1. Field of the Invention
The present invention relates to a door opening/closing device unit and a method for mounting the same, the door opening/closing device unit having a synchronized pair of door opening/closing devices for moving a door relative to a housing.
2. Related Art
There is known a cabinet of which the door is moved by a pair of door opening/closing devices mounted on the housing in order to facilitate the opening and closing operation of the door relative to the housing (see Japanese Patent Application Laid-Open No. 2008-538938). The paired door opening/closing devices are mounted on inner surfaces of left and right side walls, respectively, of the housing. Each of the door opening/closing devices has two links between the housing and the door thereby to determine the attitude of the door when opening and closing the door.
The paired door opening/closing devices disclosed in JP2008-538938 mentioned above are connected to each other via a connecting rod. The connecting rod is provided for the purpose of synchronizing the operations of the right and left door opening/closing devices. If no connecting rod is provided, the paired door opening/closing devices will be movable independently, which causes a problem of the door slanted or swayed in opening and closing operations. The connecting rod is required particularly for a wide housing.
The conventional door opening/closing devices are mounted on the housing in the following manner . First, the door opening/closing devices are mounted on the respective inner surfaces of the side walls of the housing with use of fastening members such as screws. Then, the connecting rod is provided to run between the paired door opening/closing devices and both axial ends of the connecting rod are fixed to the paired door opening/closing devices.
Here, there have been various ideas made to fix the connecting rod to the paired door opening/closing devices. JP2008-538938 discloses that a notch is provided on a rotational shaft of a link of the door opening/closing devices, a cuboid part is formed at an axial end of the connecting rod for fitting the notch, the cuboid part of the connecting rod is fit in the notch off the rotational shaft, and then, they are fixed to each other with screws. Besides, JP2008-538938 also discloses the connecting rod being extensible. A polygonal part is formed at each axial end of the extensible connecting rod, a polygonal recess is formed in the rotational shaft of the link of the door opening/closing device and the polygonal part of the extended connecting rod is inserted in the polygonal recess of the rotational shaft. Meanwhile, the Japanese Patent Application Laid-Open No. 2004-339906 discloses links of a pair of left and right door opening/closing devices which are connected by a plate-shaped connecting member at the position away from the rotational shafts of the links.
In the inventions disclosed in the above-mentioned publications, the paired door opening/closing devices are first mounted on the inner surface of the paired side walls, respectively, of the housing and then, the door opening/closing devices mounted on the side walls are fixed to ends of the connecting rod. In such a case, there will be no problem as long as each door opening/closing device is mounted at a proper position of the side wall of the housing, however, if the mounting position is shifted, the connecting rod cannot be fixed or even when the connecting rod can be mounted, it may be deformed problematically. Therefore, there is need to mount the door opening/closing device on the side wall of the housing again and mounting work becomes troublesome.
The present invention was carried out to solve the above-described problems of the conventional door opening/closing devices, and aims to provide a door opening/closing device unit and a method for mounting the same capable of preventing shifting of the mounting position of the connecting rod to the door opening/closing devices and facilitating the mounting work.
In order to solve the above-mentioned problems, an aspect of the present invention is a door opening/closing device unit comprising: a least one support member which is mountable to a housing; a pair of door opening/closing devices configured to move a door relative to the housing; and a connecting member configured to connect the door opening/closing devices so as to synchronize operations of the door opening/closing devices, wherein when the support member is mounted to the housing, at least one of the door opening/closing devices connected by the connecting member is able to be mounted on the support member.
Another aspect of the present invention is a method for mounting a door opening/closing device unit that has a pair of door opening/closing devices for moving a door relative to a housing, the method comprising: connecting the door opening/closing devices with use of a connecting member so as to synchronize operations of the door opening/closing devices; mounting at least one support member on the housing; and mounting at least one of the door opening/closing devices connected by the connecting member onto the support member. In this aspect of the present invention, the step of connecting the door opening/closing devices with use of a connecting member so as to synchronize operations of the door opening/closing devices may be performed prior to or after the step of mounting at least one support member on the housing.
According to the present invention, as the paired door opening/closing devices are connected to each other by the connecting rod and then, the connected door opening/closing devices are mounted on the housing, it is possible to prevent the mounting position of the connecting member to the door opening/closing devices. Besides, as the door opening/closing devices are mounted on the housing via support members, the mounting work becomes easy and can be performed even by one worker (of course, the work can be done by two or more workers).
The above and other objects and features of the invention will appear more fully hereinafter from a consideration of the following description taken in connection with the accompanying drawing wherein one example is illustrated by way of example, in which;
a) and 1(b) are perspective views of a shelf on which a door opening/closing device unit according to an embodiment of the present invention is mounted (
a) and 2(b) are process charts of mounting the door opening/closing device unit (
a) and 4(b) are perspective views of support members mounted on the housing (
a) to 5(C) are detail views of a support member (
a) and 6(b) are perspective views illustrating an engaged groove 21 of the door opening/closing device (
a) and 8(b) are cross sectional views of the engaged part of the door opening/closing device which is fit to the engaging part of the support member (cross sectional views taken along the depth direction of the housing,
a) and 10(b) are exploded perspective views of the paired door opening/closing devices and the connecting rod (
a) to 11(c) are cross sectional views each illustrating engagement of the connecting rod, joints and rotational shafts (
With reference to the drawings, a door opening/closing device unit according to an exemplary embodiment of the present invention will be described in detail below. The door opening/closing device unit is mounted on a housing 1 of furniture such as a cupboard in such a manner that a door can open and close relative to the housing 1. The housing 1 is open in a front surface and this opening is closed by the door 2 indicated by the chain double-dashed line in
The door 2 has a door knob (not shown) so that a person moves the door 2 upward to open the door 2 and downward to close the door 2. In order to open a heavy door 2 by a small force, the door opening/closing device 4 has a built-in spring for generating a force to assist the opening operation of the door 2. Besides, in order to attenuate the impact when opening and closing the door 2, the door opening/closing device 4 is provided with a damper for damping the opening and closing operations of the door 2. When opening and closing the door 2, the door 2 moves upward and downward while keeping its own attitude approximately in parallel with the housing 1. In order to parallel movement of the door 2, the door opening/closing device 4 has two links (auxiliary arm 6 and arm 7) that are approximately in parallel with each other and equal in length. The detailed structure of the door opening/closing device 4 will be described later.
The housing 1 is formed like a box and has an upper plate 1a, a pair of (left and right) side walls 1b, bottom plate 1c and a back plate 1d. On inner surfaces of the left and right side walls 1b of the housing 1, a pair of left and right door opening/closing device 4 is mounted, respectively. In order to synchronize the operations of the door opening/closing devices 4, the paired door opening/closing device 4 are connected by a connecting rod 5 as a connecting member.
As illustrated in
The paired door opening/closing devices 4 are mounted on the housing in the following manner. First, a worker fixes the left and right support members 8 to the lower surface of the upper plate la of the housing 1 with use of a fastening member such as a screw. At this time, the worker positions the support members 8 in such a manner that the front surface side of each of the support members 8 is flush with the front surface of the upper plate la (arranged in the same plane) and the side surface side of the support member 8 abuts to the side wall 1b. Then, the worker takes with both hands the door opening/closing devices 4 in pair which are already connected to each other by the connecting rod 5, fit the engaged part 21 of each of the door opening/closing devices 4 to the engaging part 12 of the support member 8 and slides the door opening/closing devices 4 in one direction (in the depth direction of the housing 1). Then, the paired door opening/closing devices 4 are mounted on the paired support members 8. When the door opening/closing devices 4 are mounted on the support members 8, the door opening/closing devices 4 are positioned at the proper positions of the housing 1. After that, as shown in
According to the present embodiment, when fixing the door opening/closing devices 4 to the side walls 1b of the housing 1 with use of the fastening members 13, the paired door opening/closing devices 4 are supported by the paired support members 8. Therefore, the paired door opening/closing devices 4 can be prevented from falling down even if they get off the worker's hands and the screwing work can be performed by only one worker. On the other hand, if the door opening/closing devices 4 in the connected state are directly mounted on the housing 1 without the support members 8, the worker has to move his hand from one door opening/closing device 4 while screwing the other door opening/closing device 4 to the side wall of the housing 1. Therefore, the one door opening/closing device 4 drops down inevitably. In order to prevent the door opening/closing device 4 from dropping down, there needs another worker. Therefore, the mounting work cannot be performed by only one worker.
The structure of the support member 8 is described below. As illustrated in
The body part 10 is formed like a rectangular plate. This body part 10 serves to position the support member 8 relative to the housing 1. Specifically, one front-side side (first positioning part) 10a of the body part 10 is positioned to be flush with the front surface of the upper plate la of the housing 1. As this one side 10a is positioned to be flush with the front surface of the upper plate la of the housing 1, the support member 8 can be positioned in the depth direction of the housing 1. Besides, one lateral-side side 10b (second positioning part) of the body part 10 is placed to abut against the side wall 1b in such a manner that the support member 8 is in parallel with the side wall 1b. The front-side side 10a and the lateral-side side 10b of the body part 10 form a right angle. As the lateral-side side 10b of the body part 10 abuts to the side wall 1b of the housing 1, the support member 8 is positioned in the horizontal direction of the housing 1.
Here, as far as the support member 8 can be positioned relative to the housing 1, the front-side side 10a and the lateral-side side 10b of the body part 10 need not be formed linearly. For example, a recess may be formed in the front-side side 10a of the body part 10, or the front-side side 10a may be formed protruding. Or, a plurality of jutting parts may be formed in the lateral-side side 10b of the body part 10 so that the jutting parts can abut against the side wall 1b. With these plural jutting parts, the support member 8 can be positioned in parallel with the side wall 1b.
a) to 5(c) are detail views of the support member 8. The engaging part 12 having an inverted T shaped cross section juts downward from the body part 10 of the support member 8. The engaging part 12 extends in one direction (depth direction of the housing 1) while it keeps the inverted T shaped cross section. As illustrated in the perspective view of
a) and 6(b) illustrates the engaged part 21 of the door opening/closing device 4 for fitting the engaging part 12 of the support member 8. In each of the door opening/closing devices 4, the engaged part 21 is formed which is an inverted T shaped groove conforming to the cross sectional shape of the engaging part 12 of the support member 8. The groove of the engaged part 21 extends in one direction (in the depth direction of the housing 1) while keeping the inverted T shape cross section. In the lower surface of an upper wall that defines the engaged part 21, a positioning recess 22a is formed.
a) and 8(b) are cross sectional views of the engaging part 12 of the support member 8 and the engaged part 21 of the door opening/closing device 4, taken along the depth direction of the housing 1.
As illustrated in
The arm 7 is connected to a running member 34 via a link arm 33. As the arm 7 rotates, the running member 34 moves linearly in the left and right direction in
On an upper part of the running member 34, a damper 36 is provided for attenuating the impact which is generated by opening the door 2. The damper 36 may be a linear damper using viscous fluid or a friction damper using friction. On a lower part of the running member 34, a damper 37 is provided for attenuating the impact which is generated by closing the door 2. This damper 37 may be also a linear damper or friction damper.
On the connecting member 32, a door-side mounting piece 38 fixed to the door 2 is mounted detachably. The door-side mounting piece 38 has a built in lever 39 which is biased by a coil spring (not shown). The lever 39 is configured to be movable vertically relative to the door-side mounting piece 38. When the door-side mounting piece 38 is attached to or detached from the connecting member 32, the lever 39 moves upward or downward automatically so as to enable mounting of the door 2 through one-touch operation.
a) and 10(b) are exploded perspective views of the connecting rod 5 and paired door opening/closing devices 4. The auxiliary arm 6 of the door opening/closing device 4 has a rotational shaft 41, which protrudes from the body part 31. This rotational shaft 41 rotates together with the auxiliary arm 6. The rotational shaft 41 has an tip end 41a which has a rectangular cross section. Between the connecting rod 5 and the rotational shaft 41, a joint 42 is provided. The joint 42 has a cylindrical body part 42a and, for example, four protrusions 42b that protrude from the body part 42a toward the connecting rod 5. The body part 42a has a rectangular hole 42a1 formed therein (see
At an axial end of the connecting rod 5, four recesses 5a are formed for fitting the four protrusions 42b of the joint 42 thereinto (see
The present invention is not limited to the above-described embodiment and may be embodied in various modified forms without departing from the scope of the present invention.
For example, in the above-described embodiment, the left and right support members are fixed to the upper plate of the housing in order to prevent the left and right door opening/closing devices from falling down. However, the support members may be replaced with only one support member as far as the one support member is used to be able to prevent at least one of the left and right door opening/closing devices from falling down and the mounting work can be performed by only one worker. The support member is not limited to one mounted on the upper plate of the housing and may be mounted on a side plate of the housing. Besides, the support member is mounted at a corner of the bottom plate of the housing to be positioned to the bottom plate and the side wall. Further, the connected door opening/closing devices in pair may be slid to be mounted on the support members. Furthermore, each support member may be formed like a hook so that the connected door opening/closing devices in pair can be hooked and mounted on the support members.
The step of mounting the door opening/closing device on the side wall of the housing by a fastening member such as a screw may be omitted. When the door is light or door front is narrow, the door opening/closing device may be supported only by the support member.
The connecting rod may be formed like a plate or be mounted at a position away from the rotational shaft of the arm of the door opening/closing device.
The structure of the door opening/closing device is not limited to those according to the above-described embodiment as far as the attitude of the door is fixed. For example, a door opening/closing device may be used which has one link mounted rotatable on the housing, a slider sliding relative to the one link and a door mounted rotatable on the slider (see International Publication No. WO2010/097996).
The present invention is not limited to the above described embodiments, and various variations and modifications may be possible without departing from the scope of the present invention.
This application is based on the Japanese Patent application No. 2011-166257 filed on Jul. 29, 2011, entire content of which is expressly incorporated by reference herein.
Number | Date | Country | Kind |
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2011-166257 | Jul 2011 | JP | national |