This application is based on and claims priority under 35 U.S.C. ยง119 to Japanese Patent Application 2010-216879, filed on Sep. 28, 2010, and Japanese Patent Application 2011-142828, filed on Jun. 28, 2011, the entire contents of which are incorporated herein by reference.
This disclosure generally relates to a door outer handle device for a vehicle.
A known door outer handle device for a vehicle includes a base member fixed to a door for the vehicle, an outer handle, a link mechanism, and a door opening prevention mechanism. The outer handle is attached to the base member in a movable manner in inward and outward directions of the vehicle (i.e., vehicle inward and outward directions) so as to be operable between a door closed position and a door open position. The link mechanism transmits a door opening operation of the outer handle as an unlatched operation of a door latch mechanism. The door opening prevention mechanism restricts an operation of a component member of the link mechanism in a door opening direction by a predetermined inertia force applied to the door in the vehicle outer direction in a case of a vehicle collision (i.e., the door opening prevention mechanism invalidates a function of the link mechanism).
In the event of the vehicle collision, the component member of the link mechanism operates in the door opening direction because the outer handle is opened by the predetermined inertia force applied to the door in the vehicle outward direction at a time of the vehicle collision. The unlatched operation of the door latch mechanism is an operation to bring the door latch mechanism in a latched state to an unlatched state. In the latched state of the door latch mechanism, it is impossible to open the door of the vehicle when in a closed state. In the unlatched state of the door latch mechanism, it is possible to open the door of the vehicle when in the closed state.
The aforementioned door outer handle device is disclosed in JP2009-243101A (which will be hereinafter referred to as Reference 1), for example. According to Reference 1, the door opening prevention mechanism includes an inertia stopper member (a lever member) and a biasing member. The inertia stopper member is provided at the base member so as to be rotatable from a set rotation position (i.e., an initial position) to a locked rotation position in the vehicle outer direction. The biasing member biases the inertia stopper member to the set rotation position. According to the door outer handle device disclosed in Reference 1, an inertia force generated upon a vehicle collision is applied to the inertia stopper member so that the inertia stopper member rotates from the set rotation position to the locked rotation position in the vehicle outward direction against a biasing force of the biasing member. At this time, a portion of the inertia stopper member moves within a door opening direction movement locus of the component member of the link mechanism. As a result, the link mechanism is restricted from moving in the door opening direction by the inertia stopper member.
According to the door outer handle device disclosed in Reference 1, in a case where the inertia stopper member is maintained at the set rotation position by the biasing force of the biasing member, the inertia stopper member is positioned out of the door opening direction movement locus, thereby allowing the link mechanism to operate in the door opening direction. The door for the vehicle is thus opened by the door opening operation of the outer handle.
In the door outer handle device disclosed in Reference 1, before the outer handle is opened by the predetermined inertia force applied in the door outward direction in the event of the vehicle collision, the predetermined inertia force is applied to the inertia stopper member. Then, the inertia stopper member rotates from the set rotation position to the locked rotation position in the vehicle outward direction against the biasing force of the biasing member. As a result, the portion of the inertia stopper member moves within the door opening direction movement locus of the component member from an outside thereof.
Therefore, as long as the inertia stopper member appropriately or normally rotates in the event of the vehicle collision, a certain operation is obtained by the door opening prevention mechanism. However, in a case where the inertia stopper member does not appropriately rotate and thus an operation responsiveness of the inertia stopper member in the door outer direction by the inertia force is insufficient, the component member of the link mechanism may not be restricted from operating in the door opening direction by the inertia stopper member. Consequently, the unlatched operation of the door latch mechanism may not be securely prevented.
In addition, according to the door outer handle device disclosed in Reference 1, the inertia stopper member is normally held at the set rotation position (i.e., the initial position) by the biasing force of the biasing member. The inertia stopper member is configured so as not to rotate by a normal operation of the outer handle (i.e., a normal door opening operation). Thus, dirt or dust may be attached and solidified at a rotation portion of the inertia stopper member. As a result, a rotation of the inertia stopper member may not be guaranteed for a long period of time, which may prevent a predetermined rotation of the inertia stopper member at a time of a possible vehicle collision.
A need thus exists for a door outer handle device for a vehicle which is not susceptible to the drawback mentioned above.
According to an aspect of this disclosure, a door outer handle device for a vehicle includes a base member configured to be fixed to a door for the vehicle, an outer handle attached to the base member in a movable manner in vehicle inner and outer directions, the outer handle being operable between a door closed position and a door open position, the door open position being arranged in the vehicle outer direction relative to the door closed position, a link mechanism configured to transmit a door opening operation of the outer handle as an unlatched operation of a door latch mechanism, and a door opening prevention mechanism restricting a component member of the link mechanism from moving in a door opening direction by a predetermined inertia force applied to the door in the vehicle outer direction. The door opening prevention mechanism includes a lever member being rotatable to a set rotation position where the lever member is held at the base member to restrict the component member of the link mechanism from moving in the door opening direction in a case where the outer handle is arranged at the door closed position. The lever member is rotatable to a retracted rotation position that is positioned at least in the vehicle inner direction from the set rotation position. The lever member is shifted to the retracted rotation position in an early stage of an operation of the outer handle from the door closed position to the door open position in a case where the outer handle is operated from the door closed position to the door open position in a state where the inertia force is prevented from being applied. The lever member allows the component member of the link mechanism to move in the door opening direction when the lever member is arranged at the retracted rotation position. The door opening prevention mechanism further includes a biasing member biasing the lever member to the retracted rotation position.
According to another aspect of this disclosure, a door outer handle device for a vehicle includes a base member configured to be fixed to a door for the vehicle, an outer handle attached to the base member in a movable manner in vehicle inner and outer directions, the outer handle being operable between a door closed position and a door open position, the door open position being arranged in the vehicle outer direction relative to the door closed position, a link mechanism configured to transmit a door opening operation of the outer handle as an unlatched operation of a door latch mechanism, and a door opening prevention mechanism restricting a component member of the link mechanism from moving in a door opening direction by a predetermined inertia force applied to the door in the vehicle outer direction. The door opening prevention mechanism includes a lever member being rotatable to a set rotation position where the lever member is held at the base member to restrict the component member of the link mechanism from moving in the door opening direction in a case where the outer handle is arranged at the door closed position in a state where the inertia force is prevented from being applied The lever member is rotatable to a retracted rotation position that is positioned at least in the vehicle inner direction from the set rotation position. The lever member is shifted to the retracted rotation position in an early stage of an operation of the outer handle from the door closed position to the door open position in a case where the outer handle is operated from the door closed position to the door open position in a state where the inertia force is prevented from being applied. The lever member allows the component member of the link mechanism to move in the door opening direction when the lever member is arranged at the retracted rotation position. The lever member is rotatable to a locked rotation position that is positioned at least in the vehicle outer direction from the set rotation position. The lever member is shifted to the locked rotation position to restrict the component member of the link mechanism from moving in the door opening direction in a state where the inertia force is applied. The door opening prevention mechanism further includes a biasing member biasing the lever member to the retracted rotation position.
The foregoing and additional features and characteristics of this disclosure will become more apparent from the following detailed description considered with the reference to the accompanying drawings, wherein:
A first embodiment will be explained with reference to
The outer handle 20 is a grip type handle mounted on the base member 10 and is substantially horizontally arranged so as to be rotatable in inner and outer directions of the vehicle (i.e., a vehicle width direction) (which will be hereinafter referred to as vehicle inner and outer directions). The outer handle 20 is assembled on the base member 10 so that the outer panel 101 is sandwiched between the outer handle 20 and the base member 10. The outer handle 20 is operable between a door closed position (illustrated by a solid line in
The link mechanism 30 transmits a door opening operation of the outer handle 20 in the vehicle outer direction as an unlatched operation of a door latch mechanism 60 (i.e., an operation to shift the door latch mechanism 60 from a latched state to an unlatched state). As illustrated in
As illustrated in
The coil spring 32 is a return spring biasing the bell crank 31 and the outer handle 20 to a set position (i.e., in a set state and the door closed position) illustrated in
The connection lever 33 includes the upper end portion 33a at which the connection lever 33 is connected to the output arm portion 31c of the bell crank 31 and includes a lower end portion at which the connection lever 33 is connected to an outside open lever that is connected to the pawl of the door latch mechanism 60. In a case where the bell crank 31 rotates by a predetermined amount against the biasing force of the coil spring 32 at a time when the outer handle 20 is operated from the door closed position to the door open position, the connection lever 33 moves downward by a predetermined amount from a set position (an initial position) as illustrated in
In a case where the outer handle 20 is in the door closed position and the connection lever 33 is in the initial position while the door 100 is being closed, the door latch mechanism 60 is in the latched state. In addition, in a case where the outer handle 20 is operated from the door closed position to the door open position and thus the connection lever 33 moves downwardly by the predetermined amount from the initial position, the door latch mechanism 60 is brought to the unlatched state. Therefore, the rotation of the bell crank 31 against the biasing force of the coil spring 32 and the downward movement of the connection lever 33 each correspond to an operation in a door opening direction.
The door opening prevention mechanism 40 restricts the downward movement of the connection lever 33 of the link mechanism 30 (i.e., the operation in the door opening direction), which is caused by a predetermined inertia force applied to the door 100 in the vehicle outer direction in the event of the vehicle collision while the door 100 is being closed. The door opening prevention mechanism 40 includes the lever member 41 assembled on the base member 10 and a coil spring 42 assembled between the lever member 41 and the base member 10. Lines A illustrated in
As illustrated in
As illustrated in
The spring attachment shaft portion 41d is formed between the intermediate shaft portion 41b and the lower shaft portion 41c. A coil portion of the coil spring 42 is assembled on the spring attachment shaft portion 41d so as to be extendable. As illustrated in
The lever portion 41g radially (i.e., substantially horizontally) extends from the upper shaft portion 41a and the intermediate shaft portion 41b by a predetermined amount. An end portion of the lever portion 41g extends or retracts relative to a lower side of the projecting portion 33b of the connection lever 33 that is in the initial position. As illustrated in
As illustrated in
In the holding mechanism HM1, the inclination surface 18 formed between the upper stepped surface 16 and the lower stepped surface 17 is formed substantially parallel to the inclination surface 41h1 formed at the shoe portion 41h as illustrated in
According to the door outer handle device having the aforementioned configuration, in a case where the outer door handle 20 is in the door closed position while the aforementioned inertia force (i.e., the predetermined inertia force applied to the door 100 in the vehicle outer direction) is not being applied, the lever member 41 is held at the set rotation position as illustrated in
According to the present embodiment, in a case where the lever member 41 is arranged at the set rotation position or the locked rotation position, the lever portion 41g of the lever member 41 is positioned within a door opening direction movement locus of the connection lever 33 that is the component member of the link mechanism 30 to thereby restrict the connection lever 33 from moving in the door opening direction. In a case where the lever member 41 is arranged at the retracted rotation position, the lever portion 41g of the lever member 41 is positioned away from the door opening direction movement locus of the connection lever 33 to thereby allow the connection lever 33 to move in the door opening direction. When the lever member 41 is arranged at the set rotation position, the end portion of the lever portion 41g is positioned within the door opening direction movement locus of an end portion of the projecting portion 33b of the connection lever 33 as illustrated in
Thus, according to the present embodiment, even when an operation responsiveness of the lever member 41 in the vehicle outer direction by the inertia force is insufficient in the event of the vehicle collision (i.e., when a timing that the lever member 41 moves from the set rotation position to the locked rotation position by the predetermined inertia force is delayed), the connection lever 33 is restricted from moving in the opening direction by the lever member 41 in the set rotation position. The unlatched operation (i.e., the operation to shift the door 100 from the closed state (the latched state) to the open state (the unlatched state)) of the door latch mechanism 60 is securely restrained accordingly.
In addition, according to the present embodiment, in a case where the outer handle 20 is operated from the door closed position to the door open position while the inertia force is not being applied, the lever member 41 rotates in the vehicle inner direction from the set rotation position so as to move to the retracted rotation position in the early stage of the operation from the door closed position to the door open position of the outer handle 20. In a case where the outer handle 20 is returned from the door open position to the door closed position while the inertia force is not being applied, the lever member 41 rotates in the vehicle outer direction from the retracted rotation position so as to move to the set rotation position in the late stage of the operation from the door open position to the door closed position of the outer handle 20. Accordingly, the lever member 41 rotates between the set rotation position and the retracted rotation position together with the coil spring 42 in association with a normal operation of the outer handle 20 (i.e., a normal door opening operation). As a result, an attachment and a resulting solidification of dirt or dust at a rotating portion of the lever member 41 may be restrained, which leads to a long term guarantee of the rotation of the lever member 41. The rotation of the lever member 41 at a time of a possible vehicle collision may be maintained and guaranteed.
Further, according to the present embodiment, the door opening prevention mechanism 40 includes the holding mechanism HM1 holding the lever member 41 at the locked rotation position as illustrated in
Accordingly, in a case where the lever member 41 moves from the set rotation position to the locked rotation position by the predetermined inertia force applied to the lever member 41, the holding mechanism HM1 holds the lever member 41 at the locked rotation position. Thus, even thereafter the inertia force applied to the lever member 41 fluctuates and decreases so that the resulting inertia force becomes smaller than the biasing force of the coil spring 42, for example, the lever member 41 is held at the locked rotation position by the holding mechanism HM1. The lever member 41 is restrained from returning to the set rotation position from the locked rotation position by the biasing force of the coil spring 42. Regardless of the fluctuation of the inertia force, the function of the door opening prevention mechanism 40 is maintained, which leads to an improved safety of the door outer handle device of the embodiment.
Furthermore, according to the aforementioned embodiment, the lever member 41 includes the engagement projection 41e serving as a first engagement portion and the stopper projection 41f serving as a second engagement portion. In a case where the lever member 41 is in the set rotation position, the engagement projection 41e engages with the engagement portion 22a of the outer handle 20 in the door closed position to thereby restrict the rotation of the lever member 41 by the coil spring 42. In a case where the lever member 41 is in the retracted rotation position, the stopper projection 41f engages with the stopper portion 15 of the base member 10 to thereby restrict the rotation of the lever member 41 by the coil spring 42.
Accordingly, the outer handle 20 and the lever member 41 are contactable or connectable by a simple structure, i.e., by the engagement portion 22a of the outer handle 20 and the engagement projection 41e of the lever member 41. In addition, the rotation of the lever member 41 relative to the base member 10 is restricted by a simple structure, i.e., by the stopper portion 15 of the base member 10 and the stopper projection 41f of the lever member 41. As a result, the door outer handle device at a low cost is achievable. Further, the rotation of the lever member 41 relative to the base member 10 is regulated to a minimum level, which leads to a space reduction in the door outer handle device.
According to the aforementioned first embodiment as illustrated in
A door outer handle device for a vehicle according to the second embodiment includes a holding mechanism HM2 (see
As illustrated in
Further, the case 160 includes an attachment piece 165 having an attachment bore 165a, a positioning pin 166 fitted to a pin bore 110a formed at the base member 110 in a case where the case 160 is assembled on the base member 110, and a detent projection 167 inhibiting the case 160 from rotating when the case 160 is assembled on the base member 110 by a screw 170. The detent projection 167 is configured to engage with a portion of the base member 110.
As illustrated in
The upper shaft portion 141a is assembled on the upper support portion 161 of the case 160 so as to be rotatable and axially movable (i.e., movable in the vertical direction) by a predetermined amount relative to the upper support portion 161. The lower shaft portion 141b is assembled on the lower support portion 162 of the case 160 so as to be rotatable and axially movable (i.e., movable in the vertical direction) by a predetermined amount relative to the lower support portion 162. The spring holding portion 141c is provided between the upper shaft portion 141a and the lower shaft portion 141b so that a lower end portion of the coil spring 142 expands and contracts.
The engagement projection 141d is engageable and disengageable relative to an engagement portion 122a of an outer handle 120. The engagement projection 141d is in engagement with the engagement portion 122a of the outer handle 120 until the stopper engagement portion 141e makes contact with a stopper portion 168 of the case 160 in association with the operation of the outer handle 120 from the door closed position to the door open position. After the stopper engagement portion 141e makes contact with the stopper portion 168 of the case 160, the engagement projection 141d disengages from the engagement portion 122a of the outer handle 120. The stopper engagement portion 141e is engageable and disengageable relative to the stopper portion 168 of the case 160.
The lever portion 141f radially (i.e., substantially horizontally) extends from the upper shaft portion 141a by a predetermined amount. An end portion of the lever portion 141f extends or retracts relative to a lower side of a projecting portion 133b of the connection lever 133 that is in the initial position. As illustrated in
As illustrated in
The lock release mechanism KM releases the lever member 141, which is held at the locked rotation position by the holding mechanism HM2 in association with a return operation by the coil spring 132 (return mechanism) of the link mechanism 130, from the locked rotation position. Specifically, the lock release mechanism KM upwardly presses the lever member 141 against the biasing force of the coil spring 142 in the axial direction. The lock release mechanism KM is constituted by a release portion 133c formed at the lever member 141. The lever member 141 that is released from the locked rotation position by the lock release mechanism KM is configured to return to the set rotation position by the biasing force of the coil spring 142 (biasing member).
The second embodiment is configured in the substantially same manner as the first embodiment except that the door opening prevention mechanism 140 includes the lock release mechanism KM, and the lever member 141 of the door opening prevention mechanism 140 is assembled on the base member 110 via the case 160. Accordingly, the second embodiment obtains substantially the same effects as those of the first embodiment.
Further, according to the second embodiment, the case 160 is provided so as to cover and protect the large portion of the lever member 141 and substantially the entire portion of the coil spring 142. Thus, the lever member 141, the coil spring 142, and the like are unlikely to be adversely affected by dust, dirt, water, and the like. For example, a rotation failure of the lever member 141 is restrained, thereby improving reliability of the door outer handle device.
Furthermore, according to the second embodiment, the lock release mechanism KM (the release portion 133c) is provided so as to release the lever member 141, which is held at the locked rotation position by the holding mechanism HM2 in association with the return operation by the coil spring 132 of the link mechanism 130, from the locked rotation position. The lever member 141 that is released from the locked rotation position by the lock release mechanism KM is configured to return to the set rotation position by the biasing force of the coil spring 142. Therefore, after the vehicle collision (i.e., the inertia force disappears), the lever member 141 is released from the locked rotation position so as to return to the set rotation position by a cooperation of the coil spring 132, the lock release mechanism KM, the coil spring 142, and the like. Therefore, after the vehicle collision, the outer handle 120 is operated from the door closed position to the door open position to thereby open the door 100.
According to the aforementioned first and second embodiments, the lever member 41, 141 of the door opening prevention mechanism 40, 140 is extendable and retractable relative to the connection lever 33, 133 of the link mechanism 30, 130, i.e., the lever member 41, 141 is positioned within the door opening direction movement locus of the projecting portion 33b, 133b of the connection lever 33, 133 or is positioned out of the door opening direction movement locus of the projecting portion 33b, 133b. Alternatively, the lever member 41, 141 of the door opening prevention mechanism 40, 140 may be extendable and retractable relative to the other component member, such as a rod and a bell crank, than the connection lever 33, 133 of the link mechanism 30, 130. In addition, the projecting portion 33b, 133b of the connection lever 33, 133 may be provided as a separate member.
In addition, according to the aforementioned first and second embodiments, the holding mechanism HM1, HM2 is provided to hold the lever member 41, 141 at the locked rotation position. The holding mechanism HM1, HM2 may be omitted to achieve the door outer handle device of the embodiments. Further, according to the first embodiment, the stopper projection 41f is formed at the lever member 41 while the stopper portion 15 is formed at the base member 10. The stopper projection 41f and the stopper portion 15 may not be provided to achieve the door outer handle device of the first embodiment. Furthermore, a weight portion (an inertia portion) may be provided at the bell crank 31, 131.
Furthermore, according to the aforementioned first and second embodiments, the lever member 41, 141 of the door opening prevention mechanism 40, 140 is rotatable from the set rotation position in the vehicle inner direction to the retracted rotation position or in the vehicle outer direction to the locked rotation position. In the event of the vehicle collision, the lever member 41, 141 rotates from the set rotation position in the vehicle outer direction to the locked rotation position against the biasing force of the coil spring 42, 142 (the biasing member) by the predetermined inertia force (i.e., the inertia force is applied to the lever member 41, 141). Alternatively, the lever member 41, 141 of the door opening prevention mechanism 40, 140 may be rotatable from the set rotation position in the vehicle inner direction to the retracted rotation position. Then, in the event of the vehicle collision, the lever member 41, 141 may be retained at the set rotation position against the biasing force of the coil spring 42, 142 by the predetermined inertia force (i.e., the locked rotation position in the vehicle outer direction may not be specified and thus the lever member 41, 141 is configured not to move to the locked rotation position by the predetermined inertial force in the event of the vehicle collision). In addition, according to the aforementioned embodiment, the lever member 41, 141 of the door opening prevention mechanism 40, 140 and the component member of the link mechanism 30, 130 such as the connection lever 33, 133 are separately formed. Alternatively, the lever member 41, 141 and the component member of the link mechanism 30, 130 may be integrally formed. Then, the resulting integral member may move to the set rotation position, the retracted rotation position, and the locked rotation position.
Furthermore, according to the aforementioned first and second embodiments, the door outer handle device is provided to the door 100 at a right rear side of the vehicle. Alternatively, the door outer handle device of the embodiment may be provided to the door 100 at a left rear side, a right front side, or a left front side of the vehicle in the same way or in an appropriately modified manner. The door outer handle device may be applicable to a door at a rear side of the vehicle (i.e., a back door) in the same way or in an appropriately modified manner.
The door outer handle device of the present embodiment includes the base member 10, 110 configured to be fixed to the door 100 for the vehicle, the outer handle 20, 120 attached to the base member 10, 110 in a movable manner in the vehicle inner and outer directions, the outer handle 20, 120 being operable between the door closed position and the door open position, the door open position being arranged in the vehicle outer direction relative to the door closed position, the link mechanism 30, 130 configured to transmit the door opening operation of the outer handle 20, 120 as the unlatched operation of the door latch mechanism 60, and the door opening prevention mechanism 40, 140 restricting the connection lever 33, 133 of the link mechanism 30, 130 from moving in the door opening direction by the predetermined inertia force applied to the door 100 in the vehicle outer direction. The door opening prevention mechanism 40, 140 includes the lever member 41, 141 being rotatable to the set rotation position where the lever member 41, 141 is held at the base member 10, 110 to restrict the connection lever 33, 133 of the link mechanism 30, 130 from moving in the door opening direction in a case where the outer handle 20, 120 is arranged at the door closed position. The lever member 41, 141 is rotatable to the retracted rotation position that is positioned at least in the vehicle inner direction from the set rotation position. The lever member 41, 141 is shifted to the retracted rotation position in the early stage of the operation of the outer handle 20, 120 from the door closed position to the door open position in a case where the outer handle 20, 120 is operated from the door closed position to the door open position in a state where the inertia force is prevented from being applied. The lever member 41, 141 allows the connection lever 33, 133 of the link mechanism 30, 130 to move in the door opening direction when the lever member 41, 141 is arranged at the retracted rotation position. The door opening prevention mechanism 40, 140 further includes the coil spring 42, 142 biasing the lever member 41, 141 to the retracted rotation position.
Accordingly, in a case where the lever member 41, 141 is arranged at the set rotation position, the lever member 41, 141 restricts the connection lever 33, 133 from moving in the door opening direction. Thus, in the event of the vehicle collision, the lever member 41, 141 at the set rotation position restricts the connection lever 33, 133 from moving in the door opening direction to thereby securely prevent the unlatched operation of the door latch mechanism 60 (i.e., an operation to shift the door 100 from the door closed state (latched state) to the door open state (the unlatched state)).
In addition, in a case where the outer handle 20, 120 is operated from the door closed position to the door open position in a state where the inertia force is not applied, the lever member 41, 141 rotates from the set rotation position in the vehicle inner direction to the retracted rotation position in the early stage of the operation from the door closed position to the door open position of the outer handle 20, 120 (on the other hand, in a case where the outer handle 20, 120 is returned from the door open position to the door closed position in a state where the inertia force is not applied, the lever member 41, 141 rotates from the retracted rotation position in the vehicle outer direction to move to the set rotation position in the later stage of the operation from the door open position to the door closed position of the outer handle 20, 120.) Thus, the lever member 41, 141 operates together with the coil spring 42, 142 in association with the normal operation (i.e., the normal door opening operation) of the outer handle 20, 120 so as to rotate between the set rotation position and the retracted rotation position. Consequently, an attachment and solidification of dirt or dust at a rotation portion of the lever member 41, 141 may be restrained, which leads to a long term guarantee of the rotation of the lever member 41, 141.
The lever member 41, 141 is maintained at the set rotation position against the biasing force of the coil spring 42, 142 in a state where the inertia force is applied.
Accordingly, in the event of the vehicle collision, the lever member 41, 141 at the set rotation position restricts the connection lever 33, 133 from moving in the door opening direction to thereby securely prevent the unlatched operation of the door latch mechanism 60.
The door outer handle device of the present embodiment includes the base member 10, 110 configured to be fixed to the door 100 for the vehicle, the outer handle 20, 120 attached to the base member 10, 110 in a movable manner in the vehicle inner and outer directions, the outer handle 20, 120 being operable between the door closed position and the door open position, the door open position being arranged in the vehicle outer direction relative to the door closed position, the link mechanism 30, 130 configured to transmit the door opening operation of the outer handle 20, 120 as the unlatched operation of the door latch mechanism 60, and the door opening prevention mechanism 40, 140 restricting the connection lever 33, 133 of the link mechanism 30, 130 from moving in the door opening direction by the predetermined inertia force applied to the door 100 in the vehicle outer direction. The door opening prevention mechanism 40, 140 includes the lever member 41, 141 being rotatable to the set rotation position where the lever member 41, 141 is held at the base member 10, 110 to restrict the connection lever 33, 133 of the link mechanism 30, 130 from moving in the door opening direction in a case where the outer handle 20, 120 is arranged at the door closed position in a state where the inertia force is prevented from being applied. The lever member 41, 141 is rotatable to the retracted rotation position that is positioned at least in the vehicle inner direction from the set rotation position. The lever member 41, 141 is shifted to the retracted rotation position in the early stage of the operation of the outer handle 20, 120 from the door closed position to the door open position in a case where the outer handle 20, 120 is operated from the door closed position to the door open position in a state where the inertia force is prevented from being applied. The lever member 41, 141 allows the connection lever 33, 133 of the link mechanism 30, 130 to move in the door opening direction when the lever member 41, 141 is arranged at the retracted rotation position. The lever member 41, 141 is rotatable to the locked rotation position that is positioned at least in the vehicle outer direction from the set rotation position. The lever member 41, 141 is shifted to the locked rotation position to restrict the connection lever 33, 133 of the link mechanism 30, 130 from moving in the door opening direction in a state where the inertia force is applied. The door opening prevention mechanism 40, 140 further includes the coil spring 42, 142 biasing the lever member 41, 141 to the retracted rotation position.
Accordingly, in a case where the lever member 41, 141 is arranged at the set rotation position or the locked rotation position, the lever member 41, 141 restricts the connection lever 33, 133 from moving in the door opening direction. Thus, in the event of the vehicle collision, the lever member 41, 141 in the set rotation position or the locked rotation position restricts the connection lever 33, 133 from moving in the door opening direction to thereby securely prevent the unlatched operation of the door latch mechanism 60.
In addition, in a case where the outer handle 20, 120 is operated from the door closed position to the door open position in a state where the inertia force is not applied, the lever member 41, 141 rotates from the set rotation position in the vehicle inner direction to the retracted rotation position in the early stage of the operation from the door closed position to the door open position of the outer handle 20, 120 (on the other hand, in a case where the outer handle 20, 120 is returned from the door open position to the door closed position in a state where the inertia force is not applied, the lever member 41, 141 rotates from the retracted rotation position in the vehicle outer direction to move to the set rotation position in the later stage of the operation from the door open position to the door closed position of the outer handle 20, 120.) Thus, the lever member 41, 141 operates together with the coil spring 42, 142 in association with the normal operation (i.e., the normal door opening operation) of the outer handle 20, 120 so as to rotate between the set rotation position and the retracted rotation position. Consequently, an attachment and solidification of dirt or dust at a rotation portion of the lever member 41, 141 may be restrained, which leads to a long term guarantee of the rotation of the lever member 41, 141.
The lever member 41, 141 is shifted to the locked rotation position against the biasing force of the coil spring 42, 142 in a state where the inertia force is applied.
Accordingly, in the event of the vehicle collision, the lever member 41, 141 at the locked rotation position restricts the connection lever 33, 133 from moving in the door opening direction to thereby securely prevent the unlatched operation of the door latch mechanism 60.
The lever member 41 includes the engagement projection 41e and the stopper projection 41f, the engagement projection 41e engaging with a portion of the outer handle 20 in the door closed position and restricting the lever member 41 from rotating by the coil spring 42 in a case where the lever member 41 is arranged at the set rotation position, the stopper projection 41f engaging with the base member 10 and restricting the lever member 41 from rotating by the coil spring 42 in a case where the lever member 41 is arranged at the retracted rotation position.
Accordingly, the outer handle 20 and the lever member 41 are contactable or connectable by a simple structure, i.e., by the portion of the outer handle 20 and the engagement projection 41e of the lever member 41. In addition, the rotation of the lever member 41 relative to the base member 10 is restricted by a simple structure, i.e., by the base member 10 and the stopper projection 41f of the lever member 41. As a result, a low cost is achievable according to the door outer handle device of the embodiment. Further, the rotation of the lever member 41 relative to the base member 10 is regulated to a minimum level, which leads to a space reduction in the door outer handle device.
The outer handle 20 includes the engagement portion 22a engaging with the link mechanism 30 and selectively engaging with the engagement projection 41e.
Accordingly, the outer handle 20 and the lever member 41 are contactable or connectable by a simple structure, i.e., by the engagement portion 22a of the outer handle 20 and the engagement projection 41e of the lever member 41. As a result, a low cost is achievable according to the door outer handle device of the embodiment.
The base member 10 includes the stopper portion 15 selectively engaging with the stopper projection 41f.
Accordingly, the rotation of the lever member 41 relative to the base member 10 is restricted by a simple structure, i.e., by the stopper portion 15 of the base member 10 and the stopper projection 41f of the lever member 41. As a result, a low cost is achievable according to the door outer handle device of the embodiment. Further, the rotation of the lever member 41 relative to the base member 10 is regulated to a minimum level, which leads to a space reduction in the door outer handle device.
The door opening prevention mechanism 40 includes the holding mechanism HM1, HM2 to hold the lever member 41, 141 at the locked rotation position.
Accordingly, in a case where the lever member 41, 141 moves from the set rotation position to the locked rotation position by the predetermined inertia force applied to the lever member 41, 141 in the event of the vehicle collision, the holding mechanism HM1, HM2 holds the lever member 41, 141 at the locked rotation position. Thus, even thereafter the inertia force applied to the lever member 41, 141 fluctuates and decreases so that the resulting inertia force becomes smaller than the biasing force of the coil spring 42, 142, for example, the lever member 41, 141 is held at the locked rotation position by the holding mechanism HM1, HM2 and is restrained from returning to the set rotation position from the locked rotation position by the biasing force of the coil spring 42, 142. Regardless of the fluctuation of the inertia force, the function of the door opening prevention mechanism 4, 140 is maintained, which leads to an improved safety of the door outer handle device.
The holding mechanism HM1 includes the shoe portion 41h engaging with the base member 10 in a direction from the locked rotation position to the set rotation position of the lever member 41. The lever member 41 includes the upper shaft portion 41a, the intermediate shaft portion 41b, and the lower shaft portion 41c assembled on the base member 10 to be rotatable and movable in the axial direction of the lever member 41. The coil spring 42 biases the lever member 41 in the axial direction so that the shoe portion 41h engages with the base member 10.
Accordingly, in a case where the lever member 41 moves from the set rotation position to the locked rotation position by the predetermined inertia force applied to the lever member 41 in the event of the vehicle collision, the holding mechanism HM1 holds the lever member 41 at the locked rotation position. Thus, even thereafter the inertia force applied to the lever member 41 fluctuates and decreases so that the resulting inertia force becomes smaller than the biasing force of the coil spring 42, for example, the lever member 41 is held at the locked rotation position by the holding mechanism HM1 and is restrained from returning to the set rotation position from the locked rotation position by the biasing force of the coil spring 42, 142. Regardless of the fluctuation of the inertia force, the function of the door opening prevention mechanism 40 is maintained, which leads to an improved safety of the door outer handle device.
The link mechanism 130 includes the coil spring 132 automatically returning the outer handle 120 from the door open position to the door closed position and the lock release mechanism KM releasing the lever member 141, which is held at the locked rotation position by the holding mechanism HM2 in association with the return operation by the coil spring 132, from the locked rotation position.
Accordingly, the lever member 141 that is released from the locked rotation position by the lock release mechanism KM is configured to return to the set rotation position by the biasing force of the coil spring 142. Therefore, after the vehicle collision (i.e., the inertia force disappears), the lever member 141 is released from the locked rotation position so as to return to the set rotation position by a cooperation of the coil spring 132, the lock release mechanism KM, the coil spring 142, and the like. Therefore, after the vehicle collision, the outer handle 120 is operated from the door closed position to the door open position to thereby open the door 100.
The principles, preferred embodiment and mode of operation of the present invention have been described in the foregoing specification. However, the invention which is intended to be protected is not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present invention. Accordingly, it is expressly intended that all such variations, changes and equivalents which fall within the spirit and scope of the present invention as defined in the claims, be embraced thereby.
Number | Date | Country | Kind |
---|---|---|---|
2010-216879 | Sep 2010 | JP | national |
2011-142828 | Jun 2011 | JP | national |