Door skin cutter

Information

  • Patent Application
  • 20080045128
  • Publication Number
    20080045128
  • Date Filed
    August 17, 2006
    18 years ago
  • Date Published
    February 21, 2008
    16 years ago
Abstract
A cutter apparatus is configured for cutting into an edge of a metal sheet and for adjusting a precise depth of cut. A motor drives a cutting tool, preferably a rotary file, in axial rotation. A guide plate supports the motor with the cutting tool extending through a hole in the guide plate. A guide bar is fixed to the guide plate and the guide bar presents a guide bar surface which is orthogonal to a guide plate surface so that when the edge of the metal sheet is pressed against the guide bar surface with the metal sheet abutting the guide plate surface, the cutting tool is positioned for cutting into the edge of the metal sheet. The cutting tool is able to be moved relative to the guide bar surface to determine a depth of cut.
Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)

Illustrated in the accompanying drawing(s) is at least one of the best mode embodiments of the present invention In such drawing(s):



FIG. 1 is a perspective view of the presently described apparatus showing a typical use thereof;



FIG. 2 is a perspective frontal elevational view thereof;



FIG. 3 is a perspective frontal elevational view thereof with a chip collection reservoir shown separated from a motor driven portion of the tool;



FIG. 4 is a partial view thereof showing the position of a workpiece being cut;



FIGS. 5 and 6 are top plan views thereof showing a mechanism and means for adjusting depth of cut of the apparatus;



FIG. 7 is a partial elevational view thereof showing a vertical cross sectional view of a portion of a workpiece as inserted into the tool in readiness for cutting; and



FIG. 8 is a partial and cutaway elevational view thereof showing a vertical cross sectional view of a portion of the workpiece as inserted into the tool as it is cut and demonstrating the capture of cutting chips.





DETAILED DESCRIPTION OF THE INVENTION

The above described drawing figures illustrate the described apparatus and its method of use in at least one of its preferred, best mode embodiment, which is further defined in detail in the following description. Those having ordinary skill in the art may be able to make alterations and modifications to what is described herein without departing from its spirit and scope. Therefore, it must be understood that what is illustrated is set forth only for the purposes of example and that it should not be taken as a limitation in the scope of the present apparatus and method of use.


The edge of door skins are formed when a portion of the sheet metal is folded by 180°. The edge of the door sheet metal is then pressed into the fold of the door skin. When cutting the edge of the skin it is possible to sever the folded over portion of the door skin from the bulk of the door skin without cutting into the edge of the door. However, this cutting operation must be carefully controlled, i.e., the depth of cut must be deep enough to sever the skin folded portion, but not deep enough to cut the door edge.


Described now in detail, and as shown in the attached figures, is a mechanized cutter apparatus 10 for cutting into an edge 22 of a metal sheet 20 (see FIG. 1). A motor 30 has a rotationally driven shaft 32, the shaft 32 engaging a cutting tool 34 (FIG. 3) preferably a rotary file. A guide plate 40 supports the motor 30 with the cutting tool 34 extending through a hole 42 in the guide plate 40 (FIG. 4). A guide bar 50 is fixed to the guide plate 40 and the guide bar 50 presents a guide bar surface 52 which is orthogonal to a guide plate surface 44 of the guide plate 40. When the edge 22 of the metal sheet 20 is pressed against the guide bar surface 52 with the metal sheet 20 abutting the guide plate surface 44, the cutting tool 34 is positioned for cutting into the edge 22 of the metal sheet 20.


An adjustable clamp 60 is held in a displaced position with respect to the guide plate 40, the clamp 60 engaging the motor 30 to secure it in a fixed position relative to the guide plate 40, and thereby securing the cutting tool 34 at a selected position relative to the hole 42 and especially the guide bar surface 52. The cutting tool 34 extends through the hole 42 as best seen in FIG. 4. The adjustable clamp 60 is pivotally mounted to a turret 62 which is fixed to the guide plate 40 and about which the clamp 60 is therefore able to rotate (see arrow “A” in FIG. 5) in a plane parallel to, and displaced from, the guide plate 40. Clamp 60 is engaged with a calibrated dial 64 which is also fixed to the guide plate 40 and extends away therefrom in a spaced-apart and parallel position to the turret 62 as shown in the figures. An adjustment screw 65 is engaged with the calibrated dial 64 as well as an ear portion 68 of the clamp 60. This enables, by rotation of wing nut 69, the clamp 60 and motor 30 to be rotated in an arc centered on the turret 62, again, as shown by arrow “A” in FIG. 5. When the motor 30 is moved along this arc “A”, tool 34 is moved into a selected position with respect to guide bar surface 52 so as to determine a depth of cut, i.e., the cutting surface of tool 34 breaks the plane defined by the guide bar surface 52, in the direction toward the metal sheet workpiece edge 22 by an amount equal to the desired depth of cut. This means that when the edge 22 to be cut is abutted against the guide bar surface 52, the tool 34 is able to cut into it by the selected depth. This depth is critically important when cutting into the edges of door skins since it is desired to sever the door skin but not cut into the door edge. The relationships are best seen in FIGS. 7 and 8, where in FIG. 7, the edge 22 has been brought into contact with the cutting tool 34 but is therefore not in contact with guide bar surface 52. In FIG. 8, the cutting tool has cut into edge 22 which brings edge 22 on the opposite side visible in FIG. 8 into contact with guide bar surface 52. Contact between edge 22 and surface 52 determines depth of cut. As can be seen in FIG. 7, when cutting into the edge of a door skin, one wishes to cut deep enough to sever the skin but not deep enough to cut into the edge of the door 5.


A housing 70 is integral with and extends from the guide plate 40 in opposition to the motor 30. The housing 70 is further integral with a flange 72 and a nipple 74. The nipple 74 removably engages a handle 80 providing interior therein, a storage space 82 for receiving chips 24 cut from the metal sheet 20. The nipple 74 provides a latch 75 which engages the handle 80 so as to hold the handle 80 to the nipple 74. Both the housing 70, the nipple 74 and the handle 80 are essentially hollow so that metal chips 24 chipped away from the metal sheet 20 as it is cut are captured and fall into the storage space 82 for later disposal by removing the handle 80 from the nipple 74 using the latch 75.


Mounted on the housing 70 is a sliding door 76 positioned in parallel with the guide bar 50. The sliding door 76 has a bias relationship with a biasing element 77, preferably a coil spring which is mounted and positioned to move the sliding door 76 toward the guide plate surface 44. Therefore, the sliding door 76 is able to prevent cut chips 24 from flying out of the apparatus during cutting operations. These chips 24 are captured and stored within the handle 80.


In operation, the wing nut 69 is rotated to select a desired depth of duct as shown on the calibrated dial 64. Next, the sliding door 76 is pressed downwardly against spring 77 in the direction shown by arrow “B” in FIG. 4 and the workpiece is inserted into the apparatus as shown in FIG. 7. Next, with manual pressure applied to the apparatus 10 in the direction shown in FIG. 4 by arrow “C,” the motor switch lever 35 is depressed so as to energize the motor 30 by electrical power or compressed air. The apparatus is moved along the edge 22 of the workpiece in the direction into the plane of the illustrations shown in FIGS. 7 and 8, or as shown by arrow “D” in FIG. 1. During cutting, as the apparatus is moved along the workpiece, pressure is continually applied to the apparatus to maintain surface 44 against workpiece 20 and edge 22 against surface 52.


The enablements described in detail above are considered novel over the prior art of record and are considered critical to the operation of at least one aspect of the apparatus and its method of use and to the achievement of the above described objectives. The words used in this specification to describe the instant embodiments are to be understood not only in the sense of their commonly defined meanings, but to include by special definition in this specification: structure, material or acts beyond the scope of the commonly defined meanings. Thus if an element can be understood in the context of this specification as including more than one meaning, then its use must be understood as being generic to all possible meanings supported by the specification and by the word or words describing the element.


The definitions of the words or drawing elements described herein are meant to include not only the combination of elements which are literally set forth, but all equivalent structure, material or acts for performing substantially the same function in substantially the same way to obtain substantially the same result. In this sense it is therefore contemplated that an equivalent substitution of two or more elements may be made for any one of the elements described and its various embodiments or that a single element may be substituted for two or more elements in a claim.


Changes from the claimed subject matter as viewed by a person with ordinary skill in the art, now known or later devised, are expressly contemplated as being equivalents within the scope intended and its various embodiments. Therefore, obvious substitutions now or later known to one with ordinary skill in the art are defined to be within the scope of the defined elements. This disclosure is thus meant to be understood to include what is specifically illustrated and described above, what is conceptually equivalent, what can be obviously substituted, and also what incorporates the essential ideas.


The scope of this description is to be interpreted only in conjunction with the appended claims and it is made clear, here, that each named inventor believes that the claimed subject matter is what is intended to be patented.

Claims
  • 1. A mechanized cutter apparatus for cutting into a sheet metal workpiece edge, the apparatus comprising: a motor having a rotationally driven shaft, the shaft engaging a cutting tool; a guide plate supporting the motor thereon with the cutting tool extending through a hole therein; a guide bar fixed to the guide plate, the guide bar presenting a guide bar surface orthogonal to a guide plate surface of the guide plate; the position of the cutting tool being selectively adjustable relative to the guide bar surface thereby determining a depth of cut into the workpiece edge, whereby with the guide bar surface abutting the edge of the metal sheet, and with the metal sheet abutting the guide plate surface, the cutting tool is able to cut into the sheet metal workpiece edge.
  • 2. The apparatus of claim 1 wherein the cutting tool is a rotary file.
  • 3. The apparatus of claim 1 further comprising an adjustable clamp fixed to the guide plate, the adjustable clamp securing the motor.
  • 4. The apparatus of claim 3 wherein the adjustable clamp is enabled for moving the motor relative to the guide plate hole thereby positioning the cutting tool relative to the guide bar surface to establish the depth of cut of the cutting tool into the workpiece edge.
  • 5. The apparatus of claim 1 further comprising a housing integral with and extending from the guide plate in opposition to the motor.
  • 6. The apparatus of claim 5 wherein the housing provides a nipple removably engaging a handle, the handle providing a storage space for receiving chips cut from the metal sheet workpiece edge.
  • 7. The apparatus of claim 6 wherein the nipple provides a latch engaging the handle.
  • 8. The apparatus of claim 1 wherein the fixture provides a sliding door positioned in parallel with the guide bar surface, the sliding door biased by a biasing element to move the sliding door toward the guide plate surface.
  • 9. The apparatus of claim 8 wherein the biasing element is a spring.
  • 10. The apparatus of claim 4 wherein the adjustable clamp provides a calibrated dial and an adjustment screw engaged with a threaded shaft, the position of the screw relative to the dial determining and indicating the depth of cut.