This application claims priority to Italian Patent Application no. 102018000008341 filed on Sep. 4, 2018.
The present invention relates to a door lock device for a household appliance such as a dishwasher machine, as well as the household appliance equipped with such a door lock device.
There is known from EP1344486 an door lock device of great simplicity and reduced footprint based on a rotating deadlock connected to a bistable elastic mechanism which causes the deadlock to assume selectively two different stable positions, respectively involving a locking position, in which the deadlock engages with a hook element when the door is closed, usually consisting of a U-shaped bracket, and an unlocking position, in which the deadlock does not engage with the hook element.
There is also known, from DE102007033451, a door lock device for a dishwasher in which the hook element carried by the housing of the household appliance becomes coupled to a rotatable deadlock carried by a support body which in turn is positionable in use on the door of the household appliance.
However, many of the known devices, even if entirely satisfactory, are generally bulky and those of less modern design are intended to be mounted with their bulkier part in the thickness of the door of the household appliance; which prevents the creation of household appliances with increased load capacity, which would be extremely useful, especially in the field of dishwashers, and the creation of thin doors. Furthermore, the known door lock devices are not for the most part adapted to allow the opening of the door with a “push to open” type device, for example, by using a motorized pushing device such as the one produced by EBE GmbH and known under the brand of “Magical doorway of dishwashers”.
One purpose of the present invention is to provide a door lock device for a household appliance, in particular a dishwasher, which is simple in design, has a reduced cost and footprint and good reliability, and which makes it possible to design household appliances with thin doors.
Another purpose of the invention is to provide a door lock device having the ability to be used, for example with the addition of a simple accessory, with motorized door opening devices of the “push to open” type, in order to design household appliances without external handles, currently greatly desired by kitchen designers.
The present invention thus relates to a door lock device for a household appliance, in particular a dishwasher, and to a household appliance equipped with such a door lock device, as defined in the enclosed claims.
Further characteristics and advantages of the present invention will appear clearly from the following description of some preferred embodiments of the invention, illustrated merely as a nonlimiting example and referring to the enclosed drawings, in which:
With reference to
Although the nonlimiting description in the following refers to the case of a dishwasher with front door, it will be clear that the door lock device according to the invention may be applied either to doors with horizontal axis of rotation or doors with vertical access of rotation. Therefore, the invention may also be used for drawer dishwashing machines.
The door lock device 1 comprises a support body 6 designed to be attached during use, in known manner and not illustrated for reasons of simplicity, to the structural element 3 of the household appliance 1.
The structural element 3 is further designed to receive the door 5 in abutment across an intermediate perimeter gasket 7 mounted on the rim of the tub (not shown in the drawings) beneath the structural element 3, composed of an upper cross bar of the dishwasher (
The door lock device 1 further comprises a movable deadlock 8 carried by the support body 6 and designed to cooperate in use with a receiving compartment or seat 9, known in itself and devised on the perimeter of the door 5, in the example illustrated within an upper rim of same.
The movable deadlock 8 comprises a locking tooth 10 carried by the support body 6 and, according to one aspect of the invention, connected to the support body 6 in such a way that it can both translate and rotate relative to the support body 6 along a predetermined trajectory.
The locking tooth 10 having a first end 11 designed as a hook and configured to be coupled in known manner with the receiving compartment or seat 9 of the door 5 to lock the door 5 against the structural element 3 of the household appliance 1 with the gasket 7 interposed in between.
The movable deadlock 8 further comprises a rod 12 carried in axially sliding manner (with respect to its own axis of symmetry A—
The movable deadlock 8 further comprises, according to one aspect of the invention, first elastic compression means 15 operatively associated with the rod 12 and configured to push the rod 12 toward the locking tooth 10 relatively to the support body 6.
In the nonlimiting example illustrated, the first elastic compression means 15 are comprised of a helical spring seated coaxially on the rod 12 and inserted as a pack, preloaded, between a shoulder surface 16 of the support body 6 (
The movable deadlock 8 finally comprises, according to the invention, a control device or actuator 18 comprising a movable element 19 carried by the support body 6 and designed to cooperate during use with the door 5 in order to selectively assume a first working position with the door open, illustrated schematically in
The movable element 19 according to the invention is operatively associated, in the manner which shall be illustrated, with the locking tooth 10 to make it assume selectively a first and a second operating position, (illustrated in
In the first operating position (
In the second operating position (
According to the preferred embodiment, illustrated in
In combination with the preceding, the first elastic compression means 15 are designed to push the locking tooth 10, acting on it through the rod 12, toward the second operating position.
Again in combination with the preceding, according to this first and preferred embodiment, the movable element 19 consists of a sled carried in sliding manner by the support body 6 contrary to the action of second elastic compression means 23, adapted to push the movable element 19 against the locking tooth 10 so as to maintain the latter normally, against the action of the first elastic compression means 15, in said first operating position.
The elastic means 23 consist of a helical spring installed, preloaded, in a pack between the shoulder surface 16, beneath the spring 15, and a cup-shaped seat 24 devised in the movable element or sled 19.
It is noted that
As already mentioned, in the first operating position the locking tooth 10 finds itself with its first end 11 arranged in a position retracted inside the support body 6, while in the second operating position the locking tooth 10 finds itself with its first end 11 completely extracted from the support body 6 and protruding as a cantilever from the latter through a continuous opening 25 of the support body 6.
According to the embodiment of the invention of
The inclined planes 27 are oriented in such a way as to cause a progressive movement of the first end 11 of the locking tooth 10, through the continuous opening 25 and toward the second operating position, under the thrusting of the first elastic compression means 15, as a result of a sliding movement of the sled 19 contrary to the action of the second elastic compression means 23 and in such a direction as to bring the sled 19 closer to the shoulder surface 16.
According to this first embodiment, the locking tooth 10 is connected to the support body 6 by means of a pair of lateral pins 29 (
With specific reference to
In the illustrated embodiment, the support body 6 is designed as a frame and is provided at its opposite lateral longitudinal members 32 with respective slots and/or grooves forming said cams 31.
Each slot and/or groove 31 comprises a first straight branch 33, oriented perpendicular to a sliding direction D (
A first end 34 of the first branch 33 extends up to and interrupting or passing through a rim 35 of the lateral longitudinal members 32.
The rim 35 is situated opposite a fin 36 of the movable element or sliding sled 19 which is designed to protrude cantilevered from the support body 6, for example through the continuous opening 25 or another similar continuous opening devised through the support body 6.
The rim 36 is adapted to cooperate during use in contact with the door 5 of the household appliance 1, when the door is displaced toward a closing position, illustrated in
The grooves and/or slots 31 further comprise: a second substantially straight branch 37, oriented perpendicular to the first branch 33, with which it communicates, and turned toward the rod 12; and a recess 38 devised laterally to the first branch 33, on the side opposite the second branch 37 and offset relative to the latter toward a second end 40 of the first branch 33, opposite the first end 24.
The recess 38 is communicating with the first branch 33 and is able to receive at least partly one of the pins 29 (
The grooves and/or slots 31 finally comprise: respective inclined planes 41 (
In use, with the door 5 open, the movable deadlock 8 finds itself in the configuration schematically illustrated in
When the door 5 is pushed by a user in the direction of the arrow (
This sliding movement of the sled 19 allows the tooth 10, under the thrusting of the rod 12, in turn pushed by the spring 15, to slide along the inclined planes 27, which guide the pins 29 and, respectively, to abandon (the pin 29 closer to the end 14) the branch 37, slipping along the inclined plane 41 arranged between the branch 37 and the end 40 of the branch 33, and to slide (the pin 29 closer to the end 11) in the branch 33 toward the end 40. The pins 29 assume the configuration of
Continuing in its movement in the direction of the arrow toward the closed position, the door 5 brings the sled 19 into an end of travel position, opposite the starting position and immediately adjacent to the shoulder surface 16. Under the thrusting of the spring 15, the pins 29 reach the configuration of
The pin 29 closer to the end 14 jumps over the branch 33 and positions itself in the recess 38, while the pin 29 closer to the end 11 is taken to the end of its travel, abutting against the end 40.
The recess 38 and the width of the branch 33 are configured such that, in the position of
As illustrated in
But the vertical movement is utilized especially as a reset function in the event that, by accident or at will, the device is turned on in the “closed” position, i.e., without the door being present. By forcefully closing the door, the end 11 (
The door lock device 1 finally is optionally endowed with an accessory 42 for opening the door 5 of the “push to open” type, making it possible to design household appliances 1 without handles.
This accessory 42 consists of a squared lever 43 carried in sliding manner by the support body 6 parallel to the direction D and an electromechanical module 44, known in itself (
The squared lever 43 comprises a first end 45 shaped as a fin and protruding cantilevered from the support body 6, disposed adjacent to the fin 36. The end 45 is adapted to cooperate by contact with the door 5 starting from an immediate proximity to a closed door 5 position and for the additional travel allowed by the configuration described for the cams 31. The user, by pushing the door 5 when the door 5 is closed and locked displaces the end 45 and moves the squared lever 43. This lever comprises a second fin-shaped end 46, oriented perpendicular to the first end 45 and movably lodged inside a seat 47, also containing the electromechanical module 44.
The sliding movement (of a few tenths of a millimeter) of the lever 43 activates the electromechanical module 44 by means of its end 46. This then pushes forcefully against the end 46, causing the lever 43 to slide toward the door 5 and pushing the latter, by the end 45, in a direction away from the gasket 7.
The door 5 is consequently forced by the electromechanical module 44 to move toward the open door 5 position as illustrated in
During such an opening movement, the movable deadlock 8 is also returned to the initial position of
The device 1b differs from the device 1 already described solely by the different realization of the articulated device 13 and the movable element 19.
According to this embodiment, in fact, the movable element or activator consists of a frame of U shape 49 comprising two longitudinal members 50, which are joined together by a cross piece 51 at a first end 52 of the movable element 49.
The longitudinal members 50 are provided, at a second end 53 of the movable element 49, opposite the first end, with respective fins 54 (only one being visible in
The fins 54 protrude cantilevered from the support body 6 through an opening 25 passing through the support body 6, similar to the fin 36 of the device 1.
The movable element defined by the frame 49 is in this case adapted to rotate, rather than be translated. In fact, the frame 49 is hinged to the support body 6 by means of a first pin 56 passing through in the area of its first end 52 of the frame 49.
The fins 54, furthermore, are provided, on the portion with said second end 53 of the frame 49, with respective inclined planes 57 adapted to cause a relative rotation between the movable element 49 and the support body 6 in such a direction as to progressively move the fins 54 into a retracted position relative to the support body 6 as a result of a thrusting applied to said inclined planes 57, in a use dictated by the progressive closing of the door 5 and applied by the door 5 itself when pushed by the user in the direction of the arrow F1 (
In combination with what is described above, the articulated device 13 comprises a lever 58 shaped substantially as a T, including a first end 59 and a second end 60 opposite to the first end 59, both ends 59, 60 being preferably in a fork shape and the second end 60 defining respective opposite arms of the T.
The articulated device 13 is supplemented with a second pin 61 and a third pin 62 connecting in a hinge respectively the first end 59 of the T-shaped lever to the second end 14 of the locking tooth 10 (the pin 61) and a first branch 63 of the second end 60 of the T-shaped lever to the rod 12.
A fourth pin 64 is carried integrally with and passing through the movable frame element 49, being placed transversely across the longitudinal members 50; the pin 64 is thus disposed transversely with respect to the locking tooth 10 and parallel to the second and third pin 61 and 62 and it connects in a hinge the T-shaped lever 58 to the longitudinal members 50 of the movable or frame element 49, engaging by passing through a second branch 65 of the second end 60 of the T-shaped lever, opposite the first branch 63.
Finally, a fifth pin 66, parallel to the third pin 62 and carried integrally with and passing through the longitudinal members 50 of the movable frame element 49, engages by passing through a longitudinal slot 67 passing through the locking tooth 10 and devised transversely to same.
From
When the door 5 is open, the bistable mechanism 68 finds itself in a configuration in which the spring 15 holds the tooth 10 locked in the first operating position, almost entirely retracted into the support body 6.
When the door 5 is pushed toward the closed position in the direction of the arrow F1, it interferes with the fins 54 and pushes by its upper rim against the inclined planes 57: the movable frame element 49 is therefore forced, via the fins 54, to rotate on the pin 56 in the direction of the arrow (
The bistable mechanism 68 then finds itself in the configuration of
The bistable mechanism 68 therefore assumes, in succession, under the thrusting of the spring 15, the configurations of
Also in this embodiment, the door lock device 1b may be equipped with the “push to open” accessory 42 already described; in this case, the support body 6 will be configured so that it can receive and support the squared lever 43 in axially sliding manner and to receive the electromechanical module 44 in the seat 47 (
The squared lever 43 is configured such that its fin-shaped end 45 is situated in a position immediately adjacent to the fins 54; when these are raised by the effect of the closing of the door 5, the door 5 may then be pressed against the gasket 7 (this movement is not prevented by the tooth 10, which continues its rotation—due to the thrusting of the spring 15—because the latter is engaged in the receiving compartment 9) actuating the electromechanical module 44 by means of the fin-shaped end 45.
During the door opening phase, the bistable mechanism 68 runs through the same closing sequence in reverse, passing successively from the configuration of
Finally, with reference to
Also in this case, the device 1c is composed of the same main constituents of the device 1, but it has significant differences in the configuration of the movable element and the articulated device 13.
In this embodiment, movable element consists of a frame 70 comprising two longitudinal members 71 (only one of which is visible in
The first cross piece 72 joins together the longitudinal members 71 at a first end 74 of the movable frame element 70.
The second cross piece 73 joins together the longitudinal members 71 in the area of an intermediate portion 75 of the longitudinal members 71 disposed between the first end 74 and a second end 76 of the movable frame element 70, opposite the first end 74.
The longitudinal members 71 are provided, at the second end 76, with respective fins 54 adapted to cooperate during use by contact with said door 5 of the household appliance and protruding cantilevered from the support body 6.
In this embodiment, the movable frame element 70 is housed and rocking between a seat 77 of the support body 6 (
Moreover, the first cross piece 72 is inserted with play between one wall 80 of the seat 79 of the support body 6 and a respective wall 81 of the frame element 79 arranged between them facing each other, spaced apart and being parallel to the first cross piece 72, such that the first cross piece 72 is adapted to forming a hinge (also hinged to the support body 6 in the seat 77) to enable a relative rotation between the movable element 70 and the support body 6 with the respective frame element 79.
The fins 54, as in the second embodiment 1b, are provided, on the part with said second end 76 of the movable frame element 70, with respective inclined planes 57 adapted to causing, in the area of the first cross piece 72, a relative rotation between the movable frame element 70 and the support body 6 in such a direction as to move the fins 54 progressively into a retracted position relative to the support body 6 as a result of a thrust applied to the inclined planes 57, in a use dictated by the progressive closing of the door 5.
In combination with what was described above, the articulated device 13 comprises a first, a second and a third lever, respectively denoted by reference numbers 82, 83 and 84, being hinged together.
The first lever 82 is substantially V shaped, being connected rotating on the frame element 79 in the area of a vertex of the V by a first leg 85 and being hinged at its first end to the rod 12 and at its second end, opposite the first end, to the second lever 83.
The second lever 83 is defined by a pair of parallel arms 86 joined together at the respective ends by means of a second pin 87 and a third pin 88.
The second pin 87 is articulated to the first lever 82 by means of a first slot 89 devised passing through the second end of the first lever 82 and the third pin 88 is hinged to the second end 14 of the locking tooth 10.
Moreover, the third lever 84 is hinged at its first end to the frame element 79 and at its second end, opposite the first, to the second end 14 of the locking tooth 10, along with the second lever 83.
Finally, the articulated device 13 also comprises a fourth pin 90 carried integrally with the frame element 79 in parallel with the first and second cross piece 72, 73 of the movable frame element 70. The pin 90 engages by passing through a longitudinal slot 67 passing through the locking tooth 10 devised transversely to same.
Also in this case, therefore, the articulated device 13 described above defines, together with the locking tooth 10, the rod 12 and the first elastic means 15, a bistable mechanism 91 (
As is well illustrated in
This pushing produces the snap actuation of the bistable mechanism 91, which is moved from the configuration of
An opening movement of the door 5 pushes the tooth 10 to rotate in the other direction, returning to the configuration of
Also in this latter case, the door lock device 1c may optionally receive the accessory 42.
Based on what has been described, it is finally clear that the invention also relates to a household appliance 2, in particular a dishwasher machine, comprising a structural element 3 bounding off an access compartment to a washing chamber or tub 4 and a door 5 operatively associated with the access compartment and designed to assume an opening position in which it grants access to the washing chamber or tub 4, and a closing position in which it cooperates with the structural element 3 across a perimeter gasket 7 to close the access compartment, and furthermore comprising a door lock device 1, 1b or 1c as described above, applied and integrated with the structural element 3; the door 5 being provided with a receiving compartment or seat 9 for the locking tooth 10 operatively associated with the door lock device 1 or 1b or 1c.
All of the purposes of the invention are therefore achieved.
Number | Date | Country | Kind |
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102018000008341 | Sep 2018 | IT | national |
Number | Name | Date | Kind |
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20150267446 | Promutico, I | Sep 2015 | A1 |
20160222573 | Dirnberger | Aug 2016 | A1 |
Number | Date | Country |
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107184173 | Sep 2017 | CN |
10 2004030010 | Jan 2006 | DE |
102011075554 | Nov 2012 | DE |
2772178 | Mar 2014 | EP |
2003126000 | May 2003 | JP |
2011090810 | Jul 2011 | WO |
2014061044 | Apr 2014 | WO |
Entry |
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International Search Report for Application PCT/US2019/048235; dated Oct. 9, 2019. |
Italian Search Report for application No. 201800008341 dated Sep. 4, 2018. |
International Preliminary Report on Patentability for Application PCT/US2019/048235; filed Aug. 27, 2019; dated Mar. 9, 2021. |
Written Opinion for Application PCT/US2019/048235; filed Aug. 27, 2019; dated Mar. 9, 2021. |
Number | Date | Country | |
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20200071963 A1 | Mar 2020 | US |