Door locking handle assembly with built-in combination lock

Information

  • Patent Grant
  • 6550296
  • Patent Number
    6,550,296
  • Date Filed
    Monday, April 15, 2002
    22 years ago
  • Date Issued
    Tuesday, April 22, 2003
    21 years ago
Abstract
Although a door locking handle assembly is small as a whole in thickness, it permits through a computerized personal management system of users a plurality of persons or users to have easily access to instruments contained in a box which is provided with the door locking handle assembly. In this assembly, a combination lock (19), which is opened by turning each of a set of its specially marked dial discs (21) a given number of times to establish a unique combination of marks of the dial discs (21), is incorporated in a door handle (13) or a base body (1) of the assembly. In operation, a locking member (44) of the assembly prevents the door handle (13) from being pulled out of the base body (1), and is driven to reach its unlocked position when the combination lock (19) is opened.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a door locking handle assembly with a built-in combination lock of a pull-out and side-swinging lever-action type, in which a door handle is pivoted to a base body of the assembly so as to be pulled out forward and pushed back rearward relative to the base body and turned on its pivoted end.




2. Description of the Related Art




As is well known in the art, a door locking handle assembly of a conventional type shown in U.S. Pat. No. 5,467,623, herein incorporated by reference, has a construction in which: a base body of the assembly is fixedly mounted on a door; a door handle is pivoted to the base body so as to be pulled out forward and pushed back rearward relative to the base body and further turned sideward on its pivoted end after completion of its pulling-out operation; when the door handle is pulled out of the base body to assume its pulled-up or raised inclination position relative to the base body or turned sideward after completion of its pulling-out operation, a catch plate which serves as a door bolt directly or indirectly connected with the door handle is released from a receiving portion of a stationary frame element (i.e., door frame). In this type of conventional door locking handle assembly, a cylinder lock is incorporated in either the door handle or the base body. On the other hand, the door handle is pushed back rearward relative to the base body and held in its pushed-back or locked position in the base body.




In the conventional door locking handle assembly, an available space for mounting the assembly is extremely limited in each of opposite sides of the door to which the assembly is fixedly mounted because the interior space of a box or container for housing various instruments therein is relatively limited due to the presence of the instruments housed in the box. Due to this, it is necessary to considerably limit in size the projections of the assembly in opposite directions perpendicular to the plane of the door's surface.




In order to fulfill the above need, it is necessary to reduce in thickness the assembly as a whole by reducing in thickness the door handle and in depth the base body. However, this forces a cylinder lock of the assembly to be small in thickness.




On the other hand, in a thin-type cylinder lock, since the number of sets of disc tumblers and/or pin tumblers incorporated in the cylinder lock as components of its internal locking mechanism is small, the number of available keys of the cylinder lock is naturally limited. Due to this, in the case where there are a large number of eligible users of the instruments contained in the box which is provided with the door locking handle assembly employing the cylinder lock in a condition in which these users are controlled through a computerized personal management system, it is difficult to use the conventional door locking handle assembly which employs the thin-type cylinder lock.




Although the conventional door locking handle assembly described above has been fully appreciated by users, a need exists in the art for an improved one of such door locking handle assembly, which is improved in performance.




SUMMARY OF THE INVENTION




Under such circumstances, the present invention was made. Consequently, it is an object of the present invention to provide a door locking handle assembly, which is small in thickness as a whole and capable of providing a very large number of available keys of a combination lock incorporated in the assembly, wherein a large number of eligible persons or users of various instruments contained in a box or container provided with the door locking handle assembly are precisely controlled through a computerized personal management system.




It is possible to accomplish the above object of the present invention by providing:




In a door locking handle assembly with a built-in combination lock (


19


), the assembly being provided with a base body (


1


) which is fixedly mounted on a door (


2


), wherein a door handle (


13


) is pivoted to the base body (


1


) so as to be capable of being pulled out forward and pushed back rearward relative to the base body (


1


) and also turning sideward on a locking shaft (


10


) after completion of its pulling-out operation, wherein a rack (


12


) serving as a door bolt for the door (


2


) is directly or indirectly connected with the door handle (


13


) so as to be engaged with and disengaged from a receiving portion of a stationary frame element such as a main body of a box when the door handle (


13


) is pulled out forward and then turned sideward on the locking shaft (


10


) after completion of the pulling-out operation of the door handle (


13


), said rack (


12


) being slidably supported and guided in its up and down linear motion relative to the door (


2


), the improvement wherein:




the combination lock (


19


), which is provided with a plurality of marked dial discs (


22


), is incorporated in the door handle (


13


) and opened by turning each of the marked dial discs (


22


) a given number of times to establish a predetermined combination of marks provided in outer peripheral surfaces of the dial discs (


22


);




a locking member (


24


) for preventing the door handle (


13


) from being pulled out of the base body (


1


) is juxtaposed with an inner surface of the door handle (


13


) to pass through a central portion of each of the plurality of marked dial discs (


22


) of the combination lock (


19


);




a rotor (


44


) of a cylinder lock (


43


) is embedded in a lock sleeve (


46


) in a manner such that the rotor (


43


) is not capable of rotating relative to the lock sleeve (


46


), the cylinder lock (


43


) being embedded in the base body (


1


);




the lock sleeve (


46


) is provided with a locking projection (


48


) in its outer peripheral surface to make the locking projection (


48


) engageable with a lower-end latch member (


35


) connected with a lower end portion of the locking member (


24


);




both the marked dial discs (


22


) and the locking member (


24


) are resiliently pressed under a spring member (


27


), which permits the lower-end latch member (


35


) to be engaged with and disengaged from the locking projection (


48


) of the lock sleeve (


46


) when the rotor (


44


) of the cylinder lock (


43


) is turned to its locked and its unlocked position by means of a key, respectively, the key being inserted into a keyhole of the rotor (


44


); and




formed in the locking projection (


48


) of the lock sleeve (


46


) is a rear cam slope (


50


) for driving the locking member (


24


) upward against a resilient force exerted by the spring member (


27


) when the door handle (


13


) is pulled out of the base body (


1


) after the combination lock (


19


) is unlocked.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objects, advantages and features of the present invention will be more apparent from the following description taken in conjunction with the accompanying drawings in which:





FIG. 1

is a front view of a first embodiment of the door locking handle assembly of the present invention;





FIG. 2

is a left side view of the door locking handle assembly shown in

FIG. 1

;





FIG. 3

is a plan view of the door locking handle assembly shown in

FIG. 1

;





FIG. 4

is a rear view of the door locking handle assembly shown in

FIG. 1

in a condition in which a door latch mechanism including the rack is removed;





FIG. 5

is a longitudinal sectional view of the door locking handle assembly, taken along the line A—A of

FIG. 1

;





FIG. 6

is a longitudinal sectional view of the door locking handle assembly, taken along the line B—B of

FIG. 2

;





FIG. 7

is a longitudinal sectional view of the door locking handle assembly, taken along the line A—A of

FIG. 1

, which illustrates the door handle having been unlocked from the base body in the beginning of unlocking process of the door handle;





FIG. 8

is a longitudinal sectional view of the door locking handle assembly, taken along the line A—A of

FIG. 1

, which illustrates the door handle after completion of its unlocking process;





FIG. 9

is a longitudinal sectional view of the door locking handle assembly, taken along the line A—A of

FIG. 1

, which illustrates the door handle having been unlocked using the cylinder lock;





FIG. 10

is a longitudinal sectional view of the door locking handle assembly, taken along the line A—A of

FIG. 1

, which illustrates the door handle after completion of its unlocking process using the cylinder lock;





FIG. 11

is a side view of the locking member built in the door locking handle assembly shown in

FIG. 1

;





FIG. 12

is a front view of a lower-end latch member connected with a lower end portion of the locking member shown in

FIG. 11

;





FIG. 13

is a left side view of the lower-end latch member shown in

FIG. 12

;





FIG. 14

is a plan view of the lower-end latch member shown in

FIG. 12

;





FIG. 15

is a cross-sectional view of the lower-end latch member, taken along the line C—C of

FIG. 12

;





FIG. 16

is a rear view of the lock sleeve of the cylinder lock incorporated in the door locking handle assembly shown in

FIG. 1

;





FIG. 17

is a plan view of the lock sleeve shown in FIG.


16


.





FIG. 18

is a cross-sectional view of the lock sleeve, taken along the line D—D of

FIG. 16

;





FIG. 19

is a cross-sectional view of the lock sleeve, taken along the line E—E of

FIG. 16

;





FIG. 20

is a front view of the door handle employed in the door locking handle assembly shown in

FIG. 1

;





FIG. 21

is a left side view of the door handle shown in

FIG. 20

;





FIG. 22

is a rear view of the door handle shown in

FIG. 20

;





FIG. 23

is a longitudinal section view of the door handle, taken along the line F—F of

FIG. 20

;





FIG. 24

is a plan view of the door handle shown in

FIG. 20

;





FIG. 25

is a cross-sectional view of the door handle, taken along the line G—G of

FIG. 22

;





FIG. 26

is a cross-sectional view of the door handle, taken along the line H—H of:

FIG. 22

;





FIG. 27

is a cross-sectional view of the door handle, taken along the line I—I of

FIG. 22

;





FIG. 28

is a cross-sectional view of the door handle, taken along the line J—J of

FIG. 22

;





FIG. 29

is a cross-sectional view of the door handle, taken along the line K—K of

FIG. 22

;





FIG. 30

is a cross-sectional view of the door handle, taken along the line L—L of

FIG. 22

;





FIG. 31

is a cross-sectional view of the door handle, taken along the line M—M of

FIG. 22

;





FIG. 32

is a front view of a back plate member employed in the door handle shown in

FIG. 20

;





FIG. 33

is a plan view of the back plate member shown in

FIG. 32

;





FIG. 34

is a left side view of the back plate member shown in

FIG. 32

;





FIG. 35

is a rear view of the back plate member shown in

FIG. 32

;





FIG. 36

is a longitudinal sectional view of the back plate member, taken along the line N—N of

FIG. 32

;





FIG. 37

is a cross-sectional view of the back plate member, taken along the line O—O of

FIG. 32

;





FIG. 38

is a cross-sectional view of the back plate member, taken along the line P—P of

FIG. 32

;





FIG. 39

is a cross-sectional view of the back plate member, taken along the line Q—Q of

FIG. 32

;





FIG. 40

is a cross-sectional view of the back plate member, taken along the line R—R of

FIG. 32

;





FIG. 41

is a cross-sectional view of the back plate member, taken along the line S—S of

FIG. 32

;





FIG. 42

is a front view of the dial disc of the combination lock incorporated in the door locking handle assembly shown in

FIG. 1

;





FIG. 43

is a plan view of the dial disc shown in

FIG. 42

;





FIG. 44

is a longitudinal sectional view of the dial disc, taken along the line T—T of

FIG. 43

;





FIG. 45

is a plan view of a cam disc of the combination lock incorporated in the door locking handle assembly shown in

FIG. 1

;





FIG. 46

is a bottom view of the cam disc shown in

FIG. 45

;





FIG. 47

is a front view of the cam disc shown in

FIG. 45

;





FIG. 48

is a rear view of the cam disc shown in

FIG. 45

;





FIG. 49

is a left side view of the cam disc shown in

FIG. 45

;





FIG. 50

is a longitudinal sectional view of the cam disc, taken along the line U—U of

FIG. 45

;





FIG. 51

is a front view of a resilient detent member incorporated in the combination lock of the door locking handle assembly shown in

FIG. 1

;





FIG. 52

is a left side view of the resilient detent member shown in

FIG. 51

;





FIG. 53

is a plan view of the resilient detent member shown in

FIG. 51

;





FIG. 54

is an enlarged longitudinal sectional view of an essential part of the door handle, taken along the line A—A of

FIG. 1

, which illustrates the lower-end latch member held in its extended position;





FIG. 55

is a cross-sectional view of the door handle, taken along the line V—V of

FIG. 54

;





FIG. 56

is a cross-sectional view of the door handle, taken along the line W—W of

FIG. 54

;





FIG. 57

is an enlarged longitudinal sectional view of an essential part of the door handle, taken along the line A—A of

FIG. 1

, which illustrates the lower-end latch member held in its retracted position;





FIG. 58

is a cross-sectional view of the door handle, taken along the line X—X of

FIG. 57

; and





FIG. 59

is a cross-sectional view of the door handle, taken along the line Y—Y of FIG.


57


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The best modes for carrying out the present invention will be described in detail using embodiments of the present invention with reference to the accompanying drawings. In a first embodiment of a door locking handle assembly with a built-in combination lock according to the present invention, as shown in

FIG. 5

, a base body


1


of the door locking handle assembly is fixedly mounted on a front surface of a door


2


, which is provided with a mounting hole


3


. More specifically, a screw


7


is inserted into a through-hole


8


of a fastening casing


5


from its rear side, passes through this fastening casing


5


forward, and is threadably engaged with a threaded hole


6


of a rear portion of the base body


1


, so that a door


2


is firmly sandwiched between the base body


1


and the fastening casing


5


. Incidentally, the fastening casing


5


is combined with a rack


12


to form a door latch mechanism


4


, wherein the rack


12


serves as a door bolt for the door


2


.




On the other hand, a bearing hole


9


is formed in an upper portion of the base body


1


to extend in a direction perpendicular to a front surface of the door


2


. Rotatably received in such a bearing hole


9


of the base body


1


in an insertion manner is a locking shaft


10


. As is clear from

FIG. 5

, the locking shaft


10


is provided with a shoulder portion in its substantially intermediate portion. This intermediate shoulder portion of the locking shaft


10


prevents the locking shaft


10


from axially sliding relative to the base body


1


. The locking shaft


10


is provided with a square hole


10




a


in its rear portion. Fixedly received in such a square hole


10




a


of the locking shaft


10


in an insertion manner is a corresponding square column portion formed in a front end portion of a pinion shaft


11


. As is clear from

FIG. 6

, the pinion shaft


11


is provided with a pinion gear formed in an outer peripheral surface of its rear end portion. Such a pinion gear of the pinion shaft


11


meshes with a rack


12


, which serves as a door bolt for the door


2


. The rack


12


is slidably supported and guided in the door latch mechanism


4


of the door


2


, and capable of moving up and down relative to the door latch mechanism


4


so as to be engaged with and disengaged from a receiving portion “3” of a stationary frame element “2” of a box containing the instruments therein, which permits the door “1”, of the box to be opened, wherein: the reference numerals “3”, “2” and “1” enclosed in double quotation marks are used in the prior art: U.S. Pat. No. 5,467,623, herein incorporated by reference.




As is clear from

FIG. 5

, formed in an upper rear portion of the door handle


13


is a concave portion


14


. This concave portion


14


assumes a substantially fan-like shape in longitudinal section to swingably receive therein a front end portion of the locking shaft


10


. More specifically, the door handle


13


had its upper end portion corresponding to its concave portion


14


pivoted to the front end portion of the locking shaft


10


through a cross pivot


15


. This cross pivot


15


extends in parallel with a front surface of the door


2


in a direction perpendicular to the longitudinal axis of the door handle


13


. In operation, when the door handle


13


is folded down so as to be embedded in the base body


1


, it is possible for a front concave portion


16


of the base body


1


to receive therein a rear portion of an essential part of the door handle


13


. Formed in each of opposite sides of a lower end portion of the door handle


2


is a flange serving as a fingertip engaging edge portion


17


, which bulges out sideward in a direction perpendicular to the longitudinal axis of the door handle


13


, as shown in FIG.


20


. As is clear from

FIG. 2

, even when the door handle


13


is in its folded position, both the fingertip engaging edge portions


17


of the door handle


13


are still spaced apart forward from a front surface of the corresponding lower portion of the base body


1


, which enables the user to pick up the lower free end portion of the door handle


13


in an easy manner.




On the other hand, when the door handle


13


is in its raised position in which the door handle


13


is inclined forward as viewed in

FIG. 8

, it is possible for the user to swing sideward or rotate the door handle


13


on the locking shaft


10


together with this locking shaft


10


relative to the base body


1


. In construction, as shown in

FIG. 5

, the locking shaft


10


has its rear end portion coaxially fixed to a pinion shaft


11


. As shown in

FIG. 6

, the pinion shaft


11


is provided with a pinion gear in an outer peripheral surface of its rear end portion. Due to the above construction, the locking shaft


10


thus rotated together with the door handle


13


drives the pinion shaft


11


so as to rotate the pinion gear of the pinion shaft


11


. Since the pinion gear of the pinion shaft


11


meshes with the rack


12


(shown in FIG.


6


), the rack


12


is slidably moved up and down relative to the door


2


when the door handle


13


is turned on the locking shaft


10


. As a result, the door


2


is unlocked or released from the stationary frame element which is denoted by the reference numeral “2” in the prior art: U.S. Pat. No. 5,467,623, herein incorporated by reference. This makes it possible for the user to open the door


2


by simply pulling the door handle


13


forward. Consequently, it is possible for the user to inspect and maintain his or her instruments contained in the main body of the box.




Formed in an intermediate portion of the door handle


13


to extend in the longitudinal direction of the door handle


13


is an elongated hollow portion


20


for receiving therein a combination lock


19


. The hollow portion


20


of the door handle


13


is open at the rear side of the door handle


13


to form an opening which is covered by a back plate member


21


.




The combination lock


19


is constructed of a plurality of its components. Essential ones of these components of the combination lock


19


are: a plurality of marked dial discs


22


; a plurality of cam discs


23


combined with the dial discs


22


; and, a rod-shaped locking member


24


for preventing the door handle


13


from being pulled out of the base body


1


. As is clear from

FIG. 5

, a lower end portion of the locking member


24


is bent to form a lower-end bent portion which is inserted in a bent recess


35




a


of a lower-end latch member


35


, so that the locking member


24


is connected with the lower-end latch member


35


.




As is clear from Fig.

FIG. 50

, each of the cam discs


23


assumes a short cylindrical shape, and is provided with a through-hole


23




a


which axially passes through a center of the cam disc


23


. The locking member


24


passes through the through-hole


23




a


of the cam disc


23


. On the other hand, as shown in

FIG. 44

, each of the marked dial discs


22


is provided with a small-diameter bore portion


22




a


and a large-diameter bore portion


22




b.


These bore portions


22




a


,


22




b


are combined with each other to form a through-hole, which axially passes through a center of each of the dial discs


22


. As is clear from

FIG. 54

, a spring member


27


is constructed of a compression coil spring to exert its resilient force on the uppermost one of the cam discs


23


. In operation, when the lowermost one of the cam discs


23


is axially moved upward against a resilient force of the spring member


27


relative to the corresponding dial disc


22


to have its upper end portion enter the small-diameter bore portion


22




a


of the corresponding dial disc


22


, this cam disc


23


has an interlocking projection


26


of its outer peripheral surface engaged with an interlocking groove


25


of an inner peripheral surface of the small-diameter bore portion


22




a


of the corresponding dial disc


22


. In contrast with this, in locked condition of operation shown in

FIG. 54

, the cam disc


23


has its lower portion extend downward from the small-diameter bore portion


22




a


of the corresponding dial disc


22


under the effect of the resilient force exerted by the spring member


27


. Consequently, as is clear from

FIG. 54

, in this locked condition of operation, the interlocking projection


26


(shown in

FIG. 49

) of the cam disc


23


is disengaged from the interlocking groove


25


(shown in

FIG. 43

) of the corresponding dial disc


22


.




As shown in

FIG. 46

, the cam disc


23


is provided with a plurality of positioning projections


26




a


in its outer peripheral surface. The number of these positioning projections


26




a


is equal to the number of a plurality of marks having been applied to an outer peripheral surface of the dial disc


22


. These marks are denoted by the Roman numerals, for example such as “2”, “1”, “0”, as shown in

FIG. 42

, and spaced apart from each other at predetermined equal angular intervals. As shown in

FIG. 49

, the positioning projection


26




a


of the cam disc


23


is formed in a proximal end portion of the interlocking projection


26


. On the other hand, the back plate member


21


is fixedly mounded on the inner surface of the door handle


13


by means of a plurality of screws


30


(shown in FIG.


10


), each of which screws


30


is threadably engaged with a threaded hole


29


(shown in

FIG. 23

) of each of a plurality of guide projections


28


. As shown in

FIG. 36

, the back plate member


21


is provided with at least one positioning groove


31


, which is engaged with at least one of the positioning projections


26




a


of the cam disc


23


.




As shown in

FIG. 42

, a plurality of detent grooves


32


are formed in an outer peripheral surface of the dial disc


22


at predetermined equal angular intervals in a manner such that each of the detent grooves


32


is sandwiched between adjacent ones of the marks having been applied to the outer peripheral surface of the dial disc


22


. Consequently, the number of the detent grooves


32


is equal to that of the marks applied to the outer peripheral surface of the dial disc


22


. As shown in

FIG. 55

, a detent leaf spring


33


is fixedly mounted in the elongated hollow portion


20


of the door handle


13


to have its free end portion detachably engaged with each of the detent grooves


32


of the dial disc


22


. This enables each of the dial discs


22


to be held in its predetermined angular position, and therefore to establish a unique combination of the marks of the dial discs


22


.




It is possible for the user to arbitrarily modify such a unique combination for unlocking the combination lock


19


by simply turning any one of dial discs


22


using his or her fingertip.




Such modification procedure of the combination of the marks is as follows: namely, in a condition in which the door handle


13


is in its raised position shown in

FIG. 8

, at first, it is necessary for the user to push up the lower-end latch member


35


into a hollow portion


36


of the door handle


13


by using his or her finger, as shown in FIG.


57


. When the lower-end latch member


35


is pushed up relative to the door handle


13


, the lowermost one of the cam discs


23


is moved upward against a resilient force exerted by the coil spring member


27


since the lowermost cam disc


23


has its bottom surface abut against an interlocking ring


37


which is fixedly mounted on the locking member


24


. As is clear from

FIG. 54

, the locking member


24


has its lower end portion engaged with the lower-end latch member


35


, which makes it possible to move up the lowermost one of the cam discs


23


against the resilient force exerted by the coil spring member


25


when the lower-end latch member


35


is moved up into the hollow portion


36


of the door handle


13


. As a result, an upper end portion of the cam disc


23


enters the small-diameter bore portion


22




a


of the dial disc


22


, so that the positioning projection


26




a


of the cam disc


23


is axially moved up out of the positioning groove


31


(shown in

FIG. 36

) of the back plate member


21


. At this time, the interlocking projection


26


of the cam disc


23


is engaged with the corresponding interlocking groove


25


of the dial disc


22


.




As a result, the cam disc


23


is interlocked with the corresponding dial disc


22


. Consequently, under such circumstances, when the dial disc


22


is turned through a predetermined angle by the user, the cam disc


23


is also turned through the same predetermined angle. After completion of modification in combination of the marks, when the lower-end latch member


35


is released from the pressure applied by the user's finger, the coil spring member


27


drives the cam disc


23


downward to force the upper end portion of the cam disc


23


to separate from the small-diameter bore portion


22




a


of the corresponding dial disc


22


. As a result, only the dial disc


22


thus separated from the corresponding cam disc


23


become rotatable. Under such circumstances, p when the dial disc


22


thus separated from the cam disc


23


is turned arbitrarily, it is possible to move the interlocking groove


25


of the dial disc


22


to an angular position in which the interlocking groove


25


fails to align with the interlocking projection


26


of as the corresponding cam disc


23


. In such an angular position, it is not possible for the cam disc


23


to enter the small-diameter bore portion


22




a


of the corresponding dial disc


22


. This realizes the locked condition of operation.




When the eligible user who knows the combination of the marks of the dial discs


22


establishes such combination by turning the individual dial discs


23


, the interlocking grooves


25


of the dial discs


22


align in angular position with the corresponding interlocking projections


26


of the cam discs


23


to receive these projections


26


therein, so that the combination lock


19


is unlocked.




As is clear from

FIG. 54

, a plurality of the cam discs


23


are vertically stacked into a neat pile between the coil spring member


27


and the interlocking ring


37


in a manner such that such a neat pile of the cam discs


23


are resiliently urged against the interlocking ring


37


under the effect of a resilient force exerted by the coil spring member


27


which is mounted over an upper portion of the locking member


24


.




In order to make it easy for the user to catch the marks applied to the outer peripheral surfaces of the dial discs


22


and also make it easy for the user to turn these dial discs


22


using his or her fingertip, the dial disc


22


is so arranged as to have a part thereof extended forward (i.e., upward in

FIG. 55

) from a slot


38


formed in the front surface of the door handle


13


. In this first embodiment, as is clear from

FIG. 42

, each of the marks of the dial discs


22


is constructed of a predetermined numeric character, for example such as any one of numerals from “0” to “9”. These marks or numerals are angularly spaced apart from each other at predetermined equal angular intervals. On the other hand, the locking member


24


passes through the though-holes


23




a


formed in the centers of the cam discs


23


.




When the unique combination of the marks of the dial discs


22


is established by the eligible user who knows such unique combination, the interlocking groove


25


of the dial disc


22


is aligned in angular position with the interlocking projection


26


of the cam disc


23


to receive therein the interlocking projection


26


of the cam disc


23


when the cam disc


23


is moved upward as shown in

FIG. 54

, which permits the combination lock


19


to be unlocked.




Under such circumstances, when the user has his or her fingertip engaged with the fingertip engaging edge portions


17


of the lower free end portion of the door handle


13


and swingably pulls forward the door handle


13


from the front surface of the base body


1


, as shown in

FIGS. 7 and 8

, the locking member


24


is pushed upward against a resilient force exerted by the coil spring member


27


since the lower end portion of the lower-end latch member


35


having been connected with the locking member


24


is pushed upward by means of a rear cam slope


50


of a locking projection


48


which is provided in an outer peripheral surface of a lock sleeve


46


. As shown in

FIG. 5

, the lock sleeve


46


is rotatably mounted on a fixed casing portion


47


of the base body


1


to cover an outer peripheral surface of the fixed casing portion


47


, wherein the fixed casing portion


47


assumes an inner sleeve-like projection extending from the front to the rear. Therefore, at this time, the front end portion of each of the cam discs


23


enters the small-diameter bore portion


22




a


of the corresponding dial discs


22


, so that the interlocking projection


26


of the cam disc


23


is engaged with the interlocking groove


25


of the corresponding dial disc


22


.




In a brief summary, a time when the door handle


13


is released from the base body


1


is a time when the lower-end latch member


35


is pushed upward to reach its uppermost position shown in FIG.


7


. After the lower-end latch member


35


reaches its uppermost position, the door handle


13


is further pulled up or swung forward through a predetermined angle, as shown in FIG.


8


. Then, the door handle


13


is turned on the locking shaft


10


through a predetermined angle in a direction perpendicular to the paper of

FIG. 8

, so that the rack


12


of the door


2


is retracted from a stationary frame element, wherein such a stationary frame element is disclosed in the prior art: U.S. Pat. No. 5,467,623, herein incorporated by reference. As a result, the door


2


is unlocked from the stationary frame element.




In the above embodiment described with reference to

FIGS. 5

,


7


and


8


, the cylinder lock


43


is completely out of use in a condition in which the locking projection


48


of the lock sleeve


46


serves as if it were a stationary receiving portion for receiving a door bolt and were fixedly mounted on the base body


1


. Further, the door handle


13


is locked and unlocked using only the combination lock


19


.




The following describes a second mode of operation of the door locking handle assembly of the present invention. Such a second mode of operation is shown in

FIGS. 9 and 10

, in which the locking projection


48


of the cylinder lock


43


is positively used in locking and unlocking operation of the door locking handle assembly.




In other words, in the second mode of operation, the unique combination of the marks of the dial discs


22


is not established in the combination lock


19


. The lower-end latch member


35


mounted on a lower end portion of the locking member


24


serves as if it were a receiving portion having been fixedly mounted on the door handle


13


.




When the eligible user, who keeps a regular key, inserts the key into a keyhole of a rotor


44


of the cylinder lock


43


and turns the rotor


44


in a predetermined direction through a predetermined angle, the lock sleeve


46


is rotated together with the rotor


44


, so that the locking projection


48


is rotatably driven from a position shown in

FIG. 5

to a new position shown in FIG.


9


.




Due to the above rotational motion, the lower-end latch member


35


, which is connected with the locking member


24


in the side of the combination lock


195


is disengaged from the locking projection


48


of the cylinder lock


43


. This permits the door handle


13


to be unlocked from the base body


1


. As a result, it is possible for the door handle


13


to be swingably raised from its folded position.




The cylinder lock


43


is provided with an internal locking mechanism, for example such as a conventional pin tumbler locking mechanism. In such an internal locking mechanism, the lock sleeve


46


is non-rotatably mounted on a rear end square shaft portion


45


of the rotor


44


of the cylinder lock


43


in an insertion manner. As is clear from

FIG. 5

, the lock sleeve


46


covers substantially the entire outer peripheral surface of the fixed casing portion


47


of the cylinder lock


43


. The lock sleeve


46


is provided


14


with the locking projection


48


in its outer peripheral surface. As shown in

FIG. 5

, the locking projection


48


of the lock sleeve


46


extends radially outwardly to form an angle of approximately 270 degrees at its crest (i.e., outermost portion). In other words, the locking projection


48


forms substantially a triangular shape in cross section, as shown in

FIG. 5

, wherein: such a triangular shape is formed of a front cam slope


49


and a rear cam slope


50


. This rear cam slope


50


functions to drive the locking member


24


upward through the lower-end latch member


35


against a resilient force exerted by the spring member


27


when the door handle


13


is pulled out of the base body


1


after the combination lock


19


is unlocked.




The internal locking mechanism of the cylinder lock


43


may be of any one of conventional types such as a disc tumbler type, a pin tumbler type and the like, in other words, the internal locking mechanism of the cylinder lock


43


does not relate to anything about the gist of the present invention.




In operation, as is clear from

FIG. 7

, when the door handle


13


is pushed back to its folded position, the lower-end latch member


35


is brought into press-contact with the front cam slope


49


of the locking projection


48


of the lock sleeve


46


, and moved upward against the resilient force exerted by the coil spring member


27


to pass the crest of the locking projection


48


. When the lower-end latch member


35


passes through the crest of the locking projection


48


of the lock sleeve


46


to reach the rear cam slope


50


of the locking projection


48


as shown in

FIG. 5

, the lower-end latch member


35


is forcibly driven downward under the influence of the resilient force exerted by the coil spring member


27


to permit the door handle


13


to reach its folded position, so that the door handle


13


is locked to the base body


1


.




In the door locking handle assembly of the present invention, a control operator of the instruments housed in the box allocates to each of a large number of eligible users a unique combination of marks of the marked dial discs


22


of the combination lock


19


for unlocking and locking the combination lock


19


.




Each of the eligible users is capable of unlocking the combination lock


19


of the door locking handle assembly by turning in a normal or a reverse direction each of the marked dial discs


22


a given number of times to establish the unique combination having been allocated to each user, wherein the marks are provided in an outer peripheral surface of each of the dial discs


22


.




Once such a unique combination of the marks is established, the combination lock


19


is capable of moving to its unlocking position. Through this movement to the unlocking position of the combination lock


19


, the locking member


24


is released from its restricted condition and capable of moving to its unlocking position. Due to this, the door handle


13


is released from the base body


1


of the assembly to move to its pulled-up or inclined position. At this time, i.e., when the door handle


13


is swingably pulled out of the base body


1


, the lower-end latch member


35


, which is connected with the lower end portion of the locking member


24


and brought into contact with the rear cam slope


50


of the locking projection


48


of the lock sleeve


46


, is pushed upward against the resilient force, which is exerted by the spring member


27


on the lower-end latch member


35


through the locking member


24


, to permit the lower-end latch member


35


to be disengaged from the locking projection


48


of the lock sleeve


46


. As a result, it is possible for the user to turn the door handle


13


forward through a predetermined angle up to its pulled-up or raised position.




On the other hand, even when any unique combination of the marks of the dial discs


22


is not established in the combination lock


19


, it is possible for a person holding a key of the cylinder lock


43


to release the lower-end latch member


35


from the locking projection


48


of the lock sleeve


46


by using such a key enabling the person to rotate the rotor


44


of the cylinder lock


43


through a predetermined angle. Once the locking member


24


is released from the lock sleeve


46


of the base body


1


, it is possible for such a person to pull forward the door handle


13


out of the base body


1


and further turn it through a predetermined angle up to the pulled-up position of the door handle


13


.




When the door handle


13


is pulled forward out of the base body


1


and then turned on its locking shaft


10


sideward, the rack


12


serving as a door bolt for the door


2


is slidably moved downward relative to the door


2


and therefore disengaged from the receiving portion of the stationary frame element such as the main body of the box, so that the door


2


of the box is opened.




While the present invention has been particularly shown and described with reference to the preferred embodiments and a modification thereof, it will be understood by those skilled in the art that various modifications and changes may be made therein without departing from the spirit of the present invention as defined by the appended claims.



Claims
  • 1. In a door locking handle assembly with a built-in combination lock (19), the assembly being provided with a base body (1) which is fixedly mounted on a door (2), wherein a door handle (13) is pivoted to said base body (1) so as to be capable of being pulled out forward and pushed back rearward relative to said base body (1) and also turning sideward on a locking shaft (10) after completion of a pulling-out operation, wherein a rack (12) serving as a door bolt for said door (2) is directly or indirectly connected with said door handle (13) so as to be engaged with and disengaged from a receiving portion of a stationary frame element such as a main body of a box when said door handle (13) is pulled out forward and then turned sideward on said locking shaft (10) after completion of the pulling-out operation of said door handle (13), said rack (12) being slidably supported and guided in up and down linear motion relative to said door (2), the improvement wherein:said combination lock (19), which is provided with a plurality of marked dial discs (22), is incorporated in said door handle (13) and opened by turning each of said marked dial discs (22) a given number of times to establish a predetermined combination of marks provided in outer peripheral surfaces of said dial discs (22); a locking member (24) for preventing said door handle (13) from being pulled out of said base body (1) is juxtaposed with an inner surface of said door handle (13) to pass through a central portion of each of said plurality of said marked dial discs (22) of said combination lock (19); a rotor (44) of a cylinder lock (43) is embedded in a lock sleeve (46) in a manner such that said rotor (44) is not capable of rotating relative to said lock sleeve (46), said cylinder lock (43) being embedded in said base body (1); said lock sleeve (46) is provided with a locking projection (48) in an cuter peripheral surface to make said locking projection (48) engageable with a lower-end latch member (35) connected with a lower end portion of said locking member (24); both said marked dial discs (22) and said locking member (24) are resiliently pressed under a spring member (27), which permits said lower-end latch member (35) to be engaged with and disengaged from said locking projection (48) of said lock sleeve (46) when said rotor (44) of said cylinder lock (43) is turned to a locked and unlocked position by means of a key, respectively, said key being inserted into a keyhole of said rotor (44); and formed in said locking projection (48) of said lock sleeve (46) is a rear cam slope (50) for driving said locking member (24) upward against a resilient force exerted by said spring member (27) when said door handle (13) is pulled out of said base body (1) after said combination lock (19) is unlocked.
  • 2. The door locking handle assembly of claim 1, wherein said door handle (13) is connected to said rack (12) by a pinion shaft (11) and pinion gear, whereby a sideward turning of said door handle (13) and said locking shaft (10) can move said rack (12) upward and downward relative to said door (2).
  • 3. The door locking handle assembly of claim 1, wherein said combination lock (19) includes said plurality of said marked dial discs (22) in an alternating relationship with an equal number of adjacent cam discs (23), said dial discs (22) and said cam discs (23) being rotatably mounted on said elongated locking member (24).
  • 4. The door locking handle assembly of claim 3, wherein said dial discs (22) are each interlocked to each adjacent said cam disc (23) by a plurality of positioning projections (26a) which are inserted axially into a mating positioning groove (31).
  • 5. The door locking handle assembly of claim 3, wherein each said dial disc (22) has a plurality of detent grooves (32) provided equally spaced apart on the dial disc outer periphery, each said dial disc (22) being held in a predetermined angular position by a detent leaf spring (33) fixedly mounted in said handle (13).
  • 6. The door locking handle assembly of claim 1, wherein said rotor (44) is non-rotatably mounted on said lock sleeve (46) by a rear end portion (45) of the rotor being inserted into the lock sleeve (46).
  • 7. In a door locking handle assembly with a built-in combination lock (19), the assembly being provided with a base body (1) which is fixedly mounted on a door (2), wherein a door handle (13) is pivoted to said base body (1) so as to be capable of being pulled out forward and pushed back rearward relative to said base body (1) and also turning sideward on a locking shaft (10) after completion of a pulling-out operation, wherein a rack (12) serving as a door bolt for said door (2) is directly or indirectly connected with said door handle (13) so as to be engaged with and disengaged from a receiving portion of a stationary frame element such as a main body of a box when said door handle (13) is pulled out forward and then turned sideward on said locking shaft (10) after completion of the pulling-out operation of said door handle (13), said rack (12) being slidably supported and guided in up and down linear motion relative to said door (2), the improvement wherein:said combination lock (19), which is provided with a plurality of marked dial discs (22), is incorporated in said door handle (13) and opened by turning each of said marked dial discs (22) a given number of times to establish a predetermined combination of marks provided in outer peripheral surfaces of said dial discs (22); each said marked dial discs (22) being held in a desired angular position by detent leaf spring (33) fixedly mounted in said door handle (13); a locking member (24) for preventing said door handle (13) from being pulled out of said base body (1) is juxtaposed with an inner surface of said door handle (13) to pass through a central portion of each of said plurality of said marked dial discs (22) and an equal number of cam discs (23) provided each located adjacent to the dial discs (22) of said combination lock (19); a rotor (44) of a cylinder lock (43) is embedded in a lock sleeve (46) in a manner such that said rotor (44) is not capable of rotating relative to said lock sleeve (46), said cylinder lock (43) being embedded in said base body (1); said lock sleeve (46) is provided with a locking projection (48) in an outer peripheral surface to make said locking projection (48) engageable with a lower-end latch member (35) connected with a lower end portion of said locking member (24); both said marked dial discs (22) and said locking member (24) are resiliently pressed under a spring member (27), which permits said lower-end latch member (35) to be engaged with and disengaged from said locking projection (48) of said lock sleeve (46) when said rotor (44) of said cylinder lock (43) is turned to a locked and unlocked position by means of a key, respectively, said key being inserted into a keyhole of said rotor (44); and formed in said locking projection (48) of said lock sleeve (46) is a rear cam slope (50) for driving said locking member (24) upward against a resilient force exerted by said spring member (27) when said door handle (13) is pulled out of said base body (1) after said combination lock (19) is unlocked.
Priority Claims (1)
Number Date Country Kind
2001-174120 Jun 2001 JP
US Referenced Citations (13)
Number Name Date Kind
4557122 Hwang Dec 1985 A
4671088 Jeang Jun 1987 A
4763497 Nakai Aug 1988 A
4770013 Nakai Sep 1988 A
4852371 Pfeiffer Aug 1989 A
4885923 Nakai Dec 1989 A
4972691 Knight Nov 1990 A
5237842 Rasch et al. Aug 1993 A
5440905 Yamada Aug 1995 A
5452596 Yamada Sep 1995 A
5457971 Yamada Oct 1995 A
6053018 Ramsauer Apr 2000 A
6263712 Ramsauer Jul 2001 B1