The present disclosure is directed to a door protection apparatus. More specifically, the present disclosure is directed toward a door protection apparatus configured to provide protection to the entry door from damage and traffic during the construction phase of the home. More particularly, it is developed to be attached using the existing door hinges.
Generally speaking, a door is a hinged or otherwise movable barrier that allows ingress and egress into an “enclosure”. The opening in the wall can be referred to as a “portal”. A door's essential and primary purpose is to provide security by controlling the portal (doorway). Conventionally, it is a panel that fits into the portal of a building, room, or vehicle. Doors are commonly made of a material suited to the task of which it is to perform. Doors are commonly attached by hinges within the portal but can be moved by other means such as slides or counterbalancing. The door may be moved in various ways (at angles away from the portal, by sliding on a plane parallel to the frame, by folding in angles on a parallel plane, or by spinning along an axis at the center of the frame) to allow or prevent ingress or egress. In most cases, a door's interior matches its exterior side. Doors often incorporate locking mechanisms to ensure that only some people can open them. Doors can have devices such as knockers or doorbells by which people outside can announce their presence and summon someone either to open the door for them or give permission to open and enter. Apart from providing access into and out of a space, doors can have the secondary functions of ensuring privacy by preventing unwanted attention from outsiders, of separating areas with different functions, of allowing light to pass into and out of a space, of controlling ventilation or air drafts so that interiors may be more effectively heated or cooled, of dampening noise, and of blocking the spread of fire.
The instant disclosure relates to a door protection apparatus for such doors. In construction of residential and commercial properties, doors are a requirement for closing off one are to the next or for sealing the inside of the structure to the outside environment. During construction and/or re-modeling of the structure a door is typically installed prior to the completion of the construction or re-model process. As such, the installed door is often times damaged during the completion of the construction or re-model process. For example, in residential construction, doors are typically required to be installed when the windows are installed in order to pass certain inspections to move on in continuing the construction process. This requires the door to be installed prior to any of the inside of the home being finished, like drywall, flooring, appliances, tiling, lighting, painting, etc. As a result, the installed door is subject to a lot of construction traffic and is often times damaged during such construction processes of finishing the home. As examples, doors can have scratched glass and/or damage to the doors themselves, especially wood doors that are susceptible to dents and dings due to the soft nature of wood doors. This damage to the doors can lead to customer complaints and thus require costly and time consuming replacements, which may be especially problematic for residential new construction with expensive front doors.
Therefore, a need exists for an apparatus, means and/or method for protecting doors, like during a construction or remodeling process.
The instant disclosure may be designed to address at least certain aspects of the needs and/or problems discussed above by providing of a door protection apparatus.
In accordance with at least select embodiments, the instant disclosure may address at least certain aspects of the above-mentioned needs, issues and/or problems and may provide a door protection apparatus. In general, the disclosed door protection apparatus for protecting an installed door with at least one bracket and a hinge-side protective surface. The at least one bracket may be configured to attach to the at least one existing hinge. The hinge-side protective surface may be secured to the at least one bracket and attached to one of the existing hinges. The hinge-side protective surface may be sized to cover a hinge side of the installed door. Wherein, the hinge-side protective surface may be configured to maintain position on the hinge side of the installed door during opening and closing of the installed door for protecting the installed door.
One feature of the disclosed door protection apparatus may be that the at least one bracket may include a top hole, a bottom protrusion, and a mounting surface. The top hole may be configured to receive a hinge pin of the at least one existing hinge. The bottom protrusion may be configured to be inserted into a bottom hinge hole of the at least one existing hinge. The mounting surface may be between the top hole and the bottom protrusion. The mounting surface may be configured for securing the bracket to the hinge-side protective surface.
In select embodiments of the disclosed door protection apparatus, the at least one bracket may be a 2-piece bracket. The 2-piece bracket may generally include a top bracket portion and a bottom bracket portion. The top bracket portion may have the top hole configured to receive the hinge pin of the at least one existing hinge and a top mounting surface connected thereto for securing the top bracket portion to the hinge-side protective surface. The bottom bracket portion may have the bottom protrusion configured to be inserted into the bottom hinge hole of the at least one existing hinge and a bottom mounting surface configured for securing the bottom bracket portion to the hinge-side protective surface.
One feature of the disclosed door protection apparatus may be that utilizing the 2-piece bracket may allow it to be configured to allow adjustability between the top hole and the bottom protrusion for allowing the bracket to be installed on various sizes of the at least one existing hinge.
In select embodiments of the disclosed door protection apparatus, the top bracket portion may have three top mounting holes through the top mounting surface for securing the top bracket portion to the hinge-side protective surface, like via three short top screws or top bolts. Likewise, the bottom bracket portion may have three bottom mounting holes through the bottom mounting surface for securing the bottom bracket portion to the hinge-side protective surface, like via three short bottom screws or bottom bolts.
In select embodiments of the disclosed door protection apparatus, the top mounting surface of the 2-piece bracket may include a top corner flange with a holed tab. The top corner flange may be oriented flat with the hinge-side protective surface. The top corner flange may have a top horizontal portion extending from a first top end away from the existing hinge along the hinge-side protective surface and a top vertical portion extending downwards from a second top end of the top horizontal portion toward the bottom mounting surface. The holed tab may extend from the first top end of the top horizontal portion of the top corner flange. The holed tab may extend perpendicular from the hinge-side protective surface and may include the top hole configured to receive the hinge pin. In select embodiments, the three top mounting holes through the top mounting surface for securing the top bracket portion to the hinge-side protective surface may be located near the first top end of the top horizontal portion, near a bottom end of the top vertical portion, and near a top intersection of the top horizontal portion and the top vertical portion.
In select embodiments of the disclosed door protection apparatus, the bottom mounting surface of the 2-piece bracket may include a bottom corner flange with a protrusion tab. The bottom corner flange may be oriented flat with the hinge-side protective surface. The bottom corner flange may have a bottom horizontal portion extending from a first bottom end away from the existing hinge along the hinge-side protective surface and a bottom vertical portion extending upwards from a second bottom end of the bottom horizontal portion toward the top mounting surface. The protrusion tab may extend from the first bottom end of the bottom horizontal portion of the bottom corner flange. The protrusion tab may extend perpendicular from the hinge-side protective surface and may include the bottom protrusion configured to be inserted into the bottom hinge hole of the at least one existing hinge. In select embodiments, the three bottom mounting holes through the bottom mounting surface for securing the bottom bracket portion to the hinge-side protective surface may be located near the first bottom end of the bottom horizontal portion, near a top end of the bottom vertical portion, and near a bottom intersection of the bottom horizontal portion and the bottom vertical portion.
In select embodiments of the disclosed door protection apparatus, the at least one bracket may be a 1-piece bracket. The 1-piece bracket may generally include the top hole configured to receive the hinge pin of the at least one existing hinge, the bottom protrusion configured to be inserted into the bottom hinge hole of the at least one existing hinge, and the mounting surface integrally connected between the top hole and the bottom protrusion configured for securing the bracket to the hinge-side protective surface.
One feature of the disclosed door protection apparatus may be that utilizing the 1-piece bracket may allow it to be sized between the top hole and the bottom protrusion for allowing the bracket to be installed on various sizes of the at least one existing hinge.
One feature of the disclosed door protection apparatus may be that the mounting surface of the 1-piece bracket may include five mounting holes through the mounting surface for securing the 1-piece bracket to the hinge-side protective surface, like via five short screws or bolts.
In select embodiments of the disclosed door protection apparatus, the mounting surface of the 1-piece bracket may include a c-shaped flange with a holed tab and a protrusion tab. The c-shaped flange may be oriented flat with the hinge-side protective surface. The c-shaped flange may have a top horizontal c-portion extending from a first top c-end away from the existing hinge along the hinge-side protective surface, a vertical c-portion extending downwards from a second top c-end of the top horizontal c-portion, and a bottom horizontal c-portion extending from a bottom c-end of the vertical c-portion toward the existing hinge. The holed tab may extend from the first top c-end of the top horizontal c-portion. The holed tab may extend perpendicular from the hinge-side protective surface and may include the top hole configured to receive the hinge pin. The protrusion tab may extend from a first bottom c-end of the bottom horizontal c-portion. The protrusion tab may extend perpendicular from the hinge-side protective surface and may include the bottom protrusion configured to be inserted into the bottom hinge hole of the at least one existing hinge.
In select embodiments of the disclosed door protection apparatus, a back-side protective surface may be included. The back-side protective surface may be sized to cover a back side of the installed door. A plurality of straps may be configured to secure the back-side protective surface on the back side of the installed door by connecting between the hinge-side protective surface, around the edges of the installed door, to the back-side protective surface in a plurality of locations around the installed door. In select embodiments, six straps may be included with the door protection apparatus for securing the back-side protective surface. The six straps may include 2 top straps, 2 bottom straps, and 2 lock-side straps. The two top straps may extend from a top portion of the hinge-side protective surface over a top edge of the installed door to a top portion of the back-side protective surface. In select embodiments, the two top straps may be equally spaced along the top edge of the installed door. The two bottom straps may extend from a bottom portion of the hinge-side protective surface over a bottom edge of the installed door to a bottom portion of the back-side protective surface. In select embodiments, the two bottom straps may be equally spaced along the bottom edge of the installed door. The two lock side straps may extend from a lock side portion of the hinge-side protective surface around a lock side edge of the installed door to a lock side portion of the back-side protective surface. In select embodiments, the two lock side straps may be equally spaced along the lock side edge of the installed door.
In select embodiments of the disclosed door protection apparatus, each of the plurality of straps may be made from a nylon or a strong cloth.
In other select embodiments of the disclosed door protection apparatus, each of the plurality of straps may include hook and loop type fasteners. The hook and loop type fasteners on each of the straps may allow for adjustably securing the straps around the door from the hinge-side protective surface to the back-side protective surface; or
In other select embodiments of the disclosed door protection apparatus, each of the plurality of straps may include buckle type fasteners. The buckle type fasteners on each of the straps may allow for adjustably securing the straps around the door from the hinge-side protective surface to the back-side protective surface.
In select embodiments of the disclosed door protection apparatus, the hinge-side protective surface and/or the back-side protective surface may be made from wood or hard plastic. In select embodiments, the hinge-side protective surface and/or the back-side protective surface may include a soft backing material to protect the door.
In select embodiments of the disclosed door protection apparatus, where the installed door includes at least two existing hinges, the door protection apparatus include at least two brackets configured to attach to the at least two existing hinges.
In other select embodiments of the disclosed door protection apparatus, where the installed door includes three existing hinges, the door protection apparatus may include three brackets configured to attach to the three existing hinges.
One feature of the disclosed door protection apparatus may be that each of the at least one brackets may be made of a metal, a plastic, the like, or combinations thereof
In another aspect, the instant disclosure embraces the door protection apparatus in any of the various embodiments or combinations of embodiments shown and/or described herein.
In another aspect, the instant disclosure embraces a method of protecting an installed door with at least one existing hinge. The disclosed method of protecting an installed door with at least one existing hinge may include utilizing the door protection apparatus in any of the various embodiments or combinations of embodiments shown and/or described herein. As such, the disclosed method of protecting an installed door with at least one existing hinge may generally include providing door protection apparatus in any of the various embodiments or combination of embodiments shown and/or described herein. Accordingly, the provided door protection apparatus of the disclosed method may generally include at least one bracket and a hinge-side protective surface. The at least one bracket may be configured to attach to the at least one existing hinge. The hinge-side protective surface may be secured to the at least one bracket and attached to one of the existing hinges. The hinge-side protective surface may be sized to cover a hinge side of the installed door. Wherein, the hinge-side protective surface may be configured to maintain position on the hinge side of the installed door during opening and closing of the installed door for protecting the installed door. With the provided door protection apparatus, the method of protecting the installed door may also include the step of installing the door protection apparatus on the installed door. In select embodiments, the step of installing the door protection apparatus on the installed door may include the steps of: attaching the at least one bracket to the at least one existing hinge, and securing the hinge-side protective surface to the at least one bracket attached to the at lease one existing hinge.
In select embodiments of the disclosed a method of protecting an installed door with at least one existing hinge, when the door protection apparatus includes the back-side protective surface, the step of installing the door protection apparatus on the installed door may also include securing the back-side protective surface by connecting the plurality of straps between the hinge-side protective surface around the edges of the installed door to the back-side protective surface.
The foregoing illustrative summary, as well as other exemplary objectives and/or advantages of the disclosure, and the manner in which the same are accomplished, are further explained within the following detailed description and its accompanying drawings.
The present disclosure will be better understood by reading the Detailed Description with reference to the accompanying drawings, which are not necessarily drawn to scale, and in which like reference numerals denote similar structure and refer to like elements throughout, and in which:
It is to be noted that the drawings presented are intended solely for the purpose of illustration and that they are, therefore, neither desired nor intended to limit the disclosure to any or all of the exact details of construction shown, except insofar as they may be deemed essential to the claimed disclosure.
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In accordance with at least select embodiments, the instant disclosure may address at least certain aspects of the above-mentioned needs, issues and/or problems and may provide door protection apparatus 10. In general, door protection apparatus 10 for protecting installed door 12 man include at least one bracket 16 and hinge-side protective surface 18. The number of brackets 16 may match the number of existing hinges 14 on installed door 12 in possibly preferred embodiments. However, the disclosure is not so limited and only one bracket 16 may be required for door protection apparatus 10 or a number less than the existing hinges 14 on installed door 12 may be used or required for door protection apparatus 10. Each of the brackets 16 may be configured to attach to the existing hinges 14. The hinge-side protective surface 18 may be secured to each of the brackets 16 used in door protection apparatus 10 and attached to one of the existing hinges 14. Hinge-side protective surface 18 may be sized to cover hinge side 20 of installed door 12. Wherein, as best shown in
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The plurality of straps 108 may be any desired type or size of strapping for securing back-side protective surface 104 on back side 106 of installed door 12. In addition, the plurality of straps 108 may be secured to hinge-side protective surface 18 and back-side protective surface 104 by any means, including any mechanical fasteners like any screws, nails, tacks, bolts, clasps, grips, the like, etcs., or any adhesives, the like, or any combinations thereof. As shown in the Figures, in select possibly preferred embodiments, the plurality of straps 108 may be secured to hinge-side protective surface 18 and back-side protective surface 104 by short nails or tacks that allow for easy installation and removal of door protection apparatus 10. In select embodiments of door protection apparatus 10, each of the plurality of straps 108 may be made from nylon 136, strong cloth 138, the like, or combinations thereof. Each of the plurality of straps 108 may be fixed length or they may be adjustable in length. In select embodiments of door protection apparatus 10, each of the plurality of straps 108 may include hook and loop type fasteners 140. The hook and loop type fasteners 140 on each of the straps 108 may allow for adjustably securing the straps around the installed door 12 from hinge-side protective surface 18 to back-side protective surface 104. In other select embodiments of door protection apparatus 10, each of the plurality of straps 108 may include buckle type fasteners 142. The buckle type fasteners 142 on each of the straps 108 may allow for adjustably in the length of straps 108 for adjustably securing the straps 108 around the installed door from hinge-side protective surface 18 to back-side protective surface 104.
Hinge-side protective surface 18 and/or back-side protective surface 104 may be made from any desired materials for protecting the hinge side 20 and back side 106 of installed door 12, respectively. In select embodiments, as shown in the Figures, hinge-side protective surface 18 and/or back-side protective surface 104 may be made from wood 144, hard plastic 146, the like, and/or combinations thereof In select embodiments, hinge-side protective surface 18 and/or the back-side protective surface 104 may include soft backing material 148. Soft backing material 148 may be placed against hinge side 20 and/or back side 106 of installed door 12 for aiding in the protection of installed door 12, like for preventing any scratching, denting, breaking, the like, etc. of installed door 12. Soft backing material 148 may be, but is not limited to, a styrofoam, type material used to protect the door.
Brackets 16, whether they are 1-piece bracket 82 and/or 2-piece bracket 32 may be made from any desired materials for installing door protection apparatus 10 onto installed door 12. In select possibly preferred embodiments, as shown in the Figures, brackets 16 may be made out of metal 150, plastic 152, the like, or combinations thereof
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In sum, door protection apparatus 10 functions as a secure interior and exterior shield to installed door 12, like an entry door, to maintain the beauty and integrity of the installed door 12. Thus, allowing the installed door 12 to be in use without fear of damage during construction or remodeling. The door protection apparatus 10 is generally comprised of interior and exterior panels, or hinge-side protective surface 18 and back-side protective surface 104, brackets 16 and Velcro® straps 108. The door protection apparatus 10 can ideally contain a bracket 16 for each existing hinge 14 that allows the shields, panels, or protective surfaces 18/104 to be connected to the existing door hinges 14. Once the shields, panels, or protective surfaces 18/104 are attached to the existing door hinges 14, the Velcro® straps 108 can be used to secure and hold the door protection apparatus in place. When attached to the existing door hinges 14, the door protection apparatus provides protection to the installed door 12 from damage that occurs during the construction and/or remodeling processes.
A feature of door protection apparatus 10 that may make it unique is that door protection apparatus 10 may be attached to the existing door hinge 14 by way of brackets 16. This installation of brackets 16 allows the installed door 12 to remain fully operational while also being protected during the construction process. Brackets 16 may be designed to allow the hinge-side protective surface 18 and/or back-side protective surface 104 to be removed with little to no effort. Brackets 16 may also allow for the hinge-side protective surface 18 and/or back-side protective surface 104 to be fixed and provides stability that no other product provides. Brackets 16 may also be the key to allowing door protection apparatus 10 to work with any interior or exterior door. It does this by operating with the existing hinges 14 of the door unit 12.
Another advantage of door protection apparatus 10 may be its ability to provide superior protection. Hinge-side protective surface 18 and/or back-side protective surface 104 may be made using thicker material than previous similar door protection devices.
In use, brackets 16 of door protection apparatus 10 may be attached to the existing hinges 14 on any exterior or interior door unit to secure the protective panels 18/104 to the unit. This allows for the door 12 to be protected during construction of the structure being built. By using brackets 16 in door protection apparatus 10, the hinge-side protective surface or panel 18 may be secured in an innovative way that provides more stability and allows for the door to be used during construction. The hinge-side protective surface or panel 18 of door protection apparatus 10 could be made out of wood 144 or hard plastic 146 with a soft backing material 148, like Styrofoam, to protect both sides of the installed door 12. The back-side protective surface or panel 104 may then be then held into place using the straps 108 shown in
In the specification and/or figures, typical embodiments of the disclosure have been disclosed. The present disclosure is not limited to such exemplary embodiments. The use of the term “and/or” includes any and all combinations of one or more of the associated listed items. The figures are schematic representations and so are not necessarily drawn to scale. Unless otherwise noted, specific terms have been used in a generic and descriptive sense and not for purposes of limitation.
The foregoing description and drawings comprise illustrative embodiments. Having thus described exemplary embodiments, it should be noted by those skilled in the art that the within disclosures are exemplary only, and that various other alternatives, adaptations, and modifications may be made within the scope of the present disclosure. Merely listing or numbering the steps of a method in a certain order does not constitute any limitation on the order of the steps of that method. Many modifications and other embodiments will come to mind to one skilled in the art to which this disclosure pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Although specific terms may be employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. Accordingly, the present disclosure is not limited to the specific embodiments illustrated herein but is limited only by the following claims.
This application claims benefit of priority application, U.S. Provisional Ser. No. 62/797,935 filed Jan. 28, 2019 entitled “Door Protection Apparatus”, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62797935 | Jan 2019 | US |