The present invention relates to a door lock and, more particularly, to a door lock mounted on a panic exit door or a passageway door and having an idle travel when the door lock is in a locking state to avoid damage to the components of the door lock.
A typical lock for a panic exit door or a passageway door generally includes a press bar that can be pressed to retract a latch for unlatching the door in emergency conditions as well as for normal passage. When the door lock is in a locking state, the latch can not be retracted to prevent unauthorized access. However, the press bar has a large area and, thus, imparts considerable force and causes damage to the components in the lock if the press bar is pressed with large force while the lock is in the locking state.
Thus, a need exists for a door lock that has an idle travel when the door lock is in a locking state to avoid damage to the components of the door lock.
The present invention solves this need and other problems in the field of preventing damage to components of door locks mounted to panic exit doors or passageway doors by providing a door lock including a bracket adapted to be fixed to a side of a door. A latch is mounted to the bracket and pivotable about a first axis between an extended, latching position and a retracted, unlatching position. A follower includes a first end pivotably connected to the latch and a second end spaced from the first end of the follower along a second axis perpendicular to the first axis. A linking rod includes first and second ends spaced along the second axis. The first end of the linking rod is pivotably connected to the second end of the follower. The second end of the linking rod is movable in an unlatching direction along the second axis for moving the latch from the extended, latching position to the retracted, unlatching position and movable in a latching direction opposite to the unlatching direction for moving the latch from the retracted, unlatching position to the extended, latching position. First and second brackets are adapted to be fixed to the side of the door and each include a sliding slot extending along a third axis perpendicular to the first and second axes. The second bracket has a spacing to the bracket along the second axis larger than the first bracket. A third bracket is adapted to be fixed to the side of the door and located between the first and second brackets along the second axis.
The door lock further includes first and second traction members each having first, second, and third corners. The third corner of the first traction member is pivotably connected to the first bracket by a first axle about a first pivot axis parallel to a pivot axis of the latch. The third corner of the second traction member is pivotably connected to the second bracket by a second axle about a second pivot axis parallel to the first pivot axis. The door lock further includes first and second follower elements each having first and second pivotal portions. The first pivotal portion of the first follower element is pivotably connected to the first corner of the first traction member. The first pivotal portion of the second follower element is pivotably connected to the first corner of the second traction member. A first pin extends through the sliding slot of the first bracket and the second pivotal portion of the first follower element and defines a third pivot axis parallel to the first pivot axis. A second pin extends through the sliding slot of the second bracket and the second pivotal portion of the second follower element and defines a fourth axis parallel to the first pivot axis. The first follower element drives the first traction member to pivot about the first pivot axis when the first pin moves in the sliding slot of the first bracket along the third axis. The second follower element drives the second traction member to pivot about the second pivot axis when the second pin moves in the sliding slot of the second bracket along the third axis. The first and second pins are pivotably connected to an operative member.
The door lock further includes a connecting member having first and second ends spaced along the second axis and a push slot between the first and second ends. The first end of the connecting member is pivotably mounted to the second corner of the first traction member. The connecting member moves along the second axis when the first traction member pivots about the first pivot axis. A follower plate includes front and rear ends spaced along second axis and first and second grooves between the front and rear ends. The first groove is located between the second groove and the front end. The second groove is located between the first groove and the rear end. The follower plate further includes an extension extending from an edge of the follower plate and located between the front and rear ends. A stop is formed on the extension. The extension includes an elongated slot spaced from the first groove along the third axis. The front end of the follower plate is removably engaged with the second end of the linking rod. The follower plate is mounted to the connecting member. The second groove of the follower plate is aligned with the push slot of the connecting member. The connecting member is slideable relative to the follower plate along the second axis. A peg extends through the first groove of the follower plate. A sleeve is mounted around the connecting member. A pin extends through the push slot of the connecting member. The second groove of the follower plate, and the sleeve. The peg pushes the connecting member to slide along the second axis when the first traction member about the first pivot axis.
The door lock further includes a connecting rod fixed to the second end of the connecting member. The connecting rod includes a connecting end and a pull end spaced from the connecting end along the second axis. The connecting end of the connecting rod is fixed to the second end of the connecting member. The pull end of the connecting rod is pivotably connected to the second corner of the second traction member. The connecting rod moves along the second axis when the second traction member pivots about the second pivot axis. A stop member includes first and second ends and a pivot hole between the first and second ends. The first end of the stop member faces the stop of the follower plate. A third axle extends through the third bracket and the pivot hole of the stop member and defines a fifth pivot axis parallel to the first pivot axis. The stop member is pivotable about the fifth pivot axis. A draw bar includes a head connected to the second end of the stop member. The draw bar is operable to move along the second axis between an extended position and a retracted position. The draw bar has a spacing to the latch larger than that in the extended position. When the draw bar is in the extended position, the first end of the stop member is spaced from the stop of the follower plate. When the draw bar is moved from the extended position to the retracted position, the stop member pivots about the fifth pivot axis to abut the first end of the stop member against the stop of the follower plate.
When the draw bar is in the extended position and when the operative member is operated to move the first and second pins along the third axis towards the door, the first and second follower elements pivot the first and second traction members about the first and second pivot axes. The second corners of the first and second traction members move the connecting member and the connecting rod in the unlatching direction. The connecting member causes the pin to push and move the follower plate in the unlatching direction along the second axis. The connecting rod causes the linking rod to move in the unlatching direction along the second axis, moving the latch from the extended, latching position to the retracted, unlatching position.
When the draw bar is in the retracted position and when the operative member is operated to move the first and second pins along the third axis towards the door, the first and second follower elements pivot the first and second traction members about the first and second pivot axes. The second corners of the first and second traction members move the connecting member and the connecting rod in the unlatching direction. Movement of the follower plate in the unlatching direction is stopped by the first end of the stop member. The first groove of the follower plate allows movement of the peg in the unlatching direction without moving the follower plate. The push slot of the connecting member allows movement of the connecting member in the unlatching direction without moving the pin, preventing movement of the linking rod in the unlatching direction. The latch remains in the extended, latching position.
When the draw bar is in the extended position and when the latch is pressed and pivoted from the extended, latching position to the retracted, unlatching position, the latch moves the follower element in the unlatching direction to move the linking rod in the unlatching direction. The linking rod causes the follower plate to move in the unlatching direction. The peg received in the first groove of the follower plate and the pin received in the second groove of the follower plate are not moved. The elongated slot of the follower plate allows movement of the follower plate relative to the third corner of the first traction member without pivoting the first traction member about the first pivot axis.
The present invention will become clearer in light of the following detailed description of an illustrative embodiment of this invention described in connection with the drawings.
The illustrative embodiment may best be described by reference to the accompanying drawings where:
All figures are drawn for ease of explanation of the basic teachings of the present invention only; the extensions of the figures with respect to number, position, relationship, and dimensions of the parts to form the preferred embodiment will be explained or will be within the skill of the art after the following teachings of the present invention have been read and understood. Further, the exact dimensions and dimensional proportions to conform to specific force, weight, strength, and similar requirements will likewise be within the skill of the art after the following teachings of the present invention have been read and understood.
Where used in the various figures of the drawings, the same numerals designate the same or similar parts. Furthermore, when the terms “first”, “second”, “third”, “fourth”, “fifth”, “upper”, “lower”, “front”, “rear”, “inner”, “outer”, “end”, “portion”, “section”, “longitudinal”, “lateral”, “inward”, “leftward”, “spacing”, “length”, “width”, “height”, and similar terms are used herein, it should be understood that these terms have reference only to the structure shown in the drawings as it would appear to a person viewing the drawings and are utilized only to facilitate describing the invention.
A door lock according to the present invention is shown in the drawings and generally designated 2. Door lock 2 includes an operational device 20 and a latch device 30 mounted to a door 1 pivotable relative to a door frame 11 having rectangular or inverted U-shaped cross sections. Door frame 11 is fixed to a wall of a passageway and includes an inner face 11A and a stepped portion 11B. Stepped portion 11B includes an abutment face 11C extending perpendicularly from an edge of inner face 11A and a face 11D extending perpendicularly to abutment face 11C and parallel to and spaced from inner face 11A. Door 1 includes first and second sides 1A and 1B. An end of door 1 is pivotably mounted to door frame 11, and door 1 is movable between an open position and a closed position. When door 1 is in the closed position, first side 1A of door 1 abuts abutment face 11C of door frame 11. An end face of the other end of door 1 adjacent to stepped portion 11B is spaced from abutment face 11C. A stop 12 is mounted to inner face 11A of door frame 11.
According to the form shown, latch device 30 includes a base 31 fixed to first side 1A of door 1 by fasteners such as screws, bolts, or the like. Base 31 includes a plurality of fixing holes 311. Latch device 30 further includes a bracket 33 having substantially U-shaped cross sections. Bracket 33 includes parallel, spaced first and second sidewalls 331 spaced along a first axis X. Bracket 33 further includes an interconnecting wall 336 interconnected between first and second sidewalls 331 and extending along first axis X. Each of first and second sidewalls 331 has a plurality of engaging portions 338. Fasteners 45 are extended through engaging portions 338 into fixing holes 311 to fix bracket 33 to base 31. Each of first and second sidewalls 331 further includes first and second sections 332 and 333 spaced along a second axis Y perpendicular to first axis X. Aligned pin holes 335 are defined in first sections 332, and aligned holes 339 are defined in second sections 333. First and second sidewalls 331 further include aligned pin holes 330 intermediate holes 339 and pin holes 335. Furthermore, first and second sidewalls 331 include aligned slots 334 intermediate holes 339 and pin holes 335. Interconnecting wall 336 includes two guide slots 337 extending along second axis Y and spaced along first axis X. Interconnecting wall 336 further includes a bulged section 395 spaced from guide slots 337 along second axis Y. Bulged section 395 defines a cavity 397 in an inner face of interconnecting wall 336 and has a hole 396 extending along a third axis Z perpendicular to first and second axes X and Y.
According to the form shown, latch device 30 further includes a latch 38 having triangular cross sections. Specifically, latch 38 includes a first, inner face 382 having first and second ends, a second, arcuate face 385 having a first end interconnected to the first end of first face 382 and a second end, and a third, outer face 386 having first and second ends interconnected to the second ends of the first and second faces 382 and 385. A pivotal portion 381 is formed at a corner between the second end of first face 382 and the first end of third face 386 and includes a pin hole 387 extending along first axis X. A latch pin 42 is extended through pin holes 335 of bracket 33 and pin hole 387 to pivotably connect latch 38 to bracket 33, allowing latch 38 to pivot between an extended, latching position outside bracket 33 (
According to the form shown, a linking rod 730 is mounted between and spaced from first and second sidewalls 331 of bracket 33 along first axis X. Linking rod 730 has first and second ends 732 and 734 spaced along second axis Y. Linking rod 730 further includes upper and lower faces 736 and 738 spaced along first axis X. First end 732 of linking rod 730 includes a slot 744 extending along second axis Y and having a front end 746 and a rear end 748 that is spaced from front end 746 along second axis Y and that has a spacing to first end 732 of linking rod 730 larger than front end 746. Slot 744 extends from upper face 736 through lower face 738 of linking rod 730 and is aligned with slots 334 of brackets 33. A limiting pin 44 is slideably extended through slots 334 of bracket 33 and slot 744 of linking rod 730. Linking rod 730 can move idly along second axis Y without actuating limiting pin 44. The idle travel of linking rod 730 is equal to a length of slot 744 along second axis Y. Specifically, when linking rod 730 is between first and second limit positions of its idle travel along second axis Y relative to limiting pin 44, limiting pin 44 received in slot 744 is not moved. However, when movement of linking rod 730 exceeds the first limit position (
According to the form shown, a follower 32 is pivotably connected to coupling block 383 of latch 38. Follower 32 is substantially U-shaped in cross section and includes parallel first and second side plates 324 spaced along first axis X and an interconnecting plate 325 interconnected between first and second side plates 324. Each of first and second side plates 324 includes first and second ends 321 and 322 spaced along second axis Y and an extension 323 extending from an intermediate portion thereof in a direction away from and perpendicular to interconnecting plate 325. First ends 321 of first and second side plates 324 include aligned pivot holes 326. A pivot 41 is extended through pivot hole 384 of coupling block 383 and pivot holes 326 of follower 32, allowing pivotal movement of follower 32 relative to latch 38 about a pivot axis defined by pivot 41 and parallel to and spaced from the pivot axis of latch pin 42. Extensions 323 of follower 32 are slideably extended through guide slots 337 of bracket 33. Second ends 322 of first and second side plates 324 include aligned pin holes 327 through which limiting pin 44 extends. When linking rod 730 is in the first limit position of its idle travel, limiting pin 44 is in rear end 748 of slot 744 (
According to the form shown, a locking member 36 is mounted between first and second sidewalls 331 of bracket 33 and spaced from first end 732 of linking rod 730. Locking member 36 is substantially E-shaped in cross section. Specifically, locking member 36 includes front and rear faces 361 and 362 spaced along second axis Y. Locking member 36 further includes first and second lateral faces 360a and 360b extending perpendicularly to and between front and rear faces 361 and 362. First lateral face 360a faces linking rod 730 and includes a lump 36a formed on a rear portion thereof distant to front face 361. Lump 36a includes a groove 366 facing protrusion 742 of linking rod 730 and having an end opening 368. End opening 368 has a spacing to front face 361 along second axis Y smaller than groove 366. Furthermore, end opening 368 has increasing widths along first axis X away from rear face 362 of locking member 36 (
According to the form shown, a substantially U-shaped swaying plate 34 is pivotably mounted in bracket 33. Swaying plate 34 includes parallel first and second side boards 345 spaced along first axis X and received between sidewalls 331 of bracket 33. Swaying plate 34 further includes an interconnecting board 346 interconnected between first and second side boards 345. Each of first and second side boards 345 is substantially L-shaped and includes a first end 341 interconnected to interconnecting board 346, a second end 342, and a pivotal portion 343 on an intermediate portion intermediate the first and second ends 341 and 342. Second ends 342 of first and second side boards 345 are received between first and second sidewalls 331 of bracket 33. First ends 341 of first and second side boards 345 of swaying plate 34 are movable through opening 316 between a first, outer position outside of cover 315 (
According to the form shown, a limiting block 35 is mounted to swaying plate 34 to move therewith. Limiting block 35 is movable between a holding position (
According to the form shown, a guide rod 39 is mounted between limiting block 35 and interconnecting wall 336 of bracket 33. Specifically, guide rod 39 includes a head 391 and a shank 392 extending from a side of head 391 and having an end slideably received in through-hole 355 of limiting block 35. The other side of head 391 is domed and includes a tip 399 extending through hole 396 of bulged section 395 to prevent head 391 from disengaging from interconnecting wall 336. An outer periphery of the domed side of the head 391 slideably abuts an inner periphery of hole 396 of bulged section 395 so that head 391 can swivel against the inner periphery of hole 396 when shank 392 moves together with limiting block 35. A spring 393 is mounted around shank 392 between the side of head 391 and second lateral face 357b of limiting block 35. Note that a portion of head 391 outside of hole 396 is received in cavity 397 to avoid interference in operation of guide rod 39 and other components.
According to the form shown, operative device 20 is coupled with second end 734 of linking rod 730. Operative device 20 includes a substantially U-shaped casing 538 fixed to first side 1A of door 1. Casing 538 includes two lateral walls and a connecting wall between the lateral walls, defining a compartment 540 having an opening 542. Opening 542 has a width along first axis X slightly smaller than the width of compartment 540 along first axis X. Two ribs 544 are formed on an inner face of each lateral wall and located in compartment 540. An end of casing 538 is adjacent to a side of cover 315 distal to opening 316. A cover plate 546 is mounted in opening 542 and has a length along second axis Y smaller than that of opening 542 along second axis Y, such that an end of opening 542 adjacent to cover 315 is not covered by cover plate 546.
According to the form shown, operative device 20 further includes a mounting plate 548 having cross sections with alternately disposed protruded portions and recessed portions. Mounting plate 548 includes two engagement ends 551 spaced along first axis X. A recess 549 is defined between engagement ends 551. Mounting plate 548 further includes four first positioning holes 550, four second positioning holes 552, four third positioning holes 554, two fourth positioning holes 556, and a fixing hole 555. Each third positioning hole 554 is located between first positioning holes 550 and fixing hole 555. Second positioning holes 552 are located between fixing hole 555 and fourth positioning holes 556. Four pads 557 are fixed to a side of mounting plate 548, wherein two pads 557 are located between an end of mounting plate 548 and first positioning holes 550, and the other two pads 557 are located between second positioning holes 552. The end of mounting plate 548 is adjacent to the side of cover 315 distal to opening 316. Each engagement ends 551 of mounting plate 548 is engaged with a corresponding rib 544.
According to the form shown, operational device 20 further includes substantially U-shaped first and second brackets 558 spaced along second axis Y. Second bracket 558 has a spacing to bracket 33 along second axis Y larger than first bracket 558. Each of first and second brackets 558 includes first and second plates 560 spaced along first axis X and a connecting plate 562 extending between first and second plates 560. Each of first and second plates 560 includes a sliding slot 564 and an axle hole 568. A pair of lugs 570 is formed on each of two ends of connecting plate 562 of each of first and second brackets 558. Each axle hole 568 is located between connecting plate 562 and a corresponding sliding groove 558. An insertion groove 567 is formed on an edge of each of first and second plates 560. Each lug 570 of first bracket 558 is aligned with one of first positioning holes 550 and is fixed by a first positioning member 572 (such as a screw). Each lug 570 of second bracket 558 is aligned with one of second positioning holes 552 and is fixed by a second positioning member 586 (such as a screw). First and second brackets 558 are received in compartment 540 of casing 538. Sliding slots 564 of first and second brackets 558 are adjacent to opening 542 of casing 538. A first axle 616 is pivotably received in axle holes 568 of first bracket 558. A first pin 622 is slideably received in sliding slots 564 of first bracket 558, such that first pin 622 can slide in sliding slots 564 of first bracket 558 along third axis Z. A second axle 618 is pivotably received in axle holes 568 of second bracket 558. A second pin 624 is slideably received in sliding slots 564 of second bracket 558, such that second pin 624 can slide in sliding slots 564 of second bracket 558 along third axis Z.
According to the form shown, operational device 20 further includes a third bracket 588. Third bracket 588 includes first and second walls 590 spaced along first axis X and a connecting wall 592 extending between first and second walls 590. Each of first and second walls 590 includes a movement slot 594 and an axle hole 595. Each movement slot 594 is located between a corresponding axle hole 595 and connecting wall 592 along third axis Z. An arm 596 extends from an edge of each of first and second walls 590 and has an engagement tab 598. Engagement tabs 598 of arms 596 are aligned with and spaced from each other along first axis X. A pair of lugs 600 is formed on each of two ends of connecting wall 592 of third bracket 588. Each lug 600 of third bracket 588 is aligned with one of third positioning holes 554 of mounting plate 548 and is fixed by a third positioning member 602 (such as a screw). A third axle 620 is pivotably received in axle holes 595 of third bracket 588. A third pin 626 is slideably received in movement slots 594 of third bracket 588, such that third pin 626 can slide in movement slots 594 of third bracket 588 along third axis Z.
According to the form shown, operative device 20 further includes a substantially L-shaped fixing plate 604 mounted to mounting plate 548 and a switch 612 mounted to the fixing plate 604. Fixing plate 604 includes a first section 606 extending perpendicularly to third axis Z and a second section 608 extending perpendicularly to first axis X. A protrusion 610 extends from a side of first section 606 along third axis Z. Switch 612 is fixed to second section 608 and includes an actuating plate 614. A screw 603 is extended through fixing hole 555 of mounting plate 548 into first section 606 of fixing plate 604. Protrusion 610 is received in recess 549 of mounting plate 548. Thus, fixing plate 604 is securely fixed to mounting plate 548. Switch 612 is received in compartment 540 of casing 538 with actuating plate 614 facing second bracket 558. Switch 612 is electrically connected to a burglarproof system 756 (
According to the form shown, operative device 20 further includes a driving device 634 comprised of an electromagnetic driver or the like. Driving device 634 includes a driving member 636 movable between an extended position and a retracted position. A draw bar 640 includes a tail 644 fixed to driving member 636 and a head 642 spaced from tail 644 along second axis Y. When driving device 634 is not electrified, driving member 636 and draw bar 640 are in the extended position (
According to the form shown, operative device 20 further includes a follower plate 482 slideably mounted in first bracket 558 and third bracket 588. Follower plate 482 includes two metal sheets fixed to each other by bonding or welding. Follower plate 482 includes front and rear ends 484 and 486 spaced along second axis Y. An extension 488 extends from an edge of follower plate 482 and is located between front and rear ends 484 and 486. A stop 490 is formed on extension 488. Follower plate 482 includes first and second grooves 492 and 494. First groove 492 is located between second groove 494 and front end 484. Second groove 494 is located between first groove 492 and rear end 486. Extension 488 includes an elongated slot 496 parallel to first groove 492 and spaced from first groove 492 along third axis Z. Follower plate 482 further includes two insertion grooves 485 formed in a side of front end 484 and spaced along first axis X. Each insertion groove 485 is spaced from elongated slot 496 of extension 488 along second axis Y. A spacing between an end face of front end 484 and each insertion groove 485 along second axis Y is smaller than a spacing between the end face of front end 484 and elongated slot 496.
Follower plate 482 is received between first and second plates 560 of first bracket 558 and between first and second walls 590 of third bracket 588. A first spring 532 is mounted around a portion of follower plate 482 adjacent to extension 488 and between front and rear ends 484 and 486. A first peg 628 is slideably received in first groove 492 of follower plate 482. Front end 484 of follower plate 482 faces latch device 30. Second end 734 of linking rod 730 is connected to front end 484 of follower plate 482. Insertion blocks 752 of linking rod 730 are engaged in insertion grooves 485 of extension 488. A connecting pin 497 is extended through front end 484 of follower plate 48 and hole 745 in second end 734 of linking rod 730. Thus, linking rod 730 and follower plate 482 can move jointly.
According to the form shown, operative device 20 further includes a connecting member 498 slideably received in casing 538. Connecting member 498 includes first and second plates 499 made of metal and spaced along first axis X. Connecting member 498 further includes a connecting plate 503 extending between intermediate portions of first and second plates 499. A length of connecting plate 503 along second axis Y is smaller than that of each of first and second plates 499 along second axis Y. Each of first and second plates 499 includes first and second ends 500 and 502 spaced along second axis Y. Each of first and second plates 499 further includes a push slot 506 between first and second ends 500 and 502. A hole 501 is defined in first end 500 of each of first and second plates 499. A protrusion 504 is formed on the intermediate portion of each of first and second plates 499 and between first and second ends 500 and 502. Protrusions 504 are aligned with connecting plate 503 and spaced from connecting plate 503 along third axis Z.
Rear end 486 of follower plate 482 is mounted between first and second plates 499 of connecting member 498. Holes 501 of first and second plates 499 are aligned with first groove 492 of follower plate 482. Second groove 494 of follower plate 482 is aligned with push slot 506 of connecting member 498. First peg 628 received in first groove 492 is extended through holes 501 of first and second plates 499 of connecting member 498, such that connecting member 498 can slide relative to follower plate 482 along second axis Y in a length extent of first groove 492 along second axis Y. First spring 532 is located between a side of protrusions 504/connecting plate 503 and first groove 492 of follower plate 482. A second spring 534 is mounted around first and second plates 499 of connecting member 498 and has an end abutting the other side of protrusions 504/connecting plate 503. A sleeve 508 is mounted around first and second plates 499 of connecting member 498 and has an end pressing against the other end of second spring 534. A pin 510 is extended through sleeve 508 in a diametrical direction and through push slot 506 of connecting member 498 and through second groove 494 of follower plate 482, such that sleeve 508 keeps pressing against the other end of second spring 534. Furthermore, second spring 534 biases sleeve 508 such that pin 510 abuts against an end of push slot 506 adjacent to second ends 502 of first and second plates 499. Since second spring 534 biases sleeve 508 and pin 510, when connecting member 498 moves along second axis Y, pin 510 presses against an end wall of second groove 494 of follower plate 482, causing joint movement of follower plate 482 and connecting member 498 along second axis Y.
According to the form shown, operative device 20 further includes a connecting rod 512 having a connecting end 514 and a pull end 516 spaced from connecting end 514 along second axis Y. Connecting rod 512 further includes a mounting hole 518, two coupling holes 522, and an engaging hole 520. Coupling holes 522 are located between engaging hole 520 and mounting hole 518. Mounting hole 518 is located between engaging holes 522 and connecting end 514. Engaging hole 520 is located between coupling holes 522 and pull end 516. Connecting rod 512 further includes two protrusions 523 on two lateral edges of an intermediate portion between connecting end 514 and pull end 516 of connecting rod 512. Protrusions 523 are located between mounting hole 518 and coupling holes 522.
In the form shown, connecting end 514 of connecting rod 512 is located between and welded to second ends 502 of first and second plates 499 of connecting member 498, allowing joint movement of connecting rod 512 and connecting member 498 along second axis Y. Connecting rod 512 is received between first and second plates 560 of second bracket 558 and first and second walls 590 of third bracket 588. First and second supports 524 are engaged on two opposite surfaces of connecting rod 512 and cover coupling holes 522. A pressing block 526 is fixed to mounting hole 518 of connecting rod 512 by such as riveting. First and second stop boards 528 and 530 are mounted on connecting rod 512. First stop board 528 abuts protrusions 523. Second stop board 530 is engaged in insertion grooves 567 of second bracket 558 (
According to the form shown, operative device 20 further includes substantially U-shaped first and second traction members 650 pivotably mounted to first and second brackets 558, respectively. Each of first and second traction members 650 includes first and second portions 652 spaced along first axis X and having substantially triangular cross sections. Each of first and second traction members 650 further includes a connecting portion 654 extending between first and second portions 652. Each of first and second portions 652 of each of first and second traction members 650 includes spaced first, second, and third corners 655, 656, and 658. First traction member 650 is received between first and second plates 560 of first bracket 558. Second traction member 650 is received between first and second plates 560 of second bracket 558. First axle 616 is extended through third corner 658 of first traction member 650 and elongated slot 496 of follower plate 482. Thus, first traction member 650 can pivot relative to first bracket 558 about a pivot axis defined by first axle 616 and parallel to the pivot axis defined by latch pin 42. Second axle 618 is extended through third corner 658 of second traction member 650. Thus, second traction member 650 can pivot relative to second bracket 558 about a pivot axis defined by second axle 618 and parallel to the pivot axis defined by first axle 616. First peg 628 is extended through second corner 656 of first traction member 650, pivotably connecting first traction member 650 to first ends 500 of first plates 499 of connecting member 498. A second peg 632 is extended through second corner 656 of second traction member 650 and engaging hole 520 of connecting rod 512, pivotably connecting second traction member 650 to connecting rod 512. When first and second traction members 650 pivot, connecting rod 512 and connecting member 498 are pushed to move in the unlatching direction along second axis Y.
According to the form shown, operative device 20 further includes U-shaped first and second follower element 660 pivotably connected to first and second traction members 650, respectively. Each of first and second follower elements 660 includes first and second plates 662 spaced along first axis X and a connecting plate 663 extending between first and second plates 662. Each of first and second plates 662 includes first and second pivotal portions 664 and 666. First and second portions 652 of first traction member 650 are received between first and second plates 662 of first follower element 660. First and second portions 652 of second traction member 650 are received between first and second plates 662 of second follower element 660. Each of two fourth axles 667 is extended through first pivotal portion 664 of one of first and second follower elements 660 and first corner 655 of one of first and second traction members 650. Thus, first follower element 660 is pivotable relative to first traction member 650 about a pivot axis defined by one of fourth axles 667 and parallel to the pivot axis defined by latch pin 42, and second follower element 660 is pivotable relative to second traction member 650 about a pivot axis defined by the other fourth axle 667 and parallel to the pivot axis defined by latch pin 42. First pin 622 received in sliding slots 564 of first bracket 558 is extended through second pivotal portion 666 of first follower element 660. Second pin 624 received in sliding slots 564 of second bracket 558 is extended through second pivotal portion 666 of second follower element 660. Thus, first follower element 660 can cause pivotal movement of first traction member 650 while sliding in sliding slot 564 of first bracket 558 along third axis Z. Likewise, second follower element 660 can cause pivotal movement of second traction member 650 while sliding in sliding slot 564 of second bracket 558 along third axis Z.
According to the form shown, operative device 20 further includes a U-shaped stop member 668 pivotably mounted to third bracket 588. Stop member 668 includes first and second walls 670 spaced along first axis X and a connecting wall 672 extending between first and second walls 670. Each of first and second walls 670 includes first and second ends 674 and 676. A notch 680 is defined in each of first and second walls 670 and located adjacent to second end 676, and a face 682 is defined between second end 676 and notch 680. A pivot hole 684 is defined in each of first and second walls 670 and located between notch 680 and first end 674. A bend 678 extends from an edge of each of first and second walls 670 along first axis X. A stop block 686 is formed between first ends 674 of first and second walls 670.
Stop member 668 is received between first and second walls 590 of third bracket 588. Pivot holes 684 of stop member 668 are aligned with axle holes 595 of third bracket 588. Third axle 620 is extended through pivot holes 684 of stop member 668, such that stop member 668 can pivot about a pivot axis defined by third axle 620 and parallel to the pivot axis defined by latch pin 42. Stop block 686 of stop member 668 faces stop 490 of follower plate 482. Bends 678 abuts inner faces of first and second walls 590 of third bracket 588 to provide stable pivotal movement of stop member 668.
According to the form shown, operative device 20 further includes a substantially U-shaped connecting element 649 fixed to head 642 of draw bar 640. Connecting element 649 includes two arms having aligned pin holes 651 and an intermediate portion between the arms. Third pin 626 is extended through pin holes 651 of connecting member 649. A third stop 648 is mounted between connecting member 649 and engagement tabs 598 of third bracket 588. A fourth spring 646 is mounted around head 642 of draw bar 640 and between third stop 648 and the intermediate portion of connecting member 649. When draw bar 640 is moved to the extended position, connecting member 649 moves third pin 626 into notches 680 of stop member 668. When draw bar 640 is moved to the retracted position, connecting member 649 is moved in the unlatching direction along axis Y by draw bar 640 and compresses fourth spring 646. Furthermore, connecting member 649 causes third pin 626 in notches 680 to push stop member 668 to pivot, such that stop block 686 abuts stop 490 of follower plate 482. Third pin 626 moves to faces 682 of stop member 668. Stop member 668 prevents follower plate 482 from moving in the unlatching direction along second axis Y.
According to the form shown, operative device 20 further includes an operative member 688 movably mounted on casing 538. Operative member 688 includes a body 690 having U-shaped cross sections. Body 690 includes first and second walls 692 spaced along first axis X and a connecting wall 694 extending between first and second walls 692. Body 690 includes two end faces 696 spaced along second axis Y and respectively formed by end faces of first and second walls 692 and connecting walls 694. First and second walls 692 and connecting wall 694 together define a space 698 having an opening 700 spaced from connecting wall 694 by third axis Z. Space 698 extends from one of end faces 696 through the other end face 696. A ridge 704 is formed on an outer face of a distal edge of each of first and second walls 692. An insertion groove 702 is defined in the outer face of each of first and second walls 692 and located adjacent to connecting wall 694 and spaced from ridge 704 along third axis Z.
Body 690 is mounted in compartment 540 of casing 538 by moving body 690 along third axis Z. Opening 700 of body 690 faces ribs 544 of casing 538. First and second walls 692 of body 690 received in opening 542 of casing 538. The spacing between ridges 704 of body 690 along first axis X is slightly larger than a height of opening 542 of casing 538 along first axis X, preventing body 690 from disengaging from casing 538 along third axis Z. Furthermore, a sum of a length of cover plate 546 along second axis Y and a length of operative member 688 along second axis Y is approximately the same as a length of casing 538 along second axis Y. Thus, cover plate 546 and body 690 seals compartment 540 of casing 538.
According to the form shown, operative device 20 further includes a decorative plate 706 and first and second end caps 708. Decorative plate 706 has substantially C-shaped cross sections. Each of first and second end caps 708 includes a first portion 710 having a sidewall 712. Each of first and second end caps 708 further includes a second portion 714 extending from sidewall 712 of first portion 710 and having substantially I-shaped cross sections. Each second portion 714 includes top and bottom faces 716 and 718 spaced along third axis Z. A hook 722 extends outward from bottom face 718 of each second portion 714 along third axis Z and includes an insertion groove 724 extending from a face of hook 722 towards but spaced from the other face of hook 722 along second axis Y. Insertion groove 724 of each hook 722 is spaced from bottom face 718 of a corresponding second portion 714 along third axis Z and extends in a direction parallel to the unlatching direction. Insertion groove 724 of each of first and second end caps 708 faces driving device 634 (leftwards in
Decorative plate 706 is fixed to connecting wall 694 of body 690 and includes two lateral edges engaged in insertion grooves 702 of body 690. Decorative plate 706 provides an aesthetic appearance for body 690. First and second end caps 708 are mounted in two ends of space 698. Sidewalls 712 of first portions 710 of first and second end caps 708 abut end faces 696 of body 690. Second portions 714 of first and second end caps 708 extend into space 698 of body 690. Top faces 716 of second portions 714 face connecting wall 694 of body 690. Hooks 722 of second portions 714 face opening 700 of body 690. Screws are mounted in space 698 and extended through through-holes 726 of first and second end caps 708 into connecting wall 694 of body 690. First and second pins 622 and 624 are inserted into insertion grooves 724 of hooks 722 of first and second end caps 708. When body 690 is moved along third axis Z, first and second end caps 708 urge first and second pins 622 and 624 to move along third axis Z, driving first and second follower elements 660 to cause movement of connecting member 498 and connecting rod 512 in the unlatching direction along second axis Y.
Now that the basic construction of door lock 2 of the present invention has been explained, the operation and some of the advantages of door lock 2 can be set forth and appreciated. In particular, for the sake of explanation, it will be assumed that door 1 is not closed (
When closing door 1, third face 386 of latch 38 is pressed against by stop 12 and, thus, pivots inward. Follower 32 pivots inward together with latch 38 so that extensions 323 of follower 32 are extended through and engaged with guide grooves 363 of locking member 36. Pivotal movement of follower 32 also causes movement of limiting pin 44 in the unlatching direction away from latch 38, which, in turn, moves linking rod 730 in the unlatching direction away from latch 38 so that protrusion 742 of linking rod 730 is moved into and engaged with groove 366 of locking member 36. Insertion blocks 752 of linking rod 730 push follower plate 482 to move in the unlatching direction along second axis Y and to compress first spring 532 (
Furthermore, first face 382 of latch 38 presses against drive pieces 344 of swaying plate 34 to make first ends 341 of first and second side boards 345 of swaying plate 34 pivot inward to the inner, second position, and limiting block 35 is moved to the releasing position. Specifically, guide groove 356 of limiting block 35 is moved to a position where second, smaller end 353 is aligned with and receives narrower section 365 of guide piece 364 of locking member 36. Namely, locking member 36 is no longer restrained by limiting block 35 but still held in the upper, unlocking position by protrusion 742 of linking rod 730. Note that first, larger end 352 of guide groove 356 provides a space allowing passage of wider section 369 of guide piece 364 of locking member 36. At this time, actuating plate 614 of switch 612 is pressed by pressing block 526 and forms an open circuit (not conductive).
When door 1 is completely closed, first ends 341 of first and second side boards 345 of swaying plate 1 are pressed against and retained in place by stop 12 in the inner, second position. Limiting block 35 is retained in the releasing position. Note that locking member 36 is no longer restrained by limiting block 35, for the second, smaller end 353 of guide groove 356 is aligned with and receives narrower section 365 of guide piece 364 of locking member 36. First spring 532 causes linking rod 730 to move in the latching direction along second axis Y, returning latch 38 to the latching position. Second face 385 of latch 38 presses against stop 12 to lock door 1. Furthermore, linking rod 730 moves in the latching direction toward latch 38, such that protrusion 742 of linking rod 730 disengages from groove 366 of locking member 36. Thus, locking member 36 is released from protrusion 742 and moves downward along guide pin 43 (along first axis X) under the action of gravitational force to the lower, locking position resting on an inner face of second sidewall 331 (
When opening of door 1 is desired, operative member 688 is pressed to an extent to cause pivotal movement of first and second follower elements 660, which, in turn, moves linking rod 730 in the unlocking direction along second axis Y. Specifically, when operative member 688 is pressed, hooks 722 of first and second end caps 708 cause first and second pins 622 and 624 to slide towards connecting plates 562 along sliding slots 564 of first and second brackets 558 along third axis Z. First and second pins 622 and 624 respectively drive first and second traction members 650 to pivot about pivot axes defined by first and second axles 616 and 618. Second corners 656 of first and second traction members 650 respectively push first and second pegs 628 and 632 to slide in the unlatching direction along second axis Y. First and second pegs 628 and 632 cause connecting member 498 and connecting rod 512 to move in the unlatching direction along second axis Y. During movement of connecting member 498, second spring 534 urges sleeve 508 to move, causing movement of pin 510 that abut an end wall of second groove 494, which, in turn, causes follower plate 482 to move in the unlatching direction along second axis Y. Follower plate 482 draws lining rod 730 to move in the unlatching direction along second axis Y. Linking rod 730 moves through its idle travel equal to the length of slot 744 without moving limiting pin 44 and follower 32 (
When door 1 is in the closed state, door lock 2 can be switched to the locking state (by such as using a remote control). Driving member 636 of driving device 634 moves in the latching direction along second axis Y under action of electromagnetic force. Draw bar 640 is moved from the extended position (
When door 1 is in the closed state and draw bar 640 is in the retracted position (
By providing connecting member 498 and connecting rod 512 movable relative to follower plate 482, when door lock 2 is in the locking state, operative member 688 can still be pressed through an idle travel without unlatching latch 38 through the idle travel of connecting member 498 and connecting rod 512. Second and third springs 534 and 536 provide buffering effect when operative member 688 is pressed while door lock 2 is in the locking state, avoiding damage to the components of operative device 20.
Furthermore, hooks 722 on first and second end caps 708 of operative member 688 reduces the time for assemblage of operative member 688. Further, operative member 688 is comprised of fewer components to reduce to manufacturing costs. Further, insertion grooves 724 of operative member 688 extend in a direction parallel to the unlatching direction along second axis Y, such that first and second pins 622 and 624 can be reliably actuated when decorative plate 706 of operative member 688 is pressed without the risk of unreliable actuation and skew movement of operative member 688.
Further, through engagement of connecting pin 497 of operative device 20 and linking rod 730 of latch device 30, fast and separate repair or maintenance of operative device 20 and latch device 30 can be achieved. Specifically, since insertion blocks 752 of linking rod 730 are removably engaged in insertion grooves 485 of follower plate 482, operative device 20 and latch device 30 can be disengaged from each other after removal of connecting pin 497, allowing fast and separate repair or maintenance of operative device 20 and latch device 30.
Now that the basic teachings of the present invention have been explained, many extensions and variations will be obvious to one having ordinary skill in the art. For example, latch device 30 does not have to include swaying plate 34, limiting block 35, locking member 36, guide rod 39, and spring 393. Follower 32 does not have to include extensions 323. Door lock 2 does not have to include casing 538 and mounting plate 548. In this case, first, second, and third brackets 558 and 588 can be directly mounted to first side 1A of door 1, and operative member 688 can be mounted to first and second pins 622 and 624. Further, door lock 2 does not have to include connecting element 649, third pin 626, and movement slots 594 of third bracket 588. When door lock 2 does not include connecting member 649, head 642 of draw bar 640 can be directly coupled to stop member 668. When draw bar 640 is in the extended or retracted position, stop member 668 can be controlled to abut or disengage from stop 490 of follower plate 482 to control door lock 2 in the locking or unlocking state. Further, door lock 2 does not have to include fixing plate 604 and switch 612. In this case, door lock 2 can not be electrically connected to burglarproof system 756. However, when door lock 2 is in the locking state, detection of pressing of operative member 688 can be done to generate an alarm message while other functions of door lock 2 remains unaffected.
Furthermore, each of first and second brackets 558 can include only one plate 560, and third bracket 588 can include only one wall 590. Connecting member 498 can include only one plate 499.
Thus since the invention disclosed herein may be embodied in other specific forms without departing from the spirit or general characteristics thereof, some of which forms have been indicated, the embodiments described herein are to be considered in all respects illustrative and not restrictive. The scope of the invention is to be indicated by the appended claims, rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are intended to be embraced therein.