The present invention relates generally to a lawn mower, and more particularly, to a lawn mower that has a movable door that can either block a mower deck discharge or expose the discharge for mating of the discharge with an inlet of a collection bag.
Walk-behind lawn mowers are well-known, Such a lawn mower may have a discharge opening from a mower deck that directs cut grass into a collection bag. Also, the lawn mower may have a door to block the discharge opening. Often the door is kept closed to allow the lawn mower to operate in a mulching function. Often such a door is spring-biased to the closed position.
A common problem of removing and installing the collection bag on the walk-behind mower is the spring-biased door. The door must be held completely open while removing or installing the grass bag. Also, the door should be closed if the grass bag is not present and the mower is to be operated.
The following presents a simplified summary of the invention in order to provide a basic understanding of some example aspects of the invention. This summary is not an extensive overview of the invention. Moreover, this summary is not intended to identify critical elements of the invention nor delineate the scope of the invention. The sole purpose of the summary is to present some concepts of the invention in simplified form as a prelude to the more detailed description that is presented later.
In accordance with one aspect, the present invention provides a walk-behind mower for cutting grass. The mower includes a cutting platform within which grass is cut and which has a rearwardly directed discharge for cut grass. A motor is located on the cutting platform for powering the grass cutting operation. A door is movably mounted to the cutting platform. The door has a first door position in which the door blocks the discharge and a second door position in which the door is away from the discharge.
The mower also includes a collection bag for receiving and retaining cut grass. The collection bag has an inlet mating to the discharge of the cutting platform with the collection bag attached to the cutting platform and with the door being away from the first position. A support is connected to the cutting platform. A door prop is movably mounted on the support and has a segment for engagement with the door. The door prop has a first prop position in which the segment of the door prop is not in engagement with the door to permit the door to be in the first door position and having a second prop position in which the segment of the door prop is in engagement with the door to retain the door in the second door position. A handle extends up from the cutting platform for gripping by an operator walking behind the mower in an operator location for operating the mower. An operable member is mounted on the handle and operable by the operator when the operator is in the operator location. A connector extends between the door prop and the operable member to transmit force from the operable member to the door prop and move the door prop from the second prop position to the first prop position when the operable member is operated, and releasing the door prop to move toward the second prop position when the operable member is released from operation.
The foregoing and other aspects of the present invention will become apparent to those skilled in the art to which the present invention relates upon reading the following description with reference to the accompanying drawings, in which:
Example embodiments that incorporate one or more aspects of the present invention are described and illustrated in the drawings. These illustrated examples are not intended to be a limitation on the present invention. For example, one or more aspects of the present invention can be utilized in other embodiments and even other types of devices. Moreover, certain terminology is used herein for convenience only and is not to be taken as a limitation on the present invention. Still further, in the drawings, the same reference numerals are employed for designating the same elements.
A walk-behind lawn mower 10 in accordance with one aspect of the present invention is shown in
One feature that the cutting platform 16 does have is a rearwardly directed discharge 24 for cut grass. The orientation of rearwardly is with respect to the normal direction that the walk-behind mower 10 moves during the cutting operation. With reference to
Also located at the rear side of the cutting platform 16 is at least one handle support 28 that is connected to the cutting platform. In the presented example, there are two supports 28 being located respectively on the left and right sides of the cutting platform 16. The supports 28 may have any of various constructions and configurations. In the shown example, each support 28 is a generally plate-like structure which may have one or more reinforcement segments provided via bending or contouring of the material. Each support 28 is shaped very generally as the letter “L,” but with the letter turned on one side. In general, the material is typically metal. However, different materials such as plastic composite may be utilized. A plurality of mounting holes, apertures, studs, weld points or the like are located on each support. These holes, etc. on a lower portion of the respective support 28 provide means to connect each support to the cutting platform 16.
An upper portion of each support 28 extends generally upwardly and rearwardly away from the cutting platform 16. Attached to the upper portion of each support 28 is an operator handle 32. In the presented example, the operator handle 32 extends upwardly in a general U-shape from the cutting platform 16. The U-shape may be bifurcated to permit folding of the handle for storage. An upper portion of the handle 32 is at a generally ergonomic location to be held or gripped by the operator 12 who is located in an operator location directly behind the mower 10 and who is operating the mower. One or more operation components may be mounted upon the handle 32 for operation by the operator 12 to control the mower 10. Examples of such components include throttle, speed control, and the like. Accordingly, the operator handle 32 may have any of several configurations and constructions.
Also located on the handle 32 adjacent to the upper portion of the handle is an operator presence bail or blade brake/clutch control member 34. Specifically, such member 34 is pivotally mounted to the upper portion of the handle 32 such that the operator 12 moves the member 34 to an operation present position when the operator is at the operator location and intends to operate the walk behind mower for cutting grass. Thus, the member 34 is an operable member 34. In the shown example, the member 34 is a movably mounted U-shaped member that is connected to the handle 32 via a movable mount. Specifically, the movable mount is a pivot mount such that the member 34 can pivot between a first position up/away from the grip area of the handle and a second position located against/adjacent to the grip area of the handle. Hereinafter, the member 34 is referred to as the operator presence bail 34 with the understanding that the structure may be different from the shown example. It is to be noted that
Turning back to the cutting platform 16 and the rearwardly directed discharge 24 therein, a bag mount (not shown) is located on the cutting platform adjacent to the discharge. The bag mount is for attaching a collection bag 40 onto the rearward side of the cutting platform. It is to be appreciated that the bag mount may have any of several constructions and configurations, including a receiving means for receiving pins located on the collection bag, and the like. Also, it is to be appreciated that the collection bag 40 may have any of several constructions and configurations. in general, the collection bag receives the cut grass as the cut grass passes from the discharge 24. Accordingly, the collection bag 40 merely has an inlet that mates with the discharge 24 of the cutting platform 16 when the collection bag is located on the bag mount of the cutting platform.
A door 42 is movably mounted to the cutting platform 16. In the shown example, the door 42 is pivotable about an axis 44 (see
A projecting portion 48 of the door 42 is located on the side of the door and projects to the side. In the shown example, the projecting portion 48 is on the closest side of the door 42. The projecting portion 48 located a short distance from the pivot axis 44. Thus as the door 42 pivots about the axis 44, the projecting portion 48 travels in an arc about the axis 44.
A door prop 50 (
The example door prop 50 has a second portion 58 that extends away from the first portion 52 and thus extends away from the pivot location. In the shown example, the extending second portion 58 has a general arc shape. In particular, the extending second portion has a surface 60 that extends in an arc.
At a distal end of the extending second portion 58 is a generally hook-like portion 62, which is a third portion of the door prop 50. The hook-like third portion 62 has an inner surface 64 that has a generally one-half circle curved segment 66, a generally straight forwardly-extending segment 68, and a generally downwardly curved extending nose segment 70.
It is to be noted that the second and third portions 58, 62 are located in generally the same vertical plane as the projecting portion 48 of the door 42. Thus, the projecting portion 48 of the door 42 can engage with the second and third portions 58, 62 of the door prop 50. In particular, the projecting portion 48 of the door 42 can move (e.g., slide) along the surface 60 of the second portion of the door prop 50. Also, the projecting portion 48 of the door 42 can be located within and thus held by the hook-like third portion 62.
A spring bias means 72 operatively coupled between the support 28 and the door prop 50. In the shown example, a spring bias means 72 is a torsion bias spring that has a first end engaged into an aperture on the support 28 and a second end that is in engagement with the door prop 50. The bias spring 72 provides a rotational force to the door prop 50. As shown in the Figures, the bias forces the door prop in the generally counter-clockwise direction about the axis 56 at the fastener arrangement 54a, 54b.
The door prop 50 also has a mounting portion 76 for connection to a cable 78. Within the shown example, the mounting portion 76 is shown at a location approximately at the mid-height of the door prop 50. Specifically, the mounting portion 76 is located generally adjacent to the hook-like third portion 62 of the door prop 50.
In accordance with another aspect of the present invention, a door prop 150 (
The door prop 150 has a first portion 152 for movably mounting the door prop on the bracket 180. The first portion 152 of the door prop 150 has an aperture through which a fastener arrangement 154a, 154b. Thus the fastener arrangement provides a pivot axis 156. In the shown example of
The example door prop 150 has a second portion 158 that extends away from the first portion 152 and thus extends away from the pivot location. In the shown example, the extending second portion 158 defines an aperture 182. The aperture 182 has a wider diameter at its lower end. A length of live conduit 184 is placed within the aperture. The live conduit 184 has a central aperture, a conduit sleeve 186 at its upper end, a collar 188 in the central portion, and hooks 190 at its lower end. These hooks 190 may be squeezed toward the center of the live conduit 184 so that the total width of the conduit and hooks is reduced. The live conduit 184 is placed into the door prop aperture 182, and the hooks return to their normal width as they enter the wider diameter of the door prop aperture 182, holding the live conduit in that position in the door prop aperture. A spring 192 is located between the collar 188 of the live conduit 184 and the door prop 150.
Cable 78 is placed through the live conduit 184, spring 192, door prop aperture 182, and the aperture in the bracket 180. Cable 78 has an end cross section 194, such as a ball shape which is larger than the cross section of the rest of the cable 78. The end cross section 194 is placed in the wider, lower diameter of the bracket 180 aperture, The end cross section 194 of cable 78 is of greater width than the upper aperture diameter in the bracket 180.
The distal end of the second portion 158 of the door prop 150 has a general arc shape, In particular, the extending second portion extends in an arc to form a generally hook-like third portion 162. The hook-like third portion 162 has an inner surface 164 that has a generally one-half circle curved segment 166.
The example door prop 150 has a fourth portion 157 that extends away from the first portion 152 in a direction opposite of the second portion 158 and thus extends away from the pivot location. In the shown example, the extending fourth portion 157 defines an aperture.
A spring bias means 172 operatively coupled between the bracket 180 and the door prop 150. In the shown example, a spring bias means 172 is a tension spring that has a first end engaged into an aperture on the bracket 180 and a second end that is in engagement with the door prop 150. The bias spring 172 provides a rotational force to the door prop 150. As shown in the Figures, the bias forces the door prop in the generally counter-clockwise direction about the axis 156 at the fastener arrangement 154a, 154b.
It is to be noted that the second and third portions 158, 162 are located in generally the same vertical plane as the projecting portion 148 of the door 142. Thus, the projecting portion 148 of the door 142 can engage with the second and third portions 158, 162 of the door prop 150. In particular, the projecting portion 148 of the door 142 can move (e.g., slide) along the surface 166 of the second portion of the door prop 150. Also, the projecting portion 148 of the door 142 can be located within and thus held by the hook-like third portion 162.
Relating to the example shown in
Relating to the example shown in
It is to be noted that in the shown example, the cable 78 for the door prop 50 is separate from the cable 36 associated with operation of the mower 10. It is to be appreciated that the two cables 36 and 78 may be integrated into a single connector or cable, partially combined, or otherwise linked together. Thus at least a portion of a second connector that is connected to the operator presence bail 34 extends to at least one component of the mower 10 that concern operation of the mower.
It is to be appreciated that the door prop 50 does not even engage the projecting portion 48 of the door 42 when the door is on the downward position (
Turning to operation of the walk-behind mower 10, attention is first directed to
As shown in
The position of the collection bag 40 on the rear of the cutting platform 16 is shown in
At some point in time, it will become desirable to remove the collection bag 40 from the rear of the cutting platform 16. Typically, this occurs when a sufficient amount of cut grass has accumulated within the collection bag 40.
Normally during operation of the mower with the collection bag 40 attached, the door 42 merely rests upon the top of the bag due to the bias from the spring 46. However, in order to efficiently remove the collection bag 40 from the cutting platform 16, it is preferable to lift the door 42 off of the top of the collection bag. Upon lifting of the door 42, the projecting portion 48 of the door 42 moves along the surface 60 of the door prop 50. The door prop 50 is biased in the counter-clockwise direction so that engagement of the projecting portion 48 against the surface 60 of the door prop 50 is generally maintained. This is especially true if it is recalled that during removal of the collection bag 40, the operator presence bail is released such that there is no tension being provided to the cable 78 to hold the door prop up. Eventually, the lifting of the door results in the projecting portion 48 moving to the hook-like third portion 62 at the distal end of the door prop 50. Due to the bias provided by the spring 72, the door prop 50 rotates in the counter-clockwise direction a small amount such that the projecting portion 48 of the door 42 is located in engagement with the curved segment 66. With the door prop 50 in engagement with the projecting portion 48 of the door 42, the door prop holds or props the door in the upward position. This is shown in
With the door 42 held upward, away from the collection bag 40, the collection bag may be easily removed from the cutting platform 16. Once the mowing operation is to resume, the operator 12 will of course actuate the operator presence bail 34. Such actuation causes tension force to be applied to the cable 78. The tensioned cable pulls the door prop 50 in the clockwise direction. Once the projecting portion 48 of the door 42 clears the curved segment 66 at the distal end of the door prop 50, the spring 46 biases the door 42 and causes the door rotate in the clockwise direction. Thus, the door 42 can come again to rest on top of the collection bag 40.
In the alternative, if the operator 12 wishes to operate the mower 10 with the door 42 in a downward position to block the discharge 24 of the cutting platform 16, the operator will again actuate the operator presence bail 34 in order to operate the mower. At this point in time, the cable 78 again provides a pulling force to the door prop 50 such that the projecting portion 48 of the door 42 is released from the curved segment 66 at the distal end of the door prop 50. The door 42 again rotates in the clockwise direction under the bias of the spring 46 engaged with the door. With the absence of the collection bag 40, the door 42 continues to rotate in the clockwise direction until the door comes to rest against the cutting platform 16 in the downward position to block the discharge 24 of the cutting platform.
Of course, many other specific applications, configurations, and constructions are contemplated. It is to be understood that all of the specific applications are intended to be within the scope of the subject invention.
From the above description of the invention, those skilled in the art will perceive improvements, changes and modifications. Such improvements, changes and modifications within the skill of the art are intended to be covered by the appended claims.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US09/31996 | 1/26/2009 | WO | 00 | 9/8/2011 |