This patent application is related to co-assigned and co-pending U.S. PROVISIONAL patent application Ser. No. 62/838,902, filed Apr. 25, 2019; the entirety of which is incorporated herein by reference.
This invention disclosure generally relates to a door which moves about a generally vertical axis between open and closed positions and, more specifically, to a system for operating such a door between the open and closed positions.
Doors which swing about a vertical pivot axis as they move between open and closed positions are commonly used as entryway doors in any of a variety of different situations including ingress and egress to and from various locations. In some situations, such doors are typically operated by a driver having an output shaft and a linkage used to operably connect the output shaft of the driver to the door.
In some applications, an interface is established between the output shaft and the linkage In one form, such an interface includes a series of finely serrated teeth between the output shaft of the driver and the linkage. In some situations, and for any of a variety of different reasons, the open position of the door requires adjustment. The ability to adjust the open position of the door is particularly important when an adjacent wall of the facility is disposed proximate to or generally parallel to the open position of the door. Of course, in many situations, it is desired to maximize the door opening by having the door swing to a fully open position and, yet, not contact the adjacent wall.
As will readily appreciated by those skilled in the art, the linkage between the output shaft of the driver and the door frequently includes a crank arm connected to the output shaft of the driver. In these situations, and when moving the door from the closed position to the open position, the output shaft of the driver places a significant amount of torque on and to the crank arm of the linkage. The forces applied to the joinder between the output shaft of the driver and the crank arm are further amplified by the desired rapidity at which the door opens from a closed position. As is evident from today's increased need for speed, the desire for a door to open from the closed position is ever increasing. Unfortunately, the finely serrated teeth on the interface between the output shaft and the crank arm frequently cannot transfer the ever increasing torque levels between the output shaft of the driver and the crank arm. As such, those finely serrated teeth tend to wear and become stripped, thus, resulting in slippage between the output shaft of the driver and the crank arm. Accordingly, a repair person needs to be called to repair the worn and frequently inoperable door system. The repair of a worn and frequently inoperable door system can be costly and time sensitive since the door requiring repair is typically out of service during the entirety of the time the repairs are being performed thereon.
Thus, there is a need and a desire for a simple, cost effective and yet efficient system for operably and positively moving a door from a closed to an open position, which readily allows for adjustment of the open position of the door, and which is constructed to withstand high levels of torque being repeatedly and consistently applied thereto.
According to one aspect of this invention disclosure, there is provided a door operating system for moving a door about a vertical pivot axis between a closed position and an open position. As is known, and according to one aspect of the invention disclosure, the door operating system includes a driver including a free-ended output shaft and linkage operably connecting the output shaft of the driver to the door. An adjustable and selectively operable coupling is disposed between the free-end of the output shaft of the driver and the linkage. The adjustable coupling has a pair of coaxially spaced and adjustable interfaces. A first adjustable interface is defined between the free-end of the output shaft and the coupling while a second adjustable interface is defined between the coupling and the linkage whereby allowing for a high resolution, angular adjustment of the door.
In one form, the free-end of the output shaft defines a first end face extending generally normal to an axis defined by the output shaft of the driver. Also, the linkage preferably defines a second end face extending generally normal to the axis defined by the output shaft of the driver. In a preferred embodiment, the coupling defines a ring selectively rotatable about the axis defined by the output shaft of the driver. The ring has third and fourth axially spaced end faces thereon.
In one embodiment, the first adjustable interface defined between the free-end of the output shaft and the coupling includes a predetermined number of engagement features on the end face of the output shaft and which are configured to engage corresponding engagement features on the first surface of the coupling. In this embodiment, the second adjustable interface defined between the coupling and the linkage includes a predetermined number of engagement features on the end face of linkage and which are configured to engage corresponding engagement features on the second surface of the coupling. To affect the desired ends, the predetermined number of engagement features on the end face of the output shaft which engage with the corresponding engagement features on the first surface of the coupling is different in number than the predetermined number of engagement features on the end face of the linkage which engage corresponding engagement features on the second surface of the coupling.
Preferably, the engagement features included with the first and second interfaces comprise a series of equally spaced radial and intermeshing teeth. Each tooth included with the first and second interfaces preferably involves a symmetrical serration having two load bearing surfaces each angled at about 60 degrees relative to the respective surface from which the serration extends.
According to another aspect of this invention disclosure, there is provided a door operating system for repeatedly and consistently moving a door about a stationary pivot axis between a closed position and an open position. According to this aspect of the invention disclosure, the door operating system includes a driver including a positively driven free-ended output shaft and linkage for operably connecting the driver to the door. An adjustable coupling is disposed between the free-end of the output shaft of the driver and the linkage. The adjustable coupling has a pair of coaxially spaced interfaces. A first adjustable interface includes a first set of interlocking instrumentalities defined between the free-end of the output shaft and the coupling. Elements of the first set of interlocking instrumentalities are mutually engagable in a plurality of first distinct angularly indexed positions about the axis about which the door pivots and with the first angularly indexed positions having a first angular separation therebetween. The second adjustable interface includes a second set of interlocking instrumentalities defined between the coupling and the linkage. Elements of the second set of interlocking instrumentalities are mutually engagable in a plurality of second distinct angularly indexed positions about the axis about which the door pivots, and with the second angularly indexed positions having a second angular separation different from the first angular separation whereby allowing for a high angular resolution of the position of the door.
According to this aspect of the invention disclosure, the elements of the first and second sets of interlocking instrumentalities are mutually engageable and disengageable by means of relative axial movement of the coupling along the axis of the output shaft. Preferably, the elements of the first interlocking instrumentalities are provided by identical elements on an end face of the output shaft of the drive and by a confronting surface on the coupling. In a preferred form, the elements of the first interlocking instrumentalities include a series of equally spaced and radially directed teeth. In this form of the invention disclosure, the elements of the second interlocking instrumentalities are provided by identical elements on confronting surfaces defined by the coupling and the crank arm. In this form, the elements of the second interlocking instrumentalities include a series of equally spaced and radially directed teeth.
Preferably, the coupling defines a ring selectively rotatable about the fixed axis defined by the output shaft of the driver. Furthermore, a circumference of the ring preferably includes indicia for visually indicating the indexed position of the coupling.
According to another aspect of this invention disclosure, there is provided a door operating system for repeatedly moving a door about a stationary pivot axis between a closed position and an open position. The door operating system includes a driver including a positively driven free-ended output shaft and linkage including a generally L-shaped crank arm operably connected to and extending from the door toward the free-end of the output shaft. An adjustable coupling is disposed between the free-end of the output shaft of the driver and the crank arm. The adjustable coupling has a pair of coaxially spaced interfaces. A first adjustable and course toothed interface is defined between the free-end of the output shaft and the coupling. A second adjustable and course toothed interface is defined between the coupling and the crank arm whereby allowing for angular adjustment of the open position of the door as a function of the adjusted position of the coupling relative to the output shaft and the crank arm.
Preferably, the first toothed interface includes a first predetermined number of radially and equally spaced teeth on an end face of the output shaft and an equal number of radially and equally spaced teeth on a first surface of the coupling. In a preferred embodiment, the second toothed interface includes a second predetermined number of radially and equally spaced teeth on a second surface of the coupling and an equal number of radially and equally spaced teeth on said crank arm. To advantageously affect the desired ends of this invention disclosure, the first and second predetermined number of teeth on the first and second interfaces are not equal to each other whereby allowing for angular adjustment of the open position of the door as a function of the adjusted position of the coupling relative to the output shaft and the crank arm. In a preferred embodiment of the door operating system, the course teeth of the first and second interfaces are mutually engageable and disengageable by means of relative axial movement of the coupling along the axis defined by the output shaft.
In one form, the door operating system also preferably includes a locking mechanism for conditioning the door operating system in either a locked condition, wherein the teeth of the first and second interfaces are maintained in releasably locked intermeshing relation relative to each other whereby allowing force transfer therebetween, and an unlocked condition. Preferably, the coupling also defines a ring selectively rotatable about the axis defined by the output shaft. To facilitate operation, a circumference of the ring forming part of the coupling includes indicia for visually indicating the indexed position of the coupling.
While this invention disclosure is susceptible of embodiment in multiple forms, there is shown in the drawings and will hereinafter be described a preferred embodiment, with the understanding the present disclosure is to be considered as setting forth an exemplification of the disclosure which is not intended to limit the disclosure to the specific embodiment illustrated and described.
Referring now to the drawings, wherein like reference numerals indicate like parts throughout the several views,
In one form, door 10 is mounted for pivotal movements about a generally vertical and stationary axis 12 in a frame 14 having upstanding side frame members 16 (with only one being shown for illustrative purposes) which are rigidly joined to each other by a header or top frame member 20. The frame members 16 and 20 combine to define an opening 22 allowing access to and from building 11. In the embodiment illustrated by way of example in
As further illustrated in
As illustrated in
According to one aspect of this invention disclosure, and as illustrated in
On one embodiment, coupling 50 is configured as a metal ring 54 selectively rotatable about the axis 37 defined by the output shaft 34 of driver 32. The ring 54 of coupling 50 has at least third and fourth 56 and 66, respectively, axially spaced end faces thereon.
Turning to
The second adjustable interface 62 between the five or second end 44 of crank arm 40 and coupling 50 includes a predetermined number of engagement features or elements 58a on the end face 66 of ring 54 of coupling 50. The engagement features or elements 58 on the end face 66 of ring 54 of coupling 50 are con figured to positively and mutually engage with a corresponding number of like engagement features or elements 68 on the confronting end face 46 defined toward the free-end 44 of crank arm 42 in any of a plurality of distinct angularly indexed positions about the fixed axis 37. Preferably, the engagement features or elements 58a on the end face 66 of ring 54 of coupling 50 and the like engagement features of element 68 on the end face 46 of crank arm 42 included with the second adjustable interface preferably comprises a series of equally spaced radial and intermeshing teeth which combine to define a second set of interlocking instrumentalities.
In one embodiment illustrated by way of example in
Preferably, and as mentioned above, the predetermined number of engagement features or elements 38 on the end face 36 of the output shaft 34 of driver 32 correspond in number to the predetermined number of engagement features or elements 58 on the end face 56 defined by ring 54 of coupling 50. Similarly, in a preferred embodiment, and as mentioned above, the predetermined number of engagement features or elements 58a on the end face 66 of ring 54 of coupling 50 correspond in number to the predetermined number of engagement features or elements 68 on the end face 46 defined toward the free-end 44 of crank arm 42. Notably, however, the predetermined number of engagement features or elements used in operable combination with and comprising the first adjustable coupling 52 is different from the predetermined number of engagement features or elements used in operable combination with and comprising the second adjustable coupling 62. As such, inadvertent reversal of the coupling 50 will become readily apparent during assembly of the door operating system.
In one embodiment set forth merely as an example, and in keeping with the preferable “course” tooth design of the interlocking instrumentalities, the first adjustable interface 52 of the door operating system 30 includes about 21 substantially identical, radially spaced, intermeshing and interlocking engagement features or elements used in operable combination therewith. Whereas, in one embodiment set forth merely as an example, the second adjustable interface 62 of the door operating system 30 includes about 19 substantially identical, radially spaced intermeshing and interlocking engagement features or elements used in operable combination therewith. It should be appreciated, however, the exact number of radially spaced intermeshing and interlocking engagement features or elements used in operable combination with the first and second adjustable interfaces 52 and 62 may not be exactly equal to that mentioned above. Suffice it to say, the number of radially spaced intermeshing and interlocking engagement features or elements used in operable combination with the first and second adjustable interfaces 52 and 62, respectively, are different from each other to affect the beneficial and desired ends of this invention disclosure.
As will be appreciated from an understanding of this invention disclosure, the difference in the number of radially spaced intermeshing and interlocking engagement features or elements used in operable combination with the first and second adjustable interfaces 52 and 62, respectively, yields several heretofore unknown advantages. First, the difference in number of radially spaced intermeshing and interlocking engagement features or elements used in operable combination with the first and second adjustable interfaces 52 and 62, respectively, inhibits inadvertent reversal of the coupling 50 during assembly of the door operating system 30. Second, the difference in the number of radially spaced intermeshing and interlocking engagement features or elements used in operable combination with the first and second adjustable interfaces 52 and 62, respectively, enhances the resolution and angular adjustment of the open position of door 10 (
Returning to
As illustrated by way of example in
As will be readily appreciated by those skilled in the art, locking mechanism 80 can take any of a variety of different forms without detracting or departing from the spirit and scope of this invention disclosure. In one form, locking mechanism 80 includes an elongated fastener 82 having a head portion 84 and shank portion 86. Besides serving to condition the door operating system 30 between an operational position or locked condition (
In the embodiment illustrated in
For reasons discussed below, and as illustrated by way of example in
As will be appreciated from an understanding of this aspect of the invention disclosure, when the locking mechanism 80 conditions the door operating system 30 into a locked condition, the course teeth or elements operably associated with the first and second interfaces 52 and 62, respectively, of the door operating system 30 are clamped and maintained in a locked intermeshing relationship with the each other by rotating the locking mechanism 80 in a first direction whereby allowing a transfer of force or power between the output shaft 34 of driver 32 and the crank arm 42.
As will be appreciated from an understanding of this aspect of the invention disclosure, the locking mechanism 80 can easily and readily condition the door operating system 30 into a non-locked condition or position simply by rotating the fastener 82 in an opposite direction. That is, and as shown by way of example in
In many instances, the door operating system 30 will be located in an elevated position. As such, when being conditioned into a non-operational position or condition, the threaded fastener 82 of locking mechanism can inadvertently separate from the assembled components and fall to the ground, thus, adding to the time required to repair or otherwise complete adjustment of the door operating system 30.
In this regard, and as illustrated by way of example in
The retaining ring 88 on fastener 82 and the radial shoulder on coupling 50 are configured such that, when the locking mechanism 80 conditions the door operating mechanism 30 into a non-locked condition or position, the teeth or interengaging elements 58a and 68 on the adjustable coupling 50 and the crank arm 42, respectively, can also separate relative to each other so as to allow the angular indexed position between the drive shaft 34 and crank arm 42 at the second adjustable interface 62 to be adjusted and changed to any of a plurality of angularly indexed positions if required and/or desired. As will be appreciated, the indicia 70 in the coupling 50 will again assist on setting the desired angular indexed positional relationship between the various and adjustable components comprising the door operating system 30.
From the foregoing, it will be observed that numerous modifications and variations can be made and effected without departing or detracting from the true spirit and novel concept of this invention disclosure. Moreover, it will be appreciated, the present disclosure is intended to set forth an exemplification which is not intended to limit the disclosure to the specific embodiment illustrated. Rather, this disclosure is intended to cover by the appended claims all such modifications and variations as fall within the spirit and scope of the claims.
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Number | Date | Country | |
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20200340284 A1 | Oct 2020 | US |
Number | Date | Country | |
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62838902 | Apr 2019 | US |