Information
-
Patent Grant
-
6802155
-
Patent Number
6,802,155
-
Date Filed
Wednesday, October 25, 200024 years ago
-
Date Issued
Tuesday, October 12, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Birch, Stewart, Kolasch & Birch, LLP
-
CPC
-
US Classifications
Field of Search
US
- 049 276
- 049 278
- 049 277
- 049 503
- 049 192
-
International Classifications
-
Abstract
A door opening/closing mechanism fitted on a door that closes and opens an opening formed in the body of an apparatus by being brought into and out of contact with the rim of the opening has cam mechanisms that permit the door to engage with and disengage from the body at either of the right and left sides of the door (102). The cam mechanisms can be brought into a first lock position in which they lie symmetrically at both sides of the door and into a second lock position in which they lie symmetrically at both sides of the door, and each have a hinge pin (134) that serves as a rotation axis in the second lock position and a groove cam (141, 142) that engages with the hinge pin (134) in such a way as to be movable relative to the hinge pin. The groove cam (141, 142) has a slide portion (142b) on which a part of the innermost portion of the hinge pin slides when the cam mechanism is moved from the first lock position to the second lock position. When the door (102) is closed, the cam mechanisms at both sides are kept in the first lock position and, when the door is opened at one side, the door (102) slides and thereby causes the cam mechanism at the other side to be brought into the second lock position so as to be rotatably locked in the second lock position.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a door opening/closing mechanism for opening and closing a door of, for example, a refrigerator.
2. Description of the Prior Art
A conventionally known door opening/closing mechanism for opening and closing a door of a refrigerator or the like is disclosed, for example, in Japanese Patent Application Laid-Open No. H10-73367.
FIGS. 79 and 80
are respectively a sectional view as seen on a horizontal plane and a sectional view as seen from the side of this door opening/closing mechanism. As shown in these figures, a door
301
permits an opening formed in a cabinet
304
to be opened and closed by being pressed against and released from the rim of the opening. The door opening/closing mechanism
300
is fitted on the door
301
. On the inner surface of the door
301
, a gasket
302
is fitted around the edges thereof. The gasket
302
incorporates a magnet
303
, which permits the gasket
302
to be kept in position around the rim of the opening.
The door opening/closing mechanism
300
has an inner handle
310
and an outer handle
311
, which are fitted at one side of the door
301
so as to be held by the user. To the inner and outer handles
310
and
311
, a grip member
302
is hinge-coupled so as to be rotatable about the axis of a hinge projection
321
. At the open end of the grip member
320
, a pressing projection
322
is provided. Moreover, on the outer handle
311
, a rotary cam
330
is supported so as to be rotatable about a hinge pin
331
when a pressing force is applied to the grip member
320
.
On the circumferencial surface of the rotary cam
330
, a first and a second contact projection surface
332
and
333
are provided. As the rotary cam
330
rotates, the second contact projection surface
333
makes contact with a slide bar
340
and causes it to slide. The slide bar
340
has, at the tip end thereof, a contact surface
341
having a large area. As the slide bar
340
slides, the contact surface
341
breaks the contact between the gasket
302
and the cabinet
304
that is maintained by the magnetic force of the magnet
303
. The slide bar
340
is loaded by a spring
350
with a force that returns the slide bar
340
to its original position when the grip member
320
is released from the pressing force applied thereto.
When the user, with the intention of opening the door
301
, holds the inner and outer handles
310
and
311
and presses the grip member
320
, the grip member
320
rotates about the hinge projection
321
. This causes the pressing projection
322
to move in the direction indicated by arrow B and press the first contact projection surface
332
. As a result, the rotary cam
330
rotates counter-clockwise as seen in
FIG. 80
, and accordingly the slide bar
340
, pressed by the second contact projection surface
333
, slides.
As a result of the contact surface
341
pressing the front surface of the cabinet
304
, the door
301
is opened with a predetermined distance H secured between the cabinet
304
and the gasket
302
. At this time, the spring
350
strikes a spring stopper projection
342
provided at the root end of the slide bar
340
, and is thereby compressed.
In this state, when the user pulls the inner and outer handles
310
and
311
that the user is holding, the door
301
can be opened without the influence of the magnetic force of the magnet
303
and thus with a comparatively, weak force.
Another conventionally known door opening/closing mechanism that permits a door to be opened and closed at either side (i.e. either at the right-hand or left-hand side) is disclosed in Japanese Patent Application Laid-Open No. H9-303942. In this door opening/closing mechanism, two cam mechanisms for engaging and disengaging a door and a cabinet with and from each other are provided one at either side of the door.
FIGS. 81A
,
81
B, and
81
C show the principal portion of one cam mechanism of this door opening/closing mechanism.
The cam mechanism at either side has a lock cam member
402
, which is fitted on the cabinet, and a slide cam member
401
, which is fitted on the door. On the lock cam member
402
, a hinge pin
414
is provided. In the slide cam member
401
, a first and a second groove cam
403
and
404
are formed that can move while remaining engaged with the hinge pin
414
. When the door is closed, the cam mechanisms at both sides are in a first lock position as shown in FIG.
81
A. In this first lock position, the first groove cam
403
lies inclined, and therefore the hinge pin
414
remains engaged with the first groove cam
403
at both sides of the door. Thus, the door is kept closed.
In this state, when the user pulls the door at one side (at the side not illustrated in the figures), in one cam mechanism, the first groove cam
403
moves while remaining engaged with the hinge pin
414
until disengaged therefrom. In the other cam mechanism, as shown in
FIG. 81B
, the second cam groove
404
moves while remaining engaged with the hinge pin
414
up to a second lock position. At this time, the slide cam member
401
is, at a circular portion
404
a
of the second groove cam
404
, supported by the hinge pin
414
. Thus, the door is rotatably locked.
On the lock cam member
402
, lock outer cams
411
and.
412
are provided integrally therewith. On the slide cam member
401
, slide outer cams
409
and
410
are provided integrally therewith. The lock outer cams
411
and
412
and the slide outer cams
409
and
410
are so arranged as to face each other respectively. These outer cams have pairs of two common cylindrical surfaces (for example,
410
a
and
412
a
form one pair, and
410
b
and
412
b
another) whose center axis coincides, in the second lock position, with that of the hinge pin,
414
at either side of the door.
When the door rotates about the hinge pin
414
, as shown in
FIG. 81C
, the lock outer cam
412
and the slide outer cam
410
start engaging with and sliding along each other. Thus, the slide outer cam
410
is guided along the cylindrical surface
412
a
, and, at the side not illustrated in the figures, the slide outer cam
410
is guided along the cylindrical surface
412
b.
Moreover, as the door rotates, a first cam projection
405
provided so as to be concentric with the circular portion
404
a
slides along and is thereby guided along a second cam projection
406
provided so as to be concentric with the hinge pin
414
. This prevents the second groove cam
404
and the hinge pin
414
from being disengaged from each other and thereby permits the door to rotate. In this way, the door can be opened apparently in the same manner as a door having an ordinary one-side opening/closing mechanism. The same Japanese Patent Application discloses also a structure in which the lock outer cams
411
and
412
and the slide outer cams
409
and
410
are abolished and the door is permitted to rotate simply as a result of the first cam projection
405
being guided along the second cam projection
406
.
The door opening/closing mechanism disclosed in Japanese Patent Application Laid-Open No. H10-73367 mentioned above requires the user to exert a strong grip when the door
301
is opened at first until the predetermined distance H is secured. Thus, this mechanism is difficult for a person with a weak grip to operate. Even if the grip member
320
is pulled by using the user's body weight, a considerably strong grip is required at the fingertips. Thus, it is difficult to open the door
301
even by using the user's body weight.
The force required to operate the mechanism can be reduced by increasing the distance between the first contact projection surface
332
of the rotary cam
330
and the hinge
331
. However, this requires the rotary cam
330
as a whole to be made larger and thus gives the mechanism an unsightly design. Moreover, the grip member
320
needs to be moved through a longer distance, which spoils ease of operation. Furthermore, the very structure of this door opening/closing mechanism requires the slide bar
340
to be disposed near the grip member
320
, which imposes restrictions on the design of the door opening/closing mechanism.
These problems are encountered also in the door opening/closing mechanism disclosed in Japanese Patent Application Laid-Open No. H9-303942 mentioned above that permits a door to be opened and closed at either side. Moreover, in this door opening/closing mechanism, as the door slides to the second lock position, friction occurs between the door and the lock cam member
402
, and in addition it is necessary to slide the gasket
302
that is kept in close contact with the cabinet
304
by the magnet
303
(see FIG.
79
). Thus, operation of this mechanism requires an even stronger force.
Furthermore, if the distance between the two slide cam members
401
happens to vary so as to become greater than the interval between the hinge pins
414
provided at both sides of the door, it becomes difficult to open and close the door. For example, the interval between the right-hand and left-hand slide cam members
401
may vary due to the errors that occur when the slide cam members
401
are fitted on a support member and due to the accuracy with which this support member is produced. Moreover, in cases where the door has its inside formed into an integrally foamed heat insulator filled with polyurethane foam, the interval between the right-hand and left-hand slide cam members
401
may vary also due to the variation of ambient temperature and of foaming scale in the foaming process.
In this condition, at the side at which the door is open (i.e. at the side not illustrated in the figures), the first groove cam
403
is guided by the hinge pin
414
, and, at the fulcrum side of the door (i.e. at the side illustrated in the figures), the circular portion
404
a
of the second groove cam
404
is supported by the hinge pin
414
. Accordingly, if the interval between the slide cam members
401
differs from the interval between the hinge pins
414
at both sides, high friction occurs between the hinge pin
414
and the first groove cam
403
, and thus opening and closing the door requires a strong force.
Moreover, before the lock outer cam
412
engages with the slide outer cam
410
, the hinge pin
414
is supported solely by the second grovel cam
404
. If the position of the slide cam member
401
varies, the distance through which the second groove cam
404
moves in the direction of the width of the door when the door is opened becomes shorter. Thus, the hinge pin
414
can barely slide along less than half the circumference of the circular portion
404
a.
As a result, the hinge pin
414
cannot be supported by the second groove cam
404
, and the resulting variation of the position of the rotation axis makes it impossible for the door to rotate smoothly. In the structure where the lock outer cam
412
and the slide outer cam
410
are abolished, there is even a risk that the hinge pin
414
at the rotation-axis side moves closer to the first groove cam
403
and causes the door to come off.
Furthermore, the slide outer cam
410
that slides along the lock outer cam
412
as the door rotates is located so as to face the lock outer cam
412
before being engaged therewith. Therefore, if there is a large variation, due to an assembly error, in the position in which the slide cam member
401
is fitted, as the door rotates, the slide outer cam
410
collides with the lock outer cam
412
, and thereby makes it impossible to open the door smoothly. This requires adjustment of the fitting position or exchange of the support member, and thus leads not only to low production efficiency but also to a low manufacturing yield by making the support member for supporting the slide cam member
401
useless.
Even if the slide cam members
401
are fitted without any assembly error so as to permit the door to be opened and closed smoothly, similar problems arise depending on the environment in which the refrigerator or the like that incorporates the door opening/closing mechanism is used. For example, as ambient temperature rises, the support member on which the slide cam members
401
are fitted expands, and thus the interval between the slide cam members
401
becomes longer. This makes it impossible to open and close the door smoothly, and also leads to a low manufacturing yield.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a door opening/closing mechanism that permits a door to be opened with a weak force but nevertheless has an acceptable design.
Another object of the present invention is to provide a door opening/closing mechanism that can be manufactured with improved production efficiency and with an improved manufacturing yield and to provide a manufacturing method of such a door opening/closing mechanism.
To achieve the above objects, according to one aspect of the present invention, a door opening/closing mechanism fitted on a door that closes and opens an opening formed in the body of an apparatus by being brought into and out of contact with the rim of the opening is provided with: a lever mechanism that brings the door a predetermined distance away from the rim of the opening by exploiting the action of a lever.
According to another aspect of the present invention, in this door opening/closing mechanism, the lever mechanism is provided with a handle fitted on the door so as to be rotatable about a rotation axis in such a way that the operated portion of the handle serves as the point of effort of the lever mechanism and the rotation axis serves as the fulcrum of the lever mechanism; and an arm that rotates concentrically with the rotation axis in synchronism with the rotation of the handle in such a way that the point at which the arm makes contact with the rim of the opening serves as the point of load of the lever mechanism. Here, when the handle is operated, the arm presses a portion of the rim of the opening and thereby causes the door to be brought the predetermined distance away from the body.
According to another aspect of the present invention, the door opening/closing mechanism described above first is further provided with: cam mechanisms that permit the door to engage with and disengage from the body at either of the right and left sides of the door. The cam mechanisms can be brought into a first lock position in which they lie symmetrically at both sides of the door and into a second lock position in which they lie symmetrically at both sides of the door. Here, when the door is closed, the cam mechanisms at both sides are kept in the first lock position and, when the door is opened at one side, the door slides and thereby causes the cam mechanism at the other side to be brought into the second lock position.
According to another aspect of the present invention, a door opening/closing mechanism fitted on a door that closes and opens an opening formed in the body of an apparatus by being brought into and out of contact with the rim of the opening is provided with: cam mechanisms that permit the door to engage with and disengage from the body at either of the right and left sides of the door. The cam mechanisms can be brought into a first lock position in which they lie symmetrically at both sides of the door and into a second lock position in which they lie symmetrically at both sides of the door. The cam mechanisms are each provided with: a hinge pin that serves as a rotation axis in the second lock position; and a groove cam that engages with the hinge pin in such a way as to be movable relative to the hinge pin. The groove cam has a slide portion on which a part of the innermost portion of the hinge pin slides when the cam mechanism is moved from the first lock position to the second lock position. Here, when the door is closed, the cam mechanisms at both sides are kept in the first lock position and, when the door is opened at one side, the door slides and thereby causes the cam mechanism at the other side to be brought into the second lock position so as to be rotatably locked in the second lock position.
According to another aspect of the present invention, a door opening/closing mechanism fitted on a door that closes and opens an opening formed in the body of an apparatus by being brought into and out of contact with the rim of the opening is provided with: cam mechanisms that permit the door to engage with and disengage from the body at either of the right and left sides of the door. The cam mechanisms can be brought into a first lock position in which they lie symmetrically at both sides of the door and into a second lock position in which they lie symmetrically at both sides of the door. The cam mechanisms are each provided with: a groove cam formed in the body and guided by the rotation axis of the door; a lock outer cam formed on the body and having two slide surfaces with cross sections shaped like arcs described about the rotation axis at one and the other sides, respectively, of the door; and a slide outer cam formed on the door, having two slide surfaces with cross sections shaped like arcs described about the rotation axis at one and the other sides, respectively, of the door, and guided by the lock outer cam in the second lock position so as to slide on the lock outer cam. Here, when the door is closed, the cam mechanisms at both sides are kept in the first lock position and, when the door is opened at one side, the door slides and thereby causes the cam mechanism at the other side to be brought into the second lock position so as to be rotatably locked in the second lock position. Moreover, at the side at which the cam mechanism is kept in the second lock position when the door is opened, the distance between the point of contact at which a center line through the rotation center of the door is tangent to the portion of the lock outer cam facing the slide outer cam before they starts sliding on each other and the point of contact at which a center line through the rotation center of the door is tangent to the portion of the slide outer cam facing the lock outer cam before they starts sliding on each other, as measured in a radial direction when they are sliding on each other, is made greater than the maximum permissible variation in the outermost distance between the two groove cams formed at both sides of the door.
According to another aspect of the present invention, in a method of manufacturing a door opening/closing mechanism fitted on a door that closes and opens an opening formed in the body of an apparatus by being brought into and out of contact with the rim of the opening, the door opening/closing mechanism is provided with: cam mechanisms that permit the door to engage with and disengage from the body at either of the right and left sides of the door. The cam mechanisms can be brought into a first lock position in which they lie symmetrically at both sides of the door and into a second lock position in which they lie symmetrically at both sides of the door. The cam mechanisms are each provided with: a hinge pin that serves as a rotation axis in the second lock position; a groove cam that engages with the hinge pin in such a way as to be movable relative to the hinge pin; a lock outer cam formed on the body and having two slide surfaces with cross sections shaped like arcs described about the rotation axis at one and the other sides, respectively, of the door; and a slide outer cam formed on the door, having two slide surfaces with cross sections shaped like arcs described about the rotation axis at one and the other sides, respectively, of the door, and guided by the lock outer cam so as to slide on the lock outer cam in such a way as to describe an arc. The door opening/closing mechanism functions in such a way that, when the door is closed, the cam mechanisms at both sides are kept in the first lock position and that, when the door is opened at one side, the door slides and thereby causes the cam mechanism at the other side to be brought into the second lock position so as to be rotatably locked in the second lock position. Here, the method of manufacturing the door opening/closing mechanism includes: a step of setting the design value of the distance, as measured when the tip of the lock outer cam and the tip of the slide outer cam make contact with a straight line parallel to the direction of the width of the body, between the points of contact at which the lock outer cam and the slide outer cam make contact with the straight line to be greater than the maximum permissible variation in the outermost distance between the two groove cams formed at both sides of the door; and a step of manufacturing the door opening/closing mechanism on the basis of the design value.
BRIEF DESCRIPTION OF THE DRAWINGS
This and other objects and features of the present invention will become clear from the following description, taken in conjunction with the preferred embodiments with reference to the accompanying drawings in which:
FIG. 1
is a front view of a refrigerator incorporating the door opening/closing mechanism of a first embodiment of the invention;
FIG. 2
is an enlarged view of the portion indicated as A
1
in
FIG. 1
;
FIG. 3
is a sectional view taken along line A
2
—A
2
of
FIG. 1
;
FIG. 4
is a sectional view taken along line A
3
—A
3
of
FIG. 1
;
FIG. 5
is a sectional view taken along line A
4
—A
4
of
FIG. 1
;
FIG. 6
is a sectional view taken along line A
5
—A
5
of
FIG. 1
;
FIG. 7
is a plan view of the handle portion of the door opening/closing mechanism of the first embodiment, when the door is opened;
FIG. 8
is a plan view of the arm portion of the door opening/closing mechanism of the first embodiment, when the door is opened;
FIG. 9
is a front view of the door opening/closing mechanism of a second embodiment of the invention;
FIG. 10
is a plan view of the arm portion of the door opening/closing mechanism of the second embodiment;
FIG. 11
is a plan view of the arm portion of the door opening/closing mechanism of the second embodiment, when the door is opened;
FIG. 12
is a front view of a refrigerator incorporating the door opening/closing mechanism of a third embodiment of the invention;
FIG. 13
is an enlarged view of the portion indicated as A
14
in
FIG. 12
;
FIG. 14
is a sectional view taken along line XIV—XIV of
FIG. 12
;
FIG. 15
is a sectional view taken along line XVII—XVII of
FIG. 12
;
FIG. 16
is a bottom view of the handle support of the door opening/closing mechanism of the third embodiment;
FIG. 17
is a bottom view of the handle base of the door opening/closing mechanism of the third embodiment;
FIGS. 18A
to
18
D are diagrams showing the hinge angle provided in a lower front portion of the door opening/closing mechanism of the third embodiment;
FIGS. 19A
to
19
D are diagrams showing the lock cam member provided in an upper portion of the door opening/closing mechanism of the third embodiment;
FIGS. 20A and 20B
are diagrams showing the slide cam member provided in an upper portion of the door opening/closing mechanism of the third embodiment;
FIGS. 21A and 21B
are diagrams showing the slide cam member provided in a lower portion of the door opening/closing mechanism of the third embodiment;
FIGS. 22A
to
22
C are plan views showing the relative positions of the lock cam member and the slide cam member of the door opening/closing mechanism of the third embodiment, when the door is opened;
FIGS. 23A
to
23
C are plan views showing the relative positions of the lock cam member and the slide cam member of the door opening/closing mechanism of the third embodiment, when the door is opened;
FIG. 24
is a plan view of the slide cam member of the door opening/closing mechanism of a fourth embodiment of the invention;
FIGS. 25A
to
25
E are diagrams showing the slide cam member provided in an upper portion of the door opening/closing mechanism of a fifth embodiment of the invention;
FIGS. 26A
to
26
E are diagrams showing the lock cam member provided in an upper portion of the door opening/closing mechanism of the fifth embodiment;
FIGS. 27A
to
27
D are diagrams showing the engagement between the slide cam member and the lock cam member provided in an upper portion of the door opening/closing mechanism of the fifth embodiment;
FIGS. 28A
to
28
D are plan views showing the relative positions of the lock cam member and the slide cam member of the door opening/closing mechanism of the fifth embodiment, when the door is opened;
FIGS. 29A
to
29
E are diagrams showing the slide cam member of the door opening/closing mechanism of a six embodiment of the invention,
FIGS. 30A
to
30
E are diagrams showing the lock cam member of the door opening/closing mechanism of the six embodiment;
FIGS. 31A
to
31
D are diagrams showing the engagement between the slide cam member and the lock cam member of the door opening/closing mechanism of the sixth embodiment;
FIGS. 32A
to
32
D are plan views showing the relative positions of the lock cam member and the slide cam member of the door opening/closing mechanism of the sixth embodiment, when the door is opened;
FIGS. 33A and 33B
are exploded views of the slide cam member of the door opening/closing mechanism of the sixth embodiment;
FIGS. 34A
to
34
C are diagrams showing the slide cam member and the lock cam member fitted on the hinge angle of the door opening/closing mechanism of the sixth embodiment;
FIGS. 35A
to
35
E are diagrams showing the hinge angle and the lock cam member of the door opening/closing mechanism of the sixth embodiment, when they are formed integrally;
FIGS. 36A and 36B
are exploded views showing how the lock cam member, formed integrally with the hinge angle, and the slide cam member are fitted together in the door opening/closing mechanism of the sixth embodiment;
FIGS. 37A
to
37
C are diagrams showing the door angle of the door opening/closing mechanism of the sixth embodiment;
FIGS. 38A and 38B
are diagrams illustrating the function of the permanent magnets fitted on the door-side and cabinet-side portions of the door opening/closing mechanism of the sixth embodiment;
FIG. 39
is a plan view of the door opening/closing mechanism of the sixth embodiment, when it is fitted with guide rollers;
FIG. 40
is a front view of the door opening/closing mechanism of the sixth embodiment, when it is fitted with guide rollers;
FIG. 41
is a side view of the door opening/closing mechanism of the sixth embodiment, when it is fitted with guide rollers;
FIG. 42
is a sectional view taken along line A
40
—A
40
of
FIG. 40
;
FIG. 43
is a plan view of the door opening/closing mechanism of the sixth embodiment, when it is fitted with an electric drive mechanism;
FIG. 44
is a front view of the door opening/closing mechanism of the sixth embodiment, when it is fitted with an electric drive mechanism;
FIG. 45
is a side view of the door opening/closing mechanism of the sixth embodiment, when it is fitted with an electric drive mechanism;
FIGS. 46A
to
46
C are diagrams illustrating the operation of the electric drive mechanism of the door opening/closing mechanism of the sixth embodiment;
FIGS. 47A
to
47
F are diagrams showing the slide cam member of the door opening/closing mechanism of a seventh embodiment of the invention;
FIGS. 48A
to
48
F are diagrams showing the lock cam member of the door opening/closing mechanism of the seventh embodiment;
FIGS. 49A
to
49
F are diagrams showing the engagement between the slide cam member and the lock cam member of the door opening/closing mechanism of the seventh embodiment;
FIGS. 50A
to
50
D are diagrams showing how the slide cam member and the lock cam member are fitted in the door opening/closing mechanism of the seventh embodiment;
FIGS. 51A
to
51
G are plan views showing the relative positions of the lock cam member and the slide cam member of the door opening/closing mechanism of the seventh embodiment, when the door is opened;
FIGS. 52A
to
52
H are diagrams showing the slide cam member of the door opening/closing mechanism of an eighth embodiment of the invention;
FIGS. 53A
to
53
J are diagrams showing the slide cam member of the door opening/closing mechanism of the eighth embodiment;
FIGS. 54A
to
54
G are diagrams showing the stopper of the door opening/closing mechanism of the eighth embodiment;
FIGS. 55A
to
55
C are diagrams showing the engagement between the slide cam member, the lock cam member, and the stopper of the door opening/closing mechanism of the eighth embodiment;
FIG. 56
is a plan view of the door opening/closing mechanism of the eighth embodiment, when it is fitted with an electric drive mechanism;
FIG. 57
is a front view of the door opening/closing mechanism of the eighth embodiment, when it is fitted with an electric drive mechanism;
FIGS. 58A and 58B
are side views of the door opening/closing mechanism of the eighth embodiment, when it is fitted with an electric drive mechanism;
FIGS. 59 and 60
are diagrams illustrating the operation of the electric drive mechanism of the door opening/closing mechanism of the eighth embodiment;
FIG. 61
is a circuit diagram of the electric drive mechanism of the door opening/closing mechanism of the eighth embodiment;
FIG. 62
is a flow chart showing the operation of the electric drive mechanism of the door opening/closing mechanism of the eighth embodiment;
FIGS. 63A and 63B
are diagrams showing the upper hinge angle of the door opening/closing mechanism of a ninth embodiment of the invention;
FIGS. 64A
to
64
D are diagrams showing the lock cam member of the door opening/closing mechanism of the ninth embodiment
FIGS. 65A
to
65
D are diagrams showing the lower hinge angle of the door opening/closing mechanism of the ninth embodiment;
FIGS. 66A
to
66
C are diagrams showing the upper door angle of the door opening/closing mechanism of the ninth embodiment;
FIGS. 67A and 67B
are diagrams showing the slide cam member of the door opening/closing mechanism of the ninth embodiment;
FIGS. 68A and 68B
are enlarged views of the portion indicated as H in
FIG. 67A
;
FIGS. 69
to
74
are plan views showing the relative positions of the lock cam member and the slide cam member of the door opening/closing mechanism of the ninth embodiment, when the door is opened;
FIG. 75
is a detail view of
FIG. 73
;
FIG. 76
is a diagram showing the state in which the tip of the lock outer cam and the tip of the slide outer cam are located on a line in the door opening/closing mechanism of the ninth embodiment;
FIGS. 77A
to
77
C are diagrams showing the tip portion of the lock outer cam of the door opening/closing mechanism of the ninth embodiment;
FIGS. 78A and 78B
are diagrams illustrating how the gasket is fitted in the door opening/closing mechanism of the ninth embodiment;
FIGS. 79 and 80
are diagrams illustrating the workings of a conventional door opening/closing mechanism; and
FIGS. 81A
to
81
C are diagrams illustrating the workings of another conventional door opening/closing mechanism
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
FIG. 1
is a front view of a refrigerator incorporating the door opening/closing mechanism of a first embodiment of the invention.
FIG. 2
is an enlarged view of the portion indicated as A
1
in FIG.
1
.
FIG. 3
is a sectional view taken along line A
2
—A
2
of FIG.
1
.
FIG. 4
is a sectional view taken along line A
3
—A
3
of FIG.
1
.
FIG. 5
is a sectional view taken along line A
4
—A
4
of FIG.
1
.
FIG. 6
is a sectional view taken along line A
5
—A
5
of FIG.
1
.
FIG. 7
is a diagram showing the state in which the handle shown in
FIG. 5
is pulled.
FIG. 8
is an enlarged view of a principal portion of
FIG. 6
, and shows the action of the arm when the handle is pulled.
The refrigerator of this embodiment has a box-shaped refrigerator body
1
, whose inside is divided into a plurality of compartments arranged vertically. Each compartment of the refrigerator has an opening at the front, and the topmost compartment is fitted with a door
2
that is rotatable in a horizontal direction. As shown in
FIG. 6
, this door
2
is pivoted on the refrigerator body
1
by a door rotation pivot
3
that is provided at the right side of the door
2
so as to extend vertically. The door
2
opens and closes the opening, by being rotated about the door rotation pivot
3
.
As shown in
FIG. 3
, the refrigerator body
1
has a box-shaped resin member enclosed in a cabinet
4
made of painted steel sheets. At the front end, the cabinet
4
is bent inward so as to form the rim of the opening. On the inner surface of the door
2
, a gasket
5
is fitted all around the edges thereof. The gasket
5
incorporates a magnet
6
. The magnet
6
, by its magnetic force, attracts the cabinet
4
around the rim of the opening, and thereby keeps the gasket
5
in close contact with the cabinet
4
so as to keep the door
2
closed.
As shown in
FIG. 1
, the door
2
is, at the free-end side thereof, fitted with a door opening/closing mechanism
7
. The door opening/closing mechanism
7
has a handle
9
, an arm
10
, and a lower shaft
11
. The handle
9
is rotatably fitted on the door
2
by a handle base
8
. The arm
10
is disposed at the bottom of the door
2
, and has substantially the shape of an elongated rectangular parallelepiped. The lower shaft
11
couples the handle
9
to arm
10
.
The handle base
8
has the shape of a box that is open at the front and at the left side, and, as shown in
FIG. 2
, has a top wall
12
, a bottom wall
13
, a right side wall
14
, and a rear wall
15
. The handle base
8
is fitted into a recessed portion formed in the door
2
at the free-end side thereof and away from both the top and bottom ends thereof. Around the open faces of the handle base
8
, a flange
16
is formed.
In a right-hand end portion of the top wall
12
of the handle base
8
, a circular through hole
17
is formed. Into this through hole
17
, an upper shaft
36
, described later, is fitted and is thereby fixed. In a right-hand end portion of the bottom wall
13
of the handle base
8
, a circular through hole
18
is formed so as to face the through hole
17
. Into this through hole
18
, a pivot
29
, described later, of the handle
9
is rotatably fitted.
In an upper portion inside the handle base
8
, a bracket
19
is formed so as to protrude leftward from the surface of the right side wall
14
. In the bracket
19
, a substantially circular through hole
20
is formed so as to face the through hole
17
. Into this through hole
20
, the upper shaft
36
is rotatably fitted.
The handle
9
is composed of a C-shaped handle proper
21
and a shaft support member
22
fitted at the bottom of the handle proper
21
. The handle proper
21
is composed of an operation portion
23
extending vertically and an upper support portion
24
and a lower support portion
25
protruding sideways from the top and bottom ends, respectively, of the operation portion
23
.
In a tip portion of the upper support portion
24
, a circular through hole
26
is formed. Through this through hole
26
, the upper shaft
36
is rotatably fitted. On the top surface of a tip portion of the lower support portion
25
, a cylindrical projection
27
is formed so as to protrude upward and face the through hole
26
. Around the projection
27
, a coil spring
28
is fitted so as to load the handle proper
21
with a force that tends to rotate it clockwise.
The shaft support member
22
is so shaped as to be fitted on the lower support portion
25
by being slid in the direction opposite to the direction in which the lower support portion
25
protrudes (i.e. by being slid from right to left as seen in the drawing). On the bottom surface of a tip portion of the shaft support member
22
, a cylindrical pivot
29
is formed so as to protrude downward and be coaxial with the projection
27
Moreover, in the shaft support member
22
, a shaft fitting hole
30
is formed so as to be coaxial with the pivot
29
. Into the shaft fitting hole
30
, the upper end of the lower shaft
11
is fitted, and is fixed so as not to rotate with bond, with a key, or by other means.
The arm
10
is disposed in an arm chamber
31
formed at the bottom of the door
2
. On the bottom surface of the arm
10
, near one end thereof, a cylindrical pivot
32
is formed so as to protrude downward. On the floor surface of the arm chamber
31
, a circular pivot support hole
33
having an elevated rim is formed. The pivot
32
is rotatably fitted into the pivot support hole
33
so that the arm
10
can rotate in a horizontal direction while being supported levelly.
Moreover, in a pivoted-end portion of the arm
10
, a circular shaft insertion hole
34
is formed so as to extend downward from the top surface of the arm
10
and be coaxial with the pivot
32
. Into this shaft insertion hole
34
, the lower end of the lower shaft
11
is fitted, and is fixed so as not to rotate with bond, with a key, or by other means.
Inside the door
2
, between the recessed portion in which the handle base
8
is fitted and the arm chamber
31
, a hollow portion is secured through which the lower shaft
11
is fitted. In the ceiling surface of the arm chamber
31
, an opening
35
is formed through which the lower end of the lower shaft
11
is fitted.
The door opening/closing mechanism
7
is fitted on the door
2
through the following procedure. First, the handle base
8
is fitted into the recessed portion of the door
2
, and is fixed to the door
2
with screws or the like. The arm
10
is inserted into the arm chamber
31
, and the pivot
32
of the arm
10
is fitted into the pivot support hole
33
formed on the floor surface of the arm chamber
31
.
The upper end of the lower shaft
11
is fitted into the shaft fitting hole
30
of the shaft support member
22
, now still separate from the handle proper
21
. The lower end of the lower shaft
11
is inserted in the through hole
18
of the bottom wall
13
of the handle base
8
so as to reach into the arm chamber
31
, and is fitted into the shaft insertion hole
34
of the arm
10
. Then, the pivot
29
of the shaft support member
22
is fitted into the through hole
18
of the handle base
8
.
Next, the spring
28
is fitted around the projection
27
of the lower support portion
25
of the handle proper
21
, and one end of the spring
28
is engaged with a predetermined portion of the lower support portion
25
. The lower support portion
25
of the handle proper
21
is slid along and thereby fitted on the shaft support member
22
. Then, the other end of the spring
28
is engaged with a predetermined portion of the handle base
8
.
The pin-shaped upper shaft
36
is inserted, from below, in the through hole
20
of the bracket
19
and then in the through hole
26
of the upper support portion
24
of the handle proper
21
. The tip end of the upper shaft
36
is fitted into the through hole
17
of the top wall
12
of the handle base
8
. Thus, the handle
9
is rotatably supported on the handle base
8
by the upper shaft
36
and the pivot
29
, and this is the end of the fitting of the door opening/closing mechanism
7
.
The handle
9
is fitted on the handle base
8
with a gap secured between the handle
9
and the handle base
8
fitted behind the operation portion
23
. Accordingly, the user normally operates the handle
9
by reaching, with the finger tips, the rear surface of the operation portion
23
from the free-end side thereof. Alternatively, the user can operate the handle
9
also by reaching, with the finger tips, the rear surface of the operation portion
23
from the rotation axis (the center axes of
29
and
36
) side thereof. This permits the user to operate with either of his right and left hands and thereby enhances ease of operation.
As shown in
FIG. 6
, in the refrigerator body
1
, a projection
37
that makes contact with a free-end portion of the arm
10
is formed in a portion of the rim of the opening that faces the arm
10
. Here, if it is assumed that, as shown in FIG.
4
, the distance from the point on which the force applied to operate the operation portion
23
acts to the center axis of the projection
27
(concentric with the rotation axis, i.e. the center axes of
29
and
36
) is L
1
and that, as shown in
FIG. 6
, the distance from the point at which the arm
10
makes contact with the projection
37
to the center axis of the lower shaft
11
(concentric with the rotation axis, i.e. the center axes of
29
and
36
) is L
2
, then the distance L
1
is longer than the distance L
2
.
Next, the workings of the door opening/closing mechanism
7
constructed as described above will be described. When the operation portion
23
of the handle
9
is held with a hand and pulled forward, the arm
10
receives a force that tends to rotate it counter-clockwise about the lower shaft
11
(see FIG.
6
). The free-end portion of the arm
10
presses the projection
37
, and thus the door
2
receives a force that tends to rotate it counter-clockwise about the door rotation pivot
3
. As a result, the gasket
5
starts being released, against the magnetic force of the magnet
6
, from the cabinet
4
around the rim of the opening.
When, as shown in
FIG. 7
, the handle
9
is pulled until a stopper portion
9
a
of the handle
9
makes contact with the handle base
8
, then, as shown in
FIG. 8
, the door
2
is located a predetermined distance D away from the rim of the opening of the refrigerator body
1
. In this state, when the handle
9
is pulled further forward, the door
2
rotates counter-clockwise about the door rotation pivot
3
(see FIG.
6
). In this way, the opening of the refrigerator body
1
thus far closed by the door
2
is opened so that articles can be put into and taken out of the refrigerator.
Here, as described above, the distance L
1
(see
FIG. 4
) is longer than the distance L
2
(see FIG.
6
). Thus, on the principle of the action of a lever, the door
2
can be brought open by the predetermined distance D with a very weak force. Moreover, the arm
10
is disposed at the bottom of the door
2
, i.e. away from the handle
9
, and is thus inconspicuous enough to permit the door opening/closing mechanism to be given an acceptable design.
Moreover, when the door
2
is opened further from its position the predetermined distance D away from the refrigerator body
1
, the attraction exerted between the door
2
and the refrigerator body
1
by the magnet
6
is already so weak that the door
2
can be opened with a weak force. Furthermore, in this embodiment, the direction of the force applied to the operation, portion
23
of the handle
9
coincides with the direction in which the door
2
is opened. This permits the action of opening the door
2
by the predetermined distance D first and the action of opening the door
2
further from that position to be performed as a smoothly continuous sequence of operation, and thus makes the door
2
easy to open.
Next, a second embodiment of the invention will be described. In the drawings and descriptions of this embodiment, such components as find their counterparts in the first embodiment are identified with the same reference numerals, and overlapping descriptions will not be repeated. A refrigerator incorporating the door opening/closing mechanism of the second embodiment has the same appearance as that of the first embodiment shown in FIG.
1
and described above.
FIG. 9
is an enlarged view of the portion indicated as A
1
in FIG.
1
.
FIG. 10
is a sectional view taken along line A
5
—A
5
of FIG.
1
.
FIG. 11
is an enlarged view of a principal portion of
FIG. 10
, and shows the action of the slide member when the handle
9
is pulled. Moreover,
FIGS. 3
,
4
, and
5
described earlier apply also here as sectional views taken along lines A
2
—A
2
, A
3
—A
3
, and A
4
—A
4
, respectively, of FIG.
1
.
As shown in
FIGS. 9 and 11
, in this embodiment, the free-end portion of the arm
10
is formed into a thin portion
39
having a smaller thickness. Over the thin portion
39
, a slide member
38
having the shape of an elongated plate is disposed so as to overlap the top surface of the thin portion
39
. The slide member
38
is supported by a pair of guide ribs
40
and
41
that extend in the longitudinal direction in such a way that the slide member
38
can slide back and forth. One end of the slide member
38
faces a portion of the rim of the opening of the refrigerator body
1
.
In the slide member
38
, an elongated hole
42
is formed so as to extend in the lateral direction. With this elongated hole
42
, a cylindrical pin
43
formed on the top surface of the thin portion
39
so as to protrude upward is slidably engaged. Here, if it is assumed that the distance from the point at which the arm
10
is connected to the slide member
38
to the center axis of the lower shaft
11
(i.e. the center axes of
29
and
36
) is L
3
, then the distance L
1
(see
FIG. 4
) is longer than the distance L
3
.
In this refrigerator constructed as described above, when the operation portion
23
of the handle
9
is held with a hand and pulled forward, as shown in
FIG. 11
, the arm
10
receives a force that tends to rotate it counter-clockwise about the lower shaft
11
. The slide member
38
is guided by the guide ribs
40
and
41
to move toward the refrigerator body
1
until pressed against the refrigerator body
1
. Thus, the door
2
receives a force that tends to rotate it counter-clockwise about the door rotation pivot
3
. As a result, the gasket
5
starts being released, against the magnetic force of the magnet
6
, from the portion of the cabinet.
4
that forms the rim of the opening.
As in the first embodiment, when the handle
9
is pulled until the stopper portion
9
a
of the handle
9
makes contact with the handle base a (see FIG.
7
), the handle
9
stops rotating. Now, as shown in
FIG. 11
, the door
2
is open by a predertermind distance d with respect to the refrigerator body
1
. In this state, when the handle
9
is pulled further forward, the door
2
rotates counter-clockwise about the door rotation pivot
3
. In this way, the opening of the refrigerator compartment thus far closed by the door
2
is opened so that articles can be put into and taken out of the refrigerator.
Here, as described above, the distance L
1
(see
FIG. 4
) is longer than the distance L
3
(see FIG.
11
). Thus, on the principle of the action of a lever, the door
2
can be brought open by the predetermined distance with a very weak force.
Moreover, the slide member
38
is disposed at the bottom of the door
2
, i.e. away from the handle
9
, and is thus inconspicuous enough to permit the door opening/closing mechanism to be given an acceptable design. Furthermore, in this embodiment, the front face of the refrigerator body
1
can be made flat including the portion thereof with which the slide member
38
makes contact, and is thus easy to clean and design.
The first and second embodiments deal with cases where the door
2
is rotatably fitted to the refrigerator body
1
by the rotation pivot However, the constructions of those embodiments can be applied also in cases where a drawer-type door is moved back and forth so as to be opened and closed. Specifically, in such a case, the handle
9
is fitted in an upper, laterally central portion of the door, and the components that rotatably support the handle
9
(i.e. the pivot
29
and the shaft fitting hole
30
) are arranged horizontally below the operation portion
23
of the handle
9
. Moreover, the arm
10
or the slide member
28
is fitted at least at one side of the door
2
. In this way, it is possible to achieve the same effects as in the cases described previously.
Furthermore, in this case, the handle
9
can be operated by reaching, with the fingertips, the rear surface of the handle
9
from above the handle
9
. This makes it possible, in cases where the handle
9
is located lower than the user's elbows (for example where a drawer-type door is provided roughly below the vertical center of the cabinet), to move the handle
9
downward by using the weight of an arm of the user. This helps further enhance ease of operation.
The constructions of the first and second embodiments can be applied also in cases where the door
2
is fitted horizontally on the cabinet
4
so as to cover the top face thereof and is pivoted at the rear end of the door
2
. Specifically, in such a case, the handle
9
is fitted at the front end of the door, and the components that rotatably support the door are arranged horizontally on that side of the operation portion
23
of the handle
9
which is closer to the longitudinal center of the door. Moreover, the arm
10
or the slide member
28
is fitted at least at one side of the door. In this way, it is possible to achieve the same effects as in the cases described previously.
Next, a third embodiment of the invention will be described.
FIG. 12
is a front view of a refrigerator incorporating the door opening/closing mechanism of the third embodiment.
FIG. 13
is an enlarged view of the portion indicated as A
14
in FIG.
12
.
FIG. 14
is a sectional view taken along line XIV—XIV of FIG.
12
.
FIG. 15
is a sectional view taken along line XV—XV of FIG.
12
.
In
FIG. 12
, reference numeral
101
represents a refrigerator body, reference numeral
102
represents a refrigerator compartment door, reference numeral
103
represents a vegetable compartment door, reference numeral
104
represents a freezer compartment door, and reference numeral
105
represents a freezer compartment door. The refrigerator body
101
has separate compartments corresponding to the individual doors mentioned just above and each having an opening at the front. The refrigerator compartment door
102
is of a type that can be opened at either the right or left side thereof, and has handles
106
and
107
, each having a lever mechanism, respectively at the right and left sides thereof. The vegetable compartment door
103
and the freezer compartment doors
104
and
105
are each of a drawer type that can be drawn out and pushed in in the longitudinal direction.
The refrigerator compartment door
102
is formed as a box-shaped member
111
composed of a door plate
108
that is bent rearward at the right and left ends thereof and an upper and a lower door cap
109
and
110
that are respectively fitted into the upper and lower ends of the door plate
108
. In the refrigerator compartment door
102
, openings
108
a
and
108
b
are formed by, cutting out parts of the door plate
108
. In the openings
108
a
and
108
b
, handle supports
112
and
113
are respectively fitted from behind the refrigerator compartment door
102
. As shown in
FIG. 16
, which shows the handle support
113
as seen from below, the opening
108
b
is isolated from the inside of the door plate
108
by a wall
113
b
. The handle support
112
has the same structure.
In the handle supports
112
and
113
, handle bases
114
and
115
are fitted by being inserted in the openings
108
a
and
108
b
obliquely from the front. As shown in
FIG. 17
, which shows the handle base
115
as seen from below, the handle base
115
is fitted outside the handle support
113
and is fixed to the door plate
108
with screws (not shown) that are inserted from inside the refrigerator compartment door
102
with the door plate
108
(see
FIG. 14
) sandwiched in between. The handle base
114
has the same structure.
The box-shaped member
111
, the handle supports
112
and
113
, and the handle bases
114
and
115
are assembled together to form a refrigerator compartment door base first-stage assembly
116
. In this assembly
116
, wherever there is a gap between its constituent components, a seal (not shown) is applied from inside the refrigerator compartment door
102
to achieve proper sealing. The handle supports
112
and
113
are not visible from the outside, and therefore, in
FIG. 12
, their outlines are not shown but their rough positions are indicated by broken-line leaders.
The refrigerator compartment door first-stage assembly is placed in a foaming fixture, and a raw material of urethane foam is injected into the assembly
116
through an opening (not shown) formed at the back. This opening is then closed with a back plate (not shown) fitted at the back of the assembly
116
. Thereafter, with a lid put on the foaming fixture, the raw material is formed into urethane foam. After completion of the foaming process, the assembly
116
is taken out of the foaming fixture. In this way, a refrigerator compartment door second-stage assembly
117
is obtained that has a heat insulator
102
a
(see
FIG. 13
) of urethane foam inside it. The heat insulator
102
a
may be made of any other foam material, or of glass wool or the like.
As mentioned above,
FIG. 13
is a detail view of the portion A
14
of
FIG. 12
, i.e. the portion around the right-hand handle
107
, and includes partial sectional views that illustrate the internal structure. The portion around the left-hand handle
106
of the refrigerator compartment door
102
has a structure reversed left to right as compared with that shown in FIG.
12
.
At the bottom of the handle base
115
, which is located in front of the handle support
113
, a keyhole-shaped keyhole
115
b
(see
FIG. 17
) is formed. The keyhole
115
b
is formed by forming a circular hole
115
a
and then forming a substantially rectangular cut that extends therefrom with a width smaller than the diameter of the circular hole
115
a.
The handle support
113
has a cavity
113
a
(see FIG.
16
), having an elongated circular cross section, that faces the keyhole
115
b
. The cavity
113
a
reaches down to the lower door cap
110
, in which a hole
110
a
; having a similar elongated circular cross section is formed. The keyhole
115
b
, the cavity
113
a
, and the hole
110
a
communicate with one another so as to form a continuous space
118
as a whole.
The cavity
113
a
and the hole
110
a
of the lower door cap
110
are fitted to each other in such a way that, when the raw material of urethane foam is injected into the box-shaped member so as to be foamed, the urethane foam does not leak into the space
118
; if necessary, a seal may be applied where the cavity
113
a
and the hole
110
a
are fitted together. In this way, the space
118
and the portion around it are isolated from the heat insulator
102
a.
The handle
107
is composed of a C-shaped handle proper
127
and a shaft support member
120
fitted at the bottom of the handle proper
127
. A lower shaft
119
is inserted in a cavity
120
a
formed inside the shaft support member
120
. An upper and a lower portion of the lower shaft
119
are bent in the shape of L so as to be formed into bent portions
119
a
and
119
b
. The bent portion
119
a
is held by a substantially circular holding portion
120
b
formed at the bottom of the shaft support member
120
so as to protrude downward. After the lower shaft
119
and the shaft support member
120
are assembled together, the bent portion
119
b
is inserted in the keyhole
115
b
of the handle base
115
.
Then, the holding portion
120
b
of the shaft support member
120
is fitted into the circular hole
115
a
of the handle base
115
. Thus, the shaft support member
120
, together with the lower shaft
119
, is rotatably fitted on the handle base
115
. The bent portion
119
a
of the lower shaft
119
is fixed to the holding portion
120
b
of the shaft support member
120
by tight fitting, with bond, or by other means.
Part of the lower shaft
119
is inserted in the space
118
, and the lower bent portion
119
b
of the lower shaft
119
reaches into the lower door cap
110
. Therefore, the space
118
is so shaped as to permit insertion of the bent portion
119
b
. Moreover, on the bent portion
119
b
, a cam lever
121
is fitted that has the point of load of a lever mechanism described later. The cam lever
121
is built in a slide cam member
122
.
Furthermore, the upper and lower portions of the lower shaft
119
are respectively formed into the L-shaped bent portions
119
a
and
119
b
, and therefore there is no need to provide a key or form a key groove to prevent rotation of the lower shaft
119
when it is coupled to the shaft support member
120
and to the cam lever
121
. This helps simplify the construction of the door opening/closing mechanism, reduce the number of components, and facilitate assembly.
Moreover, the bent portions
119
a
and
119
b
are formed integrally with the lower shaft
119
, and are thus rigid. This ensures secure coupling between the shaft support member
120
and the lower shaft
119
and between the cam lever
121
and the lower shaft
119
. This also makes it possible to transmit a strong force over a long distance with a simple structure, and thus makes it possible to realize a door opening/closing mechanism that permits a door to be opened with enhanced ease of operation.
Moreover, the bent portion
119
b
can be fitted into and pulled out of the cam lever
121
in the vertical direction. Thus, even after the components described above have been assembled together, it is possible to remove the lower shaft
119
or the shaft support member
120
without removing the slide cam member
122
. This makes it possible to disassemble the door opening/closing mechanism from the handle
107
side thereof with the refrigerator compartment door
102
kept fitted on the refrigerator body
101
, and thus permits easy repair thereof
Moreover, in cases where the bent portions
119
a
and
119
b
are coupled to the shaft support member
120
and the cam lever
121
by tight fitting, variations in the vertical dimensions, fitting angles, and bending angles of these components are readily adsorbed unless such variations are extreme.
The shaft support member
120
and the cam lever
121
may be formed integrally with the lower shaft
119
by die-casting of aluminum, forging, or injection-molding. In that case, the space
118
needs to be made so wide as to permit insertion of the portion corresponding to the cam lever
121
of the component so produced. This additionally requires the handle support
113
to be made larger, but helps make the lower shaft
119
, the shaft support member
120
, and cam lever
121
rigid. Moreover, this helps reduce the number of components and of production steps, and thus makes it possible to realize a door opening/closing mechanism that suffers less from dimensional variations, offers stable quality, and ensures easy assembly.
Alternatively, the lower shaft
119
, the shaft support member
120
, and the cam lever
121
may be formed integrally by bending a single bar-shaped material into a desired shape. Specifically, first, a bar-shaped material is bent so as to form portions corresponding to the bent portion
119
a
, the lower shaft
119
, the bent portion
119
b
, and the cam lever
121
up to the end thereof Then, the bar-shaped material is reversed to return to the position of a circular boss
121
a
described later, and is then bent to fit the shape of the circular boss
121
a
. Here, the bar-shaped material does not necessarily have a circular cross section as long as it can be rotatably supported at the desired portions thereof. It is possible even to form the lower shaft
119
, the cam lever
121
, the shaft, support member
120
, and the handle proper
127
integrally.
The space
118
and the portion around it are isolated from the heat insulator
102
a
, and thus the heat insulator
102
a
is prevented from leaking into the space
118
. This ensures free movement of the lower shaft
119
and the cam lever
121
, and thereby permits the door to be opened with enhanced ease of operation.
Furthermore, securing the space
118
makes it possible to insert the bent portion
119
b
together with the lower shaft
119
into the lower door cap
110
even though the door has the foamed heat insulator
102
inside. This helps simplify the structure of the handle of the door, reduce the number of components, and facilitate assembly.
Obviously, these effects can be obtained also with door opening/closing mechanisms like those of the first and second embodiments that have a handle only at one side of a door so that the door can be opened at one side.
On the bottom surface of the cam lever
121
, a circular boss
121
a
is formed so as to protrude downward. The center of the circular boss
121
a
lies on the center axis
119
c
of the lower shaft
119
. The circular boss
121
a
is rotatably fitted into a hole
122
a
formed in the slide cam member
122
. Thus, the cam lever
121
is rotatable about the circular boss
121
a
, and permits the lower shaft
119
and the handle
107
to rotate together. Moreover, the circular boss
121
a
acts as the fulcrum of a lever mechanism.
The slide cam member
122
is fixed to a door angle
123
with screws, with the lower door cap
110
sandwiched in between. As will be described later, the slide cam member
122
has a first grove cam
141
(see
FIG. 15
) that permits the refrigerator compartment door
102
to be opened at both sides. This slide cam member
122
, having the first groove cam
141
, supports the cam lever
121
. This eliminates the need to provide a separate member for supporting the cam lever
121
, and thus helps simplify the construction of the door opening/closing mechanism and reduce the space it occupies.
In this way, the handle proper
127
is, by being slid in from the outside of the door (from the right side as seen in FIG.
13
), fitted on the shaft support member
120
that is rotatably fitted on the handle base
115
. The handle proper
127
is fitted on the shaft support member
120
by engagement using claws (not shown). The handle proper
127
may be fixed to the shaft support member
120
with screws.
Moreover, in an upper portion of the handle base
115
, a projection
115
f
is formed. In the projection
115
f
, in the handle proper
127
, and in the handle base
115
, through holes
115
d
,
127
a
, and
115
c
are respectively formed so as to lie on the center axis
119
c
of the lower shaft
119
. Through these through holes
115
d
,
127
a
, and
115
c
, an upper shaft
124
is fitted from below, and thereby the upper portion of the handle proper
127
is rotatably fitted on the handle base
115
.
A lower portion of the upper shaft
124
is formed into an L-shaped bent portion
124
a
. The upper shaft
124
is, after being fitted through the through holes
115
d
,
127
a
, and
115
c
, rotated so as to be hooked on a projection
115
e
formed on the handle base
115
. This prevents the upper shaft
124
from coming off.
Moreover, on the top surface of a lower portion of the handle proper
127
, a circular boss
127
b
is formed near the center axis
119
c
of the lower shaft
119
. Around the circular boss
127
b
, a spring
125
is fitted. One end
125
a
of the spring
125
is so located as to press the handle base
115
rearward.
The other end
125
b
of the spring
125
is hooked on a spring rest
127
c
formed on the top surface of the lower portion of the handle proper
127
so as to press the spring rest
127
c
forward. Thus, when the operation portion
107
a
of the handle
107
is held with a hand and pulled forward to open the refrigerator compartment door
102
and is then released from the hand, the handle
107
returns to its original position by the resilient force of the spring
125
.
A base cover
126
is fitted on the handle base
115
by engagement using claws (not shown) so as to cover the bent portion
124
a
of the upper shaft
124
, the projection
115
e
, the circular boss
127
b
, the spring rest
127
c
, and the spring
125
. Moreover, a handle cover
107
b
is fitted on the front surface of the handle proper
127
by engagement using claws (not shown).
As a result of the base cover
126
being fitted on the handle base
115
, the bent portion
124
a
is enclosed by the rear surface of the base cover
126
, the projection
125
e
, and the top surface of the handle base
115
. Therefore, even if the bent portion
124
a
hooked on the projection
115
e
rotates, it collides with the base cover
126
and thus never happens to come off the projection
115
e
. This prevents the upper shaft
124
from coming out of the through holes
127
a
,
115
c
, and
115
d.
A wall may additionally be formed at the front end of the projection
115
e
so as to extend upward. Between the top end of this wall and the projection
115
f
, a space is secured so as to permit the bent portion
124
a
to rotate. This wall serves to prevent the upper shaft from coming off before the base cover
126
is fitted, and thereby helps enhance ease of assembly.
In cases where sealing is so secure that there is no risk of urethane leakage and in addition there is no risk of deformation of the components under the foaming pressure, it is also possible to first assemble the above-described handle-related components into the refrigerator compartment door first-stage assembly
116
and then foam urethane to form the door heat insulator
102
a
. Obviously, the effects described above can be obtained also with doors designed to be opened at one side.
In
FIGS. 16 and 17
, the cavity
113
a
and the keyhole
115
b
are so shaped as to permit insertion of the bent portion
119
b
of the lower shaft
119
. Moreover, into the circular hole
115
a
, the holding portion
120
b
(see
FIG. 13
) of the shaft support member
120
is rotatably fitted. The center of the circular hole
115
a
lies on the center axis
119
c
of the lower shaft
119
.
Here, since the diameter of the circular hole
115
a
is greater than the width of the substantially rectangular cut of the key hole
115
b
, the holding portion
120
b
of the shaft support member
120
does not get into the rectangular cut. Thus, the shaft support member
120
is rotatably fitted on the handle base
115
.
FIG. 14
shows the state of the right-hand handle
107
of the refrigerator compartment door
102
when the door
102
is closed. In the same condition, the left-hand handle
106
is in a state reversed left to right as compared with that shown in FIG.
14
. On a bent portion
108
c
of the door plate
108
, where the door plate
108
is bent rearward, a back plate
128
is fitted. In the back plate
128
, a groove
128
a
is formed around the edges thereof. A gasket
129
having a protruding fitting portion
129
a
is fitted on the back plate
128
, with the fitting portion
129
a
of the gasket
129
fitted into the groove
128
a.
The gasket
129
incorporates an elastic magnet
129
b
. When the door is closed, the gasket
129
is kept in close contact with the front face portion
131
of a cabinet
130
enclosing the refrigerator body
101
and made of painted steel sheets, and serves to shut off ambient air and insulate heat.
When the door is opened at the right side from the closed state, the door opening/closing mechanism works as follows. When the operation portion
107
a
of the handle
107
is held with a hand and pulled forward, the handle
107
rotates clockwise about its rotation pivot (
119
c
). As the handle
107
rotates, the shaft support member
120
and the bent portion
119
a
of the lower shaft
119
that are fitted at the bottom of the handle
107
rotate together clockwise about the rotation pivot (
119
c
).
As the lower shaft
119
rotates, the cam lever
121
(see
FIG. 15
) also rotates clockwise about the rotation pivot (
119
c
). Then, the cam lever
121
presses a lock outer cam
132
(see FIG.
15
), described later, that is provided on the refrigerator body
101
. The handle
107
rotates until a stopper portion
107
e
thereof makes contact with a stopper rest
115
c
of the handle base
115
, and thus the refrigerator compartment door
102
is opened at the right side by a predetermined distance from the front face portion
131
of the refrigerator body
101
.
At this time, mainly a right-hand portion of the gasket
129
, which has thus far been kept in close contact with the front face portion
1311
by the magnetic force of the magnet
129
b
, is located slightly away from the front, face portion
131
. As will be described later, this makes it easier to move the refrigerator compartment door
102
horizontally, and also to move the refrigerator compartment door
102
to a second lock position where it is rotatably locked.
Thereafter, when the handle
107
is pulled further, while the stopper portion
107
e
is kept in contact with the stopper rest
115
c
, the refrigerator compartment door
102
is opened further at the right side. At this time, since the gasket
129
is located slightly away from the front face portion
131
, ambient air is free to enter the compartment, and thus the refrigerator compartment door
102
can be opened with a weaker force than when opened by the predetermined distance mentioned above. Between the rear surface of the operation portion
107
a
and the base cover
126
, a space is secured so that the user can hold the operation portion
107
a
securely by reaching, with the finger tips, as wide an area as possible over the operation portion
107
. This permits the user to pull the handle
107
forward with a sufficient force applied thereto, and thus permits the door to be opened and closed with enhanced ease of operation.
Thereafter, when the operation portion
107
a
is released from the hand, the resilient force of the spring
125
fitted around the circular boss
127
b
formed on the top surface of the lower portion of the handle
107
causes the handle
107
to return to its original position (the position shown in the figure) with respect to the handle base
115
. This is because one end
125
a
of the spring
125
is located so as to press the handle base
115
rearward and the other end
125
b
thereof is located so as to press the spring rest
127
c
, formed on the top surface of the lower portion of the handle
107
, forward.
When the handle
107
returns to its original position with respect to the handle base
115
, the handle
107
hits the handle base
115
and makes a hitting noise. To alleviate this hitting noise, it is preferable to lay a cushion
107
f
on one or both of the handle
107
and the handle base
115
.
One end
125
a
(the handle base
115
side end) of the spring
125
is bent forward. This permits the handle
107
, with the spring
125
fitted around the circular boss
127
b
, to be fitted on the shaft support member
120
by being slid along it from the right side as seen in the figure without being caught on the wall of the handle base
115
.
If the heat insulator
102
a
of the refrigerator compartment door
102
offers low heat insulation, condensation occurs on the surfaces of the handle support
113
and the handle base
115
. In such cases, a heat-conducting material such as aluminum foil may be laid on the heat insulator
102
a
side surface of the handle support
113
and on the heat insulator
102
a
side surface of the door plate
108
around the opening
108
b
. This helps prevent condensation.
Front portions of the handle support
113
and the handle base
115
, where they are connected to the door plate
108
, may be so formed as to have surfaces substantially perpendicular to the door plate
108
there, or surfaces that are so inclined as to extend in a rear-right direction from the door plate
108
. This requires the handle support
113
and the handle base
115
to be made larger, but makes it easy to lay the heat-conducting material.
The rim of the opening
108
b
of the door plate
108
is sandwiched between the handle support
113
and the handle base
115
. This eliminates the risk of urethane leakage when the raw material of urethane foam is foamed, and also isolates the components provided outside the handle support
113
(i.e. on the handle base
115
side of the handle support
113
) from the heat insulator
102
a
. In this way, the heat insulator
102
a
is prevented from reaching the movable components of the lever mechanism constituted by the handle
107
and others and thus from hampering the action of the lever mechanism. By applying seals between the handle support
113
and the rim of the opening
108
b
of the door plate
108
and between the handle base
115
and the same rim, it is possible to more securely prevent leakage of the heat insulator
102
a.
It is also possible to abolish the handle support
113
and instead form, in the handle base
115
, a cavity (corresponding to the cavity
113
a
) having the same cross-sectional shape as the keyhole
115
b
. In this case, the handle base
115
is fitted around the rim of the opening
108
b
with screws, with a seal applied in between. This helps reduce the number of components and simplify the assembly of the door opening/closing mechanism. In this case, seals are necessary also around the through hole
115
c
of the handle base
115
and other openings.
FIG. 15
is a sectional view of and around a portion of the lower door cap
110
at the right side of the refrigerator compartment door
102
, mainly a portion around the cam lever
121
, when the door
102
is closed. In the same condition, the corresponding portion of and around the lower door cap
110
at the left side has a sectional view reversed left to right as compared with that shown in FIG.
15
.
On the lower bent portion
119
b
of the lower shaft
119
, the cam lever
121
built in the slide cam member
122
from below is fitted so as to enclose the bent portion
119
b
. Accordingly, the bent portion
119
b
can be fitted into and pulled out of the cam lever
121
in the vertical direction.
Moreover, the circular boss
121
a
(see
FIG. 13
) formed on the bottom surface of the cam lever
121
so as to lie on the center axis
119
c
of the lower shaft
119
is rotatably fitted into the hole
122
a
(see
FIG. 13
) of the slide cam member
122
.
When the operation portion
107
a
of the handle
107
is pulled forward (see FIG.
14
), the lower shaft
119
rotates clockwise, as seen from above, about its center axis
119
c
. Accordingly, the cam lever
121
also rotates clockwise about the center axis
119
c
, and presses the lock outer cam
132
that is formed on the slide cam member
122
so as to protrude upward. As a result, by the time when the stopper portion
107
e
(see
FIG. 14
) of the handle
107
makes contact with the stopper rest
115
c
of the handle base
115
, the refrigerator compartment door
102
is open with the right side thereof located a predetermined distance away from the front face portion
131
of the refrigerator body
101
.
The pressing surface
121
b
of the cam lever
121
, at which the cam lever
121
presses the front end of the lock outer cam
132
, is so inclined as to extend in a rear-right direction toward the right side end of the refrigerator compartment door
102
. Accordingly, for most part of the time that the cam lever
121
is pressing the lock outer cam
132
, the cam lever
121
presses the front end of the lock outer cam
132
obliquely from a front-right direction (here, “right” means the right side of the refrigerator compartment door
102
). Thus, the refrigerator compartment door
102
receives a reaction force that tends to move it in a front-right direction. Quite naturally, when the refrigerator compartment door
102
is opened at the left side, the handle
106
(see
FIG. 12
) is operated so that the door
102
receives a reaction force that tends to move it in a front-left direction.
Thus, when the handle
107
(see
FIG. 15
) is operated, the action of the lower shaft
119
, the cam lever
121
, and the lock outer cam
132
brings the refrigerator compartment door
102
away from the front face portion
131
of the refrigerator body
101
. At this time, the handle
107
, the lower shaft
119
, and the cam lever
121
constitute a lever mechanism that acts on the principle of the action of a lever. Here, the point of effort of the lever mechanism lies on the operation portion
107
a
of the handle
107
, the fulcrum thereof lies on the center axis
119
c
of the lower shaft
119
, and the point of load thereof lies on the point at which the cam lever
121
makes contact with the lock outer cam
132
.
Thanks to the lever mechanism, even when the handle
107
is pulled forward, it is possible to vary, with a certain degree of freedom, the direction of the force applied to the lock outer cam
132
by varying the shape of the cam lever
121
or other. Accordingly, in cases where, as will be described later, the refrigerator compartment door
102
is slid while being rotated, it is possible to apply a force that acts in the same direction as the door
102
is slid, and thereby alleviate the resistance encountered when the door
102
is slid. Instead of pressing the lock outer cam
132
, it is also possible to open the refrigerator compartment door
102
by pressing another portion of the refrigerator body
101
. Also in that case, by appropriately setting the direction in which the force at the point of load of the lever mechanism acts, it is possible to alleviate the resistance encountered when the door
102
is slid.
Moreover, the distance from the point at which the pressing surface
121
b
of the cam lever
121
makes contact with the lock outer cam
132
to the center line
119
c
is shorter than the distance from the center line
119
c
to the center of the operation portion
107
a
of the handle
107
. That is, in the lever mechanism, the distance between the point of load and the fulcrum is shorter than the distance between the point of effort and the fulcrum. Thus, on the principle of the action of a lever, the lock outer cam
132
is pressed with a force stronger than the force applied to the operation portion
107
. Accordingly, the door can be opened with a weak force as in the first and second embodiments. Moreover, the cam lever
121
is disposed at the bottom of the refrigerator compartment door
102
, i.e. away from the handle
107
. This makes it possible to reduce the space occupied by the door opening/closing mechanism and give it an acceptable design.
Moreover, the cam lever
121
is disposed at the bottom of the refrigerator compartment door
102
, and is thus pressed downward by the weight of the door
102
. Thus, the cam lever
121
, on which the point of load of the lever mechanism lies, and the component that receives the force (for example, the lock outer cam
132
) are kept stably in position in the vertical direction. This permits the driving force to be transmitted securely from the lever mechanism to the recipient component, and thus makes it possible to realize a door opening/closing mechanism that ensures stable opening/closing of a door.
Moreover, the rotation of the handle
107
is transmitted through the lower shaft
119
to the cam lever
121
. This makes it possible to locate away from each other the plane on which the point of load of the lever mechanism rotates and the plane on which the point of effort thereof rotates. Thus, it is possible to locate the point of effort (the operation portion
107
a
of the handle
107
) and the point of load (the point at which the cam lever
121
makes contact with the loch outer cam
132
) in appropriate positions in the vertical direction so that the lever mechanism acts effectively. This permits the door to be opened with enhanced ease of operation.
Specifically, locating the handle
107
, in the height direction, in the range of heights from the elbow to the shoulder of a woman having an average figure makes it easy for the user to pull the handle
107
forward. On the other hand, locating the cam lever
121
at the bottom of the refrigerator compartment door
102
ensures stable transmission of the force.
Moreover, the lower shaft
119
is fitted through the space
118
(see FIG.
12
). This makes it possible to realize a door opening/closing mechanism having an elegant design pleasing to the sight. Obviously, these effects can be obtained also with doors designed to be opened at one side.
FIG. 18A
is a plan view of a hinge angle
133
fitted below a front portion of the refrigerator compartment door
102
. The left-hand half of the hinge angle
133
with respect to its lateral center has a shape reversed left to right as compared with that shown in FIG.
18
A.
FIGS. 18B
,
18
C, and
18
D are sectional views taken along lines XVIII-B—XVIIIB, XVIII-C—XVIII-C, and XVIII-D—XVIII-D, respectively, of FIG.
18
A.
The hinge angle
133
is fitted on the front face portion
131
(see
FIG. 15
) of the refrigerator body
101
with screws or the like. The weight of the refrigerator compartment door
102
and others weighs on the portion of the refrigerator body
101
just below the refrigerator compartment door
102
. For this reason, to secure sufficient mechanical strength, the lock outer cam
132
is made of a stamped metal (for example, a stainless steel sheet). At both ends of an angle member
133
a
made of a metal (for example, a galvanized iron sheet, 3.2 mm thick), a hinge pin
134
made of a metal (for example, a stainless steel bar) and the lock outer cam
132
are fitted by swaging. The hinge pin
134
serves as the rotation axis of the refrigerator compartment door
102
when it is opened and closed.
A hinge cover
133
b
is formed integrally with the angle member
133
a
by insert molding. Moreover, a lock cam portion
136
having a second cam projection
135
, described later, is formed integrally with the hinge cover
133
b
. Moreover, a stopper rest
133
c
is provided so as to restrict the maximum angle through which the refrigerator compartment door
102
can be opened.
The top surface of the hinge pin
134
fitted on the hinge angle
133
supports the corresponding surface of the slide cam member
122
(see FIG.
15
). This permits the refrigerator compartment door
102
to be kept at a certain height above the hinge angle
133
, and thereby prevents friction and collision between them when the door is slid or when it is opened or closed. Accordingly, most of the friction encountered when the door is opened occurs between the top surface of the hinge pin
134
and the slide cam member
122
.
When the door is opened, the front end of the lock outer cam
132
, which is so formed as to have sufficient mechanical strength, is pressed by the cam lever
121
(see FIG.
15
). The lock outer cam
132
serves as a guide when the refrigerator compartment door
102
is opened. Thus, there is no need to provide a separate member to be pressed by the lever mechanism, nor provide further reinforcement. This helps simplify the construction of the door opening/closing mechanism and thereby make it inexpensive. Furthermore, the lock outer cam
132
is located near and substantially on the same plane as the hinge pin
134
that bears most of the sliding resistance when the door is slid, the driving force can be transmitted securely from the lever mechanism to the hinge pin
134
that slides along the first groove cam
141
(see FIG.
15
). This ensures stable opening of the door.
FIG. 19A
is a plan view of a lock cam member
137
that is fitted, with screws or the like, to a hinge angle (not shown) fitted on the top face of the refrigerator body
101
. The lock cam member
137
engages with a slide cam member
122
, described later, that is fitted at the top right of the refrigerator compartment door
102
. The lock cam member fitted at the left side of the refrigerator body
101
has a shape reversed left to right as compared with that shown in FIG.
19
A.
FIGS. 19B
,
19
C, and
19
D are sectional views taken along lines XIX-B—XIX-B, XIX-C—XIX-C, and XIX-D—XIX-D, respectively, of FIG.
19
A. At one end of the lock cam member
137
, a through hole
138
is formed. through which a hinge pin (not shown) is fitted, and a second cam projection
135
having the shape of an arc is formed so as to be concentric with the through hole
138
.
The lock cam member
137
is formed integrally with the lock outer cam
139
out of a resin material (for example, a polyacetal resin). The cam lever
121
shown in
FIG. 15
described earlier is provided only at the bottom of the refrigerator compartment door
102
, and thus the lock outer cam
139
of the lock cam member
137
provided above the refrigerator compartment door
102
is not pressed. Therefore, the lock outer cam
139
has sufficient mechanical strength even though it is formed out of a resin material.
The lock outer cam
139
is disposed at the same lateral position as the lock outer cam
132
(see
FIG. 18A
) and has a shape analogous thereto. Here, to permit the lock outer cam
139
to engage with a slide outer cam
143
(see
FIG. 20A
) over a longer distance, the lock outer cam
139
is made larger in the longitudinal direction than the lock outer cam
132
while maintaining the same engagement relationship.
FIGS. 20A and 20B
are a plan view and a sectional view as seen from the front, respectively, of the slide cam member
140
that engages with the lock cam member
137
. In the slide cam member
140
, a first and a second groove cam
141
and
142
are formed. The first groove cam
141
is so shaped as to permit the hinge pin (not shown) to move relative thereto from a first lock position, where it keeps the refrigerator compartment door
102
closed, to a disengaged state. The second groove cam
142
is so shaped as to permit the hinge pin to move from the first lock position to a second lock position, where it serves as a rotation axis.
Moreover, on the slide cam member
140
, a slide outer cam
143
is formed that is so disposed as to engage with the lock outer cam
139
(see FIG.
19
A), and a first cam projection
144
is formed that is so disposed as to engage with the second cam projection
135
in the second lock position.
FIGS. 21A and 21B
are a bottom view and a sectional view as seen from the front, respectively, of a portion around the slide cam member
122
, shown in
FIG. 15
, fitted at the bottom right of the refrigerator compartment door
102
. Like the slide cam member
122
shown in
FIGS. 20A and 20B
, the slide cam member
140
here also has a first groove cam
141
, a second groove cam
142
, a slide outer cam
143
, and a first cam projection
144
. Moreover, in the slide cam member
122
, an opening
145
is formed through which the cam lever
121
presses the lock outer cam
132
(see FIG.
18
A).
The circular boss
121
a
that serves as the rotation axis of the cam lever
121
is rotatably fitted into a hole
122
a
formed in the slide cam member
122
. Reference numeral
146
represents a stopper that prevents the refrigerator compartment door
102
from being opened further when it is already fully open. The stopper
146
has a stopper portion
146
a
, and, when the refrigerator compartment door
102
is fully open, the stopper portion
146
a
makes contact with the stopper rest
133
c
(see
FIG. 18A
) formed on the hinge angle,
133
and thereby prevents the door
102
from being opened further.
Reference numeral
147
represents a roller assembly that runs onto the top surface of the hinge angle
133
to bear the weight of the refrigerator compartment door
102
when the door
102
is closed. Thus, the roller assembly
147
helps keep the refrigerator compartment door
102
in close contact with the front face portion
131
of the cabinet
130
, and also assists the opening/closing of the door
102
. The slide cam member
122
, the stopper
146
, and the roller assembly
147
are fixed to the door angle
123
with screws, with the lower door cap
110
sandwiched in between. For simplicity's sake, in
FIG. 21B
, the stopper
146
, the roller assembly
147
, and the door plate
108
are not illustrated.
FIGS. 22A
,
22
B, and
22
C are diagrams showing the relative positions of the lower lock cam portion
136
(see
FIG. 18A
) and the slide cam member
122
(see
FIG. 15
) when the refrigerator compartment door
102
is opened at the right side.
FIG. 21A
shows the state observed when the refrigerator compartment door
102
is closed. At this time, the cam mechanism constituted by the lock cam portion
136
and the slide cam member
122
is in a first lock position.
At this time, the first groove cams
141
formed in the right-hand and left-hand slide cam members
122
point obliquely inward with respect to the refrigerator compartment door
102
. The first groove cams
141
at both sides are kept in fixed positions by the hinge pins
134
, and therefore, even if the user pulls the refrigerator compartment door
102
or the operation portion
107
a
of the handle
107
(see
FIG. 14
) forward at both the right and left sides simultaneously, the door
102
never comes off the body.
FIG. 22B
shows the state observed when the operation portion
107
a
of the right-hand handle
107
of the refrigerator compartment door
102
is held with a hand and pulled slightly forward so that the door
102
starts being opened at the right side. At this time, as the operation portion
107
a
is pulled slightly forward, the cam lever
121
rotates clockwise about its rotation axis
119
c
. As a result, the pressing surface
121
b
of the cam lever
121
presses rearward a right-hand portion of the front end of the lock outer cam
132
.
Due to this force and the reaction force from the lock outer cam
132
, the right-hand wall of the right-hand first groove cam
141
moves obliquely forward by sliding on the right-hand hinge pin
134
, and thus the right side of the refrigerator compartment door
102
moves obliquely in a front-right direction. Simultaneously, the innermost wall
142
a
of the left-hand second groove cam
142
moves obliquely rearward by sliding on the left-hand hinge pin
134
, and thus the left side of the refrigerator compartment door
102
moves obliquely in a rear-right direction.
FIG. 22C
shows the state observed when the operation portion
107
a
is pulled further forward so that the refrigerator compartment door
102
is opened further at the right side. At this time, the right-hand cam lever
121
presses further rearward the right-hand portion of the front end of the lock outer cam
132
, and thus, at the right side of the door
102
, the slide surface
143
a
of the slide outer cam
143
slides along the slide surface
132
a
of the lock outer cam
132
.
Thus, the first groove cam
141
guided by the right-hand hinge pin
134
moves the door
102
further obliquely in the front-right direction. On the other hand, the innermost wall
142
a
of the left-hand second groove cam
142
moves further obliquely rearward while keeping contact with the left-hand hinge pin
134
, and thus the left side of the refrigerator compartment door
102
moves further obliquely in the rear-right direction.
At this time, the stopper portion
107
e
(see
FIG. 14
) of the operation portion
107
a
makes contact with the stopper rest
115
c
of the handle base
115
. Thus, even if the operation portion
107
a
is pulled further forward, the cam lever
121
no longer presses the lock outer cam
132
, and therefore the handle
107
thereafter serves simply as an ordinary handle.
For most of the time that the pressing surface
121
b
of the cam lever
121
is pressing the lock outer cam
132
, the pressing surface
121
b
is so inclined as to extend obliquely from rear side to front center. Thus, the pressing surface
121
b
presses the front end of the lock outer cam
132
obliquely from a front-right direction, and therefore, as the reaction force of this force, the right side of the refrigerator compartment door
102
receives a force that tends to move it in a front-right direction. Here, the reaction force that presses the lock outer cam
132
acts in a direction close to the direction in which the door
102
is opened. This makes it easy for the right-hand first groove cam
141
to move along the right-hand hinge pin
134
.
Moreover, as the pressing surface
121
b
moves, the slide cam member
122
at the left side of the door is simultaneously pulled toward the right side of the door. This makes it easy for the left-hand second groove cam
142
to move along the left-hand hinge pin
134
. This in turn makes it easy for the left-hand slide cam member
122
to move to the second lock position where it rotates about the hinge pin
134
.
In this way, part of the driving force exerted by the pressing surface
121
b
of the cam lever
121
acts to move the refrigerator compartment door
102
to the second lock position. This permits the door to be slid easily and securely when it is opened, and thereby makes it possible to realize a door opening/closing mechanism that ensures easy opening of a door.
Moreover, while the door is acting as shown in
FIGS. 22A
to
22
C, the pressing surface
121
b
of the left-hand cam lever
121
, the pressing surface
121
b
of the left-hand cam lever
121
barely makes contact with the left-hand lock outer cam
132
, and therefore does not hamper the movement of the left-hand slide cam member
122
. The relative positions of the pressing surface
121
b
of the left-hand cam lever
121
and the lock outer cam
132
are kept substantially fixed as long as the pressing surface
121
b
is located close to the lock outer cam
132
when the door is opened or closed.
Here, by securing a small gap between the pressing surface
121
b
of the left-hand cam lever
121
and the lock outer cam
132
, it is possible to prevent the noise caused by the pressing surface
121
b
sliding on the lock outer cam
132
when the left-hand slide cam member
122
moves.
FIGS. 23A
,
23
B, and
23
C are diagrams showing the relative positions of the lock cam portion
136
and the slide cam member
122
when the refrigerator compartment door
102
is opened further.
FIG. 23A
shows the state observed when the operation portion
107
a
is pulled further forward from the state shown in
FIG. 22C
so that the refrigerator compartment door
102
is opened further at the right side.
At this time, a circular portion
142
b
of the left-hand second groove cam
142
is so located as to make contact with the hinge pin
134
, and the left-hand slide cam member
122
is located in the second lock position. Then, the left-hand first cam projection
144
starts engaging with and thereby being guided to slide along the second cam projection
135
. On the other hand, a slide surface
143
b
of the right-hand slide outer cam
143
, by sliding along a slide surface
132
b
of the lock outer cam
132
, moves in such a way as to describe an arc about the left-hand hinge pin
134
serving as the rotation axis.
Thus, the left-hand slide cam member
122
is locked so as not come off the hinge pin
134
. This prevents the refrigerator compartment door
102
from coming off the body, and thereby ensures secure opening/closing of the door.
When the refrigerator compartment door
102
rotates further, a right-hand portion of an innermost portion
141
a
of the right-hand first groove cam
141
moves, while keeping contact with the hinge pin
134
, in such a way as to rotate about the left-hand hinge pin
134
serving as the rotation axis. Thereafter, the right-hand hinge pin
134
disengages from the first groove cam
141
. The engagement between the right-hand first groove cam
141
and the hinge pin
134
provides assisting engagement when the slide outer cam
143
or the lock outer cam
132
is damaged or lost and when the left-hand first cam projection
144
engages with the second cam projection
135
.
When, as shown in
FIG. 23B
, the refrigerator compartment door
102
is opened further with the operation portion
107
a
held with the hand, the right-hand lock outer cam
132
disengages from the slide outer cam
143
. That is, the right-hand lock cam portion
136
disengages from the slide cam member
122
.
On the other hand, at the left side of the door, a slide surface
143
c
of the slide outer cam
143
slides along a slide surface
132
c
of the lock outer cam
132
in such a way as to rotate about the center axis of the hinge pin
134
. Thus, the slide outer cam
143
is guided by the lock outer cam
132
to slide along it.
Thereafter, as shown in
FIG. 23C
, solely the engagement between the left-hand first cam projection
144
and the second cam projection
135
keeps the left-hand slide cam member
122
being guided by the lock cam portion
136
. Thus, the door is opened by rotating about the left-hand hinge pin
134
.
The door, now open at the right side as shown in
FIG. 23C
, can be closed by pushing, with a hand, the front face of the door near the right side end thereof. At this time, the relevant portions of the slide cam member
122
and the lock cam portion
136
have relationships just as shown in
FIGS. 22A
to
22
C and
23
A to
23
C. However, here, the operation portion
107
a
of the handle
107
is not held with a hand nor pulled forward, and therefore the resilient force of the spring
125
keeps the cam lever
121
in the state shown in FIG.
22
A.
FIGS. 22A
to
22
C and
23
A to
23
C show the relationships between the slide cam member
122
and the lock cam portion
136
fitted below, the refrigerator compartment door
102
. The slide cam member
140
(see
FIG. 20A
) and the lock cam member
137
(see
FIG. 19A
) fitted above the refrigerator compartment door
102
have similar positional relationships. When the door is opened at the left side, these components have relationships reversed left to right as compared with those shown in
FIGS. 22A
to
22
C and
23
A to
23
C.
FIG. 24
is a plan view of the cam lever used in the door opening/closing mechanism of a fourth embodiment of the invention. This figure shows a sectional view taken along line XV—XV of
FIG. 12
, and corresponds to
FIG. 15
of the third embodiment. In this embodiment, the rotation axis
4148
c
of the lower shaft
148
is located behind the front end of the lock outer cam
132
. In the other respects, the fourth embodiment has the same construction as the third embodiment.
On a lower portion of the lower shaft
148
that is bent so as to be formed into an L-shaped bent portion
148
b
, a cam lever
150
rotatably built in a slide cam member
149
is fitted so as to enclose the bent portion
148
b
. When the refrigerator compartment door
102
is opened at the right side, the slide cam member
149
moves in the same manner as shown in
FIGS. 22A
to
22
C described previously. Meanwhile, for most of the time that a pressing surface
150
b
of the cam lever
150
is pressing the front end of the lock outer cam
132
, the rotation axis
148
c
of the lower shaft
148
, on which the fulcrum of the lever mechanism lies, remains located behind the front end of the lock outer cam
132
.
Thus, the cam lever
150
presses the front end of the lock outer cam
132
obliquely from a front-right direction (here, “right” means the right side of the door), and therefore, as the reaction force of this force, the refrigerator compartment door
102
receives a force that tends to move it in a front-right direction.
Accordingly, part of the driving force exerted by the cam lever
150
that serves as the arm of the lever mechanism acts to move the left-hand slide cam member to the second lock position. This permits the door to be slid easily and securely when it is opened, and thereby makes it possible to realize a door opening/closing mechanism that ensures easy opening of a door.
The third and fourth embodiments deal with cases where the cam lever
121
or
150
serving as the arm of the lever mechanism is provided only at the bottom of the door. However, another cam lever may be provided also at the top of the door to achieve smoother action of the door. The arm, specifically the cam lever
121
or
150
, may be given any other shape than specifically described above; for example, even if it is shaped simply like a bar, it functions; satisfactorily to help the door open.
Next, the door opening/closing mechanism of a fifth embodiment of the invention will be described. The door opening/closing mechanism of this embodiment is constructed in the same manner as in the refrigerator of the third embodiment shown in FIG.
12
. Therefore, for convenience sake, such components as are found also in the third embodiment shown in
FIGS. 12
to
23
C will be identified with the same reference numerals.
FIGS. 25A
to
25
E are diagrams showing the slide cam member
122
fitted at the top left of the refrigerator compartment door
102
(see FIG.
12
). Of these figures,
FIG. 25A
is a rear view,
FIG. 25B
is a plan view,
FIG. 25C
is a front view,
FIG. 25D
is a sectional view along line XXV-D—XXV-D of
FIG. 25A
, and
FIG. 25E
is a sectional view along line XXV-E—XXV-E of FIG.
25
A.
In the slide cam member
122
, a first groove cam
141
and a second groove cam
142
are formed so as to be continuous with each other. Around the second groove cam
142
, a first cam projection
144
is formed so as to protrude downward. The first groove cam
141
extends from one end of a base member
122
a
of the slide cam member
122
obliquely to the center thereof, and is continuous with the second groove cam
142
formed substantially at the center of the base member
122
a
. The second grove cam
142
has a linear portion
142
b
and a circular portion
142
c.
As shown in
FIG. 25E
, the first groove cam
141
is deepest, at the end of the base member
122
a
and becomes gradually shallower toward the center. The first cam projection
144
has varying diameters around it, and has the largest diameter at an edge portion
144
a
thereof. The edge portion
144
a
serves as a stopper portion (cliff portion) that establishes a locked state of the cam mechanism when, as described later, the door is closed, and part of the edge portion
144
a
is chamfered to form a chamfered portion
144
b
with which to absorb a dimensional variation described later.
FIGS. 26A
to
26
E are diagrams showing the lock cam member
137
fitted on the refrigerator body
101
(see FIG.
12
).
FIGS. 26A
to
26
E show the faces of the lock cam member
137
corresponding to the faces of the slide cam member
122
shown in
FIGS. 25A
to
25
E. Accordingly,
FIG. 26D
is a sectional view along line XXVI-D—XXVI-D of
FIG. 26A
, and
FIG. 26E
is a sectional view along line XXVI-E—XXVI-E of FIG.
26
A.
In the lock cam member
137
, a second cam projection
135
is formed that engages with the first cam projection
144
of the slide cam member
122
. Reference numeral
135
a
represents a groove formed by the second cam projection
135
, and, within this groove
135
a
, a through hole
138
is formed. Through this through hole
138
, a hinge pin
134
, described later, that is provided on the body is fitted so as to serve as a rotation axis
152
about which the door rotates.
In
FIG. 25B
, the first groove cam
141
formed in the slide cam member
122
is guided by the hinge pin
134
that is formed integrally with the lock cam member
137
. On the other hand, the second groove cam
142
serves to guide the slide cam member
122
to a position where it does not disengage from the rotation axis
152
(the hinge pin
134
).
The first cam projection
144
formed on the slide cam member
122
is guided by the second cam projection
135
formed in the slide cam member
137
so that, as the door is opened, the former slides on the latter. This prevents the slide cam member
122
from coming off the rotation axis
152
and thereby prevents the door from coming off the body.
FIGS. 27A
to
27
D are diagrams showing a state of the slide cam member
122
and the lock cam member
137
combined together.
FIG. 27C
is a sectional view along line XXVII-C—XXVII-C of
FIG. 27A
, and
FIG. 27D
is a sectional view along line XXVII-D—XXVII-D of FIG.
27
A. In these figures, the individual components are in their first lock position in which they are located when the refrigerator compartment door
102
is completely closed.
A pair of slide cam members
122
is fitted on the refrigerator compartment door
102
, one at the right side and the other at the left side. Correspondingly, a pair of lock cam members
137
are fitted on the refrigerator body
101
, in corresponding positions.
FIGS. 28A
to
28
D show how the slide cam members
122
(illustrated with solid lines) engage with and disengage from the lock cam members
137
(illustrated with broken lines).
In these figures, a pair of slide cam members
122
shaped symmetrically with each other and a pair of lock cam members
137
shaped symmetrically with each other are arranged in symmetrical, right-hand and left-hand, positions. These figures are all plan views showing how they form hinges in the door opening/closing mechanism that permits the door to be opened at either the right or left side, illustrating specifically a case where the refrigerator compartment door
102
is opened at the right side.
FIG. 28A
shows a state in which the door is completely closed. The slide cam members
122
fitted on the door and the lock cam members
137
fitted on the body are combined together in their first locked position in both of the symmetrical, right-hand and left-hand, positions. At this time, the first groove cams
141
formed in the right-hand and left-hand slide cam members
122
both point obliquely inward with respect to the door. The first groove cams
141
are both kept in fixed positions by the hinge pins
134
, and therefore, even if the user pulls forward the door at both the right and left sides simultaneously, the door never comes off the body.
FIG. 28B
shows a state observed when the door starts being opened at the right side. The first-groove cam
141
formed in the right-hand slide cam member
122
is located in a position where it can come off the hinge pin
134
. At this time, the first groove cam
141
is guided by the hinge pin
134
so that the door slides slightly rightward.
As a result, the second groove cam
142
formed in the left-hand slide cam member
122
slides on the hinge pin
134
fitted through the through hole
138
formed in the left-hand lock cam member
137
. Thus, the slide cam member
122
is guided to a second lock position in which it does not come off the left-hand hinge pin
134
that serves as the rotation axis
152
.
Since the second groove cam
142
has the linear portion
142
b
(see FIG.
25
B), even if, for example, the interval between the right-hand and left-hand second groove cams
142
is greater than designed due to assembly errors or the like, the linear portion
142
b
engages with the hinge pin
134
and thereby holds the slide cam member
122
. This prevents the left-hand hinge pin
134
from being guided into the first groove cam
141
to move relative thereto, and thus helps stabilize the position of the rotation axis of the door. Moreover, it is also possible to prevent the hinge pin
134
from being guided into the first groove cam
141
to cause the door to come off.
Here, it is preferable to make the linear portion
142
b
longer than the range of variations in the outermost distance L between the second groove cams
142
at both sides of the door, because then the hinge pin
134
can be held by the second groove cam
142
securely. The range of variations is determined on the basis of the fitting errors of the slide cam member
122
and the machining errors of the door angle
123
(see
FIG. 21A
) that is used to fit the slide cam member
122
.
In cases where the door has its inside formed into an integrally foamed heat insulator filled with polyurethane foam, the interval between the right-hand and left-hand slide cam members
122
may vary also due to the variation of ambient temperature and of foaming scale in the foaming process. Moreover, the interval varies also according as the door angle
123
expands as ambient temperature rises. The linear portion
142
b
may be so formed that the wall surfaces thereof on which the hinge pin
134
slides are curved as seen on a horizontal plane.
Since the linear portion
142
b
is longer than the range of variations in the outermost distance L, even if the outermost distance L varies with respect to the interval between the right-hand and left-hand hinge pins
134
, it is possible to open the door with a minimum load due to friction and thus with a weak force. That is, a variation in the outermost distance L is absorbed by varying the position of the second groove cam
142
with respect to the left-hand hinge pin
134
. This prevents the wall surfaces of the right-hand first groove cam
141
from being pressed onto the hinge pin
134
, and thereby keeps the sliding friction low. At this time, the left-hand hinge pin
134
does not slide on the circular portion
142
c
but is held in the linear portion
142
b.
Furthermore, as shown in
FIGS. 28C and 28D
, as the door rotates, the first cam projection
144
formed on the left-hand slide cam member
122
is guided by the second cam projection
135
formed on the left-hand lock cam member
137
so that the former slides on the latter. This prevents the slide cam member
122
from coming off the left-hand rotation axis
152
and thereby prevents the door from coming off so that the door can be opened and closed securely. In
FIGS. 28B
,
28
C, and
28
D, the left-hand cam mechanism is rotatably locked in the second lock position by the first and second cam projections
144
and
135
.
The first cam projection
144
has part thereof chamfered as the chamfered portion
144
b
(see
FIG. 25B
) that is so large as to absorb a dimensional variation in the direction of the width of the door. Thus, even if there is a variation in the outermost distance L mentioned above, the chamfered portion
144
b
guides the door and thereby helps it open. This ensures secure engagement between the first and second cam projections
144
and
135
.
Alternatively, it is also possible to form a similar chamfered portion in a portion of the second cam projection
135
facing the chamfered portion
144
b
that is formed immediately in advance of the point at which the first cam projection
144
engages with the second cam projection
135
. Alternatively, it is also possible to form chamfered portions in both of the first and second cam projections
144
and
135
. Alternatively, it is also possible to form the corner into a curved shape instead of forming a chamfered portion.
By forming an innermost portion
141
a
(see
FIG. 27A
) in the first groove cam
141
, it is possible to engage the first and second cam projections
144
and
135
together more securely. The innermost portion
141
a
will be described later. When the door is opened at the left side, it acts in a manner reversed left to right as compared with the action shown in
FIGS. 28A
to
28
D.
FIGS. 29A
to
29
E and
FIGS. 30A
to
30
E show the slide cam member
122
and the lock cam member
137
, respectively, of the door opening/closing mechanism of a sixth embodiment of the invention. For convenience sake, such components as are found also in the fifth embodiment are identified with the same reference numerals.
Of these figures,
FIGS. 29A and 30A
are rear views,
FIGS. 29B and 30B
are plan views,
FIGS. 29C and 30C
are front views.
FIG. 29D
is, a sectional view along line XXIX-D—XXIX-D of FIG.
29
B.
FIG. 30D
is a sectional view along line XXX-D—XXX-D of FIG.
30
B.
FIG. 29E
is a sectional view along line XXIX-E—XXIX-E of FIG.
29
B.
FIG. 30E
is a sectional view along line XXX-E—XXX-E of FIG.
30
B.
In this embodiment, as compared with the fifth embodiment, the slide cam member
122
and the lock cam member
137
additionally have outer cam portions
122
b
and
137
b
, respectively, that are so formed as to extend laterally therefrom. On the outer cam portion
122
b
, slide outer cams
153
and
154
are formed. On the outer cam portion
137
b
, lock outer cams
155
and
156
are formed. In other words, the sixth embodiment differs from the fifth embodiment in additionally having the functions of the slide outer cams
153
and
154
and the lock outer cams
155
and
156
.
In these figures, through the through hole
138
formed in the lock cam member
137
, the hinge pin
134
, described later, that is provided on the body is fitted so as to serve as the rotation axis
152
(see
FIG. 25B
) about which the door rotates. The first groove cam
141
formed on the slide cam member
122
guides the rotation axis
152
at the side at which the door is opened. On the other hand, the second groove cam
142
slides relative to the rotation axis
152
at the side opposite to the side at which the door is opened so that the rotation axis
152
engages, through the linear portion
142
b
, with the circular portion
142
c
. Thus, the slide cam member
122
is brought to a position where it does not come off the rotation axis
152
.
As the door is opened, the first cam projection
144
formed on the slide cam member
122
is guided by the second cam projection
135
formed in the lock cam member
137
so that the former slides on the latter. This prevents the slide cam member
122
from coming off the rotation axis
152
and thereby prevents the door from coming off the body.
Furthermore, on the slide cam member
122
, the slide outer cams
153
and
154
are formed that have both of their side walls so shaped as to have arc-shaped cross sections. Similarly, on the lock cam member
137
, the lock outer cams
155
and
156
are formed that have both of their side walls so shaped as to have arc-shape cross sections. As the door is opened, the slide outer cams
153
and
154
engage with the lock outer cams
155
and
156
so that the former are guided by the latter to slide on the latter. This makes it possible to guide the slide cam member
122
more securely to the position where it does not come off the rotation axis
152
. A detailed description will be given later. Reference numerals
161
to
164
represent positioning pins, and reference numerals
165
to
170
represents holes for fitting screws.
FIGS. 31A and 31B
are a front view and a top view, respectively, of the slide cam member
122
and the lock cam member
137
combined together.
FIGS. 31C and 31D
are sectional views along lines XXXI-C—XXXI-C and XXXI-D—XXXI-D, respectively, of FIG.
31
B. These figures show the positional relationship among the individual components as observed when the door is completely closed.
A pair of slide cam members
122
shaped symmetrically with each other and a pair of lock cam members
137
shaped symmetrically with each other are arranged in symmetrical positions at the right and left sides of the door.
FIGS. 32A
to
32
D are plan views showing the action of the slide cam members
122
(illustrated with solid lines) and the lock cam members
137
(illustrated with broken lines) of the door opening/closing mechanism that permits the door to be opened at either the right or left side. These figures show a case where the door is opened at the right side.
FIG. 32A
shows the state observed when the door is completely closed. In this figure, the slide cam members
122
fitted on the door and the lock cam members
137
fitted on the body are located in their first lock position in which they are combined together in perfectly symmetrical, right-hand and left-hand, positions. At this time, the first groove cams
141
formed in the right-hand and left-hand slide cam members
122
both point inward with respect to the door. The first groove cams
141
are both kept in fixed positions by the hinge pins
134
, and therefore, even if the user pulls forward the door at both the right and left sides simultaneously, the door never comes off the body.
FIG. 32B
shows a state observed when the door starts being opened at the right side. The first groove cam
141
formed in the right-hand slide cam member
122
is located in a position where it can come off the hinge pin
134
. At this time, the first groove cam
141
is guided by the hinge pin
134
so that the door slides slightly rightward.
As a result, the second groove cam
142
formed in the left-hand slide cam member
122
slides on the hinge pin
134
fitted through the through hole
138
formed in the left-hand lock cam member
137
. Thus, the left-hand slide cam member
122
guided to a second lock position in which it does not come off the hinge pin
134
that serves as the rotation axis
152
.
Since the second groove cam
142
has the linear portion
142
b
(see FIG.
29
B), even if, for example, the interval between the right-hand and left-hand second groove cams
142
is greater than designed due to assembly errors or the like, the linear portion
142
b
engages with the hinge pin
134
and thereby holds the slide cam member
122
. This prevents the hinge pin
134
from being guided into the first groove cam
141
to move relative thereto, and thus helps stabilize the position of the rotation axis of the door. Moreover, it is also possible to prevent the hinge pin
134
from being guided into the first groove cam
141
to cause the door to come off.
Here, it is preferable to make the linear portion
142
b
longer than the range of variations in the outermost distance L between the second groove cams
142
at both sides of the door, because then the hinge pin
134
can be held by the second groove cam
142
securely. The range of variations is determined on the basis of the fitting errors of the slide cam member
122
and the machining errors of the door angle
171
(see
FIG. 33A
) that is used to fit the slide cam member
122
. In cases where the door has its inside formed into an integrally foamed heat insulator filled with polyurethane foam, the interval between the right-hand and left-hand slide cam members
122
may vary also due to the variation of ambient temperature and of foaming scale in the foaming process. Moreover, the interval varies also according as the door angle
171
expands as ambient temperature rises.
Since the linear portion
142
b
is longer than the range of variations in the outermost distance L, even if the outermost distance L varies with respect to the interval between the right-hand and left-hand hinge pins
134
; it is possible to open the door with a minimum load due to friction and thus with a weak force. That is, a variation in the outermost distance L is absorbed by varying the position of the second groove cam
142
with respect to the left-hand hinge pin
134
. This prevents the wall surfaces of the right-hand first groove cam
141
from being pressed onto the hinge pin
134
, and thereby keeps the sliding friction low. At this time, the left-hand hinge pin
134
does not slide on the circular portion
142
c
but is held in the linear portion
142
b.
Furthermore, as shown in
FIGS. 32C and 32D
, as the door, rotates, the first cam projection
144
formed on the left-hand slide cam member
122
is guided by the second cam projection
135
formed on the left-hand lock cam member
137
so that the former slides on the latter. This prevents the slide cam member
122
from coming off the left-hand rotation axis
152
and thereby prevents the door from coming off so that the door can be opened and closed securely.
In
FIG. 32C
, the slide outer cams
153
and
154
formed on the right-hand slide cam member
122
are engaged completely with the lock outer cams
155
and
156
formed on the right-hand lock cam member
137
. The slide outer cam
154
formed on the left-hand slide cam member
122
starts engaging with the lock outer cam
156
formed on the left-hand lock cam member
137
.
In
FIG. 32D
, the right-hand slide outer cams
153
and
154
are disengaged from the right-hand lock outer cams
155
and
156
. The left-hand slide outer cam
154
is engaged with the left-hand lock outer cam
156
.
As the door rotates further, the left-hand slide outer cam
154
disengages from the left-hand lock outer cam
156
. Then, the left-hand slide outer cam
153
engages with the left-hand lock outer cam
155
(not shown).
As a result of the action described above, the engagement with the left-hand lock outer cams
155
and
156
causes the door to slide rightward. Thus, the hinge pin
134
is held by the circular portion
142
c
, so that the cam mechanism securely maintains a locked state. In this way, in the cam mechanism on the pivoted side of the door, a rotatably locked state is maintained securely. This prevents the door from coming off the body, and permits the door to be opened and closed securely. When the door is opened at the left side, it acts in a manner reversed left to right as compared with the action shown in
FIGS. 32A
to
32
D.
FIGS. 33A and 33B
are exploded views of the slide cam member
122
of this embodiment.
FIG. 33B
is a side view of FIG.
33
A. As shown in these figures, the slide cam member
122
is fitted on a door angle
171
. On the other hand, the lock cam member
137
is fitted on a hinge angle
133
. Here, the hinge pin
134
that is fitted beforehand on the hinge angle
133
penetrates the lock cam member
137
through the through hole
138
and protrudes upward therefrom. The door angle
171
is fitted on the door (not shown). On the other hand, the hinge angle
133
is fitted on the body.
The slide cam member
122
and the lock cam member
137
are formed by injection molding using, as a resin material, a polyamide resin, polyacetal resin, or the like.
FIGS. 34A
to
34
C are a plan view, a front view, and a side view of the slide cam members
122
and the lock cam members
137
fitted in predetermined positions and combined together. In these figures, a pair of slide cam members
122
shaped symmetrically with each other and a pair of lock cam members
137
shaped symmetrically with each other are arranged in symmetrical, right-hand and left-hand, positions. They thus form hinges of the door that can be opened at either the right or left side. Here, the weight of the door weighs on the top surface of the hinge pin
134
.
FIGS. 35A
to
35
E show the lock cam member
137
, the hinge pin
134
, and the hinge angle
133
formed integrally as a lock cam member,
175
. This helps reduce the total number of constituent components by one as compared with the construction shown in
FIGS. 33A and 33B
described previously. In these figures, the lock cam member
175
has a hinge pin
177
that serves as the rotation axis of the door and a fitting portion
176
that permits the lock cam member
175
to be fitted on the body.
The lock cam member
175
is made of a casting such as a die-cast zinc alloy.
FIGS. 35A
to
35
C are a rear view, a plan view, and a front view, respectively, of the lock cam member
175
.
FIGS. 35D and 35E
are sectional views along lines XXXV-D—XXXV-D and XXXV-E—XXXV-E, respectively, of FIG.
35
A.
FIGS. 36A and 36B
are exploded views showing how the slide cam member
122
and the lock cam member
175
are fitted.
FIG. 36A
is a front view, and
FIG. 36B
is a side view. In these figures, the slide cam member
122
is fitted on the door angle
171
that is fitted on the door (not shown), and the lock cam member
175
has its fitting portion
176
fitted directly on the body (not shown).
FIGS. 37A
to
37
C are a plan view, a front view, and a side view of the slide cam members
122
and the lock cam members
175
fitted in predetermined positions and combined together. Here, a pair of slide cam members
122
shaped symmetrically with each other and a pair of lock cam members
175
shaped symmetrically with each other are arranged in symmetrical positions at the right and left sides of the door. They thus form hinges of the door that can be opened at either the right or left side. Here, the weight of the door weighs on the top surface of the hinge pin
177
.
FIGS. 38A and 38B
show how the door opening/closing mechanism acts when permanent magnets are fitted on the door and the body. As shown in
FIG. 38A
, on the rear face of the refrigerator compartment door
102
and on the front face of the refrigerator body
101
, permanent magnets
172
and
173
are fitted that each have S and N poles arranged alternately in such a way that, between the two magnets
172
and
173
, unlike poles face each other. When the refrigerator compartment door
102
is closed, the permanent magnets
172
and
173
attract each other by their magnetic force and thereby keep the refrigerator compartment air-tight.
When the refrigerator compartment door
102
starts being opened, as shown in
FIG. 38B
, like poles (i.e. S and S poles, or N and N poles) face each other between the two magnets
172
and
173
, which thus repel each other magnetically. This makes it easy to open the door and guide the slide cam member
122
to the second lock position. Instead of the permanent magnets
172
and
173
, it is also possible to use magnetism generating devices employing non-contact electric power supply devices or the like.
FIGS. 39
to
41
are a plan view, a front view, and a side view of the door opening/closing mechanism when it is additionally provided with a guide roller
180
that keeps the refrigerator compartment door
102
level.
FIG. 42
is a sectional view along line A
40
—A
40
of FIG.
40
. In these figures, the slide cam members
122
are fitted on the door angles
171
that are fitted at the top and bottom of the refrigerator compartment door
102
.
The lock cam members
137
are fitted on the hinge angles
133
that are fitted on the refrigerator body
101
, on the top and bottom sides of the refrigerator chamber. On the hinge angles
133
, the hinge pins
134
are fitted, and the hinge pins
134
penetrate the lock cam members
137
through the through holes
138
(see
FIG. 33A
) formed therein. On the lower door angle
171
, a roller base
183
is fitted. Shaft pins
184
are fitted on the roller base
183
, and a plurality of guide rollers
180
are fitted about the shaft pins
184
.
In this construction, there are clearances between the hinge pins
134
and the slide cam members
122
. Therefore, when the refrigerator compartment door
102
is opened, the weight of the refrigerator compartment door
102
itself and the weight of the articles stored in the refrigerator compartment door
102
cause the refrigerator compartment door
102
to lean slightly forward. The hinge angle
133
fitted on the bottom side of the refrigerator compartment of the refrigerator body
101
is fitted with a guide (not shown). When the refrigerator compartment door
102
is closed, this guide, together with the guide rollers
180
fitted on the refrigerator compartment door
102
, helps restrict the inclination of the refrigerator compartment door
102
so as to keep it level. This makes it possible to make parallel, at the open side of the door, the line connecting the upper and lower slide cams
122
and the line connecting the upper and lower hinge pins
134
.
FIGS. 43
to
45
are a plan view, a front view, and a side view of an electric drive mechanism that permits the refrigerator compartment door
102
to be opened automatically. In these diagrams, the hinge angle
133
fitted on the refrigerator body
101
is fitted with shaft bracket
191
. On the shaft brackets
191
, guide shafts
190
are fixed. A slide plate
188
having a rack
187
is guided by the guide shafts
190
so as to be sidable in the direction of the length thereof.
To detect the actuated positions of the slide plate
188
, left-hand and right-hand detection switches
192
and
193
are fitted on the hinge angle
133
. To detect the stand-by position of the slide plate
188
, a stand-by switch
194
is fitted on the hinge angle
133
. Moreover, on the door angle
171
fitted on the refrigerator compartment door
102
, rollers
186
are rotatably fitted by fixing pins
185
.
Moreover, a motor angle
197
is fitted on the refrigerator body
101
, and a drive motor
196
is fitted on the motor angle
197
. The drive motor
196
drives a pinion gear
195
to rotate, and the pinion gear
195
, which meshes with the rack
187
, converts the rotation into linear movement, which causes the slide plate
188
to slide.
FIGS. 46A
to
46
C show the action of this electric drive mechanism. FIG.
46
A shows the state observed when the refrigerator compartment door
102
is closed, i.e. a stand-by state. At this time, the stand-by switch
194
is off, and the detection switches
192
and
193
are on.
When the user operates a touch switch or the like (not shown) provided on the surface of the refrigerator compartment door
102
or of the refrigerator body
101
and thereby produces a signal that requests the refrigerator compartment door
102
to be opened at the right side, the drive motor
196
drives the pinion gear
195
to rotate counter-clockwise. Then, as shown in
FIG. 46B
, the rack
187
converts the rotation into linear movement, which causes the slide plate
188
to slide rightward as seen in the figure.
Then, a right-hand slide surface
189
formed in the slide plate
188
presses the right-hand roller
186
and thereby causes the refrigerator compartment door
102
to open slightly. At this time, the right-hand detection switch
193
is off, and the left-hand detection switch
192
and the stand-by switch
194
are on. Now, according to
FIG. 57
described later, the electric drive mechanism returns to the state shown in FIG.
46
A. However, in this embodiment, the electric drive mechanism operates further to open the door further automatically.
Specifically, as shown in
FIG. 46C
, the slide plate
188
is slid leftward as seen in the figure so that a left-hand slide surface
189
presses the left-hand roller
186
. This causes the refrigerator compartment door
102
to open further. At this time, the left-hand detection switch
192
is off, and the right-hand detection switch
193
and the stand-by switch
194
are on. Then, the electric drive mechanism returns to the state shown in FIG.
46
A.
Thereafter, the user opens the refrigerator compartment door
102
manually. When the refrigerator compartment door
102
is opened at the left side, it acts in a manner reversed left to right as compared with the action described above. The slide surface
189
has a sufficiently long inclined surface to absorb a variation in the outermost distance L (see
FIG. 32A
) between the second groove cams
142
, and therefore, even if there is a variation there due to assembly errors and thermal expansion, it does not affect the opening action.
FIGS. 47A
to
47
F and
FIGS. 48A
to
48
F are detail views of the slide cam member
201
and the lock cam member
202
of the door opening/closing mechanism of a seventh embodiment of the invention.
FIGS. 47A and 48A
are rear views,
FIGS. 47B and 48B
are plan views, and
FIGS. 47C and 48C
are front views.
FIG. 47D
is a sectional view along line XLVII D—XLV-IID of FIG.
47
B.
FIG. 48D
is a sectional view along line XLVIII-D—XLVIII-D of FIG.
48
B.
FIGS. 47E and 48E
are side views.
FIG. 47F
is a sectional view along line XLVII-F XLVII-F of FIG.
47
B.
FIG. 48F
is a sectional view along line XLVIII-F—XLVIII-F of FIG.
48
B.
In
FIG. 48B
, the hinge pin
134
(not shown) fitted on the body penetrates the lock cam member
202
through a through hole
207
formed therein so that the hinge pin
134
serves as a rotation axis
208
about which the door rotates.
In
FIG. 47B
, a first groove cam
203
formed in the slide cam member
201
is guided by the rotation axis
208
. A second groove cam
204
has a circular portion
204
a
and serves to guide the slide cam member
201
to a position where it does not come off the rotation axis
208
. As the door is opened, a first cam projection
205
formed on the slide cam member
201
is guided by a second cam projection
206
formed on the lock cam member
202
so that the former slides on the latter. This prevents the slide cam member
201
from coming off the rotation axis
208
and thereby prevents the door from coming off the body.
Furthermore, on the slide cam member
201
, a slide outer cam
209
is formed that has both of its side walls so shaped as to have arc-shaped cross sections. Similarly, on the lock cam member
202
, a lock outer cam
210
is formed that has both of their side walls so shaped as to have arc-shape cross sections. As the door is opened, the slide outer cam
209
is guided by the lock outer cam
210
so that the former slides along the latter. This makes it possible to guide the slide cam member
201
more securely to the position where it does not come off the rotation axis
208
.
FIGS. 49A
to
49
F are diagrams showing the slide cam member
201
and the lock cam member
202
combined together.
FIGS. 49A
to
49
C are a rear view, a plan view, and a front view, respectively.
FIG. 49D
is a sectional view along line XLIX-D—XLIX-D of FIG.
49
B.
FIG. 49E
is a side view.
FIG. 49F
is a sectional view along line XLIX-F—XLIX-F of FIG.
49
B. These figures show the positional relationship among the individual components as observed when the door is completely closed.
FIGS. 50A
to
50
D are diagrams showing how the slide cam member
201
and the lock cam member
202
are fitted.
FIG. 50A
is a plan view showing how the lock cam member
202
is fitted.
FIG. 50B
is a plan view showing how the slide cam member
201
is fitted.
FIG. 50C
is a front view, and
FIG. 50D
is a side view. A pair of slide cam members
201
shaped symmetrically with each other and a pair of lock cam members
202
shaped symmetrically with each other are arranged in symmetrical positions at the right and left sides of the door.
In these figures, the slide cam member
201
is fitted on a door angle
171
that is fitted on the door (not shown). The lock cam member
202
is fitted on a hinge angle
133
that is fitted on the body (not shown). On the hinge angle
133
, a hinge pin
134
is firmly fitted. Moreover, around the hinge pin
134
, a roller
214
is rotatably fitted. The hinge pin
134
and the roller
214
are fitted through the through hole
207
of the lock cam member
202
.
In this embodiment, only one slide outer cam
209
and one lock outer cam
210
are formed on the slide cam member
201
and the lock cam member
202
, respectively. This helps simplify the shapes of the components. Moreover, the provision of the roller
214
around the hinge pin
134
ensures smooth opening/closing of the door, and also reduces the friction noise that occurs when the door is opened/closed.
FIGS. 51A
to
51
G are plan views showing the action of the slide cam member
201
and the lock cam member
202
of the door opening/closing mechanism that permits the door to be opened at either the right or left side. These figures show a case where the door is opened at the right side.
FIG. 51A
shows the state observed when the door is completely closed. Here, the cam mechanism is in a first lock position. The slide cam members
201
fitted on the door and the lock cam members
202
fitted on the body are combined together in symmetrical, right-hand and left-hand, positions. At this time, the first groove cams
203
formed in the right-hand and left-hand slide cam members
201
both point inward with respect to the door. The right-hand and left-hand first groove cams
203
are both kept in fixed positions by the hinge pins
134
and the rollers
214
(not shown), and therefore, even if the user pulls forward the door at both the right and left sides simultaneously, the door never comes off the body.
FIGS. 51B and 51C
show a state observed when the door starts being opened at the right side. The first groove cam
203
formed in the right-hand slide cam member
201
is located in a position where it can be released from the first lock position. At this time, the first groove cam
203
is guided by the hinge pin
134
so that the door slides slightly rightward. Thus, the second groove cam
204
formed in the left-hand slide cam member
201
and the hinge pin
134
fitted through the through hole
207
formed in the left-hand lock cam member
202
are so located as to prevent the slide cam member
201
from coming off the left-hand rotation axis
208
.
Furthermore, as shown in
FIG. 51D
, as the door rotates, the first cam projection
205
formed on the left-hand slide cam member
201
is guided by the second cam projection
206
formed on the left-hand lock cam member
202
so that the former slides on the latter. This prevents the slide cam member
201
from coming off the left-hand rotation axis
208
and thereby prevents the door from coming off so that the door can be opened and closed securely.
Moreover, engagement progresses between the slide outer cam
209
formed on the right-hand slide cam member
201
and the lock outer cam
210
formed on the right-hand lock cam member
202
. The slide outer cam
209
formed on the left-hand slide cam member
201
starts engaging with the lock outer cam
210
formed on the left-hand lock cam member
202
.
Then, as shown in
FIG. 51E
, as the door rotates further, the slide outer cam
209
formed on the right-hand slide cam member
201
disengages form the lock outer cam
210
formed on the right-hand lock cam member
202
. Engagement progresses between the slide outer cam
209
formed on the left hand slide cam member
201
and the lock outer cam
210
formed on the left-hand lock cam member
202
.
Then, in
FIG. 51F
, the slide outer cam
209
formed on the left-hand slide cam member
201
engages completely with the lock outer cam
210
formed on the left-hand lock cam member
202
. At last when the door has rotated to the position shown in
FIG. 51G
, the slide outer cam
209
formed on the left-hand slide cam member
201
disengages from the lock outer cam
210
formed on the left-hand lock cam member
202
.
The action described above prevents the door from coming off the body, and permits the door to be opened and closed securely. When the door is opened at the left side, it acts in a manner reversed left to right as compared with the action described above.
FIGS. 52A
to
52
H are detail views of the slide cam member
211
of the door opening/closing mechanism of an eighth embodiment of the invention.
FIG. 52A
is a rear view,
FIG. 52B
is a plan view, and
FIG. 52C
is a front view.
FIG. 52D
is a sectional view along line LII-D—LII-D of FIG.
52
B.
FIG. 52E
is a side view.
FIGS. 52F
to
52
H are sectional views along lines LII-F—LII-F, LII-G—LII-G, and LII-H—LII-H, respectively, of FIG.
52
A.
On the other hand,
FIGS. 53A
to
53
J are detail views of the lock cam member
212
.
FIG. 53A
is a rear view,
FIG. 53B
is a plan view, and
FIG. 53C
is a front view.
FIG. 53D
is a sectional view along line LIII-D—LIII-D of FIG.
53
B.
FIG. 53E
is a side view.
FIGS. 53F
to
53
J are sectional views along lines LIII-F—LIII-F, LIII-G—LIII-G, LIII-H—LIII-H, LIII-I—LIII-I, and LIII-J—LIII-J, respectively, of FIG.
53
B.
In
FIG. 53B
, the hinge pin
134
(not shown) fitted on the body penetrates the lock cam member
212
through a through hole
207
formed therein so that the hinge pin
134
serves as a rotation axis
208
about which the door rotates.
In
FIG. 52B
, a first groove cam
203
formed in the slide cam member
211
is guided by the hinge pin
134
. A second groove cam
204
has a circular portion
204
a
and serves to guide the slide cam member
211
to a position where it does not come off the rotation axis
208
. As the door is opened, a first cam projection
205
formed on the slide cam member
211
is guided by a second cam projection
206
formed on the lock cam member
212
so that the former slides on the latter. This prevents the slide cam member
211
from coming off the rotation axis
208
and thereby prevents the door from coming off the body.
Furthermore, on the slide cam member
211
, a slide outer cam
209
is formed that has both of its side walls so shaped as to have arc-shaped cross sections. Similarly, on the lock cam member
212
, a lock outer cam
210
is formed that has both of their side walls so shaped as to have arc-shape cross sections. As the door is opened, the slide outer cam
209
is guided by the lock outer cam
210
so that the former slides along the latter. This makes it possible to guide the slide cam member
211
more securely to the position where it does not come off the rotation axis
208
.
FIGS. 54A
to
54
G show a stopper
174
.
FIG. 54A
is a left side view,
FIG. 54B
is a rear view,
FIG. 54C
is a plan view, and
FIG. 54D
is a front view.
FIG. 54E
is a sectional view along line LIV-E—LIV-E of FIG.
54
C.
FIG. 541F
is a right side view.
FIG. 54G
is a sectional view along line LIV-G—LIV-G of FIG.
54
C. The stopper
174
is fitted on the slide cam member
211
and serves to restrict the maximum angle through which the door can be opened.
FIGS. 55A
to
55
C are diagrams showing the slide cam member
211
, the lock cam member
212
, and the stopper
174
combined together.
FIGS. 55A and 55B
are a plan view and a front view showing the positional relationship observed when the door is closed, and
FIG. 55C
is a plan view showing the positional relationship observed when the door is open.
In
FIG. 55A
, the slide cam member
211
is fitted on a door angle
171
(see
FIG. 50B
) that is fitted on the door. The lock cam member
212
is fitted on a hinge angle
133
(see
FIG. 50A
) that is fitted on the body. On the hinge angle
133
, a hinge pin
134
is firmly fitted. Moreover, around the hinge pin
134
, a roller
214
is rotatably fitted. The hinge pin
134
and the roller
214
are fitted through the through hole
207
of the lock cam member
202
.
As shown in
FIG. 55C
, when the door is opened and rotated, for example, through
135
°, the stopper
174
fitted on the slide cam member
211
strikes the side surface of the lock cam member
212
. Thus, the door stops rotating in its widest open state. In this embodiment, as shown in
FIG. 53B
, the ends
210
a
and
210
b
of the lock outer cam
210
formed on the lock cam member
212
are formed into curved surfaces. Moreover, the lock outer cam
210
has walls
212
a
along three sides thereof. These not only prevent the user from being injured by touching the lock outer cam
210
, but also prevent the lock outer cam
210
from being damaged by an external force.
FIGS. 56 and 57
are a plan view and a front view showing the electric drive mechanism that permits the refrigerator compartment door
102
to be opened automatically in this embodiment, and
FIGS. 58A and 58B
are a sectional view as seen from the side and a side view thereof. This electric drive mechanism has a different construction from the one described previously and shown in
FIGS. 43
to
45
and
46
A to
46
C. In these figures, on a chassis
228
fitted on the refrigerator body
101
, a rotary plate
225
is fitted so as to be rotatable about a pivot
229
. Moreover, inside a drive unit
198
fitted on the chassis
228
, a drive motor
196
is fitted. The drive motor
196
drives a gear
199
to rotate, which in turn drives a lever
222
to rotate.
Inside the drive unit
198
, detection switches
192
and
193
for detecting the actuated positions of the lever
222
and a stand-by switch for detecting the stand-by position of the lever
222
are fitted. The detection switches
192
and
193
and the stand-by switch
194
are turned on and off by cuts formed in a rotary cam
221
that is interlocked with the gear
199
. Moreover, on brackets
231
fitted together with a cover
230
on the refrigerator compartment door
102
, rollers
186
are rotatably fitted by fixing pins
185
.
In
FIG. 56
, the refrigerator compartment door
102
is closed, and thus the electric drive mechanism is in a stand-by state. At this time, the stand-by switch
194
is off, and the detection switches
192
and
193
are on.
When the user operates a touch switch or the like (not shown) provided on the surface of the refrigerator compartment door
102
or of the refrigerator body
101
, a signal is issued that requests the refrigerator compartment door
102
to be opened at the right side. Then, as shown in
FIG. 59
, the drive motor
196
drives the gear
199
to rotate counter-clockwise, which in turn drives the lever
222
to rotate counter-clockwise. At the tip of the lever
222
, a roller
224
is rotatably fitted by a fixing pin
223
. As the lever
222
rotates, the roller
224
presses, a groove
226
formed in the rotary plate
225
. This causes the rotary plate
225
to rotate clockwise about the pivot
229
Then, a right-hand slide surface
227
formed in the rotary plate
225
presses the right-hand roller
186
and thereby causes the refrigerator compartment door
102
to open slightly. At this time, the detection switch
192
and
193
and the stand-by switch
194
are all on.
As shown in
FIG. 60
, as the lever
222
rotates further counter-clockwise and thus the rotary plate
225
rotates further clockwise, the refrigerator compartment door
102
is opened as much as can be achieved by this electric drive mechanism. At this time, the detection switch
193
is off, and the detection switch
192
and the stand-by switch
194
are on. Then, the electric drive mechanism returns to the state shown in FIG.
56
. Thereafter, the user opens the refrigerator compartment door
102
manually. When the refrigerator compartment door
102
is opened at the left side, it acts in a manner reversed left to right as compared with the action described above.
FIG. 61
shows the configuration of the electric circuit of this electric drive mechanism. Reference numeral
81
represents a microcomputer that operates in accordance with a program stored therein and the signals fed thereto from a stand-by position detection switch SW
1
, a rightward movement limit detection switch SW
2
, a leftward movement limit detection switch SW
3
, a rightward movement request switch SW
4
, a leftward movement request switch SW
5
, and others.
Reference numeral
83
represents a motor drive circuit, and reference numeral
85
represents a motor. Reference numeral
86
represents a mechanism driven by the motor. The motor
85
, the motor-driven mechanism
86
, the switches SW
1
, SW
2
, and SW
3
correspond to the switches, motor, and others (although identified with different reference symbols) shown in
FIGS. 43
,
56
,
57
,
58
A, and
58
B. In
FIG. 61
, reference numerals
80
,
82
, and
84
represent terminals for electric power supply.
FIG. 62
shows a flow chart of the procedure performed by the microcomputer when the door is opened at the right side. First, when, in step #5, the rightward movement request switch SW
5
is turned on, then, in step #10, a rightward movement signal R is issued. As a result, the motor drive circuit
83
drives the motor
85
to rotate in the forward direction (#15). The motor
85
is kept driven until the rightward movement limit switch SW
2
is turned off (#20).
The operations in these steps #15 and #20 cause the door to open at the right side. Next, in step #25, the microcomputer
81
issues a leftward movement signal L. As a result, the motor drive circuit
83
drives the motor
85
to rotate in the reverse direction. When, in step #35, the stand-by position detection switch SW
1
is turned off, the motor
85
stops being driven (#40). When the door is opened at the left side, a similar sequence is performed.
FIGS. 63A and 63B
are a plan view and a sectional view as seen from the front of the left-hand half of the hinge angle
133
that is fitted on the body (not shown) above the door opening/closing mechanism of a ninth embodiment of the invention. This embodiment differs from the third embodiment described previously and shown in
FIGS. 12
to
23
C in that the lever mechanism is omitted. In other respects, this embodiment has substantially the same construction as the third embodiment.
The hinge angle
133
is made of a metal such as a stainless steel plate or galvanized iron plate and is formed so as to extend in the direction of the width of the body. The right-hand half of the hinge angle
133
has a shape reversed left to right as compared with the shape shown in these figures, so that the hinge angle
133
as a whole is shaped symmetrically. At both ends of the hinge angle
133
, hinge pins
134
, which serve as the rotation axes of the door (not shown), are formed so as to protrude downward. Moreover, at both ends of the hinge angle
133
, lock cam members
137
molded out of a resin and shaped symmetrically with each other are arranged in symmetrical, right-hand and left-hand, positions.
FIG. 64A
is a plan view of the lock cam member
137
of this embedment, which has substantially the same shape as that of the third embodiment (see FIG.
19
A).
FIGS. 64B
to
64
D are sectional views along lines A
71
—A
71
, A
72
—A
72
, and A
73
—A
73
, respectively, of FIG.
64
A. The lock cam member
137
is molded out of a resin. At one end of the lock cam member
137
, a through hole
138
is formed through which the hinge pin
134
is fitted. The thus fitted hinge pin
134
serves as the rotation axis
152
of the door. Concentrically with the through hole
138
, a second cam projection
135
is formed.
At the other end of the lock cam member
137
, a lock outer cam
155
is formed integrally that has slide surfaces
155
a
and
155
b
on which a slide outer cam
153
(see FIG.
67
A), described later, slides. The slide surface
155
b
consists of two slide surfaces
155
c
and
155
d
. The slide surfaces
155
a
and
155
d
are each so formed as to describe substantially an arc about one of the hinge pins
134
fitted at both sides of the door. Instead of forming these slide surfaces, as seen on a horizontal plane, into a shape describing substantially an arc, they may be shaped into a straight line approximating the arc determined on the basis of the gap between the slide outer cam
153
and the lock outer cam
155
, or into a combination of straight and curved lines.
FIG. 65A
is a plan view of the left-hand half of the hinge angle
133
fitted below the door. This hinge angle
133
has substantially the same shape as that of the third embodiment (see FIG.
18
A).
FIGS. 65B
to
65
D are sectional views along lines A
75
—A
75
, A
76
—A
76
, and A
77
—A
77
of FIG.
65
A. Since the weight of the door and others weighs downward, the lock outer cam
155
is made of a draw-forged stamped metal.
On an angle member
133
a
made of a metal, a hinge pin
134
and a lock outer cam
132
, both made of a metal, are firmly fitted by swaging. Then, a hinge cover
133
b
is formed by insert molding. In this way, a lock cam member is formed integrally with the hinge angle
133
.
FIGS. 66A
to
66
C are a top view, a sectional view as seen from the front, and a bottom view, respectively, of the door angle
171
fitted at the top of the door. The door angle
171
is composed of an angle member
171
a
made of a stainless steel plate or galvanized iron plate and fitted on a door cap
171
b
molded out of a resin. At both ends of the door angle
171
, slide cam members
122
molded out of a resin and shaped symmetrically with each other are arranged in symmetrical, right-hand and left-hand, positions and fixed to the angle members
171
a
with screws so as to sandwich the door cap
171
b.
FIGS. 67A and 67B
are a plan view and a sectional view as seen from the front of the slide cam member
122
. In the slide cam member
122
, a first groove cam
141
is formed for guiding the hinge pin
134
serving as the rotational axis
152
from the first lock position in a direction in which the hinge pin
134
is released. Also formed is a second groove cam
142
for guiding the hinge pin
134
from the first lock position to the second lock position where the hinge pin
134
serves as the rotational axis
152
.
The second groove cam
142
has a linear portion
142
b
and a circular portion
142
c
. When the slide cam member
122
is guided from the first lock position to the second lock position, the linear position
142
b
moves while sliding on the hinge pin
134
at two points thereof, i.e. the rearmost and foremost points as seen on a horizontal plane.
When the hinge pin
134
serving as the rotation axis
152
is in the second lock position where it slides on the circular portion
142
c
, the door rotates. As will be described later, in cases where the slide cam member
122
can be guided to slide by a slide outer cam
143
and a lock outer cam
132
, there is no need to form the linear portion
142
b
. In contrast to the seventh embodiment (see FIG.
47
B), in this embodiment, the second groove cam
142
is so formed that the slide cam member
122
moves obliquely in the rearward direction.
On the slide cam member
122
, a slide outer cam
143
is formed integrally that has slide surfaces
143
a
and
143
b
on which the slide surfaces
155
a
and
155
b
of the lock outer cam
155
(see
FIG. 64A
) slide. The slide surface
143
b
consists of slide surfaces
143
c
and
143
d
. The slide surfaces
143
a
and
143
d
are so formed as to have substantially arc-shaped cross sections common to the slide surfaces
155
a
and
155
d
, respectively, of the lock outer cam
155
.
As the door rotates, the slide surface
155
a
or
155
b
of the lock outer cam
155
slides on the slide surface
143
a
or
143
b
of the slide outer cam
143
so as to guide the slide cam member
122
. Instead of forming the above-mentioned slide surfaces, as seen on a horizontal plane, into a shape describing substantially an arc, they may be shaped into a straight line approximating the arc determined on the basis of the gap between the slide outer cam
143
and the lock outer cam
155
, or into a combination of straight and curved lines.
FIG. 68A
is an enlarged view of the portion indicated as H in
FIG. 67A
, and
FIG. 68B
is a sectional view along line A
80
—A
80
of FIG.
68
A. In the slide outer cam
143
, a reinforcing member
64
made of a metal is embedded. This helps reinforce the tip portion
143
e
of the slide outer cam
153
and thereby prevents it from being deformed when the lock outer cam
155
slides on the slide outer cam
143
. Reference numeral
143
j
represents a spacer portion formed in the slide cam member
122
. This prevents deformation of the gasket (not shown) that is fitted on the rear surface of the door to keep an appropriate gap between the door and the body, and also helps reinforce the slide outer cam
143
.
FIGS. 69
to
74
are plan views showing the transition of the relative positions of the lock cam member
137
and the slide cam member
122
when the door is opened at the right side. In
FIG. 69
, the cam mechanism constituted by the lock cam member
137
and the slide cam member
122
is in the first lock position, and the door is completely closed.
At this time, the first groove cams
141
formed in the right-hand and left-hand slide cam members
122
point obliquely inward with respect to the door, and are both kept in fixed positions by the corresponding hinge pins
134
. Therefore, even if the user pulls the door forward at both the right and left sides simultaneously, the door never comes off the body.
It is preferable that the gap between the wall surface, the one closer to the center, of the door of an inner most portion
141
a
of the first groove cam
141
and the hinge pin
134
be made substantially equal (for example, 1 mm) to the range of variations in the outermost distance L between the second groove cams
142
at both sides of the door. Then, even if there is a variation in the outermost distance L due to thermal expansion or the like, the wall surface, the one closer to the center of the door, of the innermost portion
141
a
at the side at which the door is opened strikes the hinge pin
134
and thereby prevents the door from being hindered from moving to the second lock position.
FIG. 70
shows the state observed when the door starts being opened at the right side. At this time, the first groove cam
141
formed in the right-hand slide cam member
122
is in a position where it can be released from the first lock position.
FIG. 71
shows the state observed when the door is opened further at the right side. At this time, at the right side of the door, the slide surface
143
c
of the slide outer cam
143
slides on the slide surface
155
c
of the lock outer cam
155
.
Moreover, the first groove cam
141
guided by the right-hand hinge pin
134
makes the door slide slightly rightward. Furthermore, at the left side of the door, the linear portion
142
b
of the second groove cam
142
is guided by the hinge pin
134
to slide on the hinge pin
134
at two points thereof, i.e. the rearmost and foremost points as seen on a horizontal plane. This causes the slide cam member
122
to slide slightly forward.
When the door is rotated further into the state shown in
FIG. 72
, at the left side of the door, the circular portion
142
c
of the second groove cam
142
is located in a position where it slides on the hinge pin
134
, and thus the left-hand slide cam member
122
is located in the second lock position. The first cam projection
144
starts engaging with the second cam projection
135
so that the former is guided by the latter to slide along the latter. On the other hand, at the right side of the door, the slide surface
143
d
of the slide outer cam
143
slides along the slide surface
155
d
of the lock outer cam
155
and is thereby guided to move in such a way as to describe an arc about the left-hand hinge pin
134
serving as the rotation axis
152
.
In this way, the slide cam member
122
is locked so as note to come off the left-hand hinge pin
134
. This makes it possible to prevent the door from coming off the body and thereby ensure secure opening and closing of the door.
When the door is rotated further, the innermost portion
141
a
of the right-hand first groove cam
141
rotates about the left-hand hinge pin
134
while sliding on, or keeping a predetermined gap with, the right-hand hinge pin
134
. Then, the hinge pin
134
disengages from the first groove cam
141
. The innermost portion
141
a
of the first groove cam
141
assists the slide outer cam
143
and the lock outer cam
155
to guide the door when the slide outer cam
143
or the lock outer cam
155
is damaged or lost or when they are omitted. This makes it easy to engage together the left-hand first cam projection
144
and the second cam projection
135
.
Then, as shown in
FIGS. 73 and 74
, the lock outer cam
155
and the slide outer cam
143
of the right-hand cam members disengage from each other, and thus the right-hand lock cam member
137
disengages from the right-hand slide cam member
122
. At the left side of the door, the slide surfaces
143
a
and
155
a
slide along each other about the hinge pin
134
(rotation axis
152
), and thus the slide outer cam
143
is guided by the lock outer cam
155
so that the former slides along the other. Thereafter, solely the engagement between the first cam projection
144
and the second cam projection
135
keeps the slide cam member
122
being guided by the lock cam member
137
and thereby permits the door to be opened.
The action described above permits the slide outer cam
143
and the lock outer cam
155
to slide along each other and thereby cause the door as a whole to slide rightward. Thus, the hinge pin
134
is held by the holding portion
143
c
, so that the cam mechanism securely maintains a locked state. This makes it possible to prevent the door from coming off the body and thereby permit the door to be opened and closed securely.
In
FIG. 73
, the slide surface
143
b
of the slide outer cam
143
has an upper end thereof, as seen in the figure, chamfered so as to form a chamfered portion
143
f
. This permits the slide outer cam
143
to be guided smoothly along the lock outer cam
155
when the door is closed. Another chamfered portion
143
h
is formed for the same purpose.
Moreover, if, for example, the interval between the right-hand and left-hand second groove cams
142
is greater than designed due to assembly errors or the like, there is a possibility that the slide cam member
122
dotes not reach the position where it permits the hinge pin
134
to slide on the circular portion
142
c
. Even in that case, since the second groove cam
142
has the linear portion
142
b
, the hinge pin
134
can be held in the linear portion
142
b
. This prevents the hinge pin
134
at the pivoted side of the door from being guided into the first groove cam
141
to move relative thereto, and thus helps stabilize the position of the rotation axis of the door. Moreover, it is also possible to prevent the hinge pin
134
from being guided into the first groove cam
141
to cause the door to come off.
Here, as shown in
FIG. 69
described previously, by making the length Z
1
of the linear portion
142
b
in the direction of the width of the door greater than the range of variations in the outermost distance L between the second groove cams at both ends of the door, it is possible to hold the hinge pin
134
securely in the second groove cam
142
, and thus open the door with a minimum load due to friction and thus with a weak force. That is, a variation in the outermost distance L is absorbed by varying the position of the second groove cam
142
with respect to the left-hand hinge pin
134
. This prevents the wall surfaces of the right-hand first groove cam
141
from being pressed onto the hinge pin
134
, and thereby keeps the sliding friction low. At this time, the left-hand hinge pin
134
does not slide on the circular portion
142
c
but is held in the linear portion
142
b
.
The range of variations is determined on the basis of the fitting errors of the slide cam member
122
and the machining errors of the door angle
171
(see
FIG. 66A
) that is used to fit the slide cam member
122
, and also, in cases where the door has a foamed heat insulator, on the basis of the variation of ambient temperature and of foaming scale in the foaming process. Moreover, the range of variations is determined also on the basis of the thermal expansion of the individual members constituting the door that accompanies a variation in thermal conditions such as a rise in ambient temperature.
The results of tests conducted on a refrigerator incorporating the door opening/closing mechanism of this embodiment to measure dimensional variations accompanying variations in temperature are as follows. When the outermost distance L between the second groove cams
142
at both sides of the door was 650 mm, a variation of 30 degrees Celsius in ambient temperature caused a variation of 1 mm in the outermost distance L. The slide cam member
122
was made of polyacetal, and the door cap
171
b
was made of an ABS resin. The angle member
171
a
of the door angle
171
is made of a galvanized iron plate, 1.2 mm thick. The door had a heat insulator made of urethane foam, with a foaming density of 35 kg/m
3
.
On the other hand, when the outermost distance between the hinge pins
134
of the lower hinge angle
133
was 554.3 mm, a variation of 30 degrees Celsius in ambient temperature caused a variation of 0.2 mm in the outermost distance. Here, the lower hinge angle
133
is composed of an angle member (made of a galvanized iron plate, 3.2 mm thick) that has its outer surfaces coated with an ABS resin by insert molding.
Considering these results and in addition the variations due to the machining errors of the door angle
171
and the fitting errors of the slide cam member
122
leads to the following conclusion. In the example described above, by making the linear portion
142
b
of the second groove cam
142
longer than 1.3 mm (0.2% of the outermost distance L), it is possible to permit the slide cam member
122
to hold securely the hinge pin
134
even if there is a variation in the outermost distance L. The linear portion
142
b
may be so curved, as seen on a horizontal plane, as to make contact with the hinge pin
134
at two points.
Since the hinge pins
134
are firmly fitted on the hinge angle
133
made of a metal, a dimensional variation in the distance between the two, hinge pins
134
due to a variation in temperature is so small that it can be ignored (for example, in the above example, 0.2 mm for a variation of 30 degrees Celsius) as compared with the variation in the distance between the slide cam members
122
. Moreover, since the hinge angle
133
is made of a metal, its machining and fitting errors are so small that they can usually be ignored.
FIG. 75
is a detail view of
FIG. 73
described previously. In this figure, assuming that the slide outer cam
143
is sliding along the lock outer cam
155
, the point of contact between a center line P
2
through the center Q
0
of the rotation axis
152
and the lock outer cam
155
is represented by Q
4
, and the point of contact between a center line P
3
through the center Q
0
and the slide outer cam
143
is represented by Q
3
. The distance between the points of contact Q
3
and Q
4
in the radial direction is represented by K
2
.
Here, the distance K
2
is made greater than the range of variations in the outermost distance L (see FIG.
69
); specifically, the distance K
2
is made greater than 0.2% of the outermost distance L. By forming the slide outer cam
143
and the lock outer cam
155
in this way, it is possible to permit the slide cam member
122
to hold securely the hinge pin
134
even if there is a variation in the outermost distance L. How this is achieved will be described in detail below, taking up the embodiment under discussion as an example, although the same principle applies also in the other embodiments.
As described earlier, if the interval between the first groove cams
141
, or the second grove cams
142
, at both sides of the door is greater than designed due to assembly errors or the like, the slide distance of the slide cam member
122
in the width direction is shorter. Specifically, for example, when the door is opened at the right side, the right-hand first groove cam
141
slides on part of the outer circumference of the hinge pin
134
so that the door as a whole moves a predetermined distance rightward. At this time, the outermost distance L between the right-hand and left-hand first groove cams
141
is greater than the design value by an amount equal to the variation.
Thus, the distance through which the left-hand slide cam member
122
moves in the direction of the width of the door is shorter than a predetermined distance by an amount equal to the variation. As a result, there is a risk that, when the lock outer cam
155
starts sliding on the slide outer cam
143
, the slide outer cam
143
collides with the lock outer cam
155
.
Specifically, as shown in
FIG. 76
, when the slide outer cam
143
is about to engage with the lock outer cam
155
with the tip Q
1
of the former and the tip Q
2
of the latter lying on a line P
1
parallel to the direction of the width of the door, if the tip Q
1
of the slide outer cam
143
is located on the right of the tip Q
2
of the lock outer cam
155
as seen in the figure, the slide surface
143
a
is guided onto the slide surface
155
a
. Then, the slide cam member
122
is slid rightward in the direction of the width of the door.
Here, at either side of the door, the distance between the slide outer cam
143
and the second groove cam
142
is sufficiently smaller than the outermost distance L, and therefore an error in that distance can safely be ignored. Similarly, an error in the distance between the lock outer cam
155
and the hinge pin
134
also can safely be ignored.
These errors can be ignored more safely respectively if the slide cam member
122
and the slide outer cam
143
are made of the same material and if the lock cam member
137
and the lock outer cam
155
are made of the same material. Thus, as the slide surfaces
143
a
and
155
a
slide along each other, the door rotates normally with the hinge pin
134
(rotation axis
152
) sliding on the circular portion
142
c
of the second groove cam
142
.
Therefore, by making the distance K
2
, or the distance K
1
described later, greater than the range of variations in the outermost distance L between the second groove cams
142
at both sides of the door, it is possible, when the slide outer cam
143
starts engaging with the lock outer cam
155
, to locate the tip Q
1
on the right of the tip Q
2
without fail. Thus, it is possible, even when there is a variation in the outermost distance L, to prevent the slide outer cam
143
from colliding with the lock outer cam
155
. Obviously, forming in the first cam projection
144
of this embodiment a chamfered portion similar to the chamfered portion
144
b
formed in the first cam projection
144
shown in
FIG. 25B
ensures smoother opening of the door.
In the example described above, even if no linear portion
142
b
(sliding portion) is formed in the second groove cam
142
, the slide outer cam
143
slides securely along the lock outer cam
155
. Thus, in the second lock position, the hinge pin
134
securely reaches the circular portion
142
c
of the second groove cam
142
, and thus keeps the rotation axis of the door in a fixed position and thereby ensures smooth opening of the door at all times. This eliminates the need for adjustment of the fitting position of the slide cam member
122
or replacement of components, and thus helps improve production efficiency and component yields.
The slide cam member
122
and the lock cam member
137
are fitted on the door angle
171
(see
FIG. 66C
) and the hinge angle
133
(see
FIG. 63A
) with fitting pins (not shown) fitted through a plurality of through holes. As described earlier, the machining errors in the distances between the slide outer cam
143
and the second groove cam
142
and between the lock outer cam
155
and the hinge pin
134
are sufficiently smaller than a variation in the outermost distance L.
Even then, it is preferable to form the above-mentioned though holes, formed for the fitting of the slide cam member
122
and the lock cam member
137
, in such a manner that one of them is a circular hole and the others are elongated circular holes. This makes their fitting easy even when there are errors as described above. In the lock cam member
137
, the through hole
138
is used as the reference for positioning. On the slide cam member
122
, a positioning pin is fitted on the back surface thereof, at the back of the center of the rotation axis
152
or in the vicinity thereof, i.e. at the back of the second groove cam
142
. Forming in an angle member
171
a
an engagement hole into which this positioning pin is fitted ensures more accurate positioning of the slide cam member
122
.
Here, the distance K
2
between the points of contact Q
3
and Q
4
in the radial direction is approximately equal to the distance K
1
between the tips Q
1
and Q
2
. Accordingly, it is preferable to set the design value of the distance K
1
to be greater than the range of variations in the outermost distance L (see
FIG. 69
) between the second groove cams
142
, specifically greater than 0.2% of the outermost distance L.
FIG. 77A
is an enlarged view of the tip portion
143
e
of the slide outer cam
143
shown in FIG.
76
. By forming the tip portion
143
e
out of a cylindrical surface having a uniform radius of curvature R
1
and tangent to the slide surfaces
143
a
and
143
c
, it is possible to locate the tip Q
1
on the right of the slide surface
143
a
as seen in the figure.
It is also possible, as shown in
FIG. 77B
, to form the tip portion
143
e
out of two cylindrical surfaces having different radii of curvature R
2
and R
3
in such a way that the radius of curvature R
2
closer to the lock outer cam
155
is greater than the radius of curvature R
3
farther away therefrom. This makes it possible to shift the tip Q
1
farther away from the lock outer cam
155
as compared with the case shown in
FIG. 77A
where the tip portion
143
e
has a uniform radius of curvature R
1
. Thus, it is possible to increase the distance K
2
(see FIG.
75
).
Alternatively, it is also possible, as shown in
FIG. 77C
, to form the tip portion
143
e
out of two cylindrical surfaces having different radii of curvature R
4
and R
5
and a substantially flat surface
143
g
. On the other hand, the tip portion of the lock outer cam
155
may be so formed as to have a radius (or radii) of curvature reversed left to right as compared with the tip portion
143
e
of the slide outer cam
143
.
As shown in
FIGS. 69
to
74
described previously, when the door is opened at the right side, the right-hand and left-hand slide outer cams
143
first slides rightward and then slides on the lock outer cams
155
. Similarly, when the door is opened at the left side, the right-hand and left-hand slide outer cams
143
first slides leftward and then slides on the lock outer cams
155
.
Therefore, by increasing the slide distance, it is possible to increase the interval between the slide surfaces
143
a
and
143
b
of the slide outer cam
143
. In this embodiment, the slide distance through which the door slides in the direction of the width thereof is set to be 2.5 mm or more. This makes it possible to locate the tip Q
1
(see
FIG. 76
) away from the lock outer cam
155
. Accordingly, it is possible to open the door with a minimum slide distance and thus smoothly at all times.
There is a risk of collision similar to that described above due to a dimensional variation between the slide outer cam
143
and the lock outer cam
155
also when the door is closed. This problem, due to the dimensional variation, can be avoided by forming the chamfered portions
143
f
and
143
h
(see
FIG. 73
) described above and forming chamfered portions or the like in the portions of the lock outer cam
155
facing those chamfered portions
143
f
and
143
h.
In
FIGS. 77A
to
77
C, it is preferable that the distance M from the point of contact between the tip portion
143
e
and the slide surface
143
a
to the point of contact between the tip portion
143
e
and the slide surface
143
c
be made 1.8 mm or longer. This makes it possible to fit the reinforcement member
64
(see
FIG. 68
) in such a way as to cover also the tip of the slide outer cam
143
. Thus, it is possible to improve the mechanical strength of the slide outer cam
143
and maintain the shape of its tip for a long period.
In this embodiment, as described previously, the second groove cam
142
is so formed that, at the side opposite to the side at which the door is opened, the door slides not only in the direction of the width thereof but also obliquely in the rearward direction. In
FIGS. 69 and 72
described previously, in the first lock position, the end surface of the slide outer cam
153
is a distance
22
away from the lock cam member
137
.
As the door rotates, the slide cam member
122
moves in the rearward direction and reaches the second lock position. At this time, the slide outer cam
143
moves simultaneously forward by rotating about the hinge pin
134
and in the rearward direction as a result of the second groove cam
142
sliding on the hinge pin
134
. As a result, as shown in
FIG. 72
, when the slide outer cam
143
starts engaging with the lock outer cam
155
, the end surface of the slide outer cam
143
is located at a distance
23
away from the lock cam member
137
.
That is, as the left-hand slide outer cam
143
rotates, the more it approaches the lock cam member
137
, the more it moves in a rearward direction. Here, the distance
23
is set to be shorter than the distance
22
so that the refrigerator compartment door
102
does not touch the refrigerator body
101
(see FIG.
12
).
This makes it possible to make the slide outer cam
143
longer in the rearward direction without the risk of collision with the lock cam member
137
when rotated. Thus, it is possible to keep the slide outer cam
143
engaged with the lock outer cam
155
over a larger proportion of the angle through which the door can be rotated, and thereby achieve stable rotation.
FIGS. 78A and 78B
are plan views of the door fitted with a gasket
65
on the rear surface thereof. As the door slides in the rearward direction as described above, the gasket
65
is pressed onto the refrigerator body
101
. The gasket
65
is made of a flexible resin (for example, a soft polyethylene resin or soft vinyl chloride resin) and thus has enough elasticity to absorb the sliding movement of the door in the rearward direction.
It is preferable that the slide distance N in the rearward direction be set to be 4% or less of the distance T
1
from the rotation center of the door, as it is when the door is closed, to the rear surface of the gasket
65
that is kept in close contact with the body, because then the pressing force can be absorbed by the elasticity of the gasket
65
. This helps prevent inconveniences such as the gasket
65
curling up when the door is opened or closed or a gap being left when the door is closed. The center, in the direction of the width of the door, of the portion of the gasket
65
that is kept in close contact with the body is located close to the rotation center of the door in the direction of the width of the door.
It is preferable that the slide distance N in set to be 2.3% or more of the distance T
1
, because then it is possible to maximize the length of the slide outer cam
143
in the rearward direction. When the distance T
1
from the rotation center of the door, as it is when the door is closed, to the rear surface of the gasket
65
that is kept in close contact with the body is 36 mm, by setting the slide distance N in the rearward direction to be 1 mm (2.8% of the distance T
1
), the door can be opened and closed without the risk of the gasket
65
curling up and thus without an unduly strong force. As a result, it is possible to make the slide outer cam
143
longer in the rearward direction by about 1 mm than in conventional designs.
Even when the distance T
1
is equal to the distance T
2
from the rotation center of the door, as it is when the door is open, to the rear surface of the gasket
65
, the effect described above can be achieved with satisfactory results. However, the distance
71
may be set to be greater than the distance T
2
(for example, T
1
−T
2
=0.5 to 1.5 mm). By embedding a magnet in the gasket
65
, it is possible to exploit the attraction of the magnet to cause the gasket
65
to plunge into close contact with the body when the door is closed. This reduces the risk of the gasket
65
curling up, and thus ensures better opening and closing action of the door.
Although the descriptions heretofore deal solely with cases in which the slide cam member is fitted on the door and the lock cam member is fitted on the body, it is also possible to fit the slide cam member on the body and fit the lock cam member on the door.
Claims
- 1. A door opening and closing mechanism fitted on a door that closes and opens an opening formed in a body of an apparatus by being brought into and out of contact with a rim of the opening, comprising:cam mechanisms that permit the door to engage with and disengage from the body at either one of right and left sides of the door, each of the cam mechanisms being movable between a first lock position and a second lock position, the cam mechanisms, each being disposed at a respective one of said sides and including: a groove cam guided by a rotating member in a direction generally perpendicular to a longitudinal axis of the rotating member; a lock outer cam having a slide surface; and a slide outer cam, wherein, when the door is closed, the cam mechanisms at both of said sides are kept in the first lock position and, when the door is opened at one of said sides, the other side of the door slides obliquely in a rearward direction toward the body of the apparatus and thereby causes the cam mechanism at the other side to be brought into the second lock position so as to be rotatably locked in the second lock position which allows the door to pivot about the cam mechanism at the other side of the door, and wherein, when the door is opened at said one side, at the other side, a vertex of the slide outer cam and a vertex of the lock outer cam are displaced from each other in a radial direction with respect to the rotating member, a distance, as much as at least 0.2% of a maximum distance between the groove cams.
- 2. A door opening and closing mechanism as claimed in claim 1,wherein the door has a gasket fitted on a rear surface thereof, and a slide distance of the door in the rearward direction when the door is opened at said one side is set to be 2.3% to 4% of a distance between a rear surface of the gasket and the rotational center of the door at the other side.
- 3. A door opening and closing mechanism as claimed in claim 1,wherein a slide distance of the door in a direction of a width thereof is set to be at least 2.5 mm.
- 4. A door opening and closing mechanism as claimed in claim 1,wherein each slide outer cam has at least one curved surface or a combination of said at least one curved surface and at least one flat surface, and has a tip portion including the vertex.
- 5. A door opening and closing mechanism as claimed in claim 1,wherein for each cam mechanism, a tip portion of the slide outer cam has a plurality of radii of curvature in such a way as to have increasingly greater radii of curvature toward the lock outer cam.
Priority Claims (4)
Number |
Date |
Country |
Kind |
H11-302434 |
Oct 1999 |
JP |
|
H11-329193 |
Nov 1999 |
JP |
|
H11-344109 |
Dec 1999 |
JP |
|
H11-353844 |
Dec 1999 |
JP |
|
US Referenced Citations (17)
Foreign Referenced Citations (10)
Number |
Date |
Country |
807740 |
Nov 1997 |
GB |
H55431 |
Feb 1993 |
JP |
H9303942 |
Nov 1997 |
JP |
H1073367 |
Mar 1998 |
JP |
2000-90044 |
Sep 2000 |
JP |
2001-124463 |
May 2001 |
JP |
2001-147077 |
May 2001 |
JP |
2001-0040166 |
May 2001 |
JP |
2001-159268 |
Jun 2001 |
JP |
2001-173303 |
Jun 2001 |
JP |