Door lock system for vehicle

Information

  • Patent Grant
  • 6575506
  • Patent Number
    6,575,506
  • Date Filed
    Friday, March 16, 2001
    23 years ago
  • Date Issued
    Tuesday, June 10, 2003
    21 years ago
Abstract
A door lock system for a vehicle includes a latch mechanism, an open link, an inside lever and a cancel lever. The latch mechanism is adapted to a vehicle door and latches the vehicle door to a vehicle body. The open link is engagable and disengagable with the latch mechanism. The inside lever is adapted to an inside handle of the vehicle door and is engagable with the open link. The cancel lever is connected to the open link and is arranged between the inside lever and the open link so as to be engagable with the inside lever when the open link is disengaged from the latch mechanism.
Description




This application is based on and claims priority under 35 U.S.C. §119 with respect to Japanese Patent Application No. 2000-076499 filed on Mar. 17, 2000, the entire contents of which is incorporated herein by reference.




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to a door lock system for a vehicle.




2. Description of Related Arts




A type of door lock system for a vehicle is proposed in a Japanese Patent Publication H7-103735 published on Nov. 8, 1995. The door lock system for the vehicle comprises a) a latch mechanism including a latch which is provided in a vehicle door and which engages a striker secured to a vehicle body, and b) a link mechanism including a open link and an electric actuator member for selectively locking or unlocking the engagement between the latch and the striker. The open link is engagable and disengagable with the latch mechanism due to the electric actuator member. Therefore, the engagement between the latch and the striker selectively locks or unlocks the latch.




One type of the door lock system for the vehicle has a function mode which is called a “one motion operation”. The one motion operation simultaneously provides a canceling operation to cancel the locked state and an opening operation to enable the door to open. The canceling operation unlocks the latch mechanism by operating an inside handle which is disposed inside the vehicle at the driver's seat side. The opening operation releases the engagement of the latch mechanism so that the door can be opened.




The link mechanism, for the type of door lock system which has the one motion operation mode, includes a safety lever arranged among the inside lever, a cancel lever and the latch mechanism. The inside lever is connected to the inside handle and is connected to the safety lever. The cancel lever is arranged between the safety lever and the open link to be engagable with the open link when the open link disengages with the latch mechanism. When the inside lever rotates, the safety lever rotates the cancel lever and engages the latch mechanism. Therefore, both the canceling operation and the opening operation are operated substantially at the same time by opening the door using the inside handle. Thus, momentary large operation force is necessary in order to open the door using the inside handle.




SUMMARY OF THE INVENTION




It is, therefore, necessary for a door lock system to address at least the foregoing drawbacks of the related art.




According to the present invention, the door lock system for a vehicle includes a) a latch mechanism which is adapted to a vehicle door and which holds or latches the vehicle door to a vehicle body, b) an open link which is engagable and disengagable with the latch mechanism, c) an inside lever which is adapted to an inside handle of the vehicle door and which is engagable with the open link and d) a cancel lever which is connected to the open link and which is arranged between the inside lever and the open link to be engagable with the inside lever when the open link is disengaged from the latch mechanism.











BRIEF DESCRIPTION OF THE DRAWINGS




These and other objects of the invention will become more apparent from the following embodiments of the invention with reference to the attached drawings in which:





FIG. 1

shows an exploded perspective view of a door lock device of an embodiment of this invention;





FIG. 2

shows an enlarged perspective view of one part of

FIG. 1

;





FIG. 3

shows an enlarged perspective view of the other part of

FIG. 1

;





FIG. 4

shows a vertical cross-sectional view of a part of the door lock system;





FIG. 5

shows a vertical cross-sectional view of

FIG. 4

taken along the lines V—V;





FIG. 6

shows a horizontal cross-sectional view of

FIG. 4

taken along the lines the lines VI—VI;





FIG. 7

shows a side view of structural members of the door lock system in an unlocked stage;





FIG. 8

shows a side view of an inside of the door lock system in an locked state;





FIG. 9

shows a side view of the inside of the door lock system which is in the unlocked state when an outside handle is operated;





FIG. 10

shows a side view of the inside of the door lock system in a locked state when the inside or outside handle is operated;





FIG. 11

shows a side view of the inside of the door lock system in a canceling operation;





FIG. 12

shows a side view of the inside of the door lock system in a keyless locking operation; and





FIG. 13

shows a side view of the inside of the door lock system in a one-motion operation.











DESCRIPTION OF THE PREFERRED EMBODIMENT




An embodiment of this invention will be described below referring to

FIGS. 1-8

. Each direction of the arrows in

FIG. 1

indicates longitudinal, vertical and width directions of the vehicle.




The door lock system is disposed within a door of the vehicle, and is formed to accommodate a first link mechanism


20


and a second link mechanism


30


in a housing


10


(see FIG.


4


). The housing


10


comprises a main body


11


, a first cover


12


and a second cover


13


. The main body


11


includes a) a first casing portion


11




a


(see

FIG. 2

) which has a dish shape open to the vehicle inside direction and b) a second casing portion


11




b


(see

FIG. 2

) which has a dish shape perpendicular to the first casing portion


11




a


and which is open to the vehicle back side direction. The first casing portion


11




a


and the second casing portion


11




b


are integrally formed therewith. The first cover


12


is attached to the first casing portion


11




a


at the opening side thereof. The second cover


13


is attached to the second casing portion


11




b


at the opening side thereof. Thus, the opening of the first casing portion


11




a


is closed by the first cover


12


, and the opening of the first casing


11




b


is closed by the second cover


13


.




In the housing


10


, both a) an electric distribution plate


14


which is electrically connected to an electric motor


25


acting as an actuator and b) structural members of the first link mechanism


20


are disposed so as to be accommodated between the first casing portion


11




a


and the first cover


12


. A sub base plate


15


and structural members of the second link mechanism


30


are accommodated between the second casing portion


11




b


and the second cover


13


. A base plate


16


is attached to the second cover


13


at an opening side thereof. Thus, the opening of the second cover


13


is closed and covered by the base plate


16


. Each structural member of a latch mechanism


40


is accommodated between the inside of the second cover


13


and the base plate


16


.




A first inside lever


21


is rotatably supported on the inside of the first cover


12


by a supporting pin


21




a


(see

FIG. 2

) so as to be rotatably movable in vertical and longitudinal directions of the vehicle. A second inside lever


51


is rotatably supported on the outside of the first cover


12


by the supporting pin


21




a


so as to be rotatably movable in vertical and longitudinal directions of the vehicle. The first inside lever


21


has an engaging projection


21




b


(see

FIG. 2

) which extends in the vehicle inside direction through a sector-shaped hole


12




a


formed in the first cover


12


. The engaging portion


21




b


of the first inside lever


21


engages with a connecting hole


51




a,


whereby the engaging projection


21




b


connects the first inside lever to the second inside lever


51


as one unit. The first inside lever


21


has an engaging projection


21




c


which extends in the vehicle outside direction. When the first inside lever


21


is rotated in a clockwise direction as shown in

FIG. 8

, the engaging projection


21




c


engages with a canceling lever


22


. The canceling lever


22


is then rotated.




The second inside lever


51


is connected with an inside cable


52


which is connected with an inside handle (not shown) disposed inside of the vehicle. The rotation of the inside handle in a door opening direction (the operation for opening the door using the inside handle) causes the second inside lever


51


to rotate in a clockwise-direction as indicated in

FIG. 1

, FIG.


2


and

FIG.7

, thereby rotating the first inside lever


21


in the same direction.




The canceling lever


22


is rotatably supported at the inside of the first cover


12


by a supporting pin


22




a


formed integrally with the first cover


12


. The canceling lever


22


is provided adjacent the first inside lever


21


in the vehicle outside direction to be parallel to the first inside lever


21


. The canceling lever


22


has an engaging pin


22




b


which extends in the vehicle outside direction. The engaging pin


22




b


is inserted into a first engaging groove


23




a


which is formed as a V-shaped slot. The groove


23




a


is formed in an open link


23


which is disposed adjacent the canceling lever


22


in the vehicle outside direction.




The open link


23


has an elongated second engaging groove


23




b


wherein an engaging pin


27




b


of an active lever


27


is inserted. An engaging portion


23




c,


which is formed as a L-shaped plate, engages with an end of the first inside lever


21


. A connecting portion


23




d


connects the open link


23


to an opening lever


31


. The open link


23


is supported by the canceling lever


22


, the active lever


27


and the opening lever


31


.




The locking lever


24


is rotatably supported on an inside of the first casing portion


11




a


by a supporting pin


24




c


(

FIG. 4

) formed integrally with the main body


11


to be rotatably movable in the vertical and longitudinal directions of the vehicle. The locking lever


24


is provided in parallel with the open link


23


. The locking lever


24


has an attachment hole


24




a


which is fixed to a locking cable


53


. An elongated engaging groove


24




b


has inserted therein an engaging pin


27




b


of the active lever


27


. The locking cable


53


is connected with a locking knob (not shown) which is disposed on an inside of a door of the vehicle. When the locking knob is operated for locking the door, the locking cable


53


transmits an operation force from the locking knob to the locking lever


24


, thereby rotating the locking lever


24


in the clockwise direction as shown in FIG.


1


.




The electric motor


25


generates the operation force for moving the first link mechanism


20


. The electric motor


25


is attached to the inside of the first cover


12


. The electric motor


25


includes a worm gear


25




a


at an output shaft of the electric motor


25


. The worm gear


25




a


is in mesh engagement with a wheel gear


26


. The wheel gear


26


has a pair of engaging pins


26




a,




26




b


on an outside thereof. The wheel gear


26


is rotatably supported on the inside of the first cover


12


by a supporting boss


26




c


formed integrally with the first cover


12


. Both engaging pins


26




a


and


26




b


are arranged at both sides of the rotational center of the wheel


26


in the longitudinal direction of the vehicle such that a predetermined space is defined between engaging pins


26




a


and


26




b.


Either engaging pin


26




a


or


26




b


extends into an engaging concave portion


27




c


of the active lever


27


.




The active lever


27


is disposed between the wheel gear


26


and the open link


23


. The active lever


27


is rotatably supported on the inside of the first cover


12


by a supporting boss


27




f


formed integrally with the first cover


12


. The active lever


27


includes a main lever portion


27




a,


a projecting portion


27




d


having a spring function and a rubber cushion


27




e.


The main lever portion


27




a


has the engaging pin


27




b


projecting in the vehicle outside direction and an engaging concave portion


27




c


opening in a vehicle inside direction. The projecting portion


27




d


is provided at an upper end of the main lever portion


27




a.


The rubber cushion


27




e


is disposed on the portion between the main lever portion


27




a


and the projecting portion


27




d.


The engaging pin


27




b


of the active lever


27


extends through the second engaging groove


23




b


of the open link


23


and the engaging groove


24




b


of the locking lever


24


. The engaging concave portion


27




c


of the active lever


27


has either engaging pins


26




a


or


26




b


extending thereinto. An end of the projecting portion


27




d


of the active lever


27


elastically contacts an inner periphery of the first cover


12


. The engaging concave portion


27




c


of the active lever


27


is formed so that either the front engaging pin


26




a


or the rear engaging pin


26




b


can be engaged with the active lever


27


when the wheel gear


26


is rotated in either the normal or the reverse directions. The active layer


27


can be rotated in either the clockwise direction or the counter-clockwise direction as shown in

FIGS. 7 and 8

. The end of the projecting portion


27




d


slidably moves on the inner periphery of the first cover


12


and selectively engages with either of these engaging concave portions


12




b


or


12




c


(FIG.


7


). The rubber cushion


27




e


selectively contacts either stopper portions


11




c


or


11




d


in accordance with the above motion of the projecting portion


27




d.






A key lever


28


has a cylinder-shaped main body


28




a


and a lever portion


28




b


formed integrally with the cylinder-shaped main body


28




a.


The key lever


28


and an idle lever


29


are rotatably supported by a supporting boss


28




e


(see

FIG. 2

) formed integrally with the first casing portion


11




a


and a supporting boss


28




f


formed integrally with the first cover


12


. The key lever


28


has an engaging groove


28




c


provided in the main body


28




a


and an engaging pin


28




d


provided on the lever portion


28




b


at the opposite side thereof (FIG.


2


). An end of a projecting pin of a key cylinder (not shown), which is disposed on the outside of the door, is disposed into the engaging groove


28




c.


The engaging pin


28




d


extends into a sector-shaped engaging groove


29




a


formed in the idle lever


29


. The key lever


28


is rotated by the rotation of the key cylinder turned by a key (not shown). The key lever


28


rotates the idle lever


29


via the engaging pin


28




d.


Then, the idle lever


29


selectively rotates the active lever


27


in the clockwise direction or the counter-clockwise direction (as indicated in

FIGS. 7 and 8

) via a connecting pin


29




b


formed integrally with the idle lever


29


.




Each structural member of the second link mechanism


30


is accommodated between the second casing portion


11




b


of the main body


11


and the second cover


13


as shown in FIG.


3


. The opening lever


31


of the second link mechanism


30


is rotatably supported on the second casing portion


11




b


and the sub base plate


15


by a supporting pin


31




a


via a torsion spring


31




b


. The opening lever


31


is rotatably movable in vertical and width directions of the vehicle between the second casing portion


11




b


and the sub base plate


15


. A rotating end


31




c


of the opening lever


31


is connected with an outside link. The outside link is connected to an outside handle (not shown) which is disposed on the outside of the door. The opening lever


31


is rotated in a counter-clockwise direction as indicated in

FIG. 4

against the force of the torsion spring


31




b


by the operation of the outside handle in a door opening direction (the operation for opening the door using the outside handle). A lifting lever


32


is disposed on a periphery of a shaft


42




b


for unitary rotation therewith. The shaft


42




b


is extended through the second cover


13


via a bush


33


. An engaging portion


32




a,


formed on periphery of the lifting lever


32


, is extended above the upper end of the engaging portion


23




c


of the open link


23


.




The latch mechanism


40


includes a latch


41


, a pawl


42


, a pair of torsion springs


43


and


44


applying spring forces to the latch


41


and the pawl


42


, respectively. The latch


41


is rotatably supported between the second cover


13


and the base plate


16


by a supporting pin


41




a.


The supporting pin


41




a,


extending through the sub base plate


15


, the second cover


13


and the base plate


16


, is supported by both the second cover


13


and the base plate


16


. One end of the torsion spring


43


, which is provided on the supporting pin


41




a,


is engaged with the latch


41


. The other end of the torsion spring


43


is engaged on the second cover


13


. The torsion spring


43


applies the predetermined spring force to the latch


41


for regulating the rotation of the latch


41


so that the latch


41


can be returned to its initial position by the spring force when the latch


41


is rotated to be out of an initial position thereof. The latch


41


is held by the torsion spring


43


so that an opening of a latch groove


41




b


can substantially coincide with an opening of an insertion groove


16




a


formed in the base plate


16


. The pawl


42


includes a block-like main pawl body


42




a


and a shaft


42




b


extending approximately perpendicular to the main pawl body


42




a.


The shaft


42




b


extends into the second casing portion


11




b


through the second cover


13


and the sub base plate


15


via the bush


33


. The shaft


42




b


is rotatably supported by the sub base plate


15


via the bush


33


. The shaft


42




b


is further rotatably supported by the base plate


16


via the bush


34


. The torsion spring


44


is provided on the shaft


42




b


at the middle portion between the main pawl body


42




a


and sub base plate


15


. The lifting lever


32


is rigidly connected to one end of the shaft


42




b


for unitary rotation therewith (after the torsion spring


44


is provided on the shaft


42




b,


the end of shaft


42




b


is disposed into the lifting lever


32


and formed with a head by riveting as shown in FIG.


5


). One end of the torsion spring


44


is engaged with the pawl


42


. The other end of the torsion spring


44


is engaged with the sub base plate


15


. The torsion spring


44


applies a predetermined spring force to the shaft


42




b


for regulating the rotation of the shaft


42




b


so that the pawl


42


can be returned to its initial position by the spring force when the pawl


42


is rotated. The pawl


42


causes the main pawl body


42




a


to contact the periphery of the latch


41


.




When a striker


45


, which is mounted on a body of the vehicle, moves relatively into the latch


41


through the insertion groove


16




a,


the latch


41


is rotated by the pressure from the striker


45


against the spring force of the torsion spring


43


. The latch


41


then receives the striker


45


. While the latch


41


receives the striker


45


, the pawl


42


slidably contacts on the outer periphery of the latch


41


. The pawl


42


moves into a latch portion


41




c


to be engaged thereon. The pawl


42


holds the latch


41


which has been rotated to receive the striker


45


. Thus, the pawl


42


keeps the latch


41


engaged with the striker


45


. Under the above state, the door of the vehicle is closed. Under the above engagement state, the latch


41


is returned to an initial position thereof by the force of the torsion spring


43


. When the pawl


42


is rotated to be moved away from the latch portion


41




c


by the rotation of the lifting lever


32


, while the latch


41


is returned by the spring force of the torsion spring


43


, the opening of the latch groove


41




b


is rotated to match the opening direction of the insertion groove


16




a.


Under the above state, the striker


45


can be moved away from the latch groove


41




b


and the opening of the insertion groove


16




a


of the base plate


16


. The door of the vehicle can then be opened.




The pawl


42


functions for selectively holding between the engaging condition in which the latch


41


engages with the striker


45


and the disengaging condition in which the latch


41


disengages from the striker


45


. When the pawl


42


is rotated against the spring force of the torsion spring


44


, the pawl


42


is moved away from the latch portion


41




c


of the latch


41


. The pawl


42


then changes to the disengaging condition between the latch


41


and the striker


45


from the engaging condition between the latch


41


and the striker


45


.




The operation modes of the door lock system consists of the operation modes causing the door lock system be in the unlocked state capable of releasing the engagement between the latch


41


and the striker


45


, the operation modes causing the door lock system be in the locked state incapable of releasing the engagement between the latch


41


and the striker


45


, and the operation modes causing the door to open or to close when the door lock system is in the unlocked state. The eight operation modes will be described as follows.




First operation mode: The door is opened by operating the inside handle disposed on the inside of the vehicle when the door lock system is in the unlocked state as viewed in FIG.


7


. In the door lock system, when the inside handle is operated to open the door, the second inside lever


51


is rotated in a clockwise direction (as indicated in

FIG. 1

) via the inside cable


52


. The first inside lever


21


is rotated by the second inside lever


51


in a clockwise direction (as indicated in FIG.


7


). When the first inside lever


21


is rotated in the clockwise direction (as indicated in FIG.


7


), the end of the inside lever


21


engages with the lower surface of the engaging portion


23




c


of the open link


23


and pushes up the open link


23


. The open link


23


causes the upper periphery of the engaging portion


23




c


to engage with the engaging portion


32




a


of the lifting lever


32


. The lifting lever


32


is then rotated by the open link


23


. The pawl


42


is rotated by the lifting lever


32


to be moved away from the latch portion


41




c


of the latch


41


. Namely, a regulation of the rotation of the latch


41


by the engagement with the main pawl body


42




a


is released. Thus, the latch


41


is returned to its initial position by the spring force of the torsion spring


43


. When the latch


41


is separated from the striker


45


by a force of the door opening, the latch


41


releases the striker


45


. Then, the latch


41


is separated from the striker


45


. Thus the engagement between the latch


41


and the striker


45


is released by operating the inside handle to open the door. The door can then be opened.




Second operation mode: The door is opened by operating the outside handle disposed on the outside of the vehicle when the door lock system is in the unlocked state as viewed in FIG.


7


. In the door lock system, when the outside handle is operated to open the door, the opening lever


31


is rotated against the torsion spring


31




b.


The open link


23


is then pushed up by the opening lever


31


. The open link


23


causes the upper periphery of the engaging portion


23




c


to engage with the engaging portion


32




a.


The lifting lever


32


is then rotated by the open link


23


. The lifting lever


32


rotates the pawl


42


to be separated from the latch portion


41




c


of the latch


41


. Namely, a regulation of the rotation of the latch


41


by the engagement with the main pawl body


42




a


is released. Thus, the latch


41


is returned to its initial position by the spring force of the torsion spring


43


. When the latch


41


is separated from the striker


45


by a force of the door opening, the latch


41


releases the striker


45


. Then, the latch


41


is separated from the striker


45


. Thus the engagement between the latch


41


and the striker


45


is released by operating the outside handle to open the door. The door can then be opened.




In the first and second operation modes, when the open link


23


is pushed up by the opening lever


31


or the first inside lever


21


, the canceling lever


22


is rotated in the counterclockwise direction as shown in

FIG. 7

by the engagement between the first engaging groove


23




a


of the open link


23


and engaging pin


22




b


of the canceling lever


22


.




Third operation mode: The door lock system, by operating the locking knob inside the vehicle, is brought into the locked state such that the engagement between latch


41


and the striker


45


is impossible. When the door lock system is in the unlocked state as viewed in

FIG. 7

, the locking cable


53


is moved by operating the locking knob. The locking lever


24


is rotated, and then the active lever


27


is rotated in the counterclockwise direction as shown in FIG.


7


. Thus the active lever


27


causes the open link


23


to rotate about the connecting portion between the open link


23


and the opening lever


31


by the engagement between the second engaging groove


23




b


and the engaging pin


27




b


. The open link


23


is thereby shifted from the unlocking position shown in

FIG. 7

to the locking position shown in FIG.


8


. The unlocking position is the position for the open link


23


which causes the door lock system to be in the unlocked state. The lock position is the position for the open link


23


which causes the door lock system to be in the locked state. Even if the open link


23


is moved as viewed in

FIG. 10

by operating the outside handle, the open link


23


fails to engage with the lifting lever


32


, whereby the lift lever


32


and the pawl


42


are not rotated. Thus, even if the outside handle is operated for opening the door, the unlocked state for releasing the engagement between the latch


41


and the striker


45


is not established. Thus, the locked state remains, and the door can not be opened. When the open link


23


is moved from the unlocking position shown in

FIG. 7

to the locking position shown in

FIG. 8

, the canceling lever


22


is rotated in the counterclockwise direction shown in

FIG. 8

by the engagement between the first engaging groove


23




a


of the open link


23


and the engaging pin


22




b.






Fourth operation mode: The door lock system is brought into either the locked state or the unlocked state by a key operated rotation of the key cylinder from outside of the vehicle. In the door lock system, when the key cylinder is rotated by the key, the key lever


28


is rotated. The active lever


27


is then selectively rotated by the key lever


28


via the idle lever


29


to be in either the position shown in

FIG. 7

or the position shown in FIG.


8


. The open link


23


is selectively moved by the active lever


27


to be in the unlocking position shown in

FIG. 7

or the locking position shown in

FIG. 8

via the engagement between the second engaging groove


23




b


and the engaging pin


27




b


. The rotation of the key cylinder, by manipulating the key, causes the door lock system to be selectively in either a) the unlocked state which is capable of releasing the engagement between the latch


41


and the striker


45


or b) the locked state which is incapable of releasing the engagement.




Fifth operation mode: The door lock system is brought into either the locked state or the unlocked state when the electric motor


25


is remotely-controlled by operating a remote device control, such as a lock-unlock switch which acts as a key, from outside of the vehicle. In the door lock system, when the lock/unlock switch is operated, the electric motor


25


rotates the wheel gear


26


through a predetermined rotation amount via the worm gear


25




a.


When the wheel gear


26


rotates one or the other direction, either of the engaging pins


26




a


or


26




b


selectively engages a part of engaging concave portion


27




c


of the active lever


27


. The active lever


27


is then rotated to the position shown in

FIG. 7

or the position shown in FIG.


8


. Therefore, the open link


23


is selectively moved to the unlocking position shown in

FIG. 7

or the locking position shown in

FIG. 8

via the engagement between the second engaging groove


23




b


and the engaging pin


27




b


. Thus the operation of the lock/unlock switch causes the door lock system to be selectively in either a) the unlocked state which is capable of releasing the engagement between the latch


41


and the striker


45


by the opening operation of the outside handle or b) the locked state which is incapable releasing the engagement.




Sixth operation mode (canceling operation): The door is closed without operating a door handle such as the outside handle or the inside handle after bringing the door lock system into the locked state by a manual operation of the locking knob while the door is open. In the door lock system, as the door is closed, the striker


45


causes the latch


41


to rotate. Accordingly, the pawl


42


rotates by the rotation of the latch


41


. Then the lifting lever


32


rotates from the position shown by two-dot-lines in

FIG. 11

to the position shown by solid lines in

FIG. 11

, thereby rotating the canceling lever


22


from the position shown by the two-dot-lines in

FIG. 11

to the position shown by the solid lines in FIG.


11


. Thus the open link


23


at the locking position shown by the two-dot-lines is moved to the unlocking position shown by the solid lines due to engagement between the first engaging groove


23




a


and the engaging pin


22




b


. In the above process, the door lock system is in the unlocked state capable of releasing the engagement between the latch


41


and the striker


45


. The door can then be opened by opening the door using either the outside handle or the inside handle.




Seventh operation mode (keyless locking operation): The door lock system is brought into the locked state in such a manner that while the door is opened, the locking knob is manually operated to bring the door lock system into the locked state and thereafter the door is closed. In the door lock system, when the outside handle is operated for opening the door while the door lock system is in the locked state, the opening lever


31


is rotated to push the open link


23


up as shown in FIG.


12


. Thus, the engaging pin


22




b


of the canceling lever


22


is located at a downside of the first engaging groove


23




a


and is out of engagement with anything. When the door is closed in the above condition, the latch


41


is rotated by the striker


45


. Then, the pawl


42


causes the lifting lever


32


to rotate, whereby the canceling lever


22


is rotated in the clockwise direction shown in FIG.


12


. However, the engaging pin


22




b


of the canceling lever


22


is located in the first engaging groove


23




a


of the open link


23


and is out of engagement with anything, thereby not moving the open link


23


to the unlocking position. The open link


23


is therefore kept in the locking position. Thus, the door lock system can be in the locked state which is capable of releasing the engagement between the latch


41


and the striker


45


when the door is closed. In addition, if the door opening operation by the outside handle is interrupted after closing the door, the condition as shown in

FIG. 12

is changed to the condition as shown in

FIG. 8

, whereby the door lock system remains in the locked state.




Eighth operation mode (one motion operation): In succession, the locked state of the door lock system is cancelled and the door is opened by opening the door using the inside handle when the door lock system is in the locked state which is capable releasing the engagement between the latch


41


and the striker


45


. In the door lock system, when the inside handle is operated for opening the door, the second inside lever


51


and the first inside lever


21


are rotated as one unit. Then, the engaging projection


21




c


of the first inside lever


21


rotates the canceling lever


22


, which causes the open link


23


to move from the locking position shown by the two-dot-lines in

FIG. 13

to the unlocking position shown by the solid lines in

FIG. 11

by the engagement between the first engaging groove


23




a


and the engaging pin


22




b


. The active lever


27


and the idling lever


29


are then moved from the locking position shown by the two-dot-lines in

FIG. 13

to the unlocking position indicated by the solid lines in

FIG. 11

by the engagement between the second engaging groove


23




b


and the engaging pin


27




b


. The open link


23


is thus pushed up by the first inside lever


21


, thereby causing the lifting lever


32


and the pawl


42


to rotate. Thereafter the door can be opened.




All members of the first link mechanism


20


and the second link mechanism


30


of the door lock system are accommodated within the housing


10


. No members of these link mechanisms


20


,


30


can be placed outside the housing


10


. Thus each member of both the first link mechanism


20


and the second link mechanism


30


can not be operated from outside of the door through the gap between the door and the body of the vehicle. Therefore, the door lock system can keep the engagement between the latch


41


and the striker


45


thereby preventing the door from opening. In addition, since each member of both the first link mechanism


20


and the second link mechanism


30


is not exposed outside the housing


10


, each of the members absolutely can not be exposed to water which enters the door.




For a one motion operation, wherein the inside handle is operated for opening the vehicle door when the engagement of the latch mechanism


40


is in the locked state which is incapable of releasing the engagement between the latch


41


and the striker


45


, the first inside lever


21


transmits the operation force from the inside handle to the canceling lever


22


thereby rotating the canceling lever


22


. The canceling operation (rotation of the open link


23


) is therefore achieved, and the active lever


27


is rotated with the idle lever


29


. After the above operation, the first insider lever


21


pushes the open link


23


up without engaging both the active lever


27


and the idle lever


29


, whereby the opening operation is accomplished.




In the one motion operation, the canceling operation and the opening operation are respectively achieved by using the canceling lever


22


, and by using the set of the active lever


27


, the idle lever


29


and the open link


23


, separately. During the one motion operation, the operation force generated by opening the door using the inside handle is separately transmitted to different functional members, respectively. Thus a momentary large operation force is not necessary for opening the door using the inside handle.




The principles of the preferred embodiment described herein is therefore illustrative and not restrictive, the scope of the invention being indicated in the appended claims and all variations which come within the spirit and meaning of the claims are intended be embraced therein.



Claims
  • 1. A door lock system for a vehicle comprising:a latch mechanism adapted to be mounted on a vehicle door to latch the vehicle door to a vehicle body; an open link engageable and disengageable with the latch mechanism; an inside lever adapted to be connected to an inside handle of the vehicle door and engageable with the open link; and a cancel lever connected to the open link and arranged between the inside lever and the open link, wherein when the open link is disengaged from the latch mechanism and the inside lever is moved through operation of the inside handle, the inside lever is first engageable with and moves the cancel lever to move the open link to a position for engaging the latch mechanism and then the inside lever is engageable with and moves the open link to engage the latch mechanism to open the vehicle door.
  • 2. A door lock system for a vehicle according to claim 1, further comprising:a housing accommodating the open link, the inside lever and the cancel lever, wherein the inside lever and the cancel lever are rotatably supported in the housing.
  • 3. A door lock system for a vehicle according to claim 2, further comprising:an opening lever perpendicularly arranged relative to the open link and rotatably supporting the open link; a slot formed in the open link; and a pin formed on the cancel lever and inserted into the slot, wherein the open link is rotated by the rotation of the inside lever via the cancel lever.
  • 4. A door lock system for a vehicle according to claim 3, further comprising:a lifting lever arranged among the latch mechanism, the open link and the cancel lever, wherein the lifting lever is engagable with the cancel lever when the open link is disengaged from the latch mechanism.
  • 5. A door lock system for a vehicle according to claim 1, further comprising:a lifting lever arranged among the latch mechanism, the open link and the cancel lever, wherein the lifting lever is engageable with the cancel lever when the open link is disengaged from the latch mechanism.
  • 6. A door lock system for a vehicle comprising:a latch mechanism adapted to be mounted on a vehicle door to latch the vehicle door to a vehicle body; an open link engageable and disengageable with the latch mechanism; an inside lever adapted to be connected to an inside handle of the vehicle door and engageable with the open link; a cancel lever connected to the open link and arranged between the inside lever and the open link, the cancel level being engageable with the inside lever when the open link is disengaged from the latch mechanism; a housing accommodating the open link, the inside lever and the cancel lever, wherein the inside lever and the cancel lever are rotatably supported in the housing; an opening lever perpendicularly arranged relative to the open link and rotatably supporting the open link; a slot formed in the open link; and a pin formed on the cancel lever and inserted into the slot, wherein the open link is rotated by the rotation of the inside lever via the cancel lever.
  • 7. A door lock system for a vehicle according to claim 6, further comprising:a lifting lever arranged among the latch mechanism, the open link and the cancel lever, wherein the lifting lever is engageable with the cancel lever when the open link is disengaged from the latch mechanism.
  • 8. A door lock system for a vehicle comprising:a latch mechanism adapted to be mounted on a vehicle door to latch the vehicle door to a vehicle body; an open link engageable and disengageable with the latch mechanism; an inside lever adapted to be connected to an inside handle of the vehicle door and engageable with the open link; a cancel lever connected to the open link and arranged between the inside lever and the open link, the cancel level being engageable with the inside lever when the open link is disengaged from the latch mechanism; and a lifting lever arranged among the latch mechanism, the open link and the cancel lever, wherein the lifting lever is engageable with the cancel lever when the open link is disengaged from the latch mechanism.
  • 9. A door lock system for a vehicle comprising:a latch mechanism adapted to be mounted on a vehicle door and operable to latch the vehicle door to a vehicle body; an open link movable between an unlocking position in which movement of the open link effects operation of the latch mechanism to unlatch the vehicle door with respect to the vehicle body and a locking position in which movement of the open link does not effect operation of the latch mechanism to prevent unlatching of the vehicle door with respect to the vehicle body; an inside lever adapted to be connected to an inside handle of the vehicle door and engageable with the open link; and a cancel lever connected to the open link and arranged between the inside lever and the open link, wherein when the open link is in the locked position and the inside lever is moved by virtue of operation of the inside handle, the inside lever first engages and moves the cancel lever to move the open link to the unlocking position and then engages and moves the open link to effect operation of the latch mechanism.
  • 10. A door lock system for a vehicle according to claim 9, wherein the open link, the inside lever and the cancel lever are accommodated in a housing, with the inside lever and the cancel lever being rotatably supported in the housing.
  • 11. A door lock system for a vehicle according to claim 9, including an opening lever perpendicularly arranged relative to the open link and rotatably supporting the open link.
  • 12. A door lock system for a vehicle according to claim 9, wherein the open link is provided with a slot and the cancel lever includes a pin positioned in the slot, the open link being rotated through rotation of the inside lever via the cancel lever.
  • 13. A door lock system for a vehicle according to claim 9, wherein the latch mechanism includes a latch adapted to receive a striker and a pawl adapted to engage the latch, and a lifting lever which engages a shaft connected to the pawl so that the lifting lever, the shaft and the pawl rotate together.
  • 14. A door lock system for a vehicle comprising:a latch mechanism adapted to be mounted on a vehicle door and operable to latch the vehicle door to a vehicle body, the latch mechanism comprising a latch and a pawl; a open link movable with respect to the pawl and the latch to effect operation of the latch mechanism upon movement of the open link when the door lock system is in an unlocked state and to not effect operation of the latch mechanism upon movement of the open link when the door lock system is in a locked state; an inside lever adapted to be connected to an inside handle of the vehicle door and engageable with the open link; and a cancel lever connected to the open link and arranged between the inside lever and the open link, the cancel level being engageable with the inside lever when the door lock system is in the locked state.
  • 15. A door lock system for a vehicle according to claim 14, wherein the open link, the inside lever and the cancel lever are accommodated in a housing, with the inside lever and the cancel lever being rotatably supported in the housing.
  • 16. A door lock system for a vehicle according to claim 14, including an opening lever perpendicularly arranged relative to the open link and rotatably supporting the open link.
  • 17. A door lock system for a vehicle according to claim 14, wherein the open link is provided with a slot and the cancel lever includes a pin positioned in the slot, the open link being rotated through rotation of the inside lever via the cancel lever.
  • 18. A door lock system for a vehicle according to claim 14, wherein the latch mechanism includes a latch adapted to receive a striker and a pawl adapted to engage the latch, and a lifting lever which engages a shaft connected to the pawl so that the lifting lever, the shaft and the pawl rotate together.
Priority Claims (1)
Number Date Country Kind
2000-076499 Mar 2000 JP
US Referenced Citations (6)
Number Name Date Kind
3999791 Torii Dec 1976 A
4045064 Okada Aug 1977 A
4986579 Ishikawa Jan 1991 A
5427421 Hamagachi Jun 1995 A
5531488 Yoshikawa Jul 1996 A
5984384 Hamaguchi Nov 1999 A
Foreign Referenced Citations (4)
Number Date Country
2 329 927 Apr 1999 GB
2 349 171 Oct 2000 GB
2 350 644 Dec 2000 GB
7-103735 Nov 1995 JP