Every year, thousands of people are hurt in door related injuries. These injuries include getting one's fingers trapped in a closing door, or being hit by a door opening unexpectedly.
In fact, a 1997 study by the Consumer Product Safety Commission (CPSC) estimated that there were over 340,000 non-glass door related injuries annually in the United States that required Emergency Room (ER) visits. This injury data was collected from over 100 hospitals across the country, using 15,000 categories of consumer products through the National Electronic Injury Surveillance System (NEISS).
The following table shows the number of non-glass door related injuries, as compared to other common injuries. This type of injury occurs as often as football related injuries and is three times more prevalent than toy related injuries.
In addition, as might be expected, the incidence rate of door injuries is not evenly distributed across all age groups. Among the entire U.S. population, there is an estimated 128 door injuries per 100,000 people. However, that incidence rate is nearly triple for toddlers aged 4 and under, who experience 370 door injuries per 100,000 toddlers.
Furthermore, this data understates the magnitude of the problem, since only Emergency Room visits were considered. Those injuries that were tended to at home, in a doctor's office or in the hospital (but not the emergency room) were not counted in the above statistic.
The above analysis clearly shows a problem with door related injuries, especially in toddlers. A system to alleviate this problem is clearly beneficial.
The problems of the prior art are alleviated by the present invention, which includes a system and method for minimizing door related injuries. Briefly, a mechanism requiring little or no external power is used to vary the force needed to open a door. If an obstruction (i.e. a person, pet, etc) is within the sweep of the opening door, the force needed by the user to push open the door will be increased, to give the user tactile feedback that an accident may be imminent. The feedback mechanism can be implemented in a variety of ways, including embodiments that require no external power or battery. A sensor is used to detect the presence of an obstruction within the sweep of the door. In a further embodiment, a mechanism is used to slow or stop a door from closing if an obstruction (such as a finger) is in the return path of the door.
A door system comprising a force feedback device and a sensor is used to eliminate the high incidence of door related injuries. In operation, when the sensor detects an obstacle or obstruction in the door's sweep, it signals the force feedback device, which then varies the force required by the operator to open the door.
A force feedback device is defined as a device that supplies opposing force against motion initiated by the operator of the door. In other words, the force feedback device resists the efforts of the operator in opening or closing the door, as appropriate. The purpose of the force feedback device is to communicate to the door operator that there is a potential issue with the action that they are undertaking. This communication is most preferably tactile, such as by increasing the difficulty in moving the door. Alternatively, the communication may be visual or acoustic.
There are a number of criteria that are preferable for the force feedback device.
First of all, in the first two scenarios, the force feedback system preferably hinders, but does not stop, the operator's ability to move the door. For example, in the case of an emergency, the inability to open a door could be catastrophic. Thus, the device preferably does not make the operation of the door impossible or impractical in any circumstance.
Secondly, the force feedback device preferably requires little or no external power, and thus does not rely upon an electrical connection. Clearly, the use of an electrical outlet may be problematic, in view of the proximity of the door to an outlet and the potential for dangerous electrical wires lying on the floor near the door. Instead, the device preferably utilizes an internal, preferably regenerative power source. Types of power sources include batteries, solar, and kinetic energy supplier by the operator (in the form of door movement). This list is not intended to be exhaustive, only to enumerate some of the power alternatives that are available.
Third, the force feedback device is preferably relatively small, so as to be installed on or near the door or door frame. A large device, while functional, may be considered impractical in a residential setting.
A first embodiment of a suitable force feedback device is shown in
Other bracket configurations are also possible and this embodiment is not intended to represent the only implementation. For example, two arms may be pivotally attached to the door hinge, wherein one arm is in contact with, or affixed to the door and the other is in contact with, or affixed to the door frame, molding, or other suitable location. The rate at which the angle between these arms can change provides the tactile feel to the user.
Having described the mechanical configuration of the device, mechanisms to provide the force feedback will be described. One embodiment utilizes electromechanical breaking. A motor and a generator have the exact same basic design. A motor is comprised of one or more energizable windings, a magnet, and a rotating spindle. When a voltage is applied to the windings of the motor, the rotating spindle tends to move to reorient the relative polarity of the permanent and induced magnetic fields, thereby generating motion.
Similarly, if one were to forcibly turn the spindle without applying power to the windings, one would measure an alternating electric potential on the winding, as it moves through the electric field, thereby creating a generator. Those skilled in the art will recognize that an inductor will resist a changing electric field and therefore a change in current through the winding by generating a voltage as given by the equation: V1=L di/dt, Where L is the inductance of the coil. By continually turning the shaft, a voltage is generated that is proportional to speed of the changing magnetic field caused by rotation within the stationary field. In power generation applications, this voltage (and current) can be used to do work, such as light lights, or in the case of an electric vehicle, where a single motor is used for motion and breaking, recharging batteries.
When the wires of a motor used in generation mode are unconnected, aside from friction, very little energy is expended to rotate the spindle, which can be accomplished fairly effortlessly. However, when a load is applied, such as a battery or other electronic device, more work is required to turn the spindle. The extreme is reached when the wires are shorted together, and the load is theoretically infinite. This results in more work being necessary to rotate the spindle. On a typical motor made only for drive, this effect is slight, but when the motor is geared down significantly, the breaking force can be formidable.
While the above description implies that braking is either enabled or disabled, the invention is not so limited. The brake configuration is not necessarily only two states (braking or not). It is within the scope of the invention to control the interface between the two motors with high accuracy, allowing for a wide spectrum of resistances. A simple pulse-width modulation (PWM) controller system (not shown) can be used to vary the aggregate time during which the two motors are opposing each other.
While the above description utilizes opposing electric motors to create the required tactile resistance, the invention is not so limited. For example, a single electric motor can be utilized in the present invention, as shown in
In the preferred embodiment, the spindle 340 moves whenever the door is moved, regardless of whether an obstruction is present. Rather, the presence of an obstruction physically couples the spindle 340 and the paddles 310. In other words, the spindle 340 is not physically coupled to the paddles 310 unless an obstruction is present. Thus, the paddles are not forced to rotate unless an obstruction is present. In the preferred embodiment, a solenoid 350 is used to move the spindle and/or paddles to allow this coupling action to occur. In one embodiment, the cylinder, paddles and spindle are configured such that gravity biases the device into the normal state, where the force feedback device is inactive. This saves power, as this is expected to be the typical condition. However, one may also configure the unit such that gravity biases the device into the braking state.
The embodiment of
While the use of at least one motor provides the required force feedback, it also serves a second purpose. The motor can also provide an input to the system, specifically, the speed and direction of the door movement.
The descriptions above are not intended to represent all configurations of a force feedback device. Rather, these are representative of the types of devices that can be utilized. Those skilled in the art will recognize that other configurations can be used to create a force feedback device.
It should be noted that all of the configurations listed above are suitable for all three scenarios described in conjunction with
In one embodiment, a device is affixed to the hinge side jamb. When an obstruction is detected, the device extends into the space between the door and the jamb, thereby preventing the door from shutting completely. The positioning of this device can be actuated by a solenoid. Alternatively, an airbag type device can be placed in the jamb. A small amount of air would be used to inflate this device to prevent the door from slamming.
The present invention also requires a sensing element, used to detect when an obstruction is in the door's sweep. A number of different types of sensors can be utilized in the present invention.
A Passive Infrared (PIR) sensor detects body heat. These are generally used in automatic lights and security systems. They are fairly inexpensive, and can be situated such that they have a high degree of directionality(D). This means that they can be aimed to provide spot coverage of an area. In this case, they are ideal for detecting body heat in a small area in the door sweep zone. Because PIR sensors do not emit radiation of their own, they are low-power and can be used as a primary (always watching) sensor.
Active Infrared (AIR) sensors detect proximity from a few centimeters to meters by illuminating the area in front of the AIR sensor with Infra-Red light from an LED. A phototransistor detects reflected light from objects in the beam. AIR sensors are also inexpensive. While they can be more selective in the types of objects they select and also have a narrower sensor area, the fact that they emit their own light makes them consume more power than a PIR sensor. These are preferably not used as primary sensors, and would instead be turned on to get more information once a primary sensor detected an object.
A capacitive touch sensor works by detecting minute changes in capacitance caused by an object like a hand touching a metal plate. These are commonly used in homes on light switches. The size of the plate is highly variable. One downside of capacitive touch switches is that they need an earth ground for high accuracy. Though some sensors employ dynamic sampling (digital techniques) to get around this, they tend to be more expensive. Depending on the environment however, a non-grounded touch sensor may work. A capacitive touch sensor is really just a simple electrical circuit tied to a metal plate. Other similar sensors exist that detect AC current induced in our bodies from household current. These work provided that there are AC sources nearby. These touch sensors are extremely low power and therefore qualify as a primary sensor.
Ultrasonic sensors are commonly used on automobiles for proximity detection (on bumpers). They send out a high frequency sound wave that reflects off of objects in the sense area and is picked up again by a special microphone. The distance to an object can easily be determined by the round-trip-time of the sound. Since these devices send out an acoustic wave, they do not work well against soft objects. However, they work very well against solid objects. These sensors are inexpensive and their technology is not particularly exotic, owing to the fact that they have been in use for decades. Since they actively generate an acoustic wave, they are not preferable as primary sensors.
A voltage sensor is a specialized circuit for detecting the voltage across two terminals. They are very simple and employ common components, and can be made very cheaply. They also use very low power and can be sensing all the time without significantly impacting overall power consumption.
These sensors can be connected to a control unit, such as by electrical conduit. Alternatively, they may wirelessly communicate to the control unit. Having described both the force feedback devices and the various types of sensors, the implementation of the three typical scenarios will be described.
The first scenario, as shown in
A representative flowchart for this scenario is illustrated in
In the scenario described above, four pieces of information are needed:
1. Is the door moving?
2. How fast is the door moving?
3. Is there an obstruction in the sweep area?
4. Is there a pusher?
The first two pieces of information can be ascertained using simple voltage sensors in communication with the motors shown in
It is also possible that in this scenario, the door is locked, and the Pusher requires the Puller to open the door. This case can be detected by sensing the presence of the Puller's hand on the door knob 595 using a touch sensor. In another embodiment, the system engages, but senses increased force and slowly backs the brake off until the door opens normally. In another embodiment, the system is active until the puller moves outside the detection field 590.
The second scenario, shown in
In this mode, the door can swing inwards or outwards. In this scenario, there are two people approaching the door from opposite sides, and one is slightly closer to the door than the other, and will therefore push the door before the other user pushes the door. Since the other pusher is moving forward, the combined speed of the second pusher and the moving door can be dangerous. The goal is to present information to the first pusher by providing feedback using the mechanism. This scenario differs from the previous scenario in that there is no “Puller”. Rather, either party can be a Pusher. Thus, the first person to the door will be referred to as the Pusher in this scenario, while the second person, still approaching the door, will be referred to as the “Late Pusher”.
In this scenario, the door can swing both ways, and any actor can be the Pusher. This relieves the constraint in
The Pusher arrives at the door in Box 600. The system detects the door motion and velocity as described above, in box 610. While there is no door movement, the system is deactivated, as shown in box 630. The system will then determine if there is an object on the side of the door toward which the door is moving, as shown in box 640. If there is such an object, the system will engage, as shown in box 650. In all other cases, the system will maintain its state, as seen in box 660.
Another possibility in this scenario is to measure the velocity of the incoming Late Pusher and adjust the feedback force to correspond to it, increasing with higher speed to minimize damage to both persons.
As in the scenario shown in
The third scenario is the use of the system to prevent or mitigate the effect of a door being closed on an object such as a finger or foot.
In this scenario, a door is open and either a pusher or a puller is moving to close the door. An object such as a hand or a foot is moved between the door edge and the jamb. The door is closed on the hand or foot resulting in a painful injury.
In this mode, the source of the closing force is not relevant. The important fact is whether an object is in line to be pinched between the door and the jamb when the door is closed.
The flowchart for this case, shown in
In another embodiment, shown in
In one embodiment, this usage mode requires that human (or animal) touch be detected as well as door motion and position. The position can be interpolated to a reasonable degree of accuracy by sensing the terminal voltage on the brake motors while running in passive mode. The touch sensor is a metal bar that is taped or glued to the outermost door edge on the jamb side, and connected to a CT sensor. Alternatively, it can be placed on the door frame itself.
In another embodiment, an IR sensor is used to detect the presence of an object between the door and the door jamb.
Finally, as shown in
While this above disclosure described tactile feedback systems, typically for household use, the invention is not so limited. As described earlier, instead of (or in addition to) the tactile feedback, audio or visual feedback can be provided through the use of lights or speakers. This can be as simple as a warning tone or synthesized voice that warns the actors on either side of the door that there is potential danger. It may also be accompanied by some form of visual indicator, such as an LED. For example, the sensors used above to generate the input for the force feedback device can be used to provide an input to a audio or visual warning system. In one embodiment, the Passive or Active IR sensors or ultrasonic sensor can provide an input to a controller. In another embodiment, a mass related sensor, such as a mat to detect weight as are common for automatic doors, can be used. Using the logic explained above, the controller can determine whether an obstruction is on the opposite side of the door. Having made this determination, a visual alert, such as an LED, or an audio alert, such as a beeper, can be activated.
Alternatively, the tactile feedback may be in a different form. In this embodiment, the feedback is preferably provided by a vibrating device affixed to the door. This vibrating device could be a scaled up version of the vibrators installed in cell phones and pagers. When a user opens a door with something directly behind it, the vibrator is activated, and the alert is transferred through the door itself.
Any of these alternate systems could utilize most of the flowcharts described earlier. However, rather than controlling the door's movement, these systems would alert the user in an alternate way.
Furthermore, the present invention is useful in other applications. For example, the mechanisms described above can be used for a vehicle door, to alert the operator of the potential of hitting another object. One such use may be in a parking lot, where an adjacent car may be perceived as an obstruction. A similar situation may exist in a garage or other structure where the walls are relatively close to the vehicle.