The present invention concerns a door lock for a domestic electrical appliance. Among other things, the present invention concerns measures for avoiding undesirable malfunctions in connection with an electrical door detection switch, which serves to detect whether a door of the domestic appliance is open or closed.
Conventional door locks for e.g. washing machines for domestic use are equipped with an electrical switch, which on closing a door of the domestic appliance carries out a change of electrical switching state, by means of which a control unit of the domestic appliance can detect whether the door is open or closed. Switches of this kind are described in the context of the present disclosure as door detection switches. In the case of conventional door locks, an electrically controlled actuator for actuating a locking member is only to be activated electrically if the door detection switch signals the closed state of the door. A prerequisite for activation of the actuator on conventional door locks is therefore a certain electrical switching state of the door detection switch. This is typically an electrically closed switching state. The closed door can be locked by operation of the locking member. In the locked state, it cannot be opened by a user without force.
It has been demonstrated that it cannot always be guaranteed that the door detection switch remains stably in a desired switching state, even if no event occurs that makes a change of switching state of the door detection switch desirable. It has thus been demonstrated, for example, that intentional or unintentional jerking movements on the door after it was closed and locked can occasionally lead to an at least temporary switchover of the door detection switch, although a switchover of the door detection switch is not at all desirable in such a situation. The door still remains closed and locked despite the vibration motions, which is why there is no necessity for a switchover of the door detection switch. An unclear, undefined state can therefore occur, in which, although the door is actually closed and locked, the door detection switch nevertheless signals an open door.
With regard to the prior art in respect of a door lock with a sensor for detecting the closed state of the door, reference can be made to WO 2018/236746 A1. A door lock is known from U.S. Pat. No. 7,150,480 B2 that explicitly aims to dispense with a door detection switch.
An object of the invention is to provide a door lock with high functional reliability for a domestic electrical appliance.
In achieving this object, the invention starts out from a door lock for a domestic electrical appliance comprising a movably arranged locking member selectively adjustable into an unlocking position and a locking position, which permits the opening of a closed door of the household appliance in the unlocking position and is in blocking engagement with a blockable component in the locking position, at least when the door is closed, wherein the blocking engagement causes the closed door to be blocked against opening; an electrically controllable actuator for actuating the locking member; and an electrical door detection switch that switches depending on the closing of the door. According to the invention, the door lock comprises an electrical auxiliary switch device, which selectively opens or closes an electrical shunt path to the door detection switch depending on the position of the locking member.
The invention can be used for different types of domestic appliances. These include washing machines, tumble dryers, so-called washer-dryers (i.e. appliances offering a combined washing and drying function for laundry), ovens, microwave ovens and similar. The concept of the door should be understood in broad terms in the context of the present disclosure; it comprises any cover elements suitable for covering an access opening through which a working space of the domestic appliance is accessible. The cover element is often attached pivotably to an appliance main body of the domestic appliance, but is not limited to a pivotable attachment. While such cover elements, which are located on the front of a domestic appliance, are often described as a door in everyday speech and cover elements of this kind located on the top of the domestic appliance are often described as a lid, the term door is to be understood in the context of the present disclosure as all-encompassing and is to comprise also said lids.
In the solution according to the invention, the door detection switch can be electrically short-circuited by the auxiliary switch device. Any undesirable changes of switching state of the door detection switch can thus remain devoid of any adverse effect on the function of the door lock with suitable control by the auxiliary switch device. By making the electrical switching state of the auxiliary switch device dependent on other circumstances/events than the electrical switching state of the door detection switch, circumstances/events that may lead to undesirable changes of switching state of the door detection switch can remain harmless for the overall electrical function of the door lock.
In certain embodiments, the auxiliary switch device closes an electrical shunt path to the door detection switch when the locking member moves from the unlocking position towards the locking position. If the door detection switch changes to an electrically closed switching state when the door is closed, the door detection switch remains electrically short-circuited by the auxiliary switch device following locking of the door (i.e. following transfer of the locking member to the locking position) even if, for example, the door detection switch temporarily opens due to vibration movements on the door. The electrical short circuit via the auxiliary switch device can guarantee that an electrical/electronic control unit of the domestic appliance does not receive any electrical signals that erroneously indicate an opening of the door when the door is closed and locked.
In certain embodiments, the locking member is arranged for movement from the unlocking position into the locking position and beyond the locking position into a fault position. Mobility of the locking member beyond the locking position can be useful in cases in which a user tries forcibly to open the closed and locked door. Part of the locking member may break off in this case. In certain embodiments the remaining, shortened piece of the locking member may then, after the user has forcibly opened the door, slide from the locking position further into the fault position under the influence of a spring bias force. Since a malfunction is now present, it can be sensible to interrupt the operation of the domestic appliance or prevent it from continuing. The auxiliary switch device can be designed for this purpose in such a way that it opens the shunt path again when the locking member moves from the locking position towards the fault position. Alternatively, the auxiliary switch device can be designed in such a way that it keeps the shunt path closed when the locking member moves from the locking position into the fault position.
In certain embodiments, the auxiliary switch device closes an electrical shunt path to the door detection switch when the locking member moves from the unlocking position towards an intermediate position opposite to the locking position. This intermediate position is a position which is initially approached by the locking member starting from the unlocking position and triggered by an actuation of the actuator, before the locking member, after reaching the intermediate position, moves in the opposite direction back to the unlocking position and beyond this into the locking position. Such a course of movement of the locking member can take place, for example, if the actuator is designed as an electromagnetic actuator, which is energised for a short time, i.e. in a pulsed manner, to transfer the locking member from the unlocking position to the locking position or vice versa. Due to the excitation pulse, a magnet armature of the actuator coupled to the locking member is pulled in a first direction. Following decay of the excitation pulse and a corresponding decrease in the magnetic force, the magnet armature moves under the influence of a spring bias force back in the opposite direction, wherein the locking member arrives in the respectively new position. The pulsed excitation of the actuator can lead to mechanical vibrations that may perhaps cause a temporary change of switching state of the door detection switch. In order to avoid unclear signal states hereby, it can be useful to short-circuit the door detection switch temporarily by means of the auxiliary switch device while the locking member moves from the unlocking position towards the intermediate position.
In certain embodiments the auxiliary switch device forms a single electrical shunt path to the door detection switch. In other embodiments, the auxiliary switch device forms at least two electrical shunt paths parallel to one another and to the door detection switch, which paths can be opened and closed individually by the auxiliary switch device. Thus in certain embodiments the auxiliary switch device closes a first electrical shunt path when the locking member moves from the unlocking position towards the locking position. When the locking member moves from the unlocking position towards an intermediate position opposite to the locking position, the auxiliary switch device closes a second electrical shunt path. The intermediate position is a position which is initially approached by the locking member starting from the unlocking position and triggered by an actuation of the actuator, before the locking member, after reaching the intermediate position, moves in the opposite direction back to the unlocking position and beyond this into the locking position.
In certain embodiments, the blockable component has a blocking edge which, on closing the door, moves past the locking member into and beyond a locking permit position, the locking permit position being a position from which the locking member can be moved in front of the blocking edge to thereby block the door against reverse movement. In these embodiments, the door detection switch, on closing the door, only changes its electrical switching state when the blocking edge has moved beyond the locking permit position. In these embodiments the door can therefore have a certain movement play relative to the locking member after it has been closed and locked. If the door is moved within this movement play, this can have the result that the door detection switch switches back and displays an open state of the door, although the door is actually closed and due to locking cannot be opened at all with out the use of force. This situation can occur in particular if the door detection switch is without switching hysteresis, thus changes its electrical switching state in both movement directions of the door in substantially the same door position. Due to its shunt function the auxiliary switch device can render such undesirable switching processes of the door detection switch harmless and inconsequential.
The door detection switch is a mechanically or magnetically actuatable switch, for example. A reed switch is an example of a magnetically actuatable switch.
In certain embodiments the auxiliary switch device is formed by a sliding lamella arrangement in sliding contact with a printed circuit board. The sliding lamella arrangement is movably coupled to the locking member, so that when the locking member moves, the sliding lamella arrangement also moves over the printed circuit board. Due to suitable configuration of conductor paths on the printed circuit board, the opening and closing of one or more shunt paths to the door detection switch can be realised while the sliding lamella arrangement moves over the printed circuit board.
According to another aspect of the invention, which does not require any auxiliary switch device of the type explained above, the blockable component can have a blocking edge which, on closing the door, moves past the locking member into and beyond a locking permit position, the locking permit position being a position from which the locking member can be moved in front of the blocking edge to thereby block the door against reverse movement. On closing the door, the door detection switch only changes its electrical switching state when the blocking edge has moved beyond the locking permit position into a first switching position. On opening the closed door, however, the door detection switch changes its electrical switching state in a second switching position of the blocking edge, which is offset from the first switching position towards the locking permit position. In this way a door detection switch can be created that has a suitable switching hysteresis, which prevents any movement play of the closed and locked door with respect to the locking member leading to undesirable switching processes of the door detection switch.
According to yet another aspect of the invention, which can be implemented alternatively or in addition to an auxiliary switch device of the type explained, the actuator can be designed as an electromagnetic actuator with a magnet armature that can be driven by magnetic excitation in a single drive direction only. In this aspect of the invention, the locking member is motion-coupled to the magnet armature and is biased by spring force against the drive direction. For position control of the locking member, a guide system is provided with a guide track closed in the manner of a loop and a track follower guided on the guide track. Upon successive actuations of the electromagnetic actuator, the track follower performs a complete round trip along the guide track, wherein on each round trip the track follower moves from a first non-transitory track position corresponding to the unlocking position of the locking member into a second non-transitory track position corresponding to the locking position of the locking member and back again into the first non-transitory track position. The locking member is arranged for movement from the unlocking position to the locking position and beyond the locking position into a fault position. The guide path provides an escape space, which allows the track follower to retreat from the second non-transitory track position into a third non-transitory track position corresponding to the fault position of the locking member.
In certain embodiments the door lock further comprises an electrical lock detection switch, which switches in dependence on a transfer of the locking member from the unlocking position into the locking position, in a first circuit path extending between a first and a second electrical connection point of the door lock. The actuator, the door detection switch and the auxiliary switch device are arranged by contrast in a second circuit path extending between the second electrical connection point and a third electrical connection point of the door lock. In embodiments of this kind the locking member is arranged for movement from the unlocking position into the locking position and beyond the locking position into a fault position, wherein the lock detection switch switches back into a switching state corresponding to the unlocking position depending on a transfer of the locking member from the locking position into the fault position. In the event of a fault such as can occur, for example, if a user tries to open the closed and locked door forcibly, the lock detection switch then returns to an electrical switching state corresponding to the unlocking position of the locking member. For a control unit of the domestic appliance, this is a signal to interrupt or prevent the operation of the domestic appliance, for example.
Another aspect of the invention that can again be implemented alternatively or in addition to an auxiliary switch device of the type explained provides an auxiliary member which is separate from the blockable component and is movable from a release position to a blocking position depending on the closing of the door and which, in the release position, allows the locking member to be transferred from the unlocking position to the locking position and, in the blocking position, blocks the locking member against transfer from the unlocking position to the locking position.
On closing the door, the door detection switch undergoes an electrical switching state change controlled mechanically by the auxiliary member.
In certain embodiments, an electrical household appliance equipped with a door lock of the type explained, which can be in the form of a washing machine, for example, comprises an appliance main body having an access opening to a working space within the appliance main body, a door mounted on the appliance main body for closing the access opening, and a door lock having a lock assembly and a blocking recess. The lock assembly is arranged on one of the appliance main body and door, while the blocking recess is arranged on the other of the appliance main body and door. The lock assembly comprises a movably arranged locking member selectively adjustable into an unlocking position and a locking position, which in the unlocking position permits the opening of the closed door and in the locking position is in blocking engagement with the blocking recess, at least when the door is closed, the blocking engagement causing blocking of the closed door against opening. The lock assembly further comprises an electrically controllable actuator for actuating the locking member and an electrical door detection switch, which switches depending on the closing of the door. According to the invention the domestic appliance is characterised by at least one of the following measures (a) to (d);
(a) the lock assembly comprises an electrical auxiliary switch device which selectively opens or closes an electrical shunt path to the door detection switch depending on the position of the locking member;
(b) the blocking recess is delimited by a blocking edge which, on closing the door, moves past the locking member into and beyond a locking permit position, the locking permit position being a position from which the locking member can be moved in front of the blocking edge and into the blocking recess and thereby blocks the door against reverse movement, wherein the door detection switch, on closing the door, changes its electrical switching state only after the blocking edge has moved beyond the locking permit position to a first switching position, and wherein the door detection switch, on opening the closed door, changes its electrical switching state to a second switching position of the blocking edge which is offset from the first switching position towards the locking permit position;
(c) the actuator is designed as an electromagnetic actuator comprising a magnet armature that can be driven by magnetic excitation in a single drive direction only, wherein the locking member is motion-coupled to the magnet armature and is biased by spring force against the drive direction, wherein the locking member is associated with a guide system for position control of said member having a guide track closed in the manner of a loop and a track follower guided on the guide track, wherein the track follower performs a complete round trip along the guide track upon successive actuations of the electromagnetic actuator, wherein on each round trip the track follower moves from a first non-transitory track position corresponding to the unlocking position of the locking member into a second non-transitory track position corresponding to the locking position of the locking member and back again into the first non-transitory track position, wherein the locking member is arranged for movement from the unlocking position to the locking position and beyond the locking position into a fault position and wherein the guide path provides an escape space which allows the track follower to retreat from the second non-transitory track position to a third non-transitory track position corresponding to the fault position of the locking member;
(d) the lock assembly comprises an auxiliary member which is separate from the blockable component and can be moved from a release position to a blocking position depending on the dosing of the door, and which, in the release position, allows the locking member to be transferred from the unlocking position to the locking position and, in the blocking position, blocks the locking member against transfer from the unlocking position to the locking position, wherein, on closing the door, the door detection switch undergoes an electrical switching state change under mechanical control by the auxiliary member.
The invention is explained further below based on the enclosed drawings. These depict:
Reference is made first to
The lid 18 forms a door in the context of the present disclosure. It is understood that the invention is not restricted to washing machines of the top loader type; rather it can also be used on household washing machines of the front loader type, which usually have a porthole door pivotable about a vertical pivot axis. In the following the lid 18 will nonetheless continue to be termed a lid (and not a door).
To keep the lid 18 closed, i.e., when it is folded down onto the machine main body 12, a door lock generally designated 24 is used, which comprises a closing element 26 and a lock assembly 28 as two basic components. The closing element 26 and the lock assembly 28 interact on closing the lid 18 in that the closing element 26 enters an insertion mouth 30 of the lock assembly 28 and can be secured against withdrawal from the insertion mouth 30 by the lock assembly 28 in a manner explained in greater detail below. In the example shown, the closing element 26 is mounted on the lid 18, whereas the lock assembly 28 is mounted on the machine main body 12. It is understood that the arrangement pattern of the closing element 26 and the lock assembly 28 can be interchanged, i.e., the closing element 26 can be mounted on the machine main body 12 and the lock assembly 28 can be mounted on the lid 18.
The closing element 26 has a blocking recess 32, into which a locking slide (not shown separately in
In the exemplary embodiment shown in
The lock assembly 28 according to the exemplary embodiment in
In the example shown, an electromagnetic actuator 40, said locking slide, designated 42, a printed circuit board 44 and an auxiliary slide 46 are taken up in the internal housing 38. The locking slide 42 is movable linearly between an unlocking position shown in
The electromagnetic actuator 40 comprises a magnetic coil 50 and a magnet armature 52, which can be moved deeper into the magnetic coil 50 against the force of an armature spring 54 (to the left in the depiction in
An exemplary configuration of the guide link 56 is shown in
After the lid 18 has been closed and the closing element 26 has entered the insertion mouth 30 of the lock assembly 28, the track follower 60 moves initially upon excitation of the magnetic coil 50, stating from the position P1, to a transitory intermediate position P2. This corresponds to a movement of the magnet armature 52 deeper into the magnetic coil 50. The armature spring 54 is biased more strongly in this movement. As soon as the excitation of the magnetic coil 50 decays, the armature spring 54 pushes the magnet armature 52 back in the opposite direction. The track follower 60 moves here out of position P2 into a second non-transitory position P3, passing the central guide island 64 in an upper track branch 66. In position P3 a free (front) slide end 66 (
If the magnetic coil 50 is excited afresh starting out from the locking position according to
In
The design and function of an electrical circuit of the lock assembly 28 is now explained on the basis of
The connection points S1, S2 are connected to one another via a first electrical circuit path SP1. A lock detection switch VES is arranged in the circuit path SP1. The lock detection switch VES is used to detect the locked state of the lid 18. Upon transfer of the locking slide 42 from the unlocking position according to
A second electrical circuit path SP2 runs between the connection points S2, S3. The two circuit paths SP1, SP2 therefore have connection point S2 as a common connection point. An electrically controllable actuator AK, formed by the electromagnetic actuator 40, for actuating the locking slide 42 is contained in the circuit path SP2. Arranged electrically in series to the actuator AK in the circuit path SP2 is a parallel circuit of several electrical switches. These switches comprise a door detection switch TES and a first auxiliary switch HS1.
The door detection switch TES serves to detect the closed state of the lid 18 of the washing machine 10. In the exemplary embodiment in
The first auxiliary switch HS1 is arranged in an electrical shunt path NP1 to the door detection switch TES. The door detection switch TES can be short-circuited by closing the auxiliary switch HS1. The closed state of the auxiliary switch HS1 depends on the position of the locking slide 42. Specifically, the auxiliary switch HS1 is in an electrically open switching state when the locking slide 42 is located in its unlocking position. If the locking slide 42 is moved from the unlocking position to the locking position, the auxiliary switch HS1 closes, which closes the shunt path NP1. If it happens that the door detection switch TES opens for any reason when the lid 18 is locked, this has no influence on the control unit of the washing machine 10. Because the shunt path NP1 is closed, a flow of electric current is still possible between the connection points S2, S3 even if the door detection switch TES is open. This function of the auxiliary switch HS1 is useful, because in the exemplary embodiment explained here, the lid 18 has a certain movement play in the opening direction in the locked state and this movement play can lead to opening of the door detection switch TES. Since the movement play changes nothing in the locked state of the lid 18, the temporary opening of the door detection switch TES should have no influence on the operation of the washing machine 10. This is guaranteed by the auxiliary slide of HS1, which snort-circuits the door detection switch TES in the locking position of the locking slide 42.
For a more detailed explanation of this movement play, reference is made first to
In practice, however, in quite a number of appliances in a large-scale production series of appliances, the door detection switch TES will not close exactly at the moment at which the closing element 26 reaches its locking permit position. Instead the washing machine 10 will be nominally designed so that the door detection switch TES only closes after the closing element 26 has gone beyond the locking permit position somewhat deeper into the insertion mouth 30. This situation is depicted in
As shown in
Closing the door detection switch TES enables the actuator AK to be energised. Its electrical activation leads to the forward movement of the locking slide 42 from the unlocking position into the locking position. In the locking position the locking slide 42 engages with its slide tip 66 in the blocking recess 32 of the closing element 26, wherein it is supported under the influence of the armature spring 54 on the bottom of the blocking recess 32. The abutment of the locking slide 42 on the bottom of the blocking recess 32 prevents further forward movement of the locking slide 42 beyond the locking position,
In the course of the transfer of the locking slide 42 from the unlocking position into the locking position, both the auxiliary switch HS1 and the lock detection switch VES are closed. This electrical state of the lock assembly 28 is depicted in
The distance expressed by the measurement d between the locking permit position and the switch closing position means that the lid 18 has a certain movement play in the locked state. Without anything changing in the locked state of the lid 18, the lid 18 can be lifted slightly by the user (intentionally or unintentionally) before the locking slide 42 hits the front boundary edge 80 from inside the blocking recess 32. This situation is depicted in
It cannot be excluded that a user tries to open the locked lid 18 forcibly. In this case it can happen that a part of the locking slide 42 breaks off and the user succeeds hereby in opening the lid 18. This situation is shown in
By removing the dosing element 26 from the insertion mouth 30, the support of the locking slide 42 on the bottom of the blocking recess 32 ceases. The locking slide 42 is therefore free for a further movement away from the unlocking position beyond the locking position. Due to further easing of the armature spring 50 the locking slide 42 is therefore pushed into a fault position shown in
As a consequence of the (forcible) opening of the lid 18, the door detection switch TES opens in the fault situation according to
Due to the transfer of the locking slide 42 to the fault position, moreover, the auxiliary switch HS1 opens; this situation is depicted in
In certain embodiments it can therefore be provided that the auxiliary switch HS1 is open in the fault position of the locking slide 42. In other embodiments it can be provided, on the other hand, that the auxiliary switch HS1 is closed in the fault position of the locking slide 42.
The fault position of the locking slide 42 according to
Once the lid 18 has been closed, mechanical vibrations can lead to a temporary opening of the door detection switch TES. This applies in particular if the door detection switch TES is comparatively vibration-sensitive, as can occasionally be observed with reed switches. It has turned out that in a locking process, i.e. when the electromagnetic actuator 40 is activated to transfer the locking slide 42 from the unlocking position to the locking position, vibrations can occur as a result of the pulsed activation of the electromagnetic actuator 40 that can be sufficient to inadvertently open a closed reed switch. To avoid such vibration-induced switching processes of the door detection switch TES leading to malfunctions of the control unit of the washing machine 10 on locking of the lid 18, it is provided in certain embodiments that a shunt path to the door detection switch TES is closed depending on the fact that the locking slide 42 moves from the unlocking position according to
In the configuration according to
The explained electrical behaviour of the circuit according to
Reference is made again to
Reference is now made to the variant according to
Both the reed switch 72 in
Number | Date | Country | |
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62845929 | May 2019 | US |