The present invention generally relates to a door status monitoring system, and more specifically relates to a wireless door status monitoring system, which can be used, for example, in a mesh network for vehicles, such as tractor-trailers.
Throughout much of the world today, the primary transportation system used to move goods from one location to another is by tractor-trailer vehicles. Such vehicles provide trucking companies, or carriers as they are known, with the capability and flexibility to transport large amounts of goods to multiple destinations efficiently.
In a typical transaction, a carrier is called upon to transport goods from one location to another by a customer, otherwise known as a shipper. Examples of shippers might include almost any manufacturer of goods. The shipper provides delivery instructions to the carrier comprising details of the shipment, including, for example, when and where to pick up the goods and where to ship them. Generally, these instructions are provided to the carrier and the carrier dispatches a vehicle to transport the goods. The instructions pertaining to the shipment are provided to vehicle operator in the form of a document commonly referred to as a “bill of lading”. The bill of lading may also provide other pertinent information concerning the shipment, such as a description and quantity of the goods being shipped.
The vehicle arrives at the shipper and is loaded with goods in accordance with the bill of lading. After the vehicle has been loaded, the vehicle operator may secure the goods by locking an access door of a trailer. In addition, a seal may be installed proximate to the door to prove that the door was not opened during transit.
When the vehicle arrives at the intended destination, commonly known as a consignee, the door is unlocked and the seal is broken, if these were used by the vehicle operator. The goods are then unloaded and received by the consignee. The consignee will generally sign the bill of lading signifying that the goods were received and also denoting the time and date of the delivery. The signed bill of lading is then generally given to the vehicle operator.
Access to the cargo onboard the vehicle is controlled by a locking mechanism proximate to a cargo door. Present locking mechanisms typically comprise a mechanical lock controlled by a combination or a key. During transit, the cargo area may be accessed at any time by simply unlocking the mechanical lock. This makes the goods susceptible to theft.
Some prior art systems sense the status of a door using a mechanical limit switch. As the door closes, the arm of the mechanical limit switch is moved to indicate that the door is closed. This type of system is believed to have been used by Trucklite, a New York based automotive lighting and electronics company.
Other prior art systems use magnetic-based switch technology to sense the status of the door. A magnetic target is mounted to the door and a reed switch is located on the sidewall where the door swings back to when fully opened. When the door is opened, the magnetic target comes into sensing range of the reed switch. The reed switch senses the magnetic target to indicate that the door is open. This type of system is believed to have been used by Vehicle Enhancement Systems (VES) and Vantage Tracking Solutions.
Another prior art system, used in 1996, used a magnet-biased reed switch, mounted in the corer of the door frame that would sense the inside, steel skin of the door when the door was closed. Yet another prior art system, used in 1999, used a magnet-biased reed switch in conjunction with a steel target plate to sense the position of the door. The reed switch was mounted to the door so that when the door was closed, the target plate would be in range of the reed switch and the door would be sensed as closed.
In the prior systems in which a secondary component apart from the sensor is needed, more parts are provided which need to be inventoried and maintained. In addition, the sensor can be installed and working, but the secondary component (for example, the target plate or the magnet target) could be removed (either through accident or on purpose), and not replaced. If this occurs, because the secondary component is missing and in the situation where the door is closed, the prior art sensing system would sense that the door is open. In the prior art system in which the sensor was mounted in the corner of the door frame and sensed the inside, steel skin of the door when the door was closed, the sensor can be knocked off when materials are being loaded into the trailer.
Trailer structures are well-known. A conventional trailer is generally comprised of a body including a floor assembly, a roof assembly, a front frame to which a front wall is attached, a pair of opposite side walls and a metallic rear frame 220. A landing gear and an undercarriage attached are attached to the floor assembly by known means. The roof assembly and an upper portion of the sidewalls are secured to top rails. The floor assembly and a lower portion of the sidewalls are secured to bottom rails. The front end of the sidewalls and the front wall are connected by the front frame. The rear end of the sidewalls are connected to the rear frame 220. A rear door 222 is hingedly attached to the body by known means and seats within the rear frame 220 when the rear door is closed. The trailer may be connected to a tractor (not shown) by conventional means, such as a fifth wheel.
The rear door 222 (a pair of rear doors may be provided) is surrounded by a door seal 226 formed of a flexible material, such as vinyl. The door 222 is preferably formed from a composite plate which includes an outer skin 228 and an inner skin 230 which are bonded by a thin adhesive layer of a known flexible adhesive bonding film to a core member 232, which is sandwiched therebetween. The skins 228 and 230 are formed of aluminum or full hardened, high strength, high tension, galvanized steel. Preferably, each skin 228 and 230 is formed from galvanized steel and preferably, each outer and inner skin 228 and 230 is greater or equal to thirteen thousandths of an inch in thickness. The core member 232 may be formed from a solid plastic core or may be formed from polyurethane or a foamed thermoplastic, such as foamed high density polyethylene and, preferably made from foamed high density polyethylene (HDPE) or high density polypropylene. The core member 232 is resilient and compressible.
An embodiment of the present invention provides a door monitoring system 10 used to sense whether the door 222 of the trailer is open or is closed by sensing the absence (door 222 open) or presence (door 222 closed) of the metal of the rear frame 220 (either the corner post or the rear header). Within the system 10 is a wireless, battery powered sensor 12. The sensor 12 is configured such that it need not continually transmit information, thereby prolonging the life of its battery and the sensor 12 itself.
The sensor 12 is mounted on or in the door 222 of the trailer, which senses the presence or the absence of the rear frame 220. A first embodiment showing the mounting of the sensor 12 in the door 222 of the trailer is shown in
The sensor 12 includes a sensing element 16 connected to a microcontroller or interrogator 18. The microcontroller 18 is powered by a battery 20, and is connected to a transceiver 22 which transmits and receives data using an antenna 24. The microcontroller 18 could be a Freescale HCS08 microcontroller. The sensing element 16 can be a hall effect sensor or a reed switch. The information can be sent from the microcontroller 18 using a wireless protocol, for example (but not limited to) ZIGBEE or 802.14, by the wireless transceiver 22 to a remote location. The wireless transceiver 22 can interact with other components of a network, such as object detection within the cargo area. The wireless transceiver 22 is only active, not in sleep state, based on either event, door 222 opening/closing or status requested from the location.
In the first embodiment shown in
As an alternative, the door does not need to be formed of a composite plate, and instead can be formed of a solid material. In this situation, the material surrounding the sensor is replaced with a non-metallic material so that any metal in the door will not interfere with the operation of the sensing element in the sensor.
In the second embodiment shown in
As an alternative, the door does not need to be formed of a composite plate, and instead can be formed of a solid material.
Because the sensor 12 senses the absence (door 222 open) or presence (door 222 closed) of the metal of the rear frame 220, the system 10 does not require a secondary component to sense the position of the door 222. This enables the system 10 to be easier to install and easier to maintain than prior art systems. In addition, in the preferred embodiment of the system 10, the status of the sensor 12 can be monitored more readily than in the prior art systems. Because the secondary component is eliminated in the present system, the situation where the door is closed, but the secondary component is missing so that the sensor senses that the door is open is eliminated. Also because the system 10 is self-contained and wireless, installation is greatly reduced from prior art systems in that no routing of a connecting wire is required.
The sensor 12 sends information to, and receives information from, the data concentrator 14 (as indicated by line 26 in
The data concentrator 14 includes a processor 28 for processing data and controlling the overall system. The processor 28 is connected to a transceiver 30 which transmits and receives information using an antenna 32. Specifically, the transceiver 30 sends information to, and receives information from, the sensor 12 (as indicated by line 26 in
Preferably, the processor 28 is configured such that the system 10 not only provides for monitoring, but also for the production of diagnostic and/or prognostic results. Preferably, the data concentrator 14 is configured to request that the sensed data be transmitted by the sensor 12 at pre-determined time periods, said time periods being determined by the data concentrator 14. The microcontroller 18 of the sensor 12 may be configured such that, under certain operational conditions, the sensor 12 alert the data concentrator 14 that a condition exists that might require immediate attention.
Preferably, the microcontroller 18 of the sensor 12 and the processor 28 of the data concentrator 14 are configured such that the wireless sensor 12 can automatically associate itself with the data concentrator 14, as shown in
Communication of information from the sensor 12 to the data concentrator 14 shown in
In non-beacon mode, as shown in
Other functionality which could be provided may include, but may not be limited to: the sensor 12 and/or data concentrator 14 being able to determine the condition of the battery 20 of the sensor 12. The microcontroller 18 can be configured such that it effectively maintains a gage in memory in order to keep track of how much the sensor 12 has used its battery so the sensor 12 could alert the data concentrator 14 when the battery power reaches a pre-determined level.
The responsibility of determining the nature of the device (Coordinator or Full Function Sensor) in the network, commencing and replying to binding requests and ensuring a secure relationship between devices rests with the VNDO. The VNDO is responsible for overall device management, and security keys and policies. One may make calls to the VNDO in order to discover other devices on the network and the services they offer, to manage binding and to specify security and network settings. The user-defined application refers to the end device that conforms architecture (i.e., an application is the software at an end point which achieves what the device is designed to do).
The Physical Layer 116 shown in
The Media Access Control (MAC) Layer 114 is configured to permit the use of several topologies without introducing complexity and is meant to work with a large number of devices. The MAC layer 114 provides reliable communications between a node and its immediate neighbors. One of its main tasks, particularly on a shared channel, is to listen for when the channel is clear before transmitting. This is known as Carrier Sense Multiple Access-Collision Avoidance communication, or CSMA-CA. In addition, the MAC layer 114 can be configured to provide beacons and synchronization to improve communications efficiency. The MAC layer 114 also manages packing data into frames prior to transmission, and then unpacking received packets and checking them for errors.
There are three different vehicle network device types that operate on these layers, each of which has an addresses (preferably there is provided an option to enable shorter addresses in order to reduce packet size), and is configured to work in either of two addressing modes—star or peer-to-peer.
The mesh network architecture provides that the sensors, and the overall network, can effectively self-organize, without the need for human administration. Specifically, the Vehicle Network Device Object (VNDO) (identified in
As shown in
The architecture shown in
The mesh network architecture shown in
The sensors 132, 134 in the network are configured such that they are able to go into sleep mode—a mode of operation that draws an extremely low amount of battery current. Each sensor 132, 134 may be configured such that it periodically wakes, performs its intended task and if the situation is normal, returns to its sleep mode. This manner of operation greatly extends the life of the unit by not continually transmitting information, which in a typical vehicle network is the greatest drain on the battery capacity. While in sleep mode, the gateway device 132 requests information from the other devices 134 in the cluster. Acting on this request, the devices 134 wake up, perform the intended task, send the requested information to the gateway device 132, and return to sleep mode.
The vehicle network may be configured to addresses three different data traffic protocols:
1. Data is periodic. The application dictates the rate, and the sensor activates, checks for data and deactivates. The periodic sampling data model is characterized by the acquisition of sensor data from a number of remote sensor nodes and the forwarding of this data to the gateway on a periodic basis. The sampling period depends mainly on how fast the condition or process varies and what intrinsic characteristics need to be captured. This data model is appropriate for applications where certain conditions or processes need to be monitored constantly. There are a couple of important design considerations associated with the periodic sampling data model. Sometimes the dynamics of the monitored condition or process can slow down or speed up; if the sensor node can adapt its sampling rates to the changing dynamics of the condition or process, over-sampling can be minimized and power efficiency of the overall network system can be further improved. Another critical design issue is the phase relation among multiple sensor nodes. If two sensor nodes operate with identical or similar sampling rates, collisions between packets from the two nodes are likely to happen repeatedly. It is essential for sensor nodes to be able to detect this repeated collision and introduce a phase shift between the two transmission sequences in order to avoid further collisions.
2. Data is intermittent (event driven). The application, or other stimulus, determines the rate, as in the case of door sensors. The device needs to connect to the network only when communication is necessitated. This type of data communication enables optimum saving on energy. The event-driven data model sends the sensor data to the gateway based on the happening of a specific event or condition. To support event-driven operations with adequate power efficiency and speed of response, the sensor node must be designed such that its power consumption is minimal in the absence of any triggering event, and the wake-up time is relatively short when the specific event or condition occurs. Many applications require a combination of event-driven data collection and periodic sampling.
3. Data is repetitive (store and forward), and the rate is fixed a priori. Depending on allotted time slots, devices operate for fixed durations. With the store-and-forward data model, the sensor node collects data samples and stores that information locally on the node until the transmission of all captured data is initiated. One example of a store-and-forward application is where the temperature in a freight container is periodically captured and stored; when the shipment is received, the temperature readings from the trip are downloaded and viewed to ensure that the temperature and humidity stayed within the desired range. Instead of immediately transmitting every data unit as it is acquired, aggregating and processing data by remote sensor nodes can potentially improve overall network performance in both power consumption and bandwidth efficiency.
Two different bi-directional data communication models which may be utilized in connection with the present invention are polling and on-demand.
With the polling data model, a request for data is sent from the coordinator via the gateway to the sensor nodes which, in turn, send the data back to the coordinator. Polling requires an initial device discovery process that associates a device address with each physical device in the network. The controller (i.e., coordinator) then polls each wireless device on the network successively, typically by sending a serial query message and retrying as needed to ensure a valid response. Upon receiving the query's answer, the controller performs its pre-programmed command/control actions based on the response data and then polls the next wireless device.
The on-demand data model supports highly mobile nodes in the network where a gateway device is directed to enter a particular network, binds to that network and gathers data, then un-binds from that network. An example of an application using the on-demand data model is a tractor that connects to a trailer and binds the network between that tractor and trailer, which is accomplished by means of a gateway. When the tractor and trailer connect, association takes place and information is exchanged of information both of a data plate and vital sensor data. Now the tractor disconnects the trailer and connects to another trailer which then binds the network between the tractor and new trailer. With this model, one mobile gateway can bind to and un-bind from multiple networks, and multiple mobile gateways can bind to a given network. The on-demand data model is also used when binding takes place from a remote situation such as if a remote terminal was to bind with a trailer to evaluate the state of health of that trailer or if remote access via cellular or satellite interface initiates such a request.
Referring to
Comparing
These frame structures and the coordinator's super-frame structure play critical roles in security of data and integrity in transmission. The coordinator lays down the format for the super-frame for sending beacons. The interval is determined a priori and the coordinator thus enables time slots of identical width between beacons so that channel access is contention-less. Within each time slot, access is contention-based. Nonetheless, the coordinator provides as many guaranteed time slots as needed for every beacon interval to ensure better quality.
With the vehicle network designed to enable two-way communications, not only will the driver be able to monitor and keep track of the status of his vehicle, but also feed it to a computer system for data analysis, prognostics, and other management features for the fleets.
While embodiments of the invention are shown and described, it is envisioned that those skilled in the art may devise various modifications without departing from the spirit and scope of the foregoing description.
Number | Date | Country | |
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60777967 | Mar 2006 | US |