Door opening and closing mechanism with dual pivot axis for a door

Abstract
A door opening/closing mechanism fitted on a door that closes and opens an opening formed in the body of an apparatus by being brought into and out of contact with the rim of the opening has cam mechanisms that permit the door to engage with and disengage from the body at either of the right and left sides of the door (102). The cam mechanisms can be brought into a first lock position in which they lie symmetrically at both sides of the door and into a second lock position in which they lie symmetrically at both sides of the door, and each have a hinge pin (134) that serves as a rotation axis in the second lock position and a groove cam (141, 142) that engages with the hinge pin (134) in such a way as to be movable relative to the hinge pin. The groove cam (141, 142) has a slide portion (142b) on which a part of the innermost portion of the hinge pin slides when the cam mechanism is moved from the first lock position to the second lock position. When the door (102) is closed, the cam mechanisms at both sides are kept in the first lock position and, when the door is opened at one side, the door (102) slides and thereby causes the cam mechanism at the other side to be brought into the second lock position so as to be rotatably locked in the second lock position.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a door opening/closing mechanism for opening and closing a door of, for example, a refrigerator.




2. Description of the Prior Art




A conventionally known door opening/closing mechanism for opening and closing a door of a refrigerator or the like is disclosed, for example, in Japanese Patent Application Laid-Open No. H10-73367.

FIGS. 79 and 80

are respectively a sectional view as seen on a horizontal plane and a sectional view as seen from the side of this door opening/closing mechanism. As shown in these figures, a door


301


permits an opening formed in a cabinet


304


to be opened and closed by being pressed against and released from the rim of the opening. The door opening/closing mechanism


300


is fitted on the door


301


. On the inner surface of the door


301


, a gasket


302


is fitted around the edges thereof. The gasket


302


incorporates a magnet


303


, which permits the gasket


302


to be kept in position around the rim of the opening.




The door opening/closing mechanism


300


has an inner handle


310


and an outer handle


311


, which are fitted at one side of the door


301


so as to be held by the user. To the inner and outer handles


310


and


311


, a grip member


302


is hinge-coupled so as to be rotatable about the axis of a hinge projection


321


. At the open end of the grip member


320


, a pressing projection


322


is provided. Moreover, on the outer handle


311


, a rotary cam


330


is supported so as to be rotatable about a hinge pin


331


when a pressing force is applied to the grip member


320


.




On the circumferencial surface of the rotary cam


330


, a first and a second contact projection surface


332


and


333


are provided. As the rotary cam


330


rotates, the second contact projection surface


333


makes contact with a slide bar


340


and causes it to slide. The slide bar


340


has, at the tip end thereof, a contact surface


341


having a large area. As the slide bar


340


slides, the contact surface


341


breaks the contact between the gasket


302


and the cabinet


304


that is maintained by the magnetic force of the magnet


303


. The slide bar


340


is loaded by a spring


350


with a force that returns the slide bar


340


to its original position when the grip member


320


is released from the pressing force applied thereto.




When the user, with the intention of opening the door


301


, holds the inner and outer handles


310


and


311


and presses the grip member


320


, the grip member


320


rotates about the hinge projection


321


. This causes the pressing projection


322


to move in the direction indicated by arrow B and press the first contact projection surface


332


. As a result, the rotary cam


330


rotates counter-clockwise as seen in

FIG. 80

, and accordingly the slide bar


340


, pressed by the second contact projection surface


333


, slides.




As a result of the contact surface


341


pressing the front surface of the cabinet


304


, the door


301


is opened with a predetermined distance H secured between the cabinet


304


and the gasket


302


. At this time, the spring


350


strikes a spring stopper projection


342


provided at the root end of the slide bar


340


, and is thereby compressed.




In this state, when the user pulls the inner and outer handles


310


and


311


that the user is holding, the door


301


can be opened without the influence of the magnetic force of the magnet


303


and thus with a comparatively, weak force.




Another conventionally known door opening/closing mechanism that permits a door to be opened and closed at either side (i.e. either at the right-hand or left-hand side) is disclosed in Japanese Patent Application Laid-Open No. H9-303942. In this door opening/closing mechanism, two cam mechanisms for engaging and disengaging a door and a cabinet with and from each other are provided one at either side of the door.

FIGS. 81A

,


81


B, and


81


C show the principal portion of one cam mechanism of this door opening/closing mechanism.




The cam mechanism at either side has a lock cam member


402


, which is fitted on the cabinet, and a slide cam member


401


, which is fitted on the door. On the lock cam member


402


, a hinge pin


414


is provided. In the slide cam member


401


, a first and a second groove cam


403


and


404


are formed that can move while remaining engaged with the hinge pin


414


. When the door is closed, the cam mechanisms at both sides are in a first lock position as shown in FIG.


81


A. In this first lock position, the first groove cam


403


lies inclined, and therefore the hinge pin


414


remains engaged with the first groove cam


403


at both sides of the door. Thus, the door is kept closed.




In this state, when the user pulls the door at one side (at the side not illustrated in the figures), in one cam mechanism, the first groove cam


403


moves while remaining engaged with the hinge pin


414


until disengaged therefrom. In the other cam mechanism, as shown in

FIG. 81B

, the second cam groove


404


moves while remaining engaged with the hinge pin


414


up to a second lock position. At this time, the slide cam member


401


is, at a circular portion


404




a


of the second groove cam


404


, supported by the hinge pin


414


. Thus, the door is rotatably locked.




On the lock cam member


402


, lock outer cams


411


and.


412


are provided integrally therewith. On the slide cam member


401


, slide outer cams


409


and


410


are provided integrally therewith. The lock outer cams


411


and


412


and the slide outer cams


409


and


410


are so arranged as to face each other respectively. These outer cams have pairs of two common cylindrical surfaces (for example,


410




a


and


412




a


form one pair, and


410




b


and


412




b


another) whose center axis coincides, in the second lock position, with that of the hinge pin,


414


at either side of the door.




When the door rotates about the hinge pin


414


, as shown in

FIG. 81C

, the lock outer cam


412


and the slide outer cam


410


start engaging with and sliding along each other. Thus, the slide outer cam


410


is guided along the cylindrical surface


412




a


, and, at the side not illustrated in the figures, the slide outer cam


410


is guided along the cylindrical surface


412




b.






Moreover, as the door rotates, a first cam projection


405


provided so as to be concentric with the circular portion


404




a


slides along and is thereby guided along a second cam projection


406


provided so as to be concentric with the hinge pin


414


. This prevents the second groove cam


404


and the hinge pin


414


from being disengaged from each other and thereby permits the door to rotate. In this way, the door can be opened apparently in the same manner as a door having an ordinary one-side opening/closing mechanism. The same Japanese Patent Application discloses also a structure in which the lock outer cams


411


and


412


and the slide outer cams


409


and


410


are abolished and the door is permitted to rotate simply as a result of the first cam projection


405


being guided along the second cam projection


406


.




The door opening/closing mechanism disclosed in Japanese Patent Application Laid-Open No. H10-73367 mentioned above requires the user to exert a strong grip when the door


301


is opened at first until the predetermined distance H is secured. Thus, this mechanism is difficult for a person with a weak grip to operate. Even if the grip member


320


is pulled by using the user's body weight, a considerably strong grip is required at the fingertips. Thus, it is difficult to open the door


301


even by using the user's body weight.




The force required to operate the mechanism can be reduced by increasing the distance between the first contact projection surface


332


of the rotary cam


330


and the hinge


331


. However, this requires the rotary cam


330


as a whole to be made larger and thus gives the mechanism an unsightly design. Moreover, the grip member


320


needs to be moved through a longer distance, which spoils ease of operation. Furthermore, the very structure of this door opening/closing mechanism requires the slide bar


340


to be disposed near the grip member


320


, which imposes restrictions on the design of the door opening/closing mechanism.




These problems are encountered also in the door opening/closing mechanism disclosed in Japanese Patent Application Laid-Open No. H9-303942 mentioned above that permits a door to be opened and closed at either side. Moreover, in this door opening/closing mechanism, as the door slides to the second lock position, friction occurs between the door and the lock cam member


402


, and in addition it is necessary to slide the gasket


302


that is kept in close contact with the cabinet


304


by the magnet


303


(see FIG.


79


). Thus, operation of this mechanism requires an even stronger force.




Furthermore, if the distance between the two slide cam members


401


happens to vary so as to become greater than the interval between the hinge pins


414


provided at both sides of the door, it becomes difficult to open and close the door. For example, the interval between the right-hand and left-hand slide cam members


401


may vary due to the errors that occur when the slide cam members


401


are fitted on a support member and due to the accuracy with which this support member is produced. Moreover, in cases where the door has its inside formed into an integrally foamed heat insulator filled with polyurethane foam, the interval between the right-hand and left-hand slide cam members


401


may vary also due to the variation of ambient temperature and of foaming scale in the foaming process.




In this condition, at the side at which the door is open (i.e. at the side not illustrated in the figures), the first groove cam


403


is guided by the hinge pin


414


, and, at the fulcrum side of the door (i.e. at the side illustrated in the figures), the circular portion


404




a


of the second groove cam


404


is supported by the hinge pin


414


. Accordingly, if the interval between the slide cam members


401


differs from the interval between the hinge pins


414


at both sides, high friction occurs between the hinge pin


414


and the first groove cam


403


, and thus opening and closing the door requires a strong force.




Moreover, before the lock outer cam


412


engages with the slide outer cam


410


, the hinge pin


414


is supported solely by the second grovel cam


404


. If the position of the slide cam member


401


varies, the distance through which the second groove cam


404


moves in the direction of the width of the door when the door is opened becomes shorter. Thus, the hinge pin


414


can barely slide along less than half the circumference of the circular portion


404




a.






As a result, the hinge pin


414


cannot be supported by the second groove cam


404


, and the resulting variation of the position of the rotation axis makes it impossible for the door to rotate smoothly. In the structure where the lock outer cam


412


and the slide outer cam


410


are abolished, there is even a risk that the hinge pin


414


at the rotation-axis side moves closer to the first groove cam


403


and causes the door to come off.




Furthermore, the slide outer cam


410


that slides along the lock outer cam


412


as the door rotates is located so as to face the lock outer cam


412


before being engaged therewith. Therefore, if there is a large variation, due to an assembly error, in the position in which the slide cam member


401


is fitted, as the door rotates, the slide outer cam


410


collides with the lock outer cam


412


, and thereby makes it impossible to open the door smoothly. This requires adjustment of the fitting position or exchange of the support member, and thus leads not only to low production efficiency but also to a low manufacturing yield by making the support member for supporting the slide cam member


401


useless.




Even if the slide cam members


401


are fitted without any assembly error so as to permit the door to be opened and closed smoothly, similar problems arise depending on the environment in which the refrigerator or the like that incorporates the door opening/closing mechanism is used. For example, as ambient temperature rises, the support member on which the slide cam members


401


are fitted expands, and thus the interval between the slide cam members


401


becomes longer. This makes it impossible to open and close the door smoothly, and also leads to a low manufacturing yield.




SUMMARY OF THE INVENTION




An object of the present invention is to provide a door opening/closing mechanism that permits a door to be opened with a weak force but nevertheless has an acceptable design.




Another object of the present invention is to provide a door opening/closing mechanism that can be manufactured with improved production efficiency and with an improved manufacturing yield and to provide a manufacturing method of such a door opening/closing mechanism.




To achieve the above objects, according to one aspect of the present invention, a door opening/closing mechanism fitted on a door that closes and opens an opening formed in the body of an apparatus by being brought into and out of contact with the rim of the opening is provided with: a lever mechanism that brings the door a predetermined distance away from the rim of the opening by exploiting the action of a lever.




According to another aspect of the present invention, in this door opening/closing mechanism, the lever mechanism is provided with a handle fitted on the door so as to be rotatable about a rotation axis in such a way that the operated portion of the handle serves as the point of effort of the lever mechanism and the rotation axis serves as the fulcrum of the lever mechanism; and an arm that rotates concentrically with the rotation axis in synchronism with the rotation of the handle in such a way that the point at which the arm makes contact with the rim of the opening serves as the point of load of the lever mechanism. Here, when the handle is operated, the arm presses a portion of the rim of the opening and thereby causes the door to be brought the predetermined distance away from the body.




According to another aspect of the present invention, the door opening/closing mechanism described above first is further provided with: cam mechanisms that permit the door to engage with and disengage from the body at either of the right and left sides of the door. The cam mechanisms can be brought into a first lock position in which they lie symmetrically at both sides of the door and into a second lock position in which they lie symmetrically at both sides of the door. Here, when the door is closed, the cam mechanisms at both sides are kept in the first lock position and, when the door is opened at one side, the door slides and thereby causes the cam mechanism at the other side to be brought into the second lock position.




According to another aspect of the present invention, a door opening/closing mechanism fitted on a door that closes and opens an opening formed in the body of an apparatus by being brought into and out of contact with the rim of the opening is provided with: cam mechanisms that permit the door to engage with and disengage from the body at either of the right and left sides of the door. The cam mechanisms can be brought into a first lock position in which they lie symmetrically at both sides of the door and into a second lock position in which they lie symmetrically at both sides of the door. The cam mechanisms are each provided with: a hinge pin that serves as a rotation axis in the second lock position; and a groove cam that engages with the hinge pin in such a way as to be movable relative to the hinge pin. The groove cam has a slide portion on which a part of the innermost portion of the hinge pin slides when the cam mechanism is moved from the first lock position to the second lock position. Here, when the door is closed, the cam mechanisms at both sides are kept in the first lock position and, when the door is opened at one side, the door slides and thereby causes the cam mechanism at the other side to be brought into the second lock position so as to be rotatably locked in the second lock position.




According to another aspect of the present invention, a door opening/closing mechanism fitted on a door that closes and opens an opening formed in the body of an apparatus by being brought into and out of contact with the rim of the opening is provided with: cam mechanisms that permit the door to engage with and disengage from the body at either of the right and left sides of the door. The cam mechanisms can be brought into a first lock position in which they lie symmetrically at both sides of the door and into a second lock position in which they lie symmetrically at both sides of the door. The cam mechanisms are each provided with: a groove cam formed in the body and guided by the rotation axis of the door; a lock outer cam formed on the body and having two slide surfaces with cross sections shaped like arcs described about the rotation axis at one and the other sides, respectively, of the door; and a slide outer cam formed on the door, having two slide surfaces with cross sections shaped like arcs described about the rotation axis at one and the other sides, respectively, of the door, and guided by the lock outer cam in the second lock position so as to slide on the lock outer cam. Here, when the door is closed, the cam mechanisms at both sides are kept in the first lock position and, when the door is opened at one side, the door slides and thereby causes the cam mechanism at the other side to be brought into the second lock position so as to be rotatably locked in the second lock position. Moreover, at the side at which the cam mechanism is kept in the second lock position when the door is opened, the distance between the point of contact at which a center line through the rotation center of the door is tangent to the portion of the lock outer cam facing the slide outer cam before they starts sliding on each other and the point of contact at which a center line through the rotation center of the door is tangent to the portion of the slide outer cam facing the lock outer cam before they starts sliding on each other, as measured in a radial direction when they are sliding on each other, is made greater than the maximum permissible variation in the outermost distance between the two groove cams formed at both sides of the door.




According to another aspect of the present invention, in a method of manufacturing a door opening/closing mechanism fitted on a door that closes and opens an opening formed in the body of an apparatus by being brought into and out of contact with the rim of the opening, the door opening/closing mechanism is provided with: cam mechanisms that permit the door to engage with and disengage from the body at either of the right and left sides of the door. The cam mechanisms can be brought into a first lock position in which they lie symmetrically at both sides of the door and into a second lock position in which they lie symmetrically at both sides of the door. The cam mechanisms are each provided with: a hinge pin that serves as a rotation axis in the second lock position; a groove cam that engages with the hinge pin in such a way as to be movable relative to the hinge pin; a lock outer cam formed on the body and having two slide surfaces with cross sections shaped like arcs described about the rotation axis at one and the other sides, respectively, of the door; and a slide outer cam formed on the door, having two slide surfaces with cross sections shaped like arcs described about the rotation axis at one and the other sides, respectively, of the door, and guided by the lock outer cam so as to slide on the lock outer cam in such a way as to describe an arc. The door opening/closing mechanism functions in such a way that, when the door is closed, the cam mechanisms at both sides are kept in the first lock position and that, when the door is opened at one side, the door slides and thereby causes the cam mechanism at the other side to be brought into the second lock position so as to be rotatably locked in the second lock position. Here, the method of manufacturing the door opening/closing mechanism includes: a step of setting the design value of the distance, as measured when the tip of the lock outer cam and the tip of the slide outer cam make contact with a straight line parallel to the direction of the width of the body, between the points of contact at which the lock outer cam and the slide outer cam make contact with the straight line to be greater than the maximum permissible variation in the outermost distance between the two groove cams formed at both sides of the door; and a step of manufacturing the door opening/closing mechanism on the basis of the design value.











BRIEF DESCRIPTION OF THE DRAWINGS




This and other objects and features of the present invention will become clear from the following description, taken in conjunction with the preferred embodiments with reference to the accompanying drawings in which:





FIG. 1

is a front view of a refrigerator incorporating the door opening/closing mechanism of a first embodiment of the invention;





FIG. 2

is an enlarged view of the portion indicated as A


1


in

FIG. 1

;





FIG. 3

is a sectional view taken along line A


2


—A


2


of

FIG. 1

;





FIG. 4

is a sectional view taken along line A


3


—A


3


of

FIG. 1

;





FIG. 5

is a sectional view taken along line A


4


—A


4


of

FIG. 1

;





FIG. 6

is a sectional view taken along line A


5


—A


5


of

FIG. 1

;





FIG. 7

is a plan view of the handle portion of the door opening/closing mechanism of the first embodiment, when the door is opened;





FIG. 8

is a plan view of the arm portion of the door opening/closing mechanism of the first embodiment, when the door is opened;





FIG. 9

is a front view of the door opening/closing mechanism of a second embodiment of the invention;





FIG. 10

is a plan view of the arm portion of the door opening/closing mechanism of the second embodiment;





FIG. 11

is a plan view of the arm portion of the door opening/closing mechanism of the second embodiment, when the door is opened;





FIG. 12

is a front view of a refrigerator incorporating the door opening/closing mechanism of a third embodiment of the invention;





FIG. 13

is an enlarged view of the portion indicated as A


14


in

FIG. 12

;





FIG. 14

is a sectional view taken along line XIV—XIV of

FIG. 12

;





FIG. 15

is a sectional view taken along line XVII—XVII of

FIG. 12

;





FIG. 16

is a bottom view of the handle support of the door opening/closing mechanism of the third embodiment;





FIG. 17

is a bottom view of the handle base of the door opening/closing mechanism of the third embodiment;





FIGS. 18A

to


18


D are diagrams showing the hinge angle provided in a lower front portion of the door opening/closing mechanism of the third embodiment;





FIGS. 19A

to


19


D are diagrams showing the lock cam member provided in an upper portion of the door opening/closing mechanism of the third embodiment;





FIGS. 20A and 20B

are diagrams showing the slide cam member provided in an upper portion of the door opening/closing mechanism of the third embodiment;





FIGS. 21A and 21B

are diagrams showing the slide cam member provided in a lower portion of the door opening/closing mechanism of the third embodiment;





FIGS. 22A

to


22


C are plan views showing the relative positions of the lock cam member and the slide cam member of the door opening/closing mechanism of the third embodiment, when the door is opened;





FIGS. 23A

to


23


C are plan views showing the relative positions of the lock cam member and the slide cam member of the door opening/closing mechanism of the third embodiment, when the door is opened;





FIG. 24

is a plan view of the slide cam member of the door opening/closing mechanism of a fourth embodiment of the invention;





FIGS. 25A

to


25


E are diagrams showing the slide cam member provided in an upper portion of the door opening/closing mechanism of a fifth embodiment of the invention;





FIGS. 26A

to


26


E are diagrams showing the lock cam member provided in an upper portion of the door opening/closing mechanism of the fifth embodiment;





FIGS. 27A

to


27


D are diagrams showing the engagement between the slide cam member and the lock cam member provided in an upper portion of the door opening/closing mechanism of the fifth embodiment;





FIGS. 28A

to


28


D are plan views showing the relative positions of the lock cam member and the slide cam member of the door opening/closing mechanism of the fifth embodiment, when the door is opened;





FIGS. 29A

to


29


E are diagrams showing the slide cam member of the door opening/closing mechanism of a six embodiment of the invention,





FIGS. 30A

to


30


E are diagrams showing the lock cam member of the door opening/closing mechanism of the six embodiment;





FIGS. 31A

to


31


D are diagrams showing the engagement between the slide cam member and the lock cam member of the door opening/closing mechanism of the sixth embodiment;





FIGS. 32A

to


32


D are plan views showing the relative positions of the lock cam member and the slide cam member of the door opening/closing mechanism of the sixth embodiment, when the door is opened;





FIGS. 33A and 33B

are exploded views of the slide cam member of the door opening/closing mechanism of the sixth embodiment;





FIGS. 34A

to


34


C are diagrams showing the slide cam member and the lock cam member fitted on the hinge angle of the door opening/closing mechanism of the sixth embodiment;





FIGS. 35A

to


35


E are diagrams showing the hinge angle and the lock cam member of the door opening/closing mechanism of the sixth embodiment, when they are formed integrally;





FIGS. 36A and 36B

are exploded views showing how the lock cam member, formed integrally with the hinge angle, and the slide cam member are fitted together in the door opening/closing mechanism of the sixth embodiment;





FIGS. 37A

to


37


C are diagrams showing the door angle of the door opening/closing mechanism of the sixth embodiment;





FIGS. 38A and 38B

are diagrams illustrating the function of the permanent magnets fitted on the door-side and cabinet-side portions of the door opening/closing mechanism of the sixth embodiment;





FIG. 39

is a plan view of the door opening/closing mechanism of the sixth embodiment, when it is fitted with guide rollers;





FIG. 40

is a front view of the door opening/closing mechanism of the sixth embodiment, when it is fitted with guide rollers;





FIG. 41

is a side view of the door opening/closing mechanism of the sixth embodiment, when it is fitted with guide rollers;





FIG. 42

is a sectional view taken along line A


40


—A


40


of

FIG. 40

;





FIG. 43

is a plan view of the door opening/closing mechanism of the sixth embodiment, when it is fitted with an electric drive mechanism;





FIG. 44

is a front view of the door opening/closing mechanism of the sixth embodiment, when it is fitted with an electric drive mechanism;





FIG. 45

is a side view of the door opening/closing mechanism of the sixth embodiment, when it is fitted with an electric drive mechanism;





FIGS. 46A

to


46


C are diagrams illustrating the operation of the electric drive mechanism of the door opening/closing mechanism of the sixth embodiment;





FIGS. 47A

to


47


F are diagrams showing the slide cam member of the door opening/closing mechanism of a seventh embodiment of the invention;





FIGS. 48A

to


48


F are diagrams showing the lock cam member of the door opening/closing mechanism of the seventh embodiment;





FIGS. 49A

to


49


F are diagrams showing the engagement between the slide cam member and the lock cam member of the door opening/closing mechanism of the seventh embodiment;





FIGS. 50A

to


50


D are diagrams showing how the slide cam member and the lock cam member are fitted in the door opening/closing mechanism of the seventh embodiment;





FIGS. 51A

to


51


G are plan views showing the relative positions of the lock cam member and the slide cam member of the door opening/closing mechanism of the seventh embodiment, when the door is opened;





FIGS. 52A

to


52


H are diagrams showing the slide cam member of the door opening/closing mechanism of an eighth embodiment of the invention;





FIGS. 53A

to


53


J are diagrams showing the slide cam member of the door opening/closing mechanism of the eighth embodiment;





FIGS. 54A

to


54


G are diagrams showing the stopper of the door opening/closing mechanism of the eighth embodiment;





FIGS. 55A

to


55


C are diagrams showing the engagement between the slide cam member, the lock cam member, and the stopper of the door opening/closing mechanism of the eighth embodiment;





FIG. 56

is a plan view of the door opening/closing mechanism of the eighth embodiment, when it is fitted with an electric drive mechanism;





FIG. 57

is a front view of the door opening/closing mechanism of the eighth embodiment, when it is fitted with an electric drive mechanism;





FIGS. 58A and 58B

are side views of the door opening/closing mechanism of the eighth embodiment, when it is fitted with an electric drive mechanism;





FIGS. 59 and 60

are diagrams illustrating the operation of the electric drive mechanism of the door opening/closing mechanism of the eighth embodiment;





FIG. 61

is a circuit diagram of the electric drive mechanism of the door opening/closing mechanism of the eighth embodiment;





FIG. 62

is a flow chart showing the operation of the electric drive mechanism of the door opening/closing mechanism of the eighth embodiment;





FIGS. 63A and 63B

are diagrams showing the upper hinge angle of the door opening/closing mechanism of a ninth embodiment of the invention;





FIGS. 64A

to


64


D are diagrams showing the lock cam member of the door opening/closing mechanism of the ninth embodiment





FIGS. 65A

to


65


D are diagrams showing the lower hinge angle of the door opening/closing mechanism of the ninth embodiment;





FIGS. 66A

to


66


C are diagrams showing the upper door angle of the door opening/closing mechanism of the ninth embodiment;





FIGS. 67A and 67B

are diagrams showing the slide cam member of the door opening/closing mechanism of the ninth embodiment;





FIGS. 68A and 68B

are enlarged views of the portion indicated as H in

FIG. 67A

;





FIGS. 69

to


74


are plan views showing the relative positions of the lock cam member and the slide cam member of the door opening/closing mechanism of the ninth embodiment, when the door is opened;





FIG. 75

is a detail view of

FIG. 73

;





FIG. 76

is a diagram showing the state in which the tip of the lock outer cam and the tip of the slide outer cam are located on a line in the door opening/closing mechanism of the ninth embodiment;





FIGS. 77A

to


77


C are diagrams showing the tip portion of the lock outer cam of the door opening/closing mechanism of the ninth embodiment;





FIGS. 78A and 78B

are diagrams illustrating how the gasket is fitted in the door opening/closing mechanism of the ninth embodiment;





FIGS. 79 and 80

are diagrams illustrating the workings of a conventional door opening/closing mechanism; and





FIGS. 81A

to


81


C are diagrams illustrating the workings of another conventional door opening/closing mechanism











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

FIG. 1

is a front view of a refrigerator incorporating the door opening/closing mechanism of a first embodiment of the invention.

FIG. 2

is an enlarged view of the portion indicated as A


1


in FIG.


1


.

FIG. 3

is a sectional view taken along line A


2


—A


2


of FIG.


1


.

FIG. 4

is a sectional view taken along line A


3


—A


3


of FIG.


1


.

FIG. 5

is a sectional view taken along line A


4


—A


4


of FIG.


1


.

FIG. 6

is a sectional view taken along line A


5


—A


5


of FIG.


1


.

FIG. 7

is a diagram showing the state in which the handle shown in

FIG. 5

is pulled.

FIG. 8

is an enlarged view of a principal portion of

FIG. 6

, and shows the action of the arm when the handle is pulled.




The refrigerator of this embodiment has a box-shaped refrigerator body


1


, whose inside is divided into a plurality of compartments arranged vertically. Each compartment of the refrigerator has an opening at the front, and the topmost compartment is fitted with a door


2


that is rotatable in a horizontal direction. As shown in

FIG. 6

, this door


2


is pivoted on the refrigerator body


1


by a door rotation pivot


3


that is provided at the right side of the door


2


so as to extend vertically. The door


2


opens and closes the opening, by being rotated about the door rotation pivot


3


.




As shown in

FIG. 3

, the refrigerator body


1


has a box-shaped resin member enclosed in a cabinet


4


made of painted steel sheets. At the front end, the cabinet


4


is bent inward so as to form the rim of the opening. On the inner surface of the door


2


, a gasket


5


is fitted all around the edges thereof. The gasket


5


incorporates a magnet


6


. The magnet


6


, by its magnetic force, attracts the cabinet


4


around the rim of the opening, and thereby keeps the gasket


5


in close contact with the cabinet


4


so as to keep the door


2


closed.




As shown in

FIG. 1

, the door


2


is, at the free-end side thereof, fitted with a door opening/closing mechanism


7


. The door opening/closing mechanism


7


has a handle


9


, an arm


10


, and a lower shaft


11


. The handle


9


is rotatably fitted on the door


2


by a handle base


8


. The arm


10


is disposed at the bottom of the door


2


, and has substantially the shape of an elongated rectangular parallelepiped. The lower shaft


11


couples the handle


9


to arm


10


.




The handle base


8


has the shape of a box that is open at the front and at the left side, and, as shown in

FIG. 2

, has a top wall


12


, a bottom wall


13


, a right side wall


14


, and a rear wall


15


. The handle base


8


is fitted into a recessed portion formed in the door


2


at the free-end side thereof and away from both the top and bottom ends thereof. Around the open faces of the handle base


8


, a flange


16


is formed.




In a right-hand end portion of the top wall


12


of the handle base


8


, a circular through hole


17


is formed. Into this through hole


17


, an upper shaft


36


, described later, is fitted and is thereby fixed. In a right-hand end portion of the bottom wall


13


of the handle base


8


, a circular through hole


18


is formed so as to face the through hole


17


. Into this through hole


18


, a pivot


29


, described later, of the handle


9


is rotatably fitted.




In an upper portion inside the handle base


8


, a bracket


19


is formed so as to protrude leftward from the surface of the right side wall


14


. In the bracket


19


, a substantially circular through hole


20


is formed so as to face the through hole


17


. Into this through hole


20


, the upper shaft


36


is rotatably fitted.




The handle


9


is composed of a C-shaped handle proper


21


and a shaft support member


22


fitted at the bottom of the handle proper


21


. The handle proper


21


is composed of an operation portion


23


extending vertically and an upper support portion


24


and a lower support portion


25


protruding sideways from the top and bottom ends, respectively, of the operation portion


23


.




In a tip portion of the upper support portion


24


, a circular through hole


26


is formed. Through this through hole


26


, the upper shaft


36


is rotatably fitted. On the top surface of a tip portion of the lower support portion


25


, a cylindrical projection


27


is formed so as to protrude upward and face the through hole


26


. Around the projection


27


, a coil spring


28


is fitted so as to load the handle proper


21


with a force that tends to rotate it clockwise.




The shaft support member


22


is so shaped as to be fitted on the lower support portion


25


by being slid in the direction opposite to the direction in which the lower support portion


25


protrudes (i.e. by being slid from right to left as seen in the drawing). On the bottom surface of a tip portion of the shaft support member


22


, a cylindrical pivot


29


is formed so as to protrude downward and be coaxial with the projection


27






Moreover, in the shaft support member


22


, a shaft fitting hole


30


is formed so as to be coaxial with the pivot


29


. Into the shaft fitting hole


30


, the upper end of the lower shaft


11


is fitted, and is fixed so as not to rotate with bond, with a key, or by other means.




The arm


10


is disposed in an arm chamber


31


formed at the bottom of the door


2


. On the bottom surface of the arm


10


, near one end thereof, a cylindrical pivot


32


is formed so as to protrude downward. On the floor surface of the arm chamber


31


, a circular pivot support hole


33


having an elevated rim is formed. The pivot


32


is rotatably fitted into the pivot support hole


33


so that the arm


10


can rotate in a horizontal direction while being supported levelly.




Moreover, in a pivoted-end portion of the arm


10


, a circular shaft insertion hole


34


is formed so as to extend downward from the top surface of the arm


10


and be coaxial with the pivot


32


. Into this shaft insertion hole


34


, the lower end of the lower shaft


11


is fitted, and is fixed so as not to rotate with bond, with a key, or by other means.




Inside the door


2


, between the recessed portion in which the handle base


8


is fitted and the arm chamber


31


, a hollow portion is secured through which the lower shaft


11


is fitted. In the ceiling surface of the arm chamber


31


, an opening


35


is formed through which the lower end of the lower shaft


11


is fitted.




The door opening/closing mechanism


7


is fitted on the door


2


through the following procedure. First, the handle base


8


is fitted into the recessed portion of the door


2


, and is fixed to the door


2


with screws or the like. The arm


10


is inserted into the arm chamber


31


, and the pivot


32


of the arm


10


is fitted into the pivot support hole


33


formed on the floor surface of the arm chamber


31


.




The upper end of the lower shaft


11


is fitted into the shaft fitting hole


30


of the shaft support member


22


, now still separate from the handle proper


21


. The lower end of the lower shaft


11


is inserted in the through hole


18


of the bottom wall


13


of the handle base


8


so as to reach into the arm chamber


31


, and is fitted into the shaft insertion hole


34


of the arm


10


. Then, the pivot


29


of the shaft support member


22


is fitted into the through hole


18


of the handle base


8


.




Next, the spring


28


is fitted around the projection


27


of the lower support portion


25


of the handle proper


21


, and one end of the spring


28


is engaged with a predetermined portion of the lower support portion


25


. The lower support portion


25


of the handle proper


21


is slid along and thereby fitted on the shaft support member


22


. Then, the other end of the spring


28


is engaged with a predetermined portion of the handle base


8


.




The pin-shaped upper shaft


36


is inserted, from below, in the through hole


20


of the bracket


19


and then in the through hole


26


of the upper support portion


24


of the handle proper


21


. The tip end of the upper shaft


36


is fitted into the through hole


17


of the top wall


12


of the handle base


8


. Thus, the handle


9


is rotatably supported on the handle base


8


by the upper shaft


36


and the pivot


29


, and this is the end of the fitting of the door opening/closing mechanism


7


.




The handle


9


is fitted on the handle base


8


with a gap secured between the handle


9


and the handle base


8


fitted behind the operation portion


23


. Accordingly, the user normally operates the handle


9


by reaching, with the finger tips, the rear surface of the operation portion


23


from the free-end side thereof. Alternatively, the user can operate the handle


9


also by reaching, with the finger tips, the rear surface of the operation portion


23


from the rotation axis (the center axes of


29


and


36


) side thereof. This permits the user to operate with either of his right and left hands and thereby enhances ease of operation.




As shown in

FIG. 6

, in the refrigerator body


1


, a projection


37


that makes contact with a free-end portion of the arm


10


is formed in a portion of the rim of the opening that faces the arm


10


. Here, if it is assumed that, as shown in FIG.


4


, the distance from the point on which the force applied to operate the operation portion


23


acts to the center axis of the projection


27


(concentric with the rotation axis, i.e. the center axes of


29


and


36


) is L


1


and that, as shown in

FIG. 6

, the distance from the point at which the arm


10


makes contact with the projection


37


to the center axis of the lower shaft


11


(concentric with the rotation axis, i.e. the center axes of


29


and


36


) is L


2


, then the distance L


1


is longer than the distance L


2


.




Next, the workings of the door opening/closing mechanism


7


constructed as described above will be described. When the operation portion


23


of the handle


9


is held with a hand and pulled forward, the arm


10


receives a force that tends to rotate it counter-clockwise about the lower shaft


11


(see FIG.


6


). The free-end portion of the arm


10


presses the projection


37


, and thus the door


2


receives a force that tends to rotate it counter-clockwise about the door rotation pivot


3


. As a result, the gasket


5


starts being released, against the magnetic force of the magnet


6


, from the cabinet


4


around the rim of the opening.




When, as shown in

FIG. 7

, the handle


9


is pulled until a stopper portion


9




a


of the handle


9


makes contact with the handle base


8


, then, as shown in

FIG. 8

, the door


2


is located a predetermined distance D away from the rim of the opening of the refrigerator body


1


. In this state, when the handle


9


is pulled further forward, the door


2


rotates counter-clockwise about the door rotation pivot


3


(see FIG.


6


). In this way, the opening of the refrigerator body


1


thus far closed by the door


2


is opened so that articles can be put into and taken out of the refrigerator.




Here, as described above, the distance L


1


(see

FIG. 4

) is longer than the distance L


2


(see FIG.


6


). Thus, on the principle of the action of a lever, the door


2


can be brought open by the predetermined distance D with a very weak force. Moreover, the arm


10


is disposed at the bottom of the door


2


, i.e. away from the handle


9


, and is thus inconspicuous enough to permit the door opening/closing mechanism to be given an acceptable design.




Moreover, when the door


2


is opened further from its position the predetermined distance D away from the refrigerator body


1


, the attraction exerted between the door


2


and the refrigerator body


1


by the magnet


6


is already so weak that the door


2


can be opened with a weak force. Furthermore, in this embodiment, the direction of the force applied to the operation, portion


23


of the handle


9


coincides with the direction in which the door


2


is opened. This permits the action of opening the door


2


by the predetermined distance D first and the action of opening the door


2


further from that position to be performed as a smoothly continuous sequence of operation, and thus makes the door


2


easy to open.




Next, a second embodiment of the invention will be described. In the drawings and descriptions of this embodiment, such components as find their counterparts in the first embodiment are identified with the same reference numerals, and overlapping descriptions will not be repeated. A refrigerator incorporating the door opening/closing mechanism of the second embodiment has the same appearance as that of the first embodiment shown in FIG.


1


and described above.

FIG. 9

is an enlarged view of the portion indicated as A


1


in FIG.


1


.

FIG. 10

is a sectional view taken along line A


5


—A


5


of FIG.


1


.

FIG. 11

is an enlarged view of a principal portion of

FIG. 10

, and shows the action of the slide member when the handle


9


is pulled. Moreover,

FIGS. 3

,


4


, and


5


described earlier apply also here as sectional views taken along lines A


2


—A


2


, A


3


—A


3


, and A


4


—A


4


, respectively, of FIG.


1


.




As shown in

FIGS. 9 and 11

, in this embodiment, the free-end portion of the arm


10


is formed into a thin portion


39


having a smaller thickness. Over the thin portion


39


, a slide member


38


having the shape of an elongated plate is disposed so as to overlap the top surface of the thin portion


39


. The slide member


38


is supported by a pair of guide ribs


40


and


41


that extend in the longitudinal direction in such a way that the slide member


38


can slide back and forth. One end of the slide member


38


faces a portion of the rim of the opening of the refrigerator body


1


.




In the slide member


38


, an elongated hole


42


is formed so as to extend in the lateral direction. With this elongated hole


42


, a cylindrical pin


43


formed on the top surface of the thin portion


39


so as to protrude upward is slidably engaged. Here, if it is assumed that the distance from the point at which the arm


10


is connected to the slide member


38


to the center axis of the lower shaft


11


(i.e. the center axes of


29


and


36


) is L


3


, then the distance L


1


(see

FIG. 4

) is longer than the distance L


3


.




In this refrigerator constructed as described above, when the operation portion


23


of the handle


9


is held with a hand and pulled forward, as shown in

FIG. 11

, the arm


10


receives a force that tends to rotate it counter-clockwise about the lower shaft


11


. The slide member


38


is guided by the guide ribs


40


and


41


to move toward the refrigerator body


1


until pressed against the refrigerator body


1


. Thus, the door


2


receives a force that tends to rotate it counter-clockwise about the door rotation pivot


3


. As a result, the gasket


5


starts being released, against the magnetic force of the magnet


6


, from the portion of the cabinet.


4


that forms the rim of the opening.




As in the first embodiment, when the handle


9


is pulled until the stopper portion


9




a


of the handle


9


makes contact with the handle base a (see FIG.


7


), the handle


9


stops rotating. Now, as shown in

FIG. 11

, the door


2


is open by a predertermind distance d with respect to the refrigerator body


1


. In this state, when the handle


9


is pulled further forward, the door


2


rotates counter-clockwise about the door rotation pivot


3


. In this way, the opening of the refrigerator compartment thus far closed by the door


2


is opened so that articles can be put into and taken out of the refrigerator.




Here, as described above, the distance L


1


(see

FIG. 4

) is longer than the distance L


3


(see FIG.


11


). Thus, on the principle of the action of a lever, the door


2


can be brought open by the predetermined distance with a very weak force.




Moreover, the slide member


38


is disposed at the bottom of the door


2


, i.e. away from the handle


9


, and is thus inconspicuous enough to permit the door opening/closing mechanism to be given an acceptable design. Furthermore, in this embodiment, the front face of the refrigerator body


1


can be made flat including the portion thereof with which the slide member


38


makes contact, and is thus easy to clean and design.




The first and second embodiments deal with cases where the door


2


is rotatably fitted to the refrigerator body


1


by the rotation pivot However, the constructions of those embodiments can be applied also in cases where a drawer-type door is moved back and forth so as to be opened and closed. Specifically, in such a case, the handle


9


is fitted in an upper, laterally central portion of the door, and the components that rotatably support the handle


9


(i.e. the pivot


29


and the shaft fitting hole


30


) are arranged horizontally below the operation portion


23


of the handle


9


. Moreover, the arm


10


or the slide member


28


is fitted at least at one side of the door


2


. In this way, it is possible to achieve the same effects as in the cases described previously.




Furthermore, in this case, the handle


9


can be operated by reaching, with the fingertips, the rear surface of the handle


9


from above the handle


9


. This makes it possible, in cases where the handle


9


is located lower than the user's elbows (for example where a drawer-type door is provided roughly below the vertical center of the cabinet), to move the handle


9


downward by using the weight of an arm of the user. This helps further enhance ease of operation.




The constructions of the first and second embodiments can be applied also in cases where the door


2


is fitted horizontally on the cabinet


4


so as to cover the top face thereof and is pivoted at the rear end of the door


2


. Specifically, in such a case, the handle


9


is fitted at the front end of the door, and the components that rotatably support the door are arranged horizontally on that side of the operation portion


23


of the handle


9


which is closer to the longitudinal center of the door. Moreover, the arm


10


or the slide member


28


is fitted at least at one side of the door. In this way, it is possible to achieve the same effects as in the cases described previously.




Next, a third embodiment of the invention will be described.

FIG. 12

is a front view of a refrigerator incorporating the door opening/closing mechanism of the third embodiment.

FIG. 13

is an enlarged view of the portion indicated as A


14


in FIG.


12


.

FIG. 14

is a sectional view taken along line XIV—XIV of FIG.


12


.

FIG. 15

is a sectional view taken along line XV—XV of FIG.


12


.




In

FIG. 12

, reference numeral


101


represents a refrigerator body, reference numeral


102


represents a refrigerator compartment door, reference numeral


103


represents a vegetable compartment door, reference numeral


104


represents a freezer compartment door, and reference numeral


105


represents a freezer compartment door. The refrigerator body


101


has separate compartments corresponding to the individual doors mentioned just above and each having an opening at the front. The refrigerator compartment door


102


is of a type that can be opened at either the right or left side thereof, and has handles


106


and


107


, each having a lever mechanism, respectively at the right and left sides thereof. The vegetable compartment door


103


and the freezer compartment doors


104


and


105


are each of a drawer type that can be drawn out and pushed in in the longitudinal direction.




The refrigerator compartment door


102


is formed as a box-shaped member


111


composed of a door plate


108


that is bent rearward at the right and left ends thereof and an upper and a lower door cap


109


and


110


that are respectively fitted into the upper and lower ends of the door plate


108


. In the refrigerator compartment door


102


, openings


108




a


and


108




b


are formed by, cutting out parts of the door plate


108


. In the openings


108




a


and


108




b


, handle supports


112


and


113


are respectively fitted from behind the refrigerator compartment door


102


. As shown in

FIG. 16

, which shows the handle support


113


as seen from below, the opening


108




b


is isolated from the inside of the door plate


108


by a wall


113




b


. The handle support


112


has the same structure.




In the handle supports


112


and


113


, handle bases


114


and


115


are fitted by being inserted in the openings


108




a


and


108




b


obliquely from the front. As shown in

FIG. 17

, which shows the handle base


115


as seen from below, the handle base


115


is fitted outside the handle support


113


and is fixed to the door plate


108


with screws (not shown) that are inserted from inside the refrigerator compartment door


102


with the door plate


108


(see

FIG. 14

) sandwiched in between. The handle base


114


has the same structure.




The box-shaped member


111


, the handle supports


112


and


113


, and the handle bases


114


and


115


are assembled together to form a refrigerator compartment door base first-stage assembly


116


. In this assembly


116


, wherever there is a gap between its constituent components, a seal (not shown) is applied from inside the refrigerator compartment door


102


to achieve proper sealing. The handle supports


112


and


113


are not visible from the outside, and therefore, in

FIG. 12

, their outlines are not shown but their rough positions are indicated by broken-line leaders.




The refrigerator compartment door first-stage assembly is placed in a foaming fixture, and a raw material of urethane foam is injected into the assembly


116


through an opening (not shown) formed at the back. This opening is then closed with a back plate (not shown) fitted at the back of the assembly


116


. Thereafter, with a lid put on the foaming fixture, the raw material is formed into urethane foam. After completion of the foaming process, the assembly


116


is taken out of the foaming fixture. In this way, a refrigerator compartment door second-stage assembly


117


is obtained that has a heat insulator


102




a


(see

FIG. 13

) of urethane foam inside it. The heat insulator


102




a


may be made of any other foam material, or of glass wool or the like.




As mentioned above,

FIG. 13

is a detail view of the portion A


14


of

FIG. 12

, i.e. the portion around the right-hand handle


107


, and includes partial sectional views that illustrate the internal structure. The portion around the left-hand handle


106


of the refrigerator compartment door


102


has a structure reversed left to right as compared with that shown in FIG.


12


.




At the bottom of the handle base


115


, which is located in front of the handle support


113


, a keyhole-shaped keyhole


115




b


(see

FIG. 17

) is formed. The keyhole


115




b


is formed by forming a circular hole


115




a


and then forming a substantially rectangular cut that extends therefrom with a width smaller than the diameter of the circular hole


115




a.






The handle support


113


has a cavity


113




a


(see FIG.


16


), having an elongated circular cross section, that faces the keyhole


115




b


. The cavity


113




a


reaches down to the lower door cap


110


, in which a hole


110




a


; having a similar elongated circular cross section is formed. The keyhole


115




b


, the cavity


113




a


, and the hole


110




a


communicate with one another so as to form a continuous space


118


as a whole.




The cavity


113




a


and the hole


110




a


of the lower door cap


110


are fitted to each other in such a way that, when the raw material of urethane foam is injected into the box-shaped member so as to be foamed, the urethane foam does not leak into the space


118


; if necessary, a seal may be applied where the cavity


113




a


and the hole


110




a


are fitted together. In this way, the space


118


and the portion around it are isolated from the heat insulator


102




a.






The handle


107


is composed of a C-shaped handle proper


127


and a shaft support member


120


fitted at the bottom of the handle proper


127


. A lower shaft


119


is inserted in a cavity


120




a


formed inside the shaft support member


120


. An upper and a lower portion of the lower shaft


119


are bent in the shape of L so as to be formed into bent portions


119




a


and


119




b


. The bent portion


119




a


is held by a substantially circular holding portion


120




b


formed at the bottom of the shaft support member


120


so as to protrude downward. After the lower shaft


119


and the shaft support member


120


are assembled together, the bent portion


119




b


is inserted in the keyhole


115




b


of the handle base


115


.




Then, the holding portion


120




b


of the shaft support member


120


is fitted into the circular hole


115




a


of the handle base


115


. Thus, the shaft support member


120


, together with the lower shaft


119


, is rotatably fitted on the handle base


115


. The bent portion


119




a


of the lower shaft


119


is fixed to the holding portion


120




b


of the shaft support member


120


by tight fitting, with bond, or by other means.




Part of the lower shaft


119


is inserted in the space


118


, and the lower bent portion


119




b


of the lower shaft


119


reaches into the lower door cap


110


. Therefore, the space


118


is so shaped as to permit insertion of the bent portion


119




b


. Moreover, on the bent portion


119




b


, a cam lever


121


is fitted that has the point of load of a lever mechanism described later. The cam lever


121


is built in a slide cam member


122


.




Furthermore, the upper and lower portions of the lower shaft


119


are respectively formed into the L-shaped bent portions


119




a


and


119




b


, and therefore there is no need to provide a key or form a key groove to prevent rotation of the lower shaft


119


when it is coupled to the shaft support member


120


and to the cam lever


121


. This helps simplify the construction of the door opening/closing mechanism, reduce the number of components, and facilitate assembly.




Moreover, the bent portions


119




a


and


119




b


are formed integrally with the lower shaft


119


, and are thus rigid. This ensures secure coupling between the shaft support member


120


and the lower shaft


119


and between the cam lever


121


and the lower shaft


119


. This also makes it possible to transmit a strong force over a long distance with a simple structure, and thus makes it possible to realize a door opening/closing mechanism that permits a door to be opened with enhanced ease of operation.




Moreover, the bent portion


119




b


can be fitted into and pulled out of the cam lever


121


in the vertical direction. Thus, even after the components described above have been assembled together, it is possible to remove the lower shaft


119


or the shaft support member


120


without removing the slide cam member


122


. This makes it possible to disassemble the door opening/closing mechanism from the handle


107


side thereof with the refrigerator compartment door


102


kept fitted on the refrigerator body


101


, and thus permits easy repair thereof




Moreover, in cases where the bent portions


119




a


and


119




b


are coupled to the shaft support member


120


and the cam lever


121


by tight fitting, variations in the vertical dimensions, fitting angles, and bending angles of these components are readily adsorbed unless such variations are extreme.




The shaft support member


120


and the cam lever


121


may be formed integrally with the lower shaft


119


by die-casting of aluminum, forging, or injection-molding. In that case, the space


118


needs to be made so wide as to permit insertion of the portion corresponding to the cam lever


121


of the component so produced. This additionally requires the handle support


113


to be made larger, but helps make the lower shaft


119


, the shaft support member


120


, and cam lever


121


rigid. Moreover, this helps reduce the number of components and of production steps, and thus makes it possible to realize a door opening/closing mechanism that suffers less from dimensional variations, offers stable quality, and ensures easy assembly.




Alternatively, the lower shaft


119


, the shaft support member


120


, and the cam lever


121


may be formed integrally by bending a single bar-shaped material into a desired shape. Specifically, first, a bar-shaped material is bent so as to form portions corresponding to the bent portion


119




a


, the lower shaft


119


, the bent portion


119




b


, and the cam lever


121


up to the end thereof Then, the bar-shaped material is reversed to return to the position of a circular boss


121




a


described later, and is then bent to fit the shape of the circular boss


121




a


. Here, the bar-shaped material does not necessarily have a circular cross section as long as it can be rotatably supported at the desired portions thereof. It is possible even to form the lower shaft


119


, the cam lever


121


, the shaft, support member


120


, and the handle proper


127


integrally.




The space


118


and the portion around it are isolated from the heat insulator


102




a


, and thus the heat insulator


102




a


is prevented from leaking into the space


118


. This ensures free movement of the lower shaft


119


and the cam lever


121


, and thereby permits the door to be opened with enhanced ease of operation.




Furthermore, securing the space


118


makes it possible to insert the bent portion


119




b


together with the lower shaft


119


into the lower door cap


110


even though the door has the foamed heat insulator


102


inside. This helps simplify the structure of the handle of the door, reduce the number of components, and facilitate assembly.




Obviously, these effects can be obtained also with door opening/closing mechanisms like those of the first and second embodiments that have a handle only at one side of a door so that the door can be opened at one side.




On the bottom surface of the cam lever


121


, a circular boss


121




a


is formed so as to protrude downward. The center of the circular boss


121




a


lies on the center axis


119




c


of the lower shaft


119


. The circular boss


121




a


is rotatably fitted into a hole


122




a


formed in the slide cam member


122


. Thus, the cam lever


121


is rotatable about the circular boss


121




a


, and permits the lower shaft


119


and the handle


107


to rotate together. Moreover, the circular boss


121




a


acts as the fulcrum of a lever mechanism.




The slide cam member


122


is fixed to a door angle


123


with screws, with the lower door cap


110


sandwiched in between. As will be described later, the slide cam member


122


has a first grove cam


141


(see

FIG. 15

) that permits the refrigerator compartment door


102


to be opened at both sides. This slide cam member


122


, having the first groove cam


141


, supports the cam lever


121


. This eliminates the need to provide a separate member for supporting the cam lever


121


, and thus helps simplify the construction of the door opening/closing mechanism and reduce the space it occupies.




In this way, the handle proper


127


is, by being slid in from the outside of the door (from the right side as seen in FIG.


13


), fitted on the shaft support member


120


that is rotatably fitted on the handle base


115


. The handle proper


127


is fitted on the shaft support member


120


by engagement using claws (not shown). The handle proper


127


may be fixed to the shaft support member


120


with screws.




Moreover, in an upper portion of the handle base


115


, a projection


115




f


is formed. In the projection


115




f


, in the handle proper


127


, and in the handle base


115


, through holes


115




d


,


127




a


, and


115




c


are respectively formed so as to lie on the center axis


119




c


of the lower shaft


119


. Through these through holes


115




d


,


127




a


, and


115




c


, an upper shaft


124


is fitted from below, and thereby the upper portion of the handle proper


127


is rotatably fitted on the handle base


115


.




A lower portion of the upper shaft


124


is formed into an L-shaped bent portion


124




a


. The upper shaft


124


is, after being fitted through the through holes


115




d


,


127




a


, and


115




c


, rotated so as to be hooked on a projection


115




e


formed on the handle base


115


. This prevents the upper shaft


124


from coming off.




Moreover, on the top surface of a lower portion of the handle proper


127


, a circular boss


127




b


is formed near the center axis


119




c


of the lower shaft


119


. Around the circular boss


127




b


, a spring


125


is fitted. One end


125




a


of the spring


125


is so located as to press the handle base


115


rearward.




The other end


125




b


of the spring


125


is hooked on a spring rest


127




c


formed on the top surface of the lower portion of the handle proper


127


so as to press the spring rest


127




c


forward. Thus, when the operation portion


107




a


of the handle


107


is held with a hand and pulled forward to open the refrigerator compartment door


102


and is then released from the hand, the handle


107


returns to its original position by the resilient force of the spring


125


.




A base cover


126


is fitted on the handle base


115


by engagement using claws (not shown) so as to cover the bent portion


124




a


of the upper shaft


124


, the projection


115




e


, the circular boss


127




b


, the spring rest


127




c


, and the spring


125


. Moreover, a handle cover


107




b


is fitted on the front surface of the handle proper


127


by engagement using claws (not shown).




As a result of the base cover


126


being fitted on the handle base


115


, the bent portion


124




a


is enclosed by the rear surface of the base cover


126


, the projection


125




e


, and the top surface of the handle base


115


. Therefore, even if the bent portion


124




a


hooked on the projection


115




e


rotates, it collides with the base cover


126


and thus never happens to come off the projection


115




e


. This prevents the upper shaft


124


from coming out of the through holes


127




a


,


115




c


, and


115




d.






A wall may additionally be formed at the front end of the projection


115




e


so as to extend upward. Between the top end of this wall and the projection


115




f


, a space is secured so as to permit the bent portion


124




a


to rotate. This wall serves to prevent the upper shaft from coming off before the base cover


126


is fitted, and thereby helps enhance ease of assembly.




In cases where sealing is so secure that there is no risk of urethane leakage and in addition there is no risk of deformation of the components under the foaming pressure, it is also possible to first assemble the above-described handle-related components into the refrigerator compartment door first-stage assembly


116


and then foam urethane to form the door heat insulator


102




a


. Obviously, the effects described above can be obtained also with doors designed to be opened at one side.




In

FIGS. 16 and 17

, the cavity


113




a


and the keyhole


115




b


are so shaped as to permit insertion of the bent portion


119




b


of the lower shaft


119


. Moreover, into the circular hole


115




a


, the holding portion


120




b


(see

FIG. 13

) of the shaft support member


120


is rotatably fitted. The center of the circular hole


115




a


lies on the center axis


119




c


of the lower shaft


119


.




Here, since the diameter of the circular hole


115




a


is greater than the width of the substantially rectangular cut of the key hole


115




b


, the holding portion


120




b


of the shaft support member


120


does not get into the rectangular cut. Thus, the shaft support member


120


is rotatably fitted on the handle base


115


.





FIG. 14

shows the state of the right-hand handle


107


of the refrigerator compartment door


102


when the door


102


is closed. In the same condition, the left-hand handle


106


is in a state reversed left to right as compared with that shown in FIG.


14


. On a bent portion


108




c


of the door plate


108


, where the door plate


108


is bent rearward, a back plate


128


is fitted. In the back plate


128


, a groove


128




a


is formed around the edges thereof. A gasket


129


having a protruding fitting portion


129




a


is fitted on the back plate


128


, with the fitting portion


129




a


of the gasket


129


fitted into the groove


128




a.






The gasket


129


incorporates an elastic magnet


129




b


. When the door is closed, the gasket


129


is kept in close contact with the front face portion


131


of a cabinet


130


enclosing the refrigerator body


101


and made of painted steel sheets, and serves to shut off ambient air and insulate heat.




When the door is opened at the right side from the closed state, the door opening/closing mechanism works as follows. When the operation portion


107




a


of the handle


107


is held with a hand and pulled forward, the handle


107


rotates clockwise about its rotation pivot (


119




c


). As the handle


107


rotates, the shaft support member


120


and the bent portion


119




a


of the lower shaft


119


that are fitted at the bottom of the handle


107


rotate together clockwise about the rotation pivot (


119




c


).




As the lower shaft


119


rotates, the cam lever


121


(see

FIG. 15

) also rotates clockwise about the rotation pivot (


119




c


). Then, the cam lever


121


presses a lock outer cam


132


(see FIG.


15


), described later, that is provided on the refrigerator body


101


. The handle


107


rotates until a stopper portion


107




e


thereof makes contact with a stopper rest


115




c


of the handle base


115


, and thus the refrigerator compartment door


102


is opened at the right side by a predetermined distance from the front face portion


131


of the refrigerator body


101


.




At this time, mainly a right-hand portion of the gasket


129


, which has thus far been kept in close contact with the front face portion


1311


by the magnetic force of the magnet


129




b


, is located slightly away from the front, face portion


131


. As will be described later, this makes it easier to move the refrigerator compartment door


102


horizontally, and also to move the refrigerator compartment door


102


to a second lock position where it is rotatably locked.




Thereafter, when the handle


107


is pulled further, while the stopper portion


107




e


is kept in contact with the stopper rest


115




c


, the refrigerator compartment door


102


is opened further at the right side. At this time, since the gasket


129


is located slightly away from the front face portion


131


, ambient air is free to enter the compartment, and thus the refrigerator compartment door


102


can be opened with a weaker force than when opened by the predetermined distance mentioned above. Between the rear surface of the operation portion


107




a


and the base cover


126


, a space is secured so that the user can hold the operation portion


107




a


securely by reaching, with the finger tips, as wide an area as possible over the operation portion


107


. This permits the user to pull the handle


107


forward with a sufficient force applied thereto, and thus permits the door to be opened and closed with enhanced ease of operation.




Thereafter, when the operation portion


107




a


is released from the hand, the resilient force of the spring


125


fitted around the circular boss


127




b


formed on the top surface of the lower portion of the handle


107


causes the handle


107


to return to its original position (the position shown in the figure) with respect to the handle base


115


. This is because one end


125




a


of the spring


125


is located so as to press the handle base


115


rearward and the other end


125




b


thereof is located so as to press the spring rest


127




c


, formed on the top surface of the lower portion of the handle


107


, forward.




When the handle


107


returns to its original position with respect to the handle base


115


, the handle


107


hits the handle base


115


and makes a hitting noise. To alleviate this hitting noise, it is preferable to lay a cushion


107




f


on one or both of the handle


107


and the handle base


115


.




One end


125




a


(the handle base


115


side end) of the spring


125


is bent forward. This permits the handle


107


, with the spring


125


fitted around the circular boss


127




b


, to be fitted on the shaft support member


120


by being slid along it from the right side as seen in the figure without being caught on the wall of the handle base


115


.




If the heat insulator


102




a


of the refrigerator compartment door


102


offers low heat insulation, condensation occurs on the surfaces of the handle support


113


and the handle base


115


. In such cases, a heat-conducting material such as aluminum foil may be laid on the heat insulator


102




a


side surface of the handle support


113


and on the heat insulator


102




a


side surface of the door plate


108


around the opening


108




b


. This helps prevent condensation.




Front portions of the handle support


113


and the handle base


115


, where they are connected to the door plate


108


, may be so formed as to have surfaces substantially perpendicular to the door plate


108


there, or surfaces that are so inclined as to extend in a rear-right direction from the door plate


108


. This requires the handle support


113


and the handle base


115


to be made larger, but makes it easy to lay the heat-conducting material.




The rim of the opening


108




b


of the door plate


108


is sandwiched between the handle support


113


and the handle base


115


. This eliminates the risk of urethane leakage when the raw material of urethane foam is foamed, and also isolates the components provided outside the handle support


113


(i.e. on the handle base


115


side of the handle support


113


) from the heat insulator


102




a


. In this way, the heat insulator


102




a


is prevented from reaching the movable components of the lever mechanism constituted by the handle


107


and others and thus from hampering the action of the lever mechanism. By applying seals between the handle support


113


and the rim of the opening


108




b


of the door plate


108


and between the handle base


115


and the same rim, it is possible to more securely prevent leakage of the heat insulator


102




a.






It is also possible to abolish the handle support


113


and instead form, in the handle base


115


, a cavity (corresponding to the cavity


113




a


) having the same cross-sectional shape as the keyhole


115




b


. In this case, the handle base


115


is fitted around the rim of the opening


108




b


with screws, with a seal applied in between. This helps reduce the number of components and simplify the assembly of the door opening/closing mechanism. In this case, seals are necessary also around the through hole


115




c


of the handle base


115


and other openings.





FIG. 15

is a sectional view of and around a portion of the lower door cap


110


at the right side of the refrigerator compartment door


102


, mainly a portion around the cam lever


121


, when the door


102


is closed. In the same condition, the corresponding portion of and around the lower door cap


110


at the left side has a sectional view reversed left to right as compared with that shown in FIG.


15


.




On the lower bent portion


119




b


of the lower shaft


119


, the cam lever


121


built in the slide cam member


122


from below is fitted so as to enclose the bent portion


119




b


. Accordingly, the bent portion


119




b


can be fitted into and pulled out of the cam lever


121


in the vertical direction.




Moreover, the circular boss


121




a


(see

FIG. 13

) formed on the bottom surface of the cam lever


121


so as to lie on the center axis


119




c


of the lower shaft


119


is rotatably fitted into the hole


122




a


(see

FIG. 13

) of the slide cam member


122


.




When the operation portion


107




a


of the handle


107


is pulled forward (see FIG.


14


), the lower shaft


119


rotates clockwise, as seen from above, about its center axis


119




c


. Accordingly, the cam lever


121


also rotates clockwise about the center axis


119




c


, and presses the lock outer cam


132


that is formed on the slide cam member


122


so as to protrude upward. As a result, by the time when the stopper portion


107




e


(see

FIG. 14

) of the handle


107


makes contact with the stopper rest


115




c


of the handle base


115


, the refrigerator compartment door


102


is open with the right side thereof located a predetermined distance away from the front face portion


131


of the refrigerator body


101


.




The pressing surface


121




b


of the cam lever


121


, at which the cam lever


121


presses the front end of the lock outer cam


132


, is so inclined as to extend in a rear-right direction toward the right side end of the refrigerator compartment door


102


. Accordingly, for most part of the time that the cam lever


121


is pressing the lock outer cam


132


, the cam lever


121


presses the front end of the lock outer cam


132


obliquely from a front-right direction (here, “right” means the right side of the refrigerator compartment door


102


). Thus, the refrigerator compartment door


102


receives a reaction force that tends to move it in a front-right direction. Quite naturally, when the refrigerator compartment door


102


is opened at the left side, the handle


106


(see

FIG. 12

) is operated so that the door


102


receives a reaction force that tends to move it in a front-left direction.




Thus, when the handle


107


(see

FIG. 15

) is operated, the action of the lower shaft


119


, the cam lever


121


, and the lock outer cam


132


brings the refrigerator compartment door


102


away from the front face portion


131


of the refrigerator body


101


. At this time, the handle


107


, the lower shaft


119


, and the cam lever


121


constitute a lever mechanism that acts on the principle of the action of a lever. Here, the point of effort of the lever mechanism lies on the operation portion


107




a


of the handle


107


, the fulcrum thereof lies on the center axis


119




c


of the lower shaft


119


, and the point of load thereof lies on the point at which the cam lever


121


makes contact with the lock outer cam


132


.




Thanks to the lever mechanism, even when the handle


107


is pulled forward, it is possible to vary, with a certain degree of freedom, the direction of the force applied to the lock outer cam


132


by varying the shape of the cam lever


121


or other. Accordingly, in cases where, as will be described later, the refrigerator compartment door


102


is slid while being rotated, it is possible to apply a force that acts in the same direction as the door


102


is slid, and thereby alleviate the resistance encountered when the door


102


is slid. Instead of pressing the lock outer cam


132


, it is also possible to open the refrigerator compartment door


102


by pressing another portion of the refrigerator body


101


. Also in that case, by appropriately setting the direction in which the force at the point of load of the lever mechanism acts, it is possible to alleviate the resistance encountered when the door


102


is slid.




Moreover, the distance from the point at which the pressing surface


121




b


of the cam lever


121


makes contact with the lock outer cam


132


to the center line


119




c


is shorter than the distance from the center line


119




c


to the center of the operation portion


107




a


of the handle


107


. That is, in the lever mechanism, the distance between the point of load and the fulcrum is shorter than the distance between the point of effort and the fulcrum. Thus, on the principle of the action of a lever, the lock outer cam


132


is pressed with a force stronger than the force applied to the operation portion


107


. Accordingly, the door can be opened with a weak force as in the first and second embodiments. Moreover, the cam lever


121


is disposed at the bottom of the refrigerator compartment door


102


, i.e. away from the handle


107


. This makes it possible to reduce the space occupied by the door opening/closing mechanism and give it an acceptable design.




Moreover, the cam lever


121


is disposed at the bottom of the refrigerator compartment door


102


, and is thus pressed downward by the weight of the door


102


. Thus, the cam lever


121


, on which the point of load of the lever mechanism lies, and the component that receives the force (for example, the lock outer cam


132


) are kept stably in position in the vertical direction. This permits the driving force to be transmitted securely from the lever mechanism to the recipient component, and thus makes it possible to realize a door opening/closing mechanism that ensures stable opening/closing of a door.




Moreover, the rotation of the handle


107


is transmitted through the lower shaft


119


to the cam lever


121


. This makes it possible to locate away from each other the plane on which the point of load of the lever mechanism rotates and the plane on which the point of effort thereof rotates. Thus, it is possible to locate the point of effort (the operation portion


107




a


of the handle


107


) and the point of load (the point at which the cam lever


121


makes contact with the loch outer cam


132


) in appropriate positions in the vertical direction so that the lever mechanism acts effectively. This permits the door to be opened with enhanced ease of operation.




Specifically, locating the handle


107


, in the height direction, in the range of heights from the elbow to the shoulder of a woman having an average figure makes it easy for the user to pull the handle


107


forward. On the other hand, locating the cam lever


121


at the bottom of the refrigerator compartment door


102


ensures stable transmission of the force.




Moreover, the lower shaft


119


is fitted through the space


118


(see FIG.


12


). This makes it possible to realize a door opening/closing mechanism having an elegant design pleasing to the sight. Obviously, these effects can be obtained also with doors designed to be opened at one side.





FIG. 18A

is a plan view of a hinge angle


133


fitted below a front portion of the refrigerator compartment door


102


. The left-hand half of the hinge angle


133


with respect to its lateral center has a shape reversed left to right as compared with that shown in FIG.


18


A.

FIGS. 18B

,


18


C, and


18


D are sectional views taken along lines XVIII-B—XVIIIB, XVIII-C—XVIII-C, and XVIII-D—XVIII-D, respectively, of FIG.


18


A.




The hinge angle


133


is fitted on the front face portion


131


(see

FIG. 15

) of the refrigerator body


101


with screws or the like. The weight of the refrigerator compartment door


102


and others weighs on the portion of the refrigerator body


101


just below the refrigerator compartment door


102


. For this reason, to secure sufficient mechanical strength, the lock outer cam


132


is made of a stamped metal (for example, a stainless steel sheet). At both ends of an angle member


133




a


made of a metal (for example, a galvanized iron sheet, 3.2 mm thick), a hinge pin


134


made of a metal (for example, a stainless steel bar) and the lock outer cam


132


are fitted by swaging. The hinge pin


134


serves as the rotation axis of the refrigerator compartment door


102


when it is opened and closed.




A hinge cover


133




b


is formed integrally with the angle member


133




a


by insert molding. Moreover, a lock cam portion


136


having a second cam projection


135


, described later, is formed integrally with the hinge cover


133




b


. Moreover, a stopper rest


133




c


is provided so as to restrict the maximum angle through which the refrigerator compartment door


102


can be opened.




The top surface of the hinge pin


134


fitted on the hinge angle


133


supports the corresponding surface of the slide cam member


122


(see FIG.


15


). This permits the refrigerator compartment door


102


to be kept at a certain height above the hinge angle


133


, and thereby prevents friction and collision between them when the door is slid or when it is opened or closed. Accordingly, most of the friction encountered when the door is opened occurs between the top surface of the hinge pin


134


and the slide cam member


122


.




When the door is opened, the front end of the lock outer cam


132


, which is so formed as to have sufficient mechanical strength, is pressed by the cam lever


121


(see FIG.


15


). The lock outer cam


132


serves as a guide when the refrigerator compartment door


102


is opened. Thus, there is no need to provide a separate member to be pressed by the lever mechanism, nor provide further reinforcement. This helps simplify the construction of the door opening/closing mechanism and thereby make it inexpensive. Furthermore, the lock outer cam


132


is located near and substantially on the same plane as the hinge pin


134


that bears most of the sliding resistance when the door is slid, the driving force can be transmitted securely from the lever mechanism to the hinge pin


134


that slides along the first groove cam


141


(see FIG.


15


). This ensures stable opening of the door.





FIG. 19A

is a plan view of a lock cam member


137


that is fitted, with screws or the like, to a hinge angle (not shown) fitted on the top face of the refrigerator body


101


. The lock cam member


137


engages with a slide cam member


122


, described later, that is fitted at the top right of the refrigerator compartment door


102


. The lock cam member fitted at the left side of the refrigerator body


101


has a shape reversed left to right as compared with that shown in FIG.


19


A.





FIGS. 19B

,


19


C, and


19


D are sectional views taken along lines XIX-B—XIX-B, XIX-C—XIX-C, and XIX-D—XIX-D, respectively, of FIG.


19


A. At one end of the lock cam member


137


, a through hole


138


is formed. through which a hinge pin (not shown) is fitted, and a second cam projection


135


having the shape of an arc is formed so as to be concentric with the through hole


138


.




The lock cam member


137


is formed integrally with the lock outer cam


139


out of a resin material (for example, a polyacetal resin). The cam lever


121


shown in

FIG. 15

described earlier is provided only at the bottom of the refrigerator compartment door


102


, and thus the lock outer cam


139


of the lock cam member


137


provided above the refrigerator compartment door


102


is not pressed. Therefore, the lock outer cam


139


has sufficient mechanical strength even though it is formed out of a resin material.




The lock outer cam


139


is disposed at the same lateral position as the lock outer cam


132


(see

FIG. 18A

) and has a shape analogous thereto. Here, to permit the lock outer cam


139


to engage with a slide outer cam


143


(see

FIG. 20A

) over a longer distance, the lock outer cam


139


is made larger in the longitudinal direction than the lock outer cam


132


while maintaining the same engagement relationship.





FIGS. 20A and 20B

are a plan view and a sectional view as seen from the front, respectively, of the slide cam member


140


that engages with the lock cam member


137


. In the slide cam member


140


, a first and a second groove cam


141


and


142


are formed. The first groove cam


141


is so shaped as to permit the hinge pin (not shown) to move relative thereto from a first lock position, where it keeps the refrigerator compartment door


102


closed, to a disengaged state. The second groove cam


142


is so shaped as to permit the hinge pin to move from the first lock position to a second lock position, where it serves as a rotation axis.




Moreover, on the slide cam member


140


, a slide outer cam


143


is formed that is so disposed as to engage with the lock outer cam


139


(see FIG.


19


A), and a first cam projection


144


is formed that is so disposed as to engage with the second cam projection


135


in the second lock position.





FIGS. 21A and 21B

are a bottom view and a sectional view as seen from the front, respectively, of a portion around the slide cam member


122


, shown in

FIG. 15

, fitted at the bottom right of the refrigerator compartment door


102


. Like the slide cam member


122


shown in

FIGS. 20A and 20B

, the slide cam member


140


here also has a first groove cam


141


, a second groove cam


142


, a slide outer cam


143


, and a first cam projection


144


. Moreover, in the slide cam member


122


, an opening


145


is formed through which the cam lever


121


presses the lock outer cam


132


(see FIG.


18


A).




The circular boss


121




a


that serves as the rotation axis of the cam lever


121


is rotatably fitted into a hole


122




a


formed in the slide cam member


122


. Reference numeral


146


represents a stopper that prevents the refrigerator compartment door


102


from being opened further when it is already fully open. The stopper


146


has a stopper portion


146




a


, and, when the refrigerator compartment door


102


is fully open, the stopper portion


146




a


makes contact with the stopper rest


133




c


(see

FIG. 18A

) formed on the hinge angle,


133


and thereby prevents the door


102


from being opened further.




Reference numeral


147


represents a roller assembly that runs onto the top surface of the hinge angle


133


to bear the weight of the refrigerator compartment door


102


when the door


102


is closed. Thus, the roller assembly


147


helps keep the refrigerator compartment door


102


in close contact with the front face portion


131


of the cabinet


130


, and also assists the opening/closing of the door


102


. The slide cam member


122


, the stopper


146


, and the roller assembly


147


are fixed to the door angle


123


with screws, with the lower door cap


110


sandwiched in between. For simplicity's sake, in

FIG. 21B

, the stopper


146


, the roller assembly


147


, and the door plate


108


are not illustrated.





FIGS. 22A

,


22


B, and


22


C are diagrams showing the relative positions of the lower lock cam portion


136


(see

FIG. 18A

) and the slide cam member


122


(see

FIG. 15

) when the refrigerator compartment door


102


is opened at the right side.

FIG. 21A

shows the state observed when the refrigerator compartment door


102


is closed. At this time, the cam mechanism constituted by the lock cam portion


136


and the slide cam member


122


is in a first lock position.




At this time, the first groove cams


141


formed in the right-hand and left-hand slide cam members


122


point obliquely inward with respect to the refrigerator compartment door


102


. The first groove cams


141


at both sides are kept in fixed positions by the hinge pins


134


, and therefore, even if the user pulls the refrigerator compartment door


102


or the operation portion


107




a


of the handle


107


(see

FIG. 14

) forward at both the right and left sides simultaneously, the door


102


never comes off the body.





FIG. 22B

shows the state observed when the operation portion


107




a


of the right-hand handle


107


of the refrigerator compartment door


102


is held with a hand and pulled slightly forward so that the door


102


starts being opened at the right side. At this time, as the operation portion


107




a


is pulled slightly forward, the cam lever


121


rotates clockwise about its rotation axis


119




c


. As a result, the pressing surface


121




b


of the cam lever


121


presses rearward a right-hand portion of the front end of the lock outer cam


132


.




Due to this force and the reaction force from the lock outer cam


132


, the right-hand wall of the right-hand first groove cam


141


moves obliquely forward by sliding on the right-hand hinge pin


134


, and thus the right side of the refrigerator compartment door


102


moves obliquely in a front-right direction. Simultaneously, the innermost wall


142




a


of the left-hand second groove cam


142


moves obliquely rearward by sliding on the left-hand hinge pin


134


, and thus the left side of the refrigerator compartment door


102


moves obliquely in a rear-right direction.





FIG. 22C

shows the state observed when the operation portion


107




a


is pulled further forward so that the refrigerator compartment door


102


is opened further at the right side. At this time, the right-hand cam lever


121


presses further rearward the right-hand portion of the front end of the lock outer cam


132


, and thus, at the right side of the door


102


, the slide surface


143




a


of the slide outer cam


143


slides along the slide surface


132




a


of the lock outer cam


132


.




Thus, the first groove cam


141


guided by the right-hand hinge pin


134


moves the door


102


further obliquely in the front-right direction. On the other hand, the innermost wall


142




a


of the left-hand second groove cam


142


moves further obliquely rearward while keeping contact with the left-hand hinge pin


134


, and thus the left side of the refrigerator compartment door


102


moves further obliquely in the rear-right direction.




At this time, the stopper portion


107




e


(see

FIG. 14

) of the operation portion


107




a


makes contact with the stopper rest


115




c


of the handle base


115


. Thus, even if the operation portion


107




a


is pulled further forward, the cam lever


121


no longer presses the lock outer cam


132


, and therefore the handle


107


thereafter serves simply as an ordinary handle.




For most of the time that the pressing surface


121




b


of the cam lever


121


is pressing the lock outer cam


132


, the pressing surface


121




b


is so inclined as to extend obliquely from rear side to front center. Thus, the pressing surface


121




b


presses the front end of the lock outer cam


132


obliquely from a front-right direction, and therefore, as the reaction force of this force, the right side of the refrigerator compartment door


102


receives a force that tends to move it in a front-right direction. Here, the reaction force that presses the lock outer cam


132


acts in a direction close to the direction in which the door


102


is opened. This makes it easy for the right-hand first groove cam


141


to move along the right-hand hinge pin


134


.




Moreover, as the pressing surface


121




b


moves, the slide cam member


122


at the left side of the door is simultaneously pulled toward the right side of the door. This makes it easy for the left-hand second groove cam


142


to move along the left-hand hinge pin


134


. This in turn makes it easy for the left-hand slide cam member


122


to move to the second lock position where it rotates about the hinge pin


134


.




In this way, part of the driving force exerted by the pressing surface


121




b


of the cam lever


121


acts to move the refrigerator compartment door


102


to the second lock position. This permits the door to be slid easily and securely when it is opened, and thereby makes it possible to realize a door opening/closing mechanism that ensures easy opening of a door.




Moreover, while the door is acting as shown in

FIGS. 22A

to


22


C, the pressing surface


121




b


of the left-hand cam lever


121


, the pressing surface


121




b


of the left-hand cam lever


121


barely makes contact with the left-hand lock outer cam


132


, and therefore does not hamper the movement of the left-hand slide cam member


122


. The relative positions of the pressing surface


121




b


of the left-hand cam lever


121


and the lock outer cam


132


are kept substantially fixed as long as the pressing surface


121




b


is located close to the lock outer cam


132


when the door is opened or closed.




Here, by securing a small gap between the pressing surface


121




b


of the left-hand cam lever


121


and the lock outer cam


132


, it is possible to prevent the noise caused by the pressing surface


121




b


sliding on the lock outer cam


132


when the left-hand slide cam member


122


moves.





FIGS. 23A

,


23


B, and


23


C are diagrams showing the relative positions of the lock cam portion


136


and the slide cam member


122


when the refrigerator compartment door


102


is opened further.

FIG. 23A

shows the state observed when the operation portion


107




a


is pulled further forward from the state shown in

FIG. 22C

so that the refrigerator compartment door


102


is opened further at the right side.




At this time, a circular portion


142




b


of the left-hand second groove cam


142


is so located as to make contact with the hinge pin


134


, and the left-hand slide cam member


122


is located in the second lock position. Then, the left-hand first cam projection


144


starts engaging with and thereby being guided to slide along the second cam projection


135


. On the other hand, a slide surface


143




b


of the right-hand slide outer cam


143


, by sliding along a slide surface


132




b


of the lock outer cam


132


, moves in such a way as to describe an arc about the left-hand hinge pin


134


serving as the rotation axis.




Thus, the left-hand slide cam member


122


is locked so as not come off the hinge pin


134


. This prevents the refrigerator compartment door


102


from coming off the body, and thereby ensures secure opening/closing of the door.




When the refrigerator compartment door


102


rotates further, a right-hand portion of an innermost portion


141




a


of the right-hand first groove cam


141


moves, while keeping contact with the hinge pin


134


, in such a way as to rotate about the left-hand hinge pin


134


serving as the rotation axis. Thereafter, the right-hand hinge pin


134


disengages from the first groove cam


141


. The engagement between the right-hand first groove cam


141


and the hinge pin


134


provides assisting engagement when the slide outer cam


143


or the lock outer cam


132


is damaged or lost and when the left-hand first cam projection


144


engages with the second cam projection


135


.




When, as shown in

FIG. 23B

, the refrigerator compartment door


102


is opened further with the operation portion


107




a


held with the hand, the right-hand lock outer cam


132


disengages from the slide outer cam


143


. That is, the right-hand lock cam portion


136


disengages from the slide cam member


122


.




On the other hand, at the left side of the door, a slide surface


143




c


of the slide outer cam


143


slides along a slide surface


132




c


of the lock outer cam


132


in such a way as to rotate about the center axis of the hinge pin


134


. Thus, the slide outer cam


143


is guided by the lock outer cam


132


to slide along it.




Thereafter, as shown in

FIG. 23C

, solely the engagement between the left-hand first cam projection


144


and the second cam projection


135


keeps the left-hand slide cam member


122


being guided by the lock cam portion


136


. Thus, the door is opened by rotating about the left-hand hinge pin


134


.




The door, now open at the right side as shown in

FIG. 23C

, can be closed by pushing, with a hand, the front face of the door near the right side end thereof. At this time, the relevant portions of the slide cam member


122


and the lock cam portion


136


have relationships just as shown in

FIGS. 22A

to


22


C and


23


A to


23


C. However, here, the operation portion


107




a


of the handle


107


is not held with a hand nor pulled forward, and therefore the resilient force of the spring


125


keeps the cam lever


121


in the state shown in FIG.


22


A.





FIGS. 22A

to


22


C and


23


A to


23


C show the relationships between the slide cam member


122


and the lock cam portion


136


fitted below, the refrigerator compartment door


102


. The slide cam member


140


(see

FIG. 20A

) and the lock cam member


137


(see

FIG. 19A

) fitted above the refrigerator compartment door


102


have similar positional relationships. When the door is opened at the left side, these components have relationships reversed left to right as compared with those shown in

FIGS. 22A

to


22


C and


23


A to


23


C.





FIG. 24

is a plan view of the cam lever used in the door opening/closing mechanism of a fourth embodiment of the invention. This figure shows a sectional view taken along line XV—XV of

FIG. 12

, and corresponds to

FIG. 15

of the third embodiment. In this embodiment, the rotation axis


4148




c


of the lower shaft


148


is located behind the front end of the lock outer cam


132


. In the other respects, the fourth embodiment has the same construction as the third embodiment.




On a lower portion of the lower shaft


148


that is bent so as to be formed into an L-shaped bent portion


148




b


, a cam lever


150


rotatably built in a slide cam member


149


is fitted so as to enclose the bent portion


148




b


. When the refrigerator compartment door


102


is opened at the right side, the slide cam member


149


moves in the same manner as shown in

FIGS. 22A

to


22


C described previously. Meanwhile, for most of the time that a pressing surface


150




b


of the cam lever


150


is pressing the front end of the lock outer cam


132


, the rotation axis


148




c


of the lower shaft


148


, on which the fulcrum of the lever mechanism lies, remains located behind the front end of the lock outer cam


132


.




Thus, the cam lever


150


presses the front end of the lock outer cam


132


obliquely from a front-right direction (here, “right” means the right side of the door), and therefore, as the reaction force of this force, the refrigerator compartment door


102


receives a force that tends to move it in a front-right direction.




Accordingly, part of the driving force exerted by the cam lever


150


that serves as the arm of the lever mechanism acts to move the left-hand slide cam member to the second lock position. This permits the door to be slid easily and securely when it is opened, and thereby makes it possible to realize a door opening/closing mechanism that ensures easy opening of a door.




The third and fourth embodiments deal with cases where the cam lever


121


or


150


serving as the arm of the lever mechanism is provided only at the bottom of the door. However, another cam lever may be provided also at the top of the door to achieve smoother action of the door. The arm, specifically the cam lever


121


or


150


, may be given any other shape than specifically described above; for example, even if it is shaped simply like a bar, it functions; satisfactorily to help the door open.




Next, the door opening/closing mechanism of a fifth embodiment of the invention will be described. The door opening/closing mechanism of this embodiment is constructed in the same manner as in the refrigerator of the third embodiment shown in FIG.


12


. Therefore, for convenience sake, such components as are found also in the third embodiment shown in

FIGS. 12

to


23


C will be identified with the same reference numerals.





FIGS. 25A

to


25


E are diagrams showing the slide cam member


122


fitted at the top left of the refrigerator compartment door


102


(see FIG.


12


). Of these figures,

FIG. 25A

is a rear view,

FIG. 25B

is a plan view,

FIG. 25C

is a front view,

FIG. 25D

is a sectional view along line XXV-D—XXV-D of

FIG. 25A

, and

FIG. 25E

is a sectional view along line XXV-E—XXV-E of FIG.


25


A.




In the slide cam member


122


, a first groove cam


141


and a second groove cam


142


are formed so as to be continuous with each other. Around the second groove cam


142


, a first cam projection


144


is formed so as to protrude downward. The first groove cam


141


extends from one end of a base member


122




a


of the slide cam member


122


obliquely to the center thereof, and is continuous with the second groove cam


142


formed substantially at the center of the base member


122




a


. The second grove cam


142


has a linear portion


142




b


and a circular portion


142




c.






As shown in

FIG. 25E

, the first groove cam


141


is deepest, at the end of the base member


122




a


and becomes gradually shallower toward the center. The first cam projection


144


has varying diameters around it, and has the largest diameter at an edge portion


144




a


thereof. The edge portion


144




a


serves as a stopper portion (cliff portion) that establishes a locked state of the cam mechanism when, as described later, the door is closed, and part of the edge portion


144




a


is chamfered to form a chamfered portion


144




b


with which to absorb a dimensional variation described later.





FIGS. 26A

to


26


E are diagrams showing the lock cam member


137


fitted on the refrigerator body


101


(see FIG.


12


).

FIGS. 26A

to


26


E show the faces of the lock cam member


137


corresponding to the faces of the slide cam member


122


shown in

FIGS. 25A

to


25


E. Accordingly,

FIG. 26D

is a sectional view along line XXVI-D—XXVI-D of

FIG. 26A

, and

FIG. 26E

is a sectional view along line XXVI-E—XXVI-E of FIG.


26


A.




In the lock cam member


137


, a second cam projection


135


is formed that engages with the first cam projection


144


of the slide cam member


122


. Reference numeral


135




a


represents a groove formed by the second cam projection


135


, and, within this groove


135




a


, a through hole


138


is formed. Through this through hole


138


, a hinge pin


134


, described later, that is provided on the body is fitted so as to serve as a rotation axis


152


about which the door rotates.




In

FIG. 25B

, the first groove cam


141


formed in the slide cam member


122


is guided by the hinge pin


134


that is formed integrally with the lock cam member


137


. On the other hand, the second groove cam


142


serves to guide the slide cam member


122


to a position where it does not disengage from the rotation axis


152


(the hinge pin


134


).




The first cam projection


144


formed on the slide cam member


122


is guided by the second cam projection


135


formed in the slide cam member


137


so that, as the door is opened, the former slides on the latter. This prevents the slide cam member


122


from coming off the rotation axis


152


and thereby prevents the door from coming off the body.





FIGS. 27A

to


27


D are diagrams showing a state of the slide cam member


122


and the lock cam member


137


combined together.

FIG. 27C

is a sectional view along line XXVII-C—XXVII-C of

FIG. 27A

, and

FIG. 27D

is a sectional view along line XXVII-D—XXVII-D of FIG.


27


A. In these figures, the individual components are in their first lock position in which they are located when the refrigerator compartment door


102


is completely closed.




A pair of slide cam members


122


is fitted on the refrigerator compartment door


102


, one at the right side and the other at the left side. Correspondingly, a pair of lock cam members


137


are fitted on the refrigerator body


101


, in corresponding positions.

FIGS. 28A

to


28


D show how the slide cam members


122


(illustrated with solid lines) engage with and disengage from the lock cam members


137


(illustrated with broken lines).




In these figures, a pair of slide cam members


122


shaped symmetrically with each other and a pair of lock cam members


137


shaped symmetrically with each other are arranged in symmetrical, right-hand and left-hand, positions. These figures are all plan views showing how they form hinges in the door opening/closing mechanism that permits the door to be opened at either the right or left side, illustrating specifically a case where the refrigerator compartment door


102


is opened at the right side.





FIG. 28A

shows a state in which the door is completely closed. The slide cam members


122


fitted on the door and the lock cam members


137


fitted on the body are combined together in their first locked position in both of the symmetrical, right-hand and left-hand, positions. At this time, the first groove cams


141


formed in the right-hand and left-hand slide cam members


122


both point obliquely inward with respect to the door. The first groove cams


141


are both kept in fixed positions by the hinge pins


134


, and therefore, even if the user pulls forward the door at both the right and left sides simultaneously, the door never comes off the body.





FIG. 28B

shows a state observed when the door starts being opened at the right side. The first-groove cam


141


formed in the right-hand slide cam member


122


is located in a position where it can come off the hinge pin


134


. At this time, the first groove cam


141


is guided by the hinge pin


134


so that the door slides slightly rightward.




As a result, the second groove cam


142


formed in the left-hand slide cam member


122


slides on the hinge pin


134


fitted through the through hole


138


formed in the left-hand lock cam member


137


. Thus, the slide cam member


122


is guided to a second lock position in which it does not come off the left-hand hinge pin


134


that serves as the rotation axis


152


.




Since the second groove cam


142


has the linear portion


142




b


(see FIG.


25


B), even if, for example, the interval between the right-hand and left-hand second groove cams


142


is greater than designed due to assembly errors or the like, the linear portion


142




b


engages with the hinge pin


134


and thereby holds the slide cam member


122


. This prevents the left-hand hinge pin


134


from being guided into the first groove cam


141


to move relative thereto, and thus helps stabilize the position of the rotation axis of the door. Moreover, it is also possible to prevent the hinge pin


134


from being guided into the first groove cam


141


to cause the door to come off.




Here, it is preferable to make the linear portion


142




b


longer than the range of variations in the outermost distance L between the second groove cams


142


at both sides of the door, because then the hinge pin


134


can be held by the second groove cam


142


securely. The range of variations is determined on the basis of the fitting errors of the slide cam member


122


and the machining errors of the door angle


123


(see

FIG. 21A

) that is used to fit the slide cam member


122


.




In cases where the door has its inside formed into an integrally foamed heat insulator filled with polyurethane foam, the interval between the right-hand and left-hand slide cam members


122


may vary also due to the variation of ambient temperature and of foaming scale in the foaming process. Moreover, the interval varies also according as the door angle


123


expands as ambient temperature rises. The linear portion


142




b


may be so formed that the wall surfaces thereof on which the hinge pin


134


slides are curved as seen on a horizontal plane.




Since the linear portion


142




b


is longer than the range of variations in the outermost distance L, even if the outermost distance L varies with respect to the interval between the right-hand and left-hand hinge pins


134


, it is possible to open the door with a minimum load due to friction and thus with a weak force. That is, a variation in the outermost distance L is absorbed by varying the position of the second groove cam


142


with respect to the left-hand hinge pin


134


. This prevents the wall surfaces of the right-hand first groove cam


141


from being pressed onto the hinge pin


134


, and thereby keeps the sliding friction low. At this time, the left-hand hinge pin


134


does not slide on the circular portion


142




c


but is held in the linear portion


142




b.






Furthermore, as shown in

FIGS. 28C and 28D

, as the door rotates, the first cam projection


144


formed on the left-hand slide cam member


122


is guided by the second cam projection


135


formed on the left-hand lock cam member


137


so that the former slides on the latter. This prevents the slide cam member


122


from coming off the left-hand rotation axis


152


and thereby prevents the door from coming off so that the door can be opened and closed securely. In

FIGS. 28B

,


28


C, and


28


D, the left-hand cam mechanism is rotatably locked in the second lock position by the first and second cam projections


144


and


135


.




The first cam projection


144


has part thereof chamfered as the chamfered portion


144




b


(see

FIG. 25B

) that is so large as to absorb a dimensional variation in the direction of the width of the door. Thus, even if there is a variation in the outermost distance L mentioned above, the chamfered portion


144




b


guides the door and thereby helps it open. This ensures secure engagement between the first and second cam projections


144


and


135


.




Alternatively, it is also possible to form a similar chamfered portion in a portion of the second cam projection


135


facing the chamfered portion


144




b


that is formed immediately in advance of the point at which the first cam projection


144


engages with the second cam projection


135


. Alternatively, it is also possible to form chamfered portions in both of the first and second cam projections


144


and


135


. Alternatively, it is also possible to form the corner into a curved shape instead of forming a chamfered portion.




By forming an innermost portion


141




a


(see

FIG. 27A

) in the first groove cam


141


, it is possible to engage the first and second cam projections


144


and


135


together more securely. The innermost portion


141




a


will be described later. When the door is opened at the left side, it acts in a manner reversed left to right as compared with the action shown in

FIGS. 28A

to


28


D.





FIGS. 29A

to


29


E and

FIGS. 30A

to


30


E show the slide cam member


122


and the lock cam member


137


, respectively, of the door opening/closing mechanism of a sixth embodiment of the invention. For convenience sake, such components as are found also in the fifth embodiment are identified with the same reference numerals.




Of these figures,

FIGS. 29A and 30A

are rear views,

FIGS. 29B and 30B

are plan views,

FIGS. 29C and 30C

are front views.

FIG. 29D

is, a sectional view along line XXIX-D—XXIX-D of FIG.


29


B.

FIG. 30D

is a sectional view along line XXX-D—XXX-D of FIG.


30


B.

FIG. 29E

is a sectional view along line XXIX-E—XXIX-E of FIG.


29


B.

FIG. 30E

is a sectional view along line XXX-E—XXX-E of FIG.


30


B.




In this embodiment, as compared with the fifth embodiment, the slide cam member


122


and the lock cam member


137


additionally have outer cam portions


122




b


and


137




b


, respectively, that are so formed as to extend laterally therefrom. On the outer cam portion


122




b


, slide outer cams


153


and


154


are formed. On the outer cam portion


137




b


, lock outer cams


155


and


156


are formed. In other words, the sixth embodiment differs from the fifth embodiment in additionally having the functions of the slide outer cams


153


and


154


and the lock outer cams


155


and


156


.




In these figures, through the through hole


138


formed in the lock cam member


137


, the hinge pin


134


, described later, that is provided on the body is fitted so as to serve as the rotation axis


152


(see

FIG. 25B

) about which the door rotates. The first groove cam


141


formed on the slide cam member


122


guides the rotation axis


152


at the side at which the door is opened. On the other hand, the second groove cam


142


slides relative to the rotation axis


152


at the side opposite to the side at which the door is opened so that the rotation axis


152


engages, through the linear portion


142




b


, with the circular portion


142




c


. Thus, the slide cam member


122


is brought to a position where it does not come off the rotation axis


152


.




As the door is opened, the first cam projection


144


formed on the slide cam member


122


is guided by the second cam projection


135


formed in the lock cam member


137


so that the former slides on the latter. This prevents the slide cam member


122


from coming off the rotation axis


152


and thereby prevents the door from coming off the body.




Furthermore, on the slide cam member


122


, the slide outer cams


153


and


154


are formed that have both of their side walls so shaped as to have arc-shaped cross sections. Similarly, on the lock cam member


137


, the lock outer cams


155


and


156


are formed that have both of their side walls so shaped as to have arc-shape cross sections. As the door is opened, the slide outer cams


153


and


154


engage with the lock outer cams


155


and


156


so that the former are guided by the latter to slide on the latter. This makes it possible to guide the slide cam member


122


more securely to the position where it does not come off the rotation axis


152


. A detailed description will be given later. Reference numerals


161


to


164


represent positioning pins, and reference numerals


165


to


170


represents holes for fitting screws.





FIGS. 31A and 31B

are a front view and a top view, respectively, of the slide cam member


122


and the lock cam member


137


combined together.

FIGS. 31C and 31D

are sectional views along lines XXXI-C—XXXI-C and XXXI-D—XXXI-D, respectively, of FIG.


31


B. These figures show the positional relationship among the individual components as observed when the door is completely closed.




A pair of slide cam members


122


shaped symmetrically with each other and a pair of lock cam members


137


shaped symmetrically with each other are arranged in symmetrical positions at the right and left sides of the door.

FIGS. 32A

to


32


D are plan views showing the action of the slide cam members


122


(illustrated with solid lines) and the lock cam members


137


(illustrated with broken lines) of the door opening/closing mechanism that permits the door to be opened at either the right or left side. These figures show a case where the door is opened at the right side.





FIG. 32A

shows the state observed when the door is completely closed. In this figure, the slide cam members


122


fitted on the door and the lock cam members


137


fitted on the body are located in their first lock position in which they are combined together in perfectly symmetrical, right-hand and left-hand, positions. At this time, the first groove cams


141


formed in the right-hand and left-hand slide cam members


122


both point inward with respect to the door. The first groove cams


141


are both kept in fixed positions by the hinge pins


134


, and therefore, even if the user pulls forward the door at both the right and left sides simultaneously, the door never comes off the body.





FIG. 32B

shows a state observed when the door starts being opened at the right side. The first groove cam


141


formed in the right-hand slide cam member


122


is located in a position where it can come off the hinge pin


134


. At this time, the first groove cam


141


is guided by the hinge pin


134


so that the door slides slightly rightward.




As a result, the second groove cam


142


formed in the left-hand slide cam member


122


slides on the hinge pin


134


fitted through the through hole


138


formed in the left-hand lock cam member


137


. Thus, the left-hand slide cam member


122


guided to a second lock position in which it does not come off the hinge pin


134


that serves as the rotation axis


152


.




Since the second groove cam


142


has the linear portion


142




b


(see FIG.


29


B), even if, for example, the interval between the right-hand and left-hand second groove cams


142


is greater than designed due to assembly errors or the like, the linear portion


142




b


engages with the hinge pin


134


and thereby holds the slide cam member


122


. This prevents the hinge pin


134


from being guided into the first groove cam


141


to move relative thereto, and thus helps stabilize the position of the rotation axis of the door. Moreover, it is also possible to prevent the hinge pin


134


from being guided into the first groove cam


141


to cause the door to come off.




Here, it is preferable to make the linear portion


142




b


longer than the range of variations in the outermost distance L between the second groove cams


142


at both sides of the door, because then the hinge pin


134


can be held by the second groove cam


142


securely. The range of variations is determined on the basis of the fitting errors of the slide cam member


122


and the machining errors of the door angle


171


(see

FIG. 33A

) that is used to fit the slide cam member


122


. In cases where the door has its inside formed into an integrally foamed heat insulator filled with polyurethane foam, the interval between the right-hand and left-hand slide cam members


122


may vary also due to the variation of ambient temperature and of foaming scale in the foaming process. Moreover, the interval varies also according as the door angle


171


expands as ambient temperature rises.




Since the linear portion


142




b


is longer than the range of variations in the outermost distance L, even if the outermost distance L varies with respect to the interval between the right-hand and left-hand hinge pins


134


; it is possible to open the door with a minimum load due to friction and thus with a weak force. That is, a variation in the outermost distance L is absorbed by varying the position of the second groove cam


142


with respect to the left-hand hinge pin


134


. This prevents the wall surfaces of the right-hand first groove cam


141


from being pressed onto the hinge pin


134


, and thereby keeps the sliding friction low. At this time, the left-hand hinge pin


134


does not slide on the circular portion


142




c


but is held in the linear portion


142




b.






Furthermore, as shown in

FIGS. 32C and 32D

, as the door, rotates, the first cam projection


144


formed on the left-hand slide cam member


122


is guided by the second cam projection


135


formed on the left-hand lock cam member


137


so that the former slides on the latter. This prevents the slide cam member


122


from coming off the left-hand rotation axis


152


and thereby prevents the door from coming off so that the door can be opened and closed securely.




In

FIG. 32C

, the slide outer cams


153


and


154


formed on the right-hand slide cam member


122


are engaged completely with the lock outer cams


155


and


156


formed on the right-hand lock cam member


137


. The slide outer cam


154


formed on the left-hand slide cam member


122


starts engaging with the lock outer cam


156


formed on the left-hand lock cam member


137


.




In

FIG. 32D

, the right-hand slide outer cams


153


and


154


are disengaged from the right-hand lock outer cams


155


and


156


. The left-hand slide outer cam


154


is engaged with the left-hand lock outer cam


156


.




As the door rotates further, the left-hand slide outer cam


154


disengages from the left-hand lock outer cam


156


. Then, the left-hand slide outer cam


153


engages with the left-hand lock outer cam


155


(not shown).




As a result of the action described above, the engagement with the left-hand lock outer cams


155


and


156


causes the door to slide rightward. Thus, the hinge pin


134


is held by the circular portion


142




c


, so that the cam mechanism securely maintains a locked state. In this way, in the cam mechanism on the pivoted side of the door, a rotatably locked state is maintained securely. This prevents the door from coming off the body, and permits the door to be opened and closed securely. When the door is opened at the left side, it acts in a manner reversed left to right as compared with the action shown in

FIGS. 32A

to


32


D.





FIGS. 33A and 33B

are exploded views of the slide cam member


122


of this embodiment.

FIG. 33B

is a side view of FIG.


33


A. As shown in these figures, the slide cam member


122


is fitted on a door angle


171


. On the other hand, the lock cam member


137


is fitted on a hinge angle


133


. Here, the hinge pin


134


that is fitted beforehand on the hinge angle


133


penetrates the lock cam member


137


through the through hole


138


and protrudes upward therefrom. The door angle


171


is fitted on the door (not shown). On the other hand, the hinge angle


133


is fitted on the body.




The slide cam member


122


and the lock cam member


137


are formed by injection molding using, as a resin material, a polyamide resin, polyacetal resin, or the like.





FIGS. 34A

to


34


C are a plan view, a front view, and a side view of the slide cam members


122


and the lock cam members


137


fitted in predetermined positions and combined together. In these figures, a pair of slide cam members


122


shaped symmetrically with each other and a pair of lock cam members


137


shaped symmetrically with each other are arranged in symmetrical, right-hand and left-hand, positions. They thus form hinges of the door that can be opened at either the right or left side. Here, the weight of the door weighs on the top surface of the hinge pin


134


.





FIGS. 35A

to


35


E show the lock cam member


137


, the hinge pin


134


, and the hinge angle


133


formed integrally as a lock cam member,


175


. This helps reduce the total number of constituent components by one as compared with the construction shown in

FIGS. 33A and 33B

described previously. In these figures, the lock cam member


175


has a hinge pin


177


that serves as the rotation axis of the door and a fitting portion


176


that permits the lock cam member


175


to be fitted on the body.




The lock cam member


175


is made of a casting such as a die-cast zinc alloy.

FIGS. 35A

to


35


C are a rear view, a plan view, and a front view, respectively, of the lock cam member


175


.

FIGS. 35D and 35E

are sectional views along lines XXXV-D—XXXV-D and XXXV-E—XXXV-E, respectively, of FIG.


35


A.





FIGS. 36A and 36B

are exploded views showing how the slide cam member


122


and the lock cam member


175


are fitted.

FIG. 36A

is a front view, and

FIG. 36B

is a side view. In these figures, the slide cam member


122


is fitted on the door angle


171


that is fitted on the door (not shown), and the lock cam member


175


has its fitting portion


176


fitted directly on the body (not shown).





FIGS. 37A

to


37


C are a plan view, a front view, and a side view of the slide cam members


122


and the lock cam members


175


fitted in predetermined positions and combined together. Here, a pair of slide cam members


122


shaped symmetrically with each other and a pair of lock cam members


175


shaped symmetrically with each other are arranged in symmetrical positions at the right and left sides of the door. They thus form hinges of the door that can be opened at either the right or left side. Here, the weight of the door weighs on the top surface of the hinge pin


177


.





FIGS. 38A and 38B

show how the door opening/closing mechanism acts when permanent magnets are fitted on the door and the body. As shown in

FIG. 38A

, on the rear face of the refrigerator compartment door


102


and on the front face of the refrigerator body


101


, permanent magnets


172


and


173


are fitted that each have S and N poles arranged alternately in such a way that, between the two magnets


172


and


173


, unlike poles face each other. When the refrigerator compartment door


102


is closed, the permanent magnets


172


and


173


attract each other by their magnetic force and thereby keep the refrigerator compartment air-tight.




When the refrigerator compartment door


102


starts being opened, as shown in

FIG. 38B

, like poles (i.e. S and S poles, or N and N poles) face each other between the two magnets


172


and


173


, which thus repel each other magnetically. This makes it easy to open the door and guide the slide cam member


122


to the second lock position. Instead of the permanent magnets


172


and


173


, it is also possible to use magnetism generating devices employing non-contact electric power supply devices or the like.





FIGS. 39

to


41


are a plan view, a front view, and a side view of the door opening/closing mechanism when it is additionally provided with a guide roller


180


that keeps the refrigerator compartment door


102


level.

FIG. 42

is a sectional view along line A


40


—A


40


of FIG.


40


. In these figures, the slide cam members


122


are fitted on the door angles


171


that are fitted at the top and bottom of the refrigerator compartment door


102


.




The lock cam members


137


are fitted on the hinge angles


133


that are fitted on the refrigerator body


101


, on the top and bottom sides of the refrigerator chamber. On the hinge angles


133


, the hinge pins


134


are fitted, and the hinge pins


134


penetrate the lock cam members


137


through the through holes


138


(see

FIG. 33A

) formed therein. On the lower door angle


171


, a roller base


183


is fitted. Shaft pins


184


are fitted on the roller base


183


, and a plurality of guide rollers


180


are fitted about the shaft pins


184


.




In this construction, there are clearances between the hinge pins


134


and the slide cam members


122


. Therefore, when the refrigerator compartment door


102


is opened, the weight of the refrigerator compartment door


102


itself and the weight of the articles stored in the refrigerator compartment door


102


cause the refrigerator compartment door


102


to lean slightly forward. The hinge angle


133


fitted on the bottom side of the refrigerator compartment of the refrigerator body


101


is fitted with a guide (not shown). When the refrigerator compartment door


102


is closed, this guide, together with the guide rollers


180


fitted on the refrigerator compartment door


102


, helps restrict the inclination of the refrigerator compartment door


102


so as to keep it level. This makes it possible to make parallel, at the open side of the door, the line connecting the upper and lower slide cams


122


and the line connecting the upper and lower hinge pins


134


.





FIGS. 43

to


45


are a plan view, a front view, and a side view of an electric drive mechanism that permits the refrigerator compartment door


102


to be opened automatically. In these diagrams, the hinge angle


133


fitted on the refrigerator body


101


is fitted with shaft bracket


191


. On the shaft brackets


191


, guide shafts


190


are fixed. A slide plate


188


having a rack


187


is guided by the guide shafts


190


so as to be sidable in the direction of the length thereof.




To detect the actuated positions of the slide plate


188


, left-hand and right-hand detection switches


192


and


193


are fitted on the hinge angle


133


. To detect the stand-by position of the slide plate


188


, a stand-by switch


194


is fitted on the hinge angle


133


. Moreover, on the door angle


171


fitted on the refrigerator compartment door


102


, rollers


186


are rotatably fitted by fixing pins


185


.




Moreover, a motor angle


197


is fitted on the refrigerator body


101


, and a drive motor


196


is fitted on the motor angle


197


. The drive motor


196


drives a pinion gear


195


to rotate, and the pinion gear


195


, which meshes with the rack


187


, converts the rotation into linear movement, which causes the slide plate


188


to slide.





FIGS. 46A

to


46


C show the action of this electric drive mechanism. FIG.


46


A shows the state observed when the refrigerator compartment door


102


is closed, i.e. a stand-by state. At this time, the stand-by switch


194


is off, and the detection switches


192


and


193


are on.




When the user operates a touch switch or the like (not shown) provided on the surface of the refrigerator compartment door


102


or of the refrigerator body


101


and thereby produces a signal that requests the refrigerator compartment door


102


to be opened at the right side, the drive motor


196


drives the pinion gear


195


to rotate counter-clockwise. Then, as shown in

FIG. 46B

, the rack


187


converts the rotation into linear movement, which causes the slide plate


188


to slide rightward as seen in the figure.




Then, a right-hand slide surface


189


formed in the slide plate


188


presses the right-hand roller


186


and thereby causes the refrigerator compartment door


102


to open slightly. At this time, the right-hand detection switch


193


is off, and the left-hand detection switch


192


and the stand-by switch


194


are on. Now, according to

FIG. 57

described later, the electric drive mechanism returns to the state shown in FIG.


46


A. However, in this embodiment, the electric drive mechanism operates further to open the door further automatically.




Specifically, as shown in

FIG. 46C

, the slide plate


188


is slid leftward as seen in the figure so that a left-hand slide surface


189


presses the left-hand roller


186


. This causes the refrigerator compartment door


102


to open further. At this time, the left-hand detection switch


192


is off, and the right-hand detection switch


193


and the stand-by switch


194


are on. Then, the electric drive mechanism returns to the state shown in FIG.


46


A.




Thereafter, the user opens the refrigerator compartment door


102


manually. When the refrigerator compartment door


102


is opened at the left side, it acts in a manner reversed left to right as compared with the action described above. The slide surface


189


has a sufficiently long inclined surface to absorb a variation in the outermost distance L (see

FIG. 32A

) between the second groove cams


142


, and therefore, even if there is a variation there due to assembly errors and thermal expansion, it does not affect the opening action.





FIGS. 47A

to


47


F and

FIGS. 48A

to


48


F are detail views of the slide cam member


201


and the lock cam member


202


of the door opening/closing mechanism of a seventh embodiment of the invention.

FIGS. 47A and 48A

are rear views,

FIGS. 47B and 48B

are plan views, and

FIGS. 47C and 48C

are front views.

FIG. 47D

is a sectional view along line XLVII D—XLV-IID of FIG.


47


B.

FIG. 48D

is a sectional view along line XLVIII-D—XLVIII-D of FIG.


48


B.

FIGS. 47E and 48E

are side views.

FIG. 47F

is a sectional view along line XLVII-F XLVII-F of FIG.


47


B.

FIG. 48F

is a sectional view along line XLVIII-F—XLVIII-F of FIG.


48


B.




In

FIG. 48B

, the hinge pin


134


(not shown) fitted on the body penetrates the lock cam member


202


through a through hole


207


formed therein so that the hinge pin


134


serves as a rotation axis


208


about which the door rotates.




In

FIG. 47B

, a first groove cam


203


formed in the slide cam member


201


is guided by the rotation axis


208


. A second groove cam


204


has a circular portion


204




a


and serves to guide the slide cam member


201


to a position where it does not come off the rotation axis


208


. As the door is opened, a first cam projection


205


formed on the slide cam member


201


is guided by a second cam projection


206


formed on the lock cam member


202


so that the former slides on the latter. This prevents the slide cam member


201


from coming off the rotation axis


208


and thereby prevents the door from coming off the body.




Furthermore, on the slide cam member


201


, a slide outer cam


209


is formed that has both of its side walls so shaped as to have arc-shaped cross sections. Similarly, on the lock cam member


202


, a lock outer cam


210


is formed that has both of their side walls so shaped as to have arc-shape cross sections. As the door is opened, the slide outer cam


209


is guided by the lock outer cam


210


so that the former slides along the latter. This makes it possible to guide the slide cam member


201


more securely to the position where it does not come off the rotation axis


208


.





FIGS. 49A

to


49


F are diagrams showing the slide cam member


201


and the lock cam member


202


combined together.

FIGS. 49A

to


49


C are a rear view, a plan view, and a front view, respectively.

FIG. 49D

is a sectional view along line XLIX-D—XLIX-D of FIG.


49


B.

FIG. 49E

is a side view.

FIG. 49F

is a sectional view along line XLIX-F—XLIX-F of FIG.


49


B. These figures show the positional relationship among the individual components as observed when the door is completely closed.





FIGS. 50A

to


50


D are diagrams showing how the slide cam member


201


and the lock cam member


202


are fitted.

FIG. 50A

is a plan view showing how the lock cam member


202


is fitted.

FIG. 50B

is a plan view showing how the slide cam member


201


is fitted.

FIG. 50C

is a front view, and

FIG. 50D

is a side view. A pair of slide cam members


201


shaped symmetrically with each other and a pair of lock cam members


202


shaped symmetrically with each other are arranged in symmetrical positions at the right and left sides of the door.




In these figures, the slide cam member


201


is fitted on a door angle


171


that is fitted on the door (not shown). The lock cam member


202


is fitted on a hinge angle


133


that is fitted on the body (not shown). On the hinge angle


133


, a hinge pin


134


is firmly fitted. Moreover, around the hinge pin


134


, a roller


214


is rotatably fitted. The hinge pin


134


and the roller


214


are fitted through the through hole


207


of the lock cam member


202


.




In this embodiment, only one slide outer cam


209


and one lock outer cam


210


are formed on the slide cam member


201


and the lock cam member


202


, respectively. This helps simplify the shapes of the components. Moreover, the provision of the roller


214


around the hinge pin


134


ensures smooth opening/closing of the door, and also reduces the friction noise that occurs when the door is opened/closed.





FIGS. 51A

to


51


G are plan views showing the action of the slide cam member


201


and the lock cam member


202


of the door opening/closing mechanism that permits the door to be opened at either the right or left side. These figures show a case where the door is opened at the right side.





FIG. 51A

shows the state observed when the door is completely closed. Here, the cam mechanism is in a first lock position. The slide cam members


201


fitted on the door and the lock cam members


202


fitted on the body are combined together in symmetrical, right-hand and left-hand, positions. At this time, the first groove cams


203


formed in the right-hand and left-hand slide cam members


201


both point inward with respect to the door. The right-hand and left-hand first groove cams


203


are both kept in fixed positions by the hinge pins


134


and the rollers


214


(not shown), and therefore, even if the user pulls forward the door at both the right and left sides simultaneously, the door never comes off the body.





FIGS. 51B and 51C

show a state observed when the door starts being opened at the right side. The first groove cam


203


formed in the right-hand slide cam member


201


is located in a position where it can be released from the first lock position. At this time, the first groove cam


203


is guided by the hinge pin


134


so that the door slides slightly rightward. Thus, the second groove cam


204


formed in the left-hand slide cam member


201


and the hinge pin


134


fitted through the through hole


207


formed in the left-hand lock cam member


202


are so located as to prevent the slide cam member


201


from coming off the left-hand rotation axis


208


.




Furthermore, as shown in

FIG. 51D

, as the door rotates, the first cam projection


205


formed on the left-hand slide cam member


201


is guided by the second cam projection


206


formed on the left-hand lock cam member


202


so that the former slides on the latter. This prevents the slide cam member


201


from coming off the left-hand rotation axis


208


and thereby prevents the door from coming off so that the door can be opened and closed securely.




Moreover, engagement progresses between the slide outer cam


209


formed on the right-hand slide cam member


201


and the lock outer cam


210


formed on the right-hand lock cam member


202


. The slide outer cam


209


formed on the left-hand slide cam member


201


starts engaging with the lock outer cam


210


formed on the left-hand lock cam member


202


.




Then, as shown in

FIG. 51E

, as the door rotates further, the slide outer cam


209


formed on the right-hand slide cam member


201


disengages form the lock outer cam


210


formed on the right-hand lock cam member


202


. Engagement progresses between the slide outer cam


209


formed on the left hand slide cam member


201


and the lock outer cam


210


formed on the left-hand lock cam member


202


.




Then, in

FIG. 51F

, the slide outer cam


209


formed on the left-hand slide cam member


201


engages completely with the lock outer cam


210


formed on the left-hand lock cam member


202


. At last when the door has rotated to the position shown in

FIG. 51G

, the slide outer cam


209


formed on the left-hand slide cam member


201


disengages from the lock outer cam


210


formed on the left-hand lock cam member


202


.




The action described above prevents the door from coming off the body, and permits the door to be opened and closed securely. When the door is opened at the left side, it acts in a manner reversed left to right as compared with the action described above.





FIGS. 52A

to


52


H are detail views of the slide cam member


211


of the door opening/closing mechanism of an eighth embodiment of the invention.

FIG. 52A

is a rear view,

FIG. 52B

is a plan view, and

FIG. 52C

is a front view.

FIG. 52D

is a sectional view along line LII-D—LII-D of FIG.


52


B.

FIG. 52E

is a side view.

FIGS. 52F

to


52


H are sectional views along lines LII-F—LII-F, LII-G—LII-G, and LII-H—LII-H, respectively, of FIG.


52


A.




On the other hand,

FIGS. 53A

to


53


J are detail views of the lock cam member


212


.

FIG. 53A

is a rear view,

FIG. 53B

is a plan view, and

FIG. 53C

is a front view.

FIG. 53D

is a sectional view along line LIII-D—LIII-D of FIG.


53


B.

FIG. 53E

is a side view.

FIGS. 53F

to


53


J are sectional views along lines LIII-F—LIII-F, LIII-G—LIII-G, LIII-H—LIII-H, LIII-I—LIII-I, and LIII-J—LIII-J, respectively, of FIG.


53


B.




In

FIG. 53B

, the hinge pin


134


(not shown) fitted on the body penetrates the lock cam member


212


through a through hole


207


formed therein so that the hinge pin


134


serves as a rotation axis


208


about which the door rotates.




In

FIG. 52B

, a first groove cam


203


formed in the slide cam member


211


is guided by the hinge pin


134


. A second groove cam


204


has a circular portion


204




a


and serves to guide the slide cam member


211


to a position where it does not come off the rotation axis


208


. As the door is opened, a first cam projection


205


formed on the slide cam member


211


is guided by a second cam projection


206


formed on the lock cam member


212


so that the former slides on the latter. This prevents the slide cam member


211


from coming off the rotation axis


208


and thereby prevents the door from coming off the body.




Furthermore, on the slide cam member


211


, a slide outer cam


209


is formed that has both of its side walls so shaped as to have arc-shaped cross sections. Similarly, on the lock cam member


212


, a lock outer cam


210


is formed that has both of their side walls so shaped as to have arc-shape cross sections. As the door is opened, the slide outer cam


209


is guided by the lock outer cam


210


so that the former slides along the latter. This makes it possible to guide the slide cam member


211


more securely to the position where it does not come off the rotation axis


208


.





FIGS. 54A

to


54


G show a stopper


174


.

FIG. 54A

is a left side view,

FIG. 54B

is a rear view,

FIG. 54C

is a plan view, and

FIG. 54D

is a front view.

FIG. 54E

is a sectional view along line LIV-E—LIV-E of FIG.


54


C.

FIG. 541F

is a right side view.

FIG. 54G

is a sectional view along line LIV-G—LIV-G of FIG.


54


C. The stopper


174


is fitted on the slide cam member


211


and serves to restrict the maximum angle through which the door can be opened.





FIGS. 55A

to


55


C are diagrams showing the slide cam member


211


, the lock cam member


212


, and the stopper


174


combined together.

FIGS. 55A and 55B

are a plan view and a front view showing the positional relationship observed when the door is closed, and

FIG. 55C

is a plan view showing the positional relationship observed when the door is open.




In

FIG. 55A

, the slide cam member


211


is fitted on a door angle


171


(see

FIG. 50B

) that is fitted on the door. The lock cam member


212


is fitted on a hinge angle


133


(see

FIG. 50A

) that is fitted on the body. On the hinge angle


133


, a hinge pin


134


is firmly fitted. Moreover, around the hinge pin


134


, a roller


214


is rotatably fitted. The hinge pin


134


and the roller


214


are fitted through the through hole


207


of the lock cam member


202


.




As shown in

FIG. 55C

, when the door is opened and rotated, for example, through


135


°, the stopper


174


fitted on the slide cam member


211


strikes the side surface of the lock cam member


212


. Thus, the door stops rotating in its widest open state. In this embodiment, as shown in

FIG. 53B

, the ends


210




a


and


210




b


of the lock outer cam


210


formed on the lock cam member


212


are formed into curved surfaces. Moreover, the lock outer cam


210


has walls


212




a


along three sides thereof. These not only prevent the user from being injured by touching the lock outer cam


210


, but also prevent the lock outer cam


210


from being damaged by an external force.





FIGS. 56 and 57

are a plan view and a front view showing the electric drive mechanism that permits the refrigerator compartment door


102


to be opened automatically in this embodiment, and

FIGS. 58A and 58B

are a sectional view as seen from the side and a side view thereof. This electric drive mechanism has a different construction from the one described previously and shown in

FIGS. 43

to


45


and


46


A to


46


C. In these figures, on a chassis


228


fitted on the refrigerator body


101


, a rotary plate


225


is fitted so as to be rotatable about a pivot


229


. Moreover, inside a drive unit


198


fitted on the chassis


228


, a drive motor


196


is fitted. The drive motor


196


drives a gear


199


to rotate, which in turn drives a lever


222


to rotate.




Inside the drive unit


198


, detection switches


192


and


193


for detecting the actuated positions of the lever


222


and a stand-by switch for detecting the stand-by position of the lever


222


are fitted. The detection switches


192


and


193


and the stand-by switch


194


are turned on and off by cuts formed in a rotary cam


221


that is interlocked with the gear


199


. Moreover, on brackets


231


fitted together with a cover


230


on the refrigerator compartment door


102


, rollers


186


are rotatably fitted by fixing pins


185


.




In

FIG. 56

, the refrigerator compartment door


102


is closed, and thus the electric drive mechanism is in a stand-by state. At this time, the stand-by switch


194


is off, and the detection switches


192


and


193


are on.




When the user operates a touch switch or the like (not shown) provided on the surface of the refrigerator compartment door


102


or of the refrigerator body


101


, a signal is issued that requests the refrigerator compartment door


102


to be opened at the right side. Then, as shown in

FIG. 59

, the drive motor


196


drives the gear


199


to rotate counter-clockwise, which in turn drives the lever


222


to rotate counter-clockwise. At the tip of the lever


222


, a roller


224


is rotatably fitted by a fixing pin


223


. As the lever


222


rotates, the roller


224


presses, a groove


226


formed in the rotary plate


225


. This causes the rotary plate


225


to rotate clockwise about the pivot


229






Then, a right-hand slide surface


227


formed in the rotary plate


225


presses the right-hand roller


186


and thereby causes the refrigerator compartment door


102


to open slightly. At this time, the detection switch


192


and


193


and the stand-by switch


194


are all on.




As shown in

FIG. 60

, as the lever


222


rotates further counter-clockwise and thus the rotary plate


225


rotates further clockwise, the refrigerator compartment door


102


is opened as much as can be achieved by this electric drive mechanism. At this time, the detection switch


193


is off, and the detection switch


192


and the stand-by switch


194


are on. Then, the electric drive mechanism returns to the state shown in FIG.


56


. Thereafter, the user opens the refrigerator compartment door


102


manually. When the refrigerator compartment door


102


is opened at the left side, it acts in a manner reversed left to right as compared with the action described above.





FIG. 61

shows the configuration of the electric circuit of this electric drive mechanism. Reference numeral


81


represents a microcomputer that operates in accordance with a program stored therein and the signals fed thereto from a stand-by position detection switch SW


1


, a rightward movement limit detection switch SW


2


, a leftward movement limit detection switch SW


3


, a rightward movement request switch SW


4


, a leftward movement request switch SW


5


, and others.




Reference numeral


83


represents a motor drive circuit, and reference numeral


85


represents a motor. Reference numeral


86


represents a mechanism driven by the motor. The motor


85


, the motor-driven mechanism


86


, the switches SW


1


, SW


2


, and SW


3


correspond to the switches, motor, and others (although identified with different reference symbols) shown in

FIGS. 43

,


56


,


57


,


58


A, and


58


B. In

FIG. 61

, reference numerals


80


,


82


, and


84


represent terminals for electric power supply.





FIG. 62

shows a flow chart of the procedure performed by the microcomputer when the door is opened at the right side. First, when, in step #5, the rightward movement request switch SW


5


is turned on, then, in step #10, a rightward movement signal R is issued. As a result, the motor drive circuit


83


drives the motor


85


to rotate in the forward direction (#15). The motor


85


is kept driven until the rightward movement limit switch SW


2


is turned off (#20).




The operations in these steps #15 and #20 cause the door to open at the right side. Next, in step #25, the microcomputer


81


issues a leftward movement signal L. As a result, the motor drive circuit


83


drives the motor


85


to rotate in the reverse direction. When, in step #35, the stand-by position detection switch SW


1


is turned off, the motor


85


stops being driven (#40). When the door is opened at the left side, a similar sequence is performed.





FIGS. 63A and 63B

are a plan view and a sectional view as seen from the front of the left-hand half of the hinge angle


133


that is fitted on the body (not shown) above the door opening/closing mechanism of a ninth embodiment of the invention. This embodiment differs from the third embodiment described previously and shown in

FIGS. 12

to


23


C in that the lever mechanism is omitted. In other respects, this embodiment has substantially the same construction as the third embodiment.




The hinge angle


133


is made of a metal such as a stainless steel plate or galvanized iron plate and is formed so as to extend in the direction of the width of the body. The right-hand half of the hinge angle


133


has a shape reversed left to right as compared with the shape shown in these figures, so that the hinge angle


133


as a whole is shaped symmetrically. At both ends of the hinge angle


133


, hinge pins


134


, which serve as the rotation axes of the door (not shown), are formed so as to protrude downward. Moreover, at both ends of the hinge angle


133


, lock cam members


137


molded out of a resin and shaped symmetrically with each other are arranged in symmetrical, right-hand and left-hand, positions.





FIG. 64A

is a plan view of the lock cam member


137


of this embedment, which has substantially the same shape as that of the third embodiment (see FIG.


19


A).

FIGS. 64B

to


64


D are sectional views along lines A


71


—A


71


, A


72


—A


72


, and A


73


—A


73


, respectively, of FIG.


64


A. The lock cam member


137


is molded out of a resin. At one end of the lock cam member


137


, a through hole


138


is formed through which the hinge pin


134


is fitted. The thus fitted hinge pin


134


serves as the rotation axis


152


of the door. Concentrically with the through hole


138


, a second cam projection


135


is formed.




At the other end of the lock cam member


137


, a lock outer cam


155


is formed integrally that has slide surfaces


155




a


and


155




b


on which a slide outer cam


153


(see FIG.


67


A), described later, slides. The slide surface


155




b


consists of two slide surfaces


155




c


and


155




d


. The slide surfaces


155




a


and


155




d


are each so formed as to describe substantially an arc about one of the hinge pins


134


fitted at both sides of the door. Instead of forming these slide surfaces, as seen on a horizontal plane, into a shape describing substantially an arc, they may be shaped into a straight line approximating the arc determined on the basis of the gap between the slide outer cam


153


and the lock outer cam


155


, or into a combination of straight and curved lines.





FIG. 65A

is a plan view of the left-hand half of the hinge angle


133


fitted below the door. This hinge angle


133


has substantially the same shape as that of the third embodiment (see FIG.


18


A).

FIGS. 65B

to


65


D are sectional views along lines A


75


—A


75


, A


76


—A


76


, and A


77


—A


77


of FIG.


65


A. Since the weight of the door and others weighs downward, the lock outer cam


155


is made of a draw-forged stamped metal.




On an angle member


133




a


made of a metal, a hinge pin


134


and a lock outer cam


132


, both made of a metal, are firmly fitted by swaging. Then, a hinge cover


133




b


is formed by insert molding. In this way, a lock cam member is formed integrally with the hinge angle


133


.





FIGS. 66A

to


66


C are a top view, a sectional view as seen from the front, and a bottom view, respectively, of the door angle


171


fitted at the top of the door. The door angle


171


is composed of an angle member


171




a


made of a stainless steel plate or galvanized iron plate and fitted on a door cap


171




b


molded out of a resin. At both ends of the door angle


171


, slide cam members


122


molded out of a resin and shaped symmetrically with each other are arranged in symmetrical, right-hand and left-hand, positions and fixed to the angle members


171




a


with screws so as to sandwich the door cap


171




b.







FIGS. 67A and 67B

are a plan view and a sectional view as seen from the front of the slide cam member


122


. In the slide cam member


122


, a first groove cam


141


is formed for guiding the hinge pin


134


serving as the rotational axis


152


from the first lock position in a direction in which the hinge pin


134


is released. Also formed is a second groove cam


142


for guiding the hinge pin


134


from the first lock position to the second lock position where the hinge pin


134


serves as the rotational axis


152


.




The second groove cam


142


has a linear portion


142




b


and a circular portion


142




c


. When the slide cam member


122


is guided from the first lock position to the second lock position, the linear position


142




b


moves while sliding on the hinge pin


134


at two points thereof, i.e. the rearmost and foremost points as seen on a horizontal plane.




When the hinge pin


134


serving as the rotation axis


152


is in the second lock position where it slides on the circular portion


142




c


, the door rotates. As will be described later, in cases where the slide cam member


122


can be guided to slide by a slide outer cam


143


and a lock outer cam


132


, there is no need to form the linear portion


142




b


. In contrast to the seventh embodiment (see FIG.


47


B), in this embodiment, the second groove cam


142


is so formed that the slide cam member


122


moves obliquely in the rearward direction.




On the slide cam member


122


, a slide outer cam


143


is formed integrally that has slide surfaces


143




a


and


143




b


on which the slide surfaces


155




a


and


155




b


of the lock outer cam


155


(see

FIG. 64A

) slide. The slide surface


143




b


consists of slide surfaces


143




c


and


143




d


. The slide surfaces


143




a


and


143




d


are so formed as to have substantially arc-shaped cross sections common to the slide surfaces


155




a


and


155




d


, respectively, of the lock outer cam


155


.




As the door rotates, the slide surface


155




a


or


155




b


of the lock outer cam


155


slides on the slide surface


143




a


or


143




b


of the slide outer cam


143


so as to guide the slide cam member


122


. Instead of forming the above-mentioned slide surfaces, as seen on a horizontal plane, into a shape describing substantially an arc, they may be shaped into a straight line approximating the arc determined on the basis of the gap between the slide outer cam


143


and the lock outer cam


155


, or into a combination of straight and curved lines.





FIG. 68A

is an enlarged view of the portion indicated as H in

FIG. 67A

, and

FIG. 68B

is a sectional view along line A


80


—A


80


of FIG.


68


A. In the slide outer cam


143


, a reinforcing member


64


made of a metal is embedded. This helps reinforce the tip portion


143




e


of the slide outer cam


153


and thereby prevents it from being deformed when the lock outer cam


155


slides on the slide outer cam


143


. Reference numeral


143




j


represents a spacer portion formed in the slide cam member


122


. This prevents deformation of the gasket (not shown) that is fitted on the rear surface of the door to keep an appropriate gap between the door and the body, and also helps reinforce the slide outer cam


143


.





FIGS. 69

to


74


are plan views showing the transition of the relative positions of the lock cam member


137


and the slide cam member


122


when the door is opened at the right side. In

FIG. 69

, the cam mechanism constituted by the lock cam member


137


and the slide cam member


122


is in the first lock position, and the door is completely closed.




At this time, the first groove cams


141


formed in the right-hand and left-hand slide cam members


122


point obliquely inward with respect to the door, and are both kept in fixed positions by the corresponding hinge pins


134


. Therefore, even if the user pulls the door forward at both the right and left sides simultaneously, the door never comes off the body.




It is preferable that the gap between the wall surface, the one closer to the center, of the door of an inner most portion


141




a


of the first groove cam


141


and the hinge pin


134


be made substantially equal (for example, 1 mm) to the range of variations in the outermost distance L between the second groove cams


142


at both sides of the door. Then, even if there is a variation in the outermost distance L due to thermal expansion or the like, the wall surface, the one closer to the center of the door, of the innermost portion


141




a


at the side at which the door is opened strikes the hinge pin


134


and thereby prevents the door from being hindered from moving to the second lock position.





FIG. 70

shows the state observed when the door starts being opened at the right side. At this time, the first groove cam


141


formed in the right-hand slide cam member


122


is in a position where it can be released from the first lock position.

FIG. 71

shows the state observed when the door is opened further at the right side. At this time, at the right side of the door, the slide surface


143




c


of the slide outer cam


143


slides on the slide surface


155




c


of the lock outer cam


155


.




Moreover, the first groove cam


141


guided by the right-hand hinge pin


134


makes the door slide slightly rightward. Furthermore, at the left side of the door, the linear portion


142




b


of the second groove cam


142


is guided by the hinge pin


134


to slide on the hinge pin


134


at two points thereof, i.e. the rearmost and foremost points as seen on a horizontal plane. This causes the slide cam member


122


to slide slightly forward.




When the door is rotated further into the state shown in

FIG. 72

, at the left side of the door, the circular portion


142




c


of the second groove cam


142


is located in a position where it slides on the hinge pin


134


, and thus the left-hand slide cam member


122


is located in the second lock position. The first cam projection


144


starts engaging with the second cam projection


135


so that the former is guided by the latter to slide along the latter. On the other hand, at the right side of the door, the slide surface


143




d


of the slide outer cam


143


slides along the slide surface


155




d


of the lock outer cam


155


and is thereby guided to move in such a way as to describe an arc about the left-hand hinge pin


134


serving as the rotation axis


152


.




In this way, the slide cam member


122


is locked so as note to come off the left-hand hinge pin


134


. This makes it possible to prevent the door from coming off the body and thereby ensure secure opening and closing of the door.




When the door is rotated further, the innermost portion


141




a


of the right-hand first groove cam


141


rotates about the left-hand hinge pin


134


while sliding on, or keeping a predetermined gap with, the right-hand hinge pin


134


. Then, the hinge pin


134


disengages from the first groove cam


141


. The innermost portion


141




a


of the first groove cam


141


assists the slide outer cam


143


and the lock outer cam


155


to guide the door when the slide outer cam


143


or the lock outer cam


155


is damaged or lost or when they are omitted. This makes it easy to engage together the left-hand first cam projection


144


and the second cam projection


135


.




Then, as shown in

FIGS. 73 and 74

, the lock outer cam


155


and the slide outer cam


143


of the right-hand cam members disengage from each other, and thus the right-hand lock cam member


137


disengages from the right-hand slide cam member


122


. At the left side of the door, the slide surfaces


143




a


and


155




a


slide along each other about the hinge pin


134


(rotation axis


152


), and thus the slide outer cam


143


is guided by the lock outer cam


155


so that the former slides along the other. Thereafter, solely the engagement between the first cam projection


144


and the second cam projection


135


keeps the slide cam member


122


being guided by the lock cam member


137


and thereby permits the door to be opened.




The action described above permits the slide outer cam


143


and the lock outer cam


155


to slide along each other and thereby cause the door as a whole to slide rightward. Thus, the hinge pin


134


is held by the holding portion


143




c


, so that the cam mechanism securely maintains a locked state. This makes it possible to prevent the door from coming off the body and thereby permit the door to be opened and closed securely.




In

FIG. 73

, the slide surface


143




b


of the slide outer cam


143


has an upper end thereof, as seen in the figure, chamfered so as to form a chamfered portion


143




f


. This permits the slide outer cam


143


to be guided smoothly along the lock outer cam


155


when the door is closed. Another chamfered portion


143




h


is formed for the same purpose.




Moreover, if, for example, the interval between the right-hand and left-hand second groove cams


142


is greater than designed due to assembly errors or the like, there is a possibility that the slide cam member


122


dotes not reach the position where it permits the hinge pin


134


to slide on the circular portion


142




c


. Even in that case, since the second groove cam


142


has the linear portion


142




b


, the hinge pin


134


can be held in the linear portion


142




b


. This prevents the hinge pin


134


at the pivoted side of the door from being guided into the first groove cam


141


to move relative thereto, and thus helps stabilize the position of the rotation axis of the door. Moreover, it is also possible to prevent the hinge pin


134


from being guided into the first groove cam


141


to cause the door to come off.




Here, as shown in

FIG. 69

described previously, by making the length Z


1


of the linear portion


142




b


in the direction of the width of the door greater than the range of variations in the outermost distance L between the second groove cams at both ends of the door, it is possible to hold the hinge pin


134


securely in the second groove cam


142


, and thus open the door with a minimum load due to friction and thus with a weak force. That is, a variation in the outermost distance L is absorbed by varying the position of the second groove cam


142


with respect to the left-hand hinge pin


134


. This prevents the wall surfaces of the right-hand first groove cam


141


from being pressed onto the hinge pin


134


, and thereby keeps the sliding friction low. At this time, the left-hand hinge pin


134


does not slide on the circular portion


142




c


but is held in the linear portion


142




b


.




The range of variations is determined on the basis of the fitting errors of the slide cam member


122


and the machining errors of the door angle


171


(see

FIG. 66A

) that is used to fit the slide cam member


122


, and also, in cases where the door has a foamed heat insulator, on the basis of the variation of ambient temperature and of foaming scale in the foaming process. Moreover, the range of variations is determined also on the basis of the thermal expansion of the individual members constituting the door that accompanies a variation in thermal conditions such as a rise in ambient temperature.




The results of tests conducted on a refrigerator incorporating the door opening/closing mechanism of this embodiment to measure dimensional variations accompanying variations in temperature are as follows. When the outermost distance L between the second groove cams


142


at both sides of the door was 650 mm, a variation of 30 degrees Celsius in ambient temperature caused a variation of 1 mm in the outermost distance L. The slide cam member


122


was made of polyacetal, and the door cap


171




b


was made of an ABS resin. The angle member


171




a


of the door angle


171


is made of a galvanized iron plate, 1.2 mm thick. The door had a heat insulator made of urethane foam, with a foaming density of 35 kg/m


3


.




On the other hand, when the outermost distance between the hinge pins


134


of the lower hinge angle


133


was 554.3 mm, a variation of 30 degrees Celsius in ambient temperature caused a variation of 0.2 mm in the outermost distance. Here, the lower hinge angle


133


is composed of an angle member (made of a galvanized iron plate, 3.2 mm thick) that has its outer surfaces coated with an ABS resin by insert molding.




Considering these results and in addition the variations due to the machining errors of the door angle


171


and the fitting errors of the slide cam member


122


leads to the following conclusion. In the example described above, by making the linear portion


142




b


of the second groove cam


142


longer than 1.3 mm (0.2% of the outermost distance L), it is possible to permit the slide cam member


122


to hold securely the hinge pin


134


even if there is a variation in the outermost distance L. The linear portion


142




b


may be so curved, as seen on a horizontal plane, as to make contact with the hinge pin


134


at two points.




Since the hinge pins


134


are firmly fitted on the hinge angle


133


made of a metal, a dimensional variation in the distance between the two, hinge pins


134


due to a variation in temperature is so small that it can be ignored (for example, in the above example, 0.2 mm for a variation of 30 degrees Celsius) as compared with the variation in the distance between the slide cam members


122


. Moreover, since the hinge angle


133


is made of a metal, its machining and fitting errors are so small that they can usually be ignored.





FIG. 75

is a detail view of

FIG. 73

described previously. In this figure, assuming that the slide outer cam


143


is sliding along the lock outer cam


155


, the point of contact between a center line P


2


through the center Q


0


of the rotation axis


152


and the lock outer cam


155


is represented by Q


4


, and the point of contact between a center line P


3


through the center Q


0


and the slide outer cam


143


is represented by Q


3


. The distance between the points of contact Q


3


and Q


4


in the radial direction is represented by K


2


.




Here, the distance K


2


is made greater than the range of variations in the outermost distance L (see FIG.


69


); specifically, the distance K


2


is made greater than 0.2% of the outermost distance L. By forming the slide outer cam


143


and the lock outer cam


155


in this way, it is possible to permit the slide cam member


122


to hold securely the hinge pin


134


even if there is a variation in the outermost distance L. How this is achieved will be described in detail below, taking up the embodiment under discussion as an example, although the same principle applies also in the other embodiments.




As described earlier, if the interval between the first groove cams


141


, or the second grove cams


142


, at both sides of the door is greater than designed due to assembly errors or the like, the slide distance of the slide cam member


122


in the width direction is shorter. Specifically, for example, when the door is opened at the right side, the right-hand first groove cam


141


slides on part of the outer circumference of the hinge pin


134


so that the door as a whole moves a predetermined distance rightward. At this time, the outermost distance L between the right-hand and left-hand first groove cams


141


is greater than the design value by an amount equal to the variation.




Thus, the distance through which the left-hand slide cam member


122


moves in the direction of the width of the door is shorter than a predetermined distance by an amount equal to the variation. As a result, there is a risk that, when the lock outer cam


155


starts sliding on the slide outer cam


143


, the slide outer cam


143


collides with the lock outer cam


155


.




Specifically, as shown in

FIG. 76

, when the slide outer cam


143


is about to engage with the lock outer cam


155


with the tip Q


1


of the former and the tip Q


2


of the latter lying on a line P


1


parallel to the direction of the width of the door, if the tip Q


1


of the slide outer cam


143


is located on the right of the tip Q


2


of the lock outer cam


155


as seen in the figure, the slide surface


143




a


is guided onto the slide surface


155




a


. Then, the slide cam member


122


is slid rightward in the direction of the width of the door.




Here, at either side of the door, the distance between the slide outer cam


143


and the second groove cam


142


is sufficiently smaller than the outermost distance L, and therefore an error in that distance can safely be ignored. Similarly, an error in the distance between the lock outer cam


155


and the hinge pin


134


also can safely be ignored.




These errors can be ignored more safely respectively if the slide cam member


122


and the slide outer cam


143


are made of the same material and if the lock cam member


137


and the lock outer cam


155


are made of the same material. Thus, as the slide surfaces


143




a


and


155




a


slide along each other, the door rotates normally with the hinge pin


134


(rotation axis


152


) sliding on the circular portion


142




c


of the second groove cam


142


.




Therefore, by making the distance K


2


, or the distance K


1


described later, greater than the range of variations in the outermost distance L between the second groove cams


142


at both sides of the door, it is possible, when the slide outer cam


143


starts engaging with the lock outer cam


155


, to locate the tip Q


1


on the right of the tip Q


2


without fail. Thus, it is possible, even when there is a variation in the outermost distance L, to prevent the slide outer cam


143


from colliding with the lock outer cam


155


. Obviously, forming in the first cam projection


144


of this embodiment a chamfered portion similar to the chamfered portion


144




b


formed in the first cam projection


144


shown in

FIG. 25B

ensures smoother opening of the door.




In the example described above, even if no linear portion


142




b


(sliding portion) is formed in the second groove cam


142


, the slide outer cam


143


slides securely along the lock outer cam


155


. Thus, in the second lock position, the hinge pin


134


securely reaches the circular portion


142




c


of the second groove cam


142


, and thus keeps the rotation axis of the door in a fixed position and thereby ensures smooth opening of the door at all times. This eliminates the need for adjustment of the fitting position of the slide cam member


122


or replacement of components, and thus helps improve production efficiency and component yields.




The slide cam member


122


and the lock cam member


137


are fitted on the door angle


171


(see

FIG. 66C

) and the hinge angle


133


(see

FIG. 63A

) with fitting pins (not shown) fitted through a plurality of through holes. As described earlier, the machining errors in the distances between the slide outer cam


143


and the second groove cam


142


and between the lock outer cam


155


and the hinge pin


134


are sufficiently smaller than a variation in the outermost distance L.




Even then, it is preferable to form the above-mentioned though holes, formed for the fitting of the slide cam member


122


and the lock cam member


137


, in such a manner that one of them is a circular hole and the others are elongated circular holes. This makes their fitting easy even when there are errors as described above. In the lock cam member


137


, the through hole


138


is used as the reference for positioning. On the slide cam member


122


, a positioning pin is fitted on the back surface thereof, at the back of the center of the rotation axis


152


or in the vicinity thereof, i.e. at the back of the second groove cam


142


. Forming in an angle member


171




a


an engagement hole into which this positioning pin is fitted ensures more accurate positioning of the slide cam member


122


.




Here, the distance K


2


between the points of contact Q


3


and Q


4


in the radial direction is approximately equal to the distance K


1


between the tips Q


1


and Q


2


. Accordingly, it is preferable to set the design value of the distance K


1


to be greater than the range of variations in the outermost distance L (see

FIG. 69

) between the second groove cams


142


, specifically greater than 0.2% of the outermost distance L.





FIG. 77A

is an enlarged view of the tip portion


143




e


of the slide outer cam


143


shown in FIG.


76


. By forming the tip portion


143




e


out of a cylindrical surface having a uniform radius of curvature R


1


and tangent to the slide surfaces


143




a


and


143




c


, it is possible to locate the tip Q


1


on the right of the slide surface


143




a


as seen in the figure.




It is also possible, as shown in

FIG. 77B

, to form the tip portion


143




e


out of two cylindrical surfaces having different radii of curvature R


2


and R


3


in such a way that the radius of curvature R


2


closer to the lock outer cam


155


is greater than the radius of curvature R


3


farther away therefrom. This makes it possible to shift the tip Q


1


farther away from the lock outer cam


155


as compared with the case shown in

FIG. 77A

where the tip portion


143




e


has a uniform radius of curvature R


1


. Thus, it is possible to increase the distance K


2


(see FIG.


75


).




Alternatively, it is also possible, as shown in

FIG. 77C

, to form the tip portion


143




e


out of two cylindrical surfaces having different radii of curvature R


4


and R


5


and a substantially flat surface


143




g


. On the other hand, the tip portion of the lock outer cam


155


may be so formed as to have a radius (or radii) of curvature reversed left to right as compared with the tip portion


143




e


of the slide outer cam


143


.




As shown in

FIGS. 69

to


74


described previously, when the door is opened at the right side, the right-hand and left-hand slide outer cams


143


first slides rightward and then slides on the lock outer cams


155


. Similarly, when the door is opened at the left side, the right-hand and left-hand slide outer cams


143


first slides leftward and then slides on the lock outer cams


155


.




Therefore, by increasing the slide distance, it is possible to increase the interval between the slide surfaces


143




a


and


143




b


of the slide outer cam


143


. In this embodiment, the slide distance through which the door slides in the direction of the width thereof is set to be 2.5 mm or more. This makes it possible to locate the tip Q


1


(see

FIG. 76

) away from the lock outer cam


155


. Accordingly, it is possible to open the door with a minimum slide distance and thus smoothly at all times.




There is a risk of collision similar to that described above due to a dimensional variation between the slide outer cam


143


and the lock outer cam


155


also when the door is closed. This problem, due to the dimensional variation, can be avoided by forming the chamfered portions


143




f


and


143




h


(see

FIG. 73

) described above and forming chamfered portions or the like in the portions of the lock outer cam


155


facing those chamfered portions


143




f


and


143




h.






In

FIGS. 77A

to


77


C, it is preferable that the distance M from the point of contact between the tip portion


143




e


and the slide surface


143




a


to the point of contact between the tip portion


143




e


and the slide surface


143




c


be made 1.8 mm or longer. This makes it possible to fit the reinforcement member


64


(see

FIG. 68

) in such a way as to cover also the tip of the slide outer cam


143


. Thus, it is possible to improve the mechanical strength of the slide outer cam


143


and maintain the shape of its tip for a long period.




In this embodiment, as described previously, the second groove cam


142


is so formed that, at the side opposite to the side at which the door is opened, the door slides not only in the direction of the width thereof but also obliquely in the rearward direction. In

FIGS. 69 and 72

described previously, in the first lock position, the end surface of the slide outer cam


153


is a distance


22


away from the lock cam member


137


.




As the door rotates, the slide cam member


122


moves in the rearward direction and reaches the second lock position. At this time, the slide outer cam


143


moves simultaneously forward by rotating about the hinge pin


134


and in the rearward direction as a result of the second groove cam


142


sliding on the hinge pin


134


. As a result, as shown in

FIG. 72

, when the slide outer cam


143


starts engaging with the lock outer cam


155


, the end surface of the slide outer cam


143


is located at a distance


23


away from the lock cam member


137


.




That is, as the left-hand slide outer cam


143


rotates, the more it approaches the lock cam member


137


, the more it moves in a rearward direction. Here, the distance


23


is set to be shorter than the distance


22


so that the refrigerator compartment door


102


does not touch the refrigerator body


101


(see FIG.


12


).




This makes it possible to make the slide outer cam


143


longer in the rearward direction without the risk of collision with the lock cam member


137


when rotated. Thus, it is possible to keep the slide outer cam


143


engaged with the lock outer cam


155


over a larger proportion of the angle through which the door can be rotated, and thereby achieve stable rotation.





FIGS. 78A and 78B

are plan views of the door fitted with a gasket


65


on the rear surface thereof. As the door slides in the rearward direction as described above, the gasket


65


is pressed onto the refrigerator body


101


. The gasket


65


is made of a flexible resin (for example, a soft polyethylene resin or soft vinyl chloride resin) and thus has enough elasticity to absorb the sliding movement of the door in the rearward direction.




It is preferable that the slide distance N in the rearward direction be set to be 4% or less of the distance T


1


from the rotation center of the door, as it is when the door is closed, to the rear surface of the gasket


65


that is kept in close contact with the body, because then the pressing force can be absorbed by the elasticity of the gasket


65


. This helps prevent inconveniences such as the gasket


65


curling up when the door is opened or closed or a gap being left when the door is closed. The center, in the direction of the width of the door, of the portion of the gasket


65


that is kept in close contact with the body is located close to the rotation center of the door in the direction of the width of the door.




It is preferable that the slide distance N in set to be 2.3% or more of the distance T


1


, because then it is possible to maximize the length of the slide outer cam


143


in the rearward direction. When the distance T


1


from the rotation center of the door, as it is when the door is closed, to the rear surface of the gasket


65


that is kept in close contact with the body is 36 mm, by setting the slide distance N in the rearward direction to be 1 mm (2.8% of the distance T


1


), the door can be opened and closed without the risk of the gasket


65


curling up and thus without an unduly strong force. As a result, it is possible to make the slide outer cam


143


longer in the rearward direction by about 1 mm than in conventional designs.




Even when the distance T


1


is equal to the distance T


2


from the rotation center of the door, as it is when the door is open, to the rear surface of the gasket


65


, the effect described above can be achieved with satisfactory results. However, the distance


71


may be set to be greater than the distance T


2


(for example, T


1


−T


2


=0.5 to 1.5 mm). By embedding a magnet in the gasket


65


, it is possible to exploit the attraction of the magnet to cause the gasket


65


to plunge into close contact with the body when the door is closed. This reduces the risk of the gasket


65


curling up, and thus ensures better opening and closing action of the door.




Although the descriptions heretofore deal solely with cases in which the slide cam member is fitted on the door and the lock cam member is fitted on the body, it is also possible to fit the slide cam member on the body and fit the lock cam member on the door.



Claims
  • 1. A door opening and closing mechanism fitted on a door that closes and opens an opening formed in a body of an apparatus by being brought into and out of contact with a rim of the opening, comprising:cam mechanisms that permit the door to engage with and disengage from the body at either one of right and left sides of the door, each of the cam mechanisms being movable between a first lock position and a second lock position, the cam mechanisms, each being disposed at a respective one of said sides and including: a groove cam guided by a rotating member in a direction generally perpendicular to a longitudinal axis of the rotating member; a lock outer cam having a slide surface; and a slide outer cam, wherein, when the door is closed, the cam mechanisms at both of said sides are kept in the first lock position and, when the door is opened at one of said sides, the other side of the door slides obliquely in a rearward direction toward the body of the apparatus and thereby causes the cam mechanism at the other side to be brought into the second lock position so as to be rotatably locked in the second lock position which allows the door to pivot about the cam mechanism at the other side of the door, and wherein, when the door is opened at said one side, at the other side, a vertex of the slide outer cam and a vertex of the lock outer cam are displaced from each other in a radial direction with respect to the rotating member, a distance, as much as at least 0.2% of a maximum distance between the groove cams.
  • 2. A door opening and closing mechanism as claimed in claim 1,wherein the door has a gasket fitted on a rear surface thereof, and a slide distance of the door in the rearward direction when the door is opened at said one side is set to be 2.3% to 4% of a distance between a rear surface of the gasket and the rotational center of the door at the other side.
  • 3. A door opening and closing mechanism as claimed in claim 1,wherein a slide distance of the door in a direction of a width thereof is set to be at least 2.5 mm.
  • 4. A door opening and closing mechanism as claimed in claim 1,wherein each slide outer cam has at least one curved surface or a combination of said at least one curved surface and at least one flat surface, and has a tip portion including the vertex.
  • 5. A door opening and closing mechanism as claimed in claim 1,wherein for each cam mechanism, a tip portion of the slide outer cam has a plurality of radii of curvature in such a way as to have increasingly greater radii of curvature toward the lock outer cam.
Priority Claims (4)
Number Date Country Kind
H11-302434 Oct 1999 JP
H11-329193 Nov 1999 JP
H11-344109 Dec 1999 JP
H11-353844 Dec 1999 JP
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4503583 Frohbieter Mar 1985 A
4503584 Malchow Mar 1985 A
4590710 Newland May 1986 A
4932730 Zeismann et al. Jun 1990 A
4947583 Inui et al. Aug 1990 A
5530992 Baermann Jul 1996 A
5675934 Park Oct 1997 A
5829197 Oh Nov 1998 A
5908228 Lee Jun 1999 A
5983453 Miwa Nov 1999 A
6000771 Wissinger et al. Dec 1999 A
6085463 Yoshikawa Jul 2000 A
6282838 Yoshikawa Sep 2001 B1
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Number Date Country
807740 Nov 1997 GB
H55431 Feb 1993 JP
H9303942 Nov 1997 JP
H1073367 Mar 1998 JP
2000-90044 Sep 2000 JP
2001-124463 May 2001 JP
2001-147077 May 2001 JP
2001-0040166 May 2001 JP
2001-159268 Jun 2001 JP
2001-173303 Jun 2001 JP