves to prevent the generation of the anchoring of the first and second input levers


165


and


166


due to the rusting, and the generation of a chattering sound due to mutual contacting of the first and second input levers


165


and


166


, but the washer


169


may be omitted, so that the first and second input levers


165


and


166


may be in contact with each other.




Referring also to

FIGS. 45 and 46

, the first input lever


165


is connected to the inside handle (not shown) mounted on the inner surface of the rear side door D


R


, so that it is turned in a counterclockwise direction in

FIGS. 45 and 46

in response to the operation of the inside handle. On the other hand, the second input lever


166


is connected to the open lever


30


, and provided with an urging portion


166




a


abutting against the input plate portion


30




b


of the open lever


30


to urge the input plate portion


30




b


in the counterclockwise direction in

FIGS. 45 and 46

.




The second input lever


166


is integrally provided with an arm portion


166




b


which extends radially of the support shaft


162


. The arm portion


166




b


is provided with an elongated bore


170


extending radially of the support shaft


162


, and a circular bore


171


having a diameter larger than a width of the elongated bore


170


and connected to an outer end of the elongated bore


170


.




A locking piece


172


is mounted to the arm portion


166




b


of the second input lever


166


and movable along the elongated bore


170


. The locking piece


172


is formed from a synthetic resin into a columnar shape having a diameter which permits the locking piece


172


to be inserted into the circular bore


171


, and an annular groove


173


is provided around an outer periphery of the locking piece


172


to be engaged with opposite side edges of the elongated bore


170


.




On the other hand, the first input lever


165


is provided with an engage arm


165




a


. The engage arm


165




a


can be brought into engagement with the locking piece


172


, from the counterclockwise direction in

FIGS. 45 and 46

, which is being moved to a position close to the support shaft


162


along the elongated bore


170


. However, when the locking piece


172


is being moved to a position spaced apart from the support shaft


162


along the elongated bore


170


, the engage arm


165




a


misses the locking piece


172


without being engaged with the locking piece


172


, even if the first input lever


165


is turned in the counterclockwise direction in

FIGS. 45 and 46

.




Therefore, when the first input lever


165


is turned in the counterclockwise direction in

FIGS. 45 and 46

in response to the operation of the inside handle on the inner surface of the rear side door D


R


in a state in which the locking piece


172


is being moved to the position close to the support shaft


162


along the elongated bore


170


, the engage arm


165




a


is brought into engagement with the locking piece


172


, and the second input lever


166


is turned in the counterclockwise direction in

FIGS. 45 and 46

, whereby the input plate portion


30




b


of the open lever


30


is urged by the urging portion


166




a


and thus, the opening operation force is applied to the open lever


30


.




On the other hand, when the locking piece


172


is in the position spaced apart from the support shaft


162


along the elongated bore


170


as shown in

FIGS. 47 and 48

, the engage arm


165




a


, even if the first input lever is turned in the counterclockwise direction in

FIGS. 47 and 48

in response to the operation of the inside handle, misses the locking piece


172


without being engaged with the locking piece


172


. Thus, the second input lever


166


cannot be turned in the counterclockwise direction in

FIGS. 47 and 48

, and the input plate portion


30




b


of the open lever


30


cannot also be urged by the urging portion


166




a


. Therefore, the opening operation force is not applied to the open lever


30


.




The child lock mechanism


167


is switched over between an unlocking state in which the locking piece


172


is moved to the position close to the support shaft


162


along the elongated bore


170


, and a locking state in which the locking piece


172


is moved to the position spaced apart from the support shaft


162


along the elongated bore


170


. In the locking state of the child lock mechanism


167


, the opening operation force is not transmitted to the open lever


30


, even if a child sitting on a rear seat switches the locked-state switch-over means LC


R


into the unlocking state by mistake, and operates the inside handle mounted on the inner surface of the rear side door D


R


for opening of the rear side door D


R


.




The child lock mechanism


167


includes a child lever


175


of a synthetic resin, which is carried on the support plate


153


of the cover


151


for turning movement about an axis parallel to the turning axes of the first and second input levers


165


and


166


, i.e., the axis of the support shaft


162


, and a child link


176


of a synthetic resin, which is connected at one end thereof to the child lever


175


and integrally formed at the other end thereof with the locking piece


172


.




Referring to

FIG. 49

, the child lever


175


is carried on the support plate


153


in such a manner that it is disposed between the inner panel


25




R


of the rear side door D


R


and the support plate


153


. The support plate


153


is provided with a support bore


178


into which a shaft portion


177


integrally provided on the child lever


175


is inserted for turning movement about its axis. Engage claws


179


are provided on the shaft portion


177


at a plurality of circumferentially spaced-apart locations thereof to resiliently be engaged with the periphery of the support bore


178


on the side of the inner surface of the support plate


153


. Therefore, the child lever


175


is turnably carried on the support plate


153


only by inserting the shaft portion


177


into the support bore


178


from on the side of the outer surface of the support plate


153


.




The child lever


175


is integrally provided with arm portions


175




a


and


175




b


extending in opposite sideways directions along one diametrical direction of the shaft portion


177


, and the child link


176


disposed on the outer surface of the support plate


153


is turnably connected at one end thereof to a connecting pin


180


which is integrally provided at a tip end of one


175




a


of the arm portions. A limiting pin


181


is integrally provided at a base end of the arm portion


175




a


to protrude toward the support plate


153


. The support plate


153


is provided with a limiting bore


182


into which tip ends of the connecting pin


180


and the limiting pin


181


are inserted. The limiting bore


182


is defined, so that when the child lever


175


is turned between the unlocking position (position shown in

FIGS. 45 and 46

) and the locking position (position shown in FIGS.


47


and


48


), the limiting bore


182


is put into abutment against the limiting pin


181


to limit the end of turning movement of the child lever


175


, while at the same time, permitting the turning movement of the connecting pin


180


caused by the turning movement of the child lever


175


.




The child link


176


is disposed on the outer surface of the support plate


153


, while the second input lever


166


is disposed on the inner surface of the support plate


153


. It is required that the locking piece


172


connected at one end thereof integrally and at right angles to the other end of the child link


176


has the other end passed through the support plate


153


and disposed inside the support plate


153


. A through-bore


183


through which the locking piece


172


is extended is provided in the support plate


153


to permit the movement of the locking piece


172


with the operation of the child lock mechanism


167


and the turning operation of the second input lever


166


.




On the other hand, a base end of a pin-shaped operating portion


184


is provided integrally and at right angles at a tip end of the other arm portion


175




b


. The door lock device


22




R


′ has been attached to the rear side door D


R


, and a tip end of the operating portion


184


protrudes from the inner surface of the rear portion of the rear side door D


R


. Moreover, the tip end of the operating portion


184


is disposed in a position in which it is hidden by members on the side of the vehicle body


20


in the closed state of the rear side door D


R


, so that the child on the rear seat cannot operate the operating portion


184


in a state in which the rear side door D


R


has been closed.




In the opened state of the rear side door D


R


, the operating portion


184


can be operated to turn the child lever


175


between the unlocking position and the locking position.




Further, the child lever


175


is integrally provided with an arm portion


175




c


which extends in a direction substantially perpendicular to both the arm portions


175




a


and


175




b


. A moderating pin


185


is integrally provided on the arm portion


175




c


to protrude toward the support plate


153


, and a projection


186


is provided on the support plate


153


at a location corresponding to the moderating pin


185


to protrude in a triangular shape toward the moderating pin


185


.




The turning movement of the child lever


175


between the unlocking position and the locking position by the operation of the operating portion


184


is conducted, so that the moderating pin


185


climbs over the projection


186


, and thus, a moderation is applied to the turning operation of the child lever


175


between the unlocking position and the locking position.




The locked-state switch-over means LC


R


includes the open link


31


, the locking lever


32


, a knob lever


110




R


, and the actuator


112


connected to the locking lever


32


and fixed to the cover


151


. The locked-state switch-over means LC


R


is covered with the cover


151


.




The locked-state switch-over means LC


R


for the rear side door D


R


does not include the connecting lever


124


and the cylinder lever


106


which are included in the locked-state switch-over means LC


F


for the front side door D


F


. Moreover, the shape of the knob lever


110




R


of the locked-state switch-over means LC


R


for the rear side door D


R


is different from that of the knob lever


110




F


included in the locked-state switch-over means LC


F


for the front side door D


F


. A shaft section


122


is integrally provided on the knob lever


110




R


and turnably carried on the cover body


152


of the cover


151


, as in the knob lever


110




F


. The knob lever


110




R


is provided with a connecting bore


187


for connecting a transmitting means (not shown) such as a rod connected to a locking knob (not shown) mounted on the inner surface of the rear side door D


R


. The knob lever


110




R


is also provided with a recess


188


into which the output shaft


142


of the actuator


112


is relatively non-turnably fitted.




The operation of the third embodiment will be described below. The common unit UC is comprised of the common casing


26




3


capable of being attached to any of the front side door D


F


and the rear side door D


R


, and the latch


27


, the ratchet


28


, the open lever


30


, the spring


59


and the torsion springs


73


and


75


, all of which are mounted to the casing


26




3


as components common to the front side door D


F


and the rear side door D


R


. The door lock device


22




F3


for the front side door D


F


comprises the common unit UC and the front side door cover unit CF, and the door lock device


22




R


′ for the rear side door D


R


comprises the common unit UC and the rear side door cover unit CR.




The front side door cover unit CF comprises the internal operating-force inputting means PI


F


and the locked-state switch-over means LC


F


for the front side door, which are mounted to the cover


151


that is formed into the shape common to the front and rear side doors D


F


and D


R


and attached to the casing


26




3


to cover the common unit UC. The rear side door cover unit CR comprises the internal operating-force inputting means PI


R


and the locked-state switch-over means LC


R


for the rear side door, which are mounted to the cover


151


. The casing


26




3


is capable of being selectively mounted to any of the internal operating-force inputting means PI


F


and the locked-state switch-over means LC


F


for the front side door D


F


and the internal operating-force inputting means PI


R


and the locked-state switch-over means LC


R


for the rear side door D


R


.




More specifically, the cover body


152


of the cover


151


is provided with the support bore


131


for turnably supporting the connecting lever


124


of the locked-state switch-over means LC


F


for the front side door D


F


. The support plate


153


of the cover


151


is provided with the limiting bore


182


, the through-bore


183


and the projections


186


for the child lock mechanism


167


included in the internal operating-force inputting means PI


R


for the rear side door D


R


. In the cover


151


used in the door lock device


22




F3


for the front side door D


F


, the limiting bore


182


, the through-bore


183


and the projections


186


are not used, and in the cover


151


used in the door lock device


22




R


′ for the rear side door D


R


, the support bore


131


is not used.




By commonly using many of components forming the door lock device


22




F3


for the front side door D


F


as well as the door lock device


22




R


′ for the rear side door D


R


respectively as the common unit UC and commonly using the casing


26




3


for the front side door cover unit CF and the rear side door cover unit CR in the above manner, a reduction in cost can be provided, while facilitating the management of the components, and the assemblability can also be enhanced.




The single input lever


77


included in the internal operating-force inputting means PI


F


for the front side door D


F


, as well as the first and second input levers


165


and


166


included in the internal operating-force inputting means PI


R


for the rear side door D


R


are turnably supported on the support shaft


162


integrally provided on the cover body


152


made of the synthetic resin. Therefore, as compared with a case where the input levers


77


,


165


and


166


are supported using rivets, the number of parts can be reduced, and the assembling operation can be facilitated. Moreover, since the support shaft


162


integral with the cover body


152


is supported at its tip end on the support plate


153


coupled to the cover body


152


, the support shaft


162


is dual-supported, or supported at two locations, whereby the strength of supporting of the input levers


77


,


165


and


166


can be enhanced.




In addition, the support shaft


162


is formed into the stepped fashion and includes the large-diameter support portion


162




a


on which the second input lever


166


included in the internal operating-force inputting means PI


R


for the rear side door D


R


can be turnably supported, and the small-diameter support portion


162




b


which is coaxially connected to the large-diameter support portion


162




a


and on which the single input lever


77


included in the internal operating-force inputting means PI


F


for the front side door D


F


and the first input lever


165


included in the internal operating-force inputting means PI


R


for the rear side door D


R


can be selectively turnably supported. Therefore, the cover


151


can be used commonly for any of the front side door D


F


and the rear side door D


R


, whereby the management of the components can be simplified.




Although the embodiments of the present invention have been described in detail, it will be understood that the present invention is not limited to the above-described embodiments, and various modifications may be made without departing from the spirit and scope of the invention defined in claims.



Claims
  • 1. A door lock device for a vehicle, comprising a casing (261, 262, 263) fixed to a door (DF, DR) and having a bulged portion (41) which is bulged inwards of said door (DF, DR) to define an ingress passage (40) into which a striker (39) on a vehicle body (20) side enters; a latch (27) turnably supported on said casing (261, 262, 263) to be brought into engagement with said striker (39) entering said ingress passage (40) for turning movement; a ratchet (28) supported on said casing (261, 262, 263) for turning movement between an engaged position in which said ratchet (28) is engaged with said latch (27) and a disengaged position in which such engagement is released; an open lever (30) turnably carried on said casing (261, 262, 263) and capable of receiving an operating force for releasing a locking state in which said ratchet (28) is in engagement with said latch (27); an internal operating-force inputting means (PI1, PI2, PIF, PIR) connected to said open lever (30) to transmit to said open lever (30) a door opening operation force depending on a door opening operation within the vehicle; a locked-state switch-over means (LC1, LC2, LCF, LCR) which includes an open link (31) connected at one end thereof to said open lever (30) and which is capable of switching over an unlocked state in which said ratchet (28) can be operated from the engaged position to the disengaged position in response to the turning movement of said open lever (30) following input of said door opening operation force, and a locked state in which the operation of said ratchet (28) from the engaged position to the disengaged position is impossible irrespective of the turning movement of said open lever (30) following the input of said door opening operation force, wherein said open link (31) extends along a plane perpendicular to a lengthwise direction of said ingress passage (40) and is capable of being operated within said plane, said open link being disposed sideways of said bulged portion (41) on an opposite side from an inlet (40a) of said ingress passage (40).
  • 2. A door lock device according to claim 1, wherein said locked-state switch-over means (LC1, LC2, LCF, LCR) includes at least said open link (31), and a locking lever (32) connected to the other end of said open link (31) for operation between an unlocking position in which an operating force for operating said ratchet (28) from the engaged position to the disengaged position in response to the operation of said open lever (30) following the input of said opening operation force can be transmitted from said open link (31) to said ratchet (28), and a locking position in which the transmission of said operating force from said open link (31) to said ratchet (28) is made impossible, irrespective of the operation of said open lever (30), and wherein a cover (33, 111, 151) is mounted to said casing (261, 262, 263) to cover said open link (31) and said locking lever (32) said cover being provided with a guide groove (91) for guiding the operation of said open link (31).
  • 3. A door lock device according to claim 2, further including a plurality of ribs (93) which are fixedly provided on an inner side of said guide groove (91) to come into sliding contact with opposite sides of said open link (31).
  • 4. A door lock device according to claim 2, further including a knob lever (95, 110, 110F, 110R) which is connected to said locking lever (32) to operate said locking lever (32) between the unlocking position and the locking position, said knob lever (95, 110, 110F, 110R) being integrally provided with a shaft section (96, 122) having the same axis as a turning axis of said knob lever (95, 110, 110F, 110R), said locking lever (32) being relatively non-turnably connected to said shaft section (96, 122).
  • 5. A door lock device according to claim 4, further including a cylinder lever (106) connected to a key cylinder lock (107) and connected to said shaft section (96, 122) for turning movement in unison with each other about the same axis as said shaft section (96, 122).
  • 6. A door lock device according to claim 4, wherein said shaft section (96, 122) of said knob lever (95, 110, 110F, 110R) is turnably supported on said cover (33, 111, 151).
  • 7. A door lock device according to claim 1, further including a ratchet lever (29) connected to said ratchet (28) so as to be capable of transmitting the operating force from said open link (31) to said ratchet (28), said ratchet lever (29) being disposed in a coaxially superposed manner on said ratchet (28) against turning movement relative to said ratchet (28).
  • 8. A door lock device according to claim 7, wherein said ratchet (28) comprises a ratchet body (67) made of a metal, said ratchet body (67) being covered at most thereof with a covering member (68) made of a synthetic resin, said covering member (68) having a resilient stopper (68a) integrally formed thereon to protrude from said ratchet (28) in a direction parallel to the turning axis of said ratchet (28), said stopper being operable to abut against said casing (261, 262, 263) to define an end of turning movement of said ratchet (28) in a direction to be engaged with said latch (27).
  • 9. A door lock device according to claim 8, wherein said resilient stopper (68a) is disposed on said ratchet (28) at a location in which said stopper (68a) is sandwiched between said casing (261, 262, 263) and said ratchet lever (29) when said stopper (68a) is in abutment against said casing (261, 262).
  • 10. A door lock device according to claim 1, wherein said locked-state switch-over means (LC1, LC2, LCF, LCR) includes at least said open link (31), and a locking lever (32) connected to the other end of said open link (31) for operation between an unlocking position in which an operating force for operating said ratchet (28) from the engaged position to the disengaged position in response to the operation of said open lever (30) following the input of said opening operation force can be transmitted from said open link (31) to said ratchet (28), and a locking position in which the transmission of said operating force from said open link (31) to said ratchet (28) is made impossible, irrespective of the operation of said open lever (30), and wherein said door lock device further includes an actuator (112) which is fixedly supported on said casing (262, 263) so as to be capable of turning said locking lever (32), said actuator (112) including an output shaft (142) coaxially connected to said locking lever (32).
  • 11. A door lock device according to claim 2, wherein said cover (111, 151) is resiliently engaged with said casing (262, 263), in a manner to be attachable and detachable in an operating direction (121) parallel to the turning axes of said latch (27) and said ratchet (28); an actuator (112) being connected to said locking lever (32) and brought into resilient engagement with said cover (111, 151) from the side of said casing (262, 263), so that the position thereof relative to said cover (111, 151) in a plane perpendicular to the operating direction (121) is invariable; and said casing (262, 263) is provided with a limiting plate portion (78, 153) which is opposed to said actuator (112) to inhibit leaving of said actuator (112) from said cover (111, 151).
  • 12. A door lock device according to claim 2, wherein said cover (111, 151) is mounted to said casing (262) to cover at least a knob lever (110, 110F, 110R) coaxially connected to said locking lever (32), said open link (31) and said locking lever (32), is provided with a support bore (131), and said door lock device further includes a connecting lever (124) which is disposed inwardly of said cover (111, 151), turnably carried on said cover (111, 151) and connected to said knob lever (110, 110F, 110R) to transmit to said knob lever (110, 110F, 110R) an operating force depending on the operation of a locking knob, said connecting lever(124) being integrally provided with a shaft section (125) which is inserted into said support bore (131) for turning movement about an axis of said shaft portion and which has a plurality of engage claws (132) resiliently engaged with a periphery of said support bore (131) on the side of an outer surface of said cover (111, 151), said outer surface of said cover (111, 151) being provided with a covering portion (133) which covers at least an upper portion and an outer end of said shaft section (125).
  • 13. A door lock device according to claim 1, wherein said door is either a front side door (DF) or a rear side door (DR), and said internal operating-force inputting means (PIF, PIR) and said locked-state switch-over means (LCF, LCR) are formed in a different construction for said front side door (DF) or said rear side door (DR) in the vehicle, wherein a common unit (UC) is comprised of the casing (263) as a common casing capable of being mounted to either of the front side door (DF) and rear side door (DR), and a plurality of common parts (27, 28, 29, 30, 59, 73 and 75) including said latch (27), said ratchet (28) and said open lever (30) mounted to said casing as common to the front side door (DF) and the rear side door (DR), and wherein a (151) is formed into a shape common to the front side door (DF) and the rear side door (DR) and mounted to said casing (26) while covering said common unit (UC), so that any of said internal operating-force inputting means (PIF) and said locked-state switch-over means (LCF) for the front side door (DF) and said internal operating-force inputting means (PIR) and said locked-state switch-over means (LCR) for the rear side door (DR) can selectively be mounted to said cover (151).
  • 14. A door lock device according to claim 1, wherein a cover (151) mounted to said casing (263) to cover said locked-state switch-over means (LCF, LCR) comprises a cover body (152) made of a synthetic resin and a support plate (153) coupled to said cover body (152), and said internal operating-force inputting means (PIF, PIR) includes an input lever (77) which is turnably supported on a support shaft (162) integrally provided on said cover body (152) with a tip end of said support shaft (162) supported on said support plate (153).
  • 15. A door lock device according to claim 14, wherein said internal operating-force inputting means (PIF) comprises an internal operating-force transmitting means for a front side door (DF) which comprises a single input lever (77) turnably supported on said support shaft (162) for turning said open lever (30) in response to inputting of the door opening operation force and an internal operating-force inputting means (PIR) for a rear side door (DR) which includes a first input lever (165) turnably supported on said support shaft (162) so as to be capable of receiving the door opening operation force, and a second input lever (166) connected to said open lever (30) and turnably supported on said support shaft (162), such that the connection and disconnection of said second input lever (166) to and from said first input lever (165) can be switched over from one to another; and said support shaft (162) is formed into a stepped fashion and includes a small-diameter support portion (162b) on which said second input lever (166) included in said internal operating-force inputting means (PIR) for the rear side door (DR) can be turnably supported, and a large-diameter support portion (162a) which is coaxially connected to said small-diameter support portion (162b) which turnably supports said single input lever (77) included in said internal operating-force inputting means (PIF) for the front side door (DF) and said first input lever (165) included in said internal operating-force inputting means (PIR) for the rear side door (DR).
Priority Claims (3)
Number Date Country Kind
9-354675 Dec 1997 JP
10-185113 Jun 1998 JP
10-231473 Aug 1998 JP
US Referenced Citations (9)
Number Name Date Kind
4775176 Ikeda Oct 1988
4806712 Hoffman et al. Feb 1989
4913477 Watanuki et al. Apr 1990
5634677 B{umlaut over (u)}scher et al. Jun 1997
5649726 Rogers, Jr. et al. Jul 1997
5678869 Yoshikuwa Oct 1997
5762383 Gomi Jun 1998
5833282 Ikeda Nov 1998
5984384 Hamaguchi et al. Nov 1999
Foreign Referenced Citations (1)
Number Date Country
5-51750 Aug 1993 JP