The present disclosure relates to a door stop mechanism for an enclosure that holds a door of the enclosure in an open position. More particularly, the present disclosure relates to a door stop mechanism for a metal storage box, often called a job storage box or a cabinet box, that holds a door of the metal storage box in an open position.
Enclosures used in outdoor applications often require a positive mechanical stop for holding a door of the enclosure open. If the door is not balanced or if it is outside and subject to wind, the door may swing shut unless the door is held open. The interior of the enclosure should be easily accessible for maintenance, repair or other work that requires the door to be positively held open for extended periods of time. This allows worker to access the interior of the enclosure without having to hold the door open, thereby allowing the worker greater flexibility and improved safety and efficiency.
An assembly according to some embodiments of the disclosure includes an enclosure having a housing and door hingedly attached to the housing and a door stop mechanism which holds the door in an open position. The mechanism includes a link member pivotally connected to the door and to the housing. The link member has an elongated slot which extends along a portion of the link member. The slot has a linear portion and an enlarged opening at an end thereof which is offset from the linear portion. When the door is opened, a fastener, which is either mounted to the housing or to the door, slides along the slot until the fastener is positioned in the enlarged opening to hold the door open.
This Summary is provided merely for purposes of summarizing some example embodiments so as to provide a basic understanding of some aspects of the disclosure. Accordingly, it will be appreciated that the above described example embodiments are merely examples and should not be construed to narrow the scope or spirit of the disclosure in any way. Other embodiments, aspects, and advantages of various disclosed embodiments will become apparent from the following detailed description taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the described embodiments.
The organization and manner of the structure and operation of the disclosed embodiments, together with further objects and advantages thereof, may best be understood by reference to the following description, taken in connection with the accompanying drawings, which are not necessarily drawn to scale, wherein like reference numerals identify like elements in which:
While the disclosure may be susceptible to embodiment in different forms, there is shown in the drawings, and herein will be described in detail, a specific embodiment with the understanding that the present disclosure is to be considered an exemplification of the principles of the disclosure, and is not intended to limit the disclosure to that as illustrated and described herein. Therefore, unless otherwise noted, features disclosed herein may be combined together to form additional combinations that were not otherwise shown for purposes of brevity. It will be further appreciated that in some embodiments, one or more elements illustrated by way of example in a drawing(s) may be eliminated and/or substituted with alternative elements within the scope of the disclosure.
A door stop mechanism 20 for holding a door 22a, 22b of an enclosure 24 in an open position is provided. For purposes of illustrative example, embodiments of the door stop mechanism 20 of the present disclosure may be applied to doors 22a, 22b of an enclosure 24. The enclosure 24 may comprise a job storage box or cabinet box, which is commonly used for the storage of tools and/or other items on a construction site or elsewhere. It will be appreciated that illustration and description of the enclosure 24 is provided as a contextual example of an enclosure in which embodiments of the door stop mechanism 20 may be applied, and not by way of limitation. In this regard, embodiments of the door stop mechanism 20 may be applied mutatis mutandis to any enclosure having one or more doors, including to other types of enclosures (e.g., enclosures serving purposes other than as job storage boxes or cabinet boxes) as well as enclosures having alternative form factors and structural arrangements (e.g., enclosures having different dimensional proportions and/or alternative selection and arrangements of doors, drawers, and/or other features) within the scope of the disclosure.
As shown, the enclosure 24 is formed of a housing 26 with a pair of doors 22a, 22b mounted thereto which enclose a cavity 28, see
The housing 26 has a rear wall 32, a left side wall 34 extending forwardly from the rear wall 32, a right side wall 36 extending forwardly from the rear wall 32, a top wall 38 extending forwardly from the rear wall 32 and joining the upper ends of the rear wall 32 and the side walls 34, 36 together, a bottom wall 40 extending forwardly from the rear wall 32 and joining the lower ends of the rear wall 32 and the side walls 34, 36 together, and an intermediate wall 42 which is provided between the top and bottom walls 38, 40 and is fixed to the side walls 34, 36 and to the rear wall 32. The intermediate wall 42 forms the bottom wall of the cavity 28 and is referred to as the bottom wall 42 herein. A front surface of each of the left side wall 34, the right side wall 36, the top wall 38 and the bottom wall 42 are flush with each other. The bottom wall 42 has a planar upper surface 44 and a length is defined from a first end of the bottom wall 42 which joins with the left side wall 34 and a second end of the bottom wall 42 which joins with the right side wall 36.
The left door 22a is attached to a portion of the left side wall 34 by a hinge 46, and the right door 22b is attached to the right side wall 36 by a hinge 48.
The left door 22a of the illustrated embodiment is formed from a front wall 50 having a top edge, a bottom edge, a right side edge and a left side edge, a top wall 52 extending inwardly from the top edge of the front wall 50, a bottom wall 54 extending inwardly from the lower edge of the front wall 50, an outer side wall 56 extending inwardly from the left side edge of the front wall 50, an inner side wall 58 extending inwardly from the right side edge of the front wall 50. The bottom wall 54 has a planar lower surface 60 and a length is defined from a first end of the bottom wall 54 which joins with the left side wall 56 and a second end of the bottom wall 54 which joins with the right side wall 58. The hinge 46 is attached to the outer side wall 56 of the door 22a and to the left side wall 34 of the housing 26. While the door 22a is described with having walls 52, 54, 56, 58, it is to be understood that the door 22a can be formed with a thickened front wall 50 and the walls 52, 54, 56, 58 eliminated.
The right door 22b of the illustrated embodiment is formed in a like manner except that it is the mirror of the left door 22a and thus the specifics are not repeated.
The doors 22a, 22b mate together when closed to completely close the cavity 28 such that the cavity 28 cannot be accessed from outside of the enclosure 24. When the left door 22a is closed, the outer surface of the outer side wall 56 of the left door 22a abuts against the inner surface of the left side wall 34 of the housing 26, the outer surface of the top wall 52 of the left door 22a abuts against the lower surface of the top wall 38 of the housing 26, the bottom wall 54 of the left door 22a abuts against the upper surface 44 of the bottom wall 42 of the housing 26, such that the front surface of the front wall 50 of the left door 22a is flush with the front surfaces of the left side wall 34, the top wall 38 and the bottom wall 42 of the housing 26, and the right door 22b is closed in an identical manner. The front walls 50 of the doors 22a, 22b are flush with each other. A locking mechanism 62 is provided to secure the doors 22a, 22b together.
The door stop mechanism 20 forms a link between the door 22a and the housing 26 and is used to hold the door 22a in an open position. When a user desires to close the door 22a, the door stop mechanism 20 is adjusted as discussed herein, and the door 22a can be closed normally around its hinge 46. A second door stop mechanism 20 forms a link between the door 22b and the housing 26 and is used to hold the door 22b in an open position. In this regard, a door stop mechanism 20 as described herein may be applied to each door of an enclosure, such as enclosure 24, for which it may be desired to have a mechanism enabling maintaining the door in an open position. The door stop mechanisms 20 for the doors 22a, 22b are identical and for ease in description, the door stop mechanism 20 is described only with regard to door 20a.
The door stop mechanism 20 includes a link member 64, a first fastener 66 which pivotally attaches the link member 64 to the door 22a, and a second fastener 68 which pivotally attaches the link member 64 to the housing 26.
The link member 64 is formed from an elongated body 70 having first and second ends 70a, 70b, upper and lower faces 70c, 70d and a centerline 72 which extends between the ends 70a, 70b. An elongated slot 74 is provided through a planar section of the body 70 and extends between the upper and lower faces 70c, 70d. The slot 74 extends along a portion of the length of the body 70. The link member 64 may be formed of metal, or plastic, or any other suitable material.
The slot 74 has a linear portion 76 which extends a predetermined length along a portion of the length of the body 70, and an enlarged opening 78 extending from the linear portion 76 and which is offset from the linear portion 76. The linear portion 76 may be on one side of the centerline 72 and the enlarged opening 78 on the other side of the centerline 72.
The linear portion 76 has a first end surface 76a, a second end surface 76b and a pair of linear side surfaces 76c, 76d extending therebetween. The side surfaces 76c, 76d are parallel to each other. The side surface 76d is shorter in length than the side surface 76c. A centerline 80 is defined between the opposite end surfaces 76a, 76b. The centerline 80 of the linear portion 76 extends parallel to, but offset from the centerline 72 of the body 70. The second end surface 76b is formed at an angle relative to the centerline 80. The first end surface 76a is spaced from the first and second ends 70a, 70b of the body 70 and may be at the midpoint of the body 70. The second end surface 76b is proximate to, but spaced from, the second end 70b of the body 70. In an embodiment, the first end surface 76a is curved.
The enlarged opening 78 extends from the end surface 76b and the side surface 76d. The enlarged opening 78 has a first end surface 78a extending from the side surface 76d, a second end surface 78b extending from the end surface 76b, and a side surface 78c extending therebetween. As shown, the first end surface 78a is curved, the side surface 78c is linear and parallel to, but offset from, the side surfaces 76c, 76d, and the second end surface 78b is formed at an angle relative to the centerline 80. The second end surface 78b is angled relative to the centerline 80 at the same angle as the second end surface 76b to forms a continuous angled surface. The enlarged opening 78 is proximate to, but spaced from, the second end 70b of the body 70. The angled surfaces 76b, 78b form an entry into the enlarged opening 78. The first end surface 78a forms a detent. As such, a shoulder 82 is formed between the linear portion 76 and the first end surface 78a.
The first fastener 66 pivotally attaches the link member 64 to the door 22a. The first fastener 66 may be positioned proximate to the junction between the bottom wall 42 and the side wall 34.
In an embodiment and as shown in the drawings, the first fastener 66 is non-rotationally affixed to and extends downwardly from the lower surface 60 of the bottom wall 54 of the door 22a and is formed of a shaft 88 attached to the door 22a and an enlarged head 90 at an end of the shaft 88. In an embodiment, the enlarged head 90 is integrally formed with the shaft 88. In an embodiment, the enlarged head 90 is separately formed and attached to the shaft 88, for example by threading. The shaft 88 is non-rotationally affixed to the door 22a by suitable means, for example by threading or by welding. In this embodiment, the shaft 88 extends through an opening 84 in the body 70 such that the body 70 is sandwiched between the head 90 of the first fastener 66 and the lower surface 60 of the bottom wall 54 of the door 22a. The opening 84 is proximate to the first end 70a of the body 70. The opening 84 is slightly larger than the shaft 88 such that the link member 64 can rotate around the shaft 88. A washer 92 may be provided between the lower surface 60 of the bottom wall 54 of the door 22a and the upper face 70c of the body 70. In an embodiment, the first fastener 66 is a screw.
In another embodiment, the first fastener 66 is integrally formed with the body 70 and is formed of a shaft which extends upwardly therefrom. The bottom wall 54 of the door 22a has an opening (not shown) therethrough through which the shaft of the first fastener 66 passes. A retainer, such as a nut (not shown), is attached to the free end of the shaft to affix the first fastener 66 to the door 22a, but also allowing the door 22a to rotate relative to the first fastener 66 and thus the link member 64.
In yet another embodiment, the first fastener 66 is integrally formed with the door 22a and is formed of a shaft which extends downwardly therefrom. The shaft extends through the opening 84 in the body 70 such that the body 70 is sandwiched between the head of the first fastener 66 and the lower surface 60 of the bottom wall 54 of the door 22a. A retainer, such as a nut (not shown), is attached to the free end of the shaft to affix the first fastener 66 to the door 22a, but also allowing the door 22a to rotate relative to the first fastener 66 and thus the link member 64.
As shown, the second fastener 68 is affixed to and extends from the upper surface 44 of the bottom wall 42 of the housing 26. The second fastener 68 is spaced a predetermined distance from the junction between the bottom wall 42 and the side wall 34 of the housing 26, such distance being greater than the distance the first fastener 66 is spaced from the side wall 34 of the housing 26 when the door 22a is closed. In an embodiment, the second fastener 68 is formed of a shaft 96 and an enlarged head 98. In an embodiment, the enlarged head 98 is integrally formed with the shaft 96. In an embodiment, the enlarged head 98 is separately formed and is attached to the shaft 96, for example by threading. The shaft 96 is affixed to the upper surface 44 of the bottom wall 42 of the housing 26, for example by threading or by welding. The shaft 96 extends upwardly from the bottom wall 42 and extends through the elongated slot 74 in the body 70 such that the body 70 is sandwiched between the enlarged head 98 of the fastener 68 and the bottom wall 42 of the housing 26. A washer 94 may be provided between the lower face 70d of the body 70 and the upper surface 44 of the bottom wall 42 of the housing 26. The link member 64 can slide relative to the second fastener 68 along the length of the slot 74 and the link member 64 can pivot or rotate around the second fastener 68. In an embodiment, the second fastener 68 is a screw.
When the door 22a is in the closed position, the first end 70a of the link member 64 is seated between the lower surface 60 of the bottom wall 54 of the door 22a and the head 90 of the first fastener 66 and above the upper surface 44 of the bottom wall 42 of the housing 26, and the second end 70b of the link member 64 is seated between the head 98 of the second fastener 68 and the upper surface 44 of the bottom wall 42 of the housing 26 and below the lower surface 60 of the bottom wall 42 of the housing 26. In this closed position, the second fastener 68 is within the linear portion 76 and depending upon the length of the slot 74, may be at the first end surface 76a of the linear portion 76 or proximate to the first end surface 76a of the linear portion 76 as shown in
When the door 22a is moved to the open position, the door 22a rotates around the hinge 46, and the link member 64 pivots or rotates around the fasteners 66, 68. As the door 22a moves outwardly, the link member 64 slides relative to the second fastener 68 such that the position of the second fastener 68 within the linear portion 76 of the slot 74 changes. When the door 22a is opened far enough, the angled surface 76b engages against the second fastener 68. As the door 22a continues to move, the link member 64 moves and the angled surface 78b engages against the second fastener 68. The angled surfaces 76b, 78b promote the movement of the link member 64 relative to the second fastener 68. The user then grasps the link member 64 and manipulates the link member 64 until the second fastener 68 engages against the first end surface 78a. The shoulder 82 prevents the second fastener 68 from re-entering into the linear portion 76 of the slot 74. This holds the door 22a into the open position until the user desires to close the door 22a.
When the user wants to close the door 22a, the user grasps the link member 64 and manipulates the link member 64 until the angled surface 78b engages the second fastener 68 and then the angled surface 76b engages the second fastener 68. The door 22a is then rotated around the hinge 46 to close the door 22a. As the door 22a is being closed, the link member 64 pivots or rotates around the first and second fasteners 66, 68, and the link member 64 slides relative to the second fastener 68 such that the position of the second fastener 68 within the linear portion 76 of the slot 74 changes until the door stop mechanism 20 is in the closed position.
While the door stop mechanism 20 is shown as being attached to the bottom wall 54 of the door 22a and the bottom wall 42 of the housing 26, it is to be understood that the door stop mechanism 20 can instead be attached to the top wall 52 of the door 22a and to the top wall 38 of the housing 26. The door 22a can be rotated such that the hinge 46 is attached to the top wall 38 and the door stop mechanism 20 is attached to the wall 54 of the door 22a and to the side wall 34 of the housing 26. While two doors 22a are shown, it is to be understood that a single door 22a can be provided and the door stop mechanism 20 attaches the door 22a to the wall opposite from the hinge.
In an embodiment as shown in
The first wall 100 is planar, has opposite first and second ends 100a, 100b, a centerline 106 extending between the first and second ends 100a, 100b, an upper face 100c and a lower face 100d. The first end 100a of the first wall 100 forms the first end 70a of the body 70.
The second wall 102 is elongated and planar. The second wall 102 has opposite first and second ends 102a, 102b, a centerline 108 extending between the first and second ends 102a, 102b, an upper face 102c and a lower face 102d. The second end 102b of the second wall 102 forms the second end 70b of the body 70.
The second wall 102 is parallel to, but offset from, the first wall 100, such that the centerline 108 of the second wall 102 is parallel to, but offset from, the centerline 106 of the first wall 100 and such that the upper face 102c of the second wall 102 is offset from the lower face 100d of the first wall 100.
The intermediate wall 104 has opposite first and second ends 104a, 104b, an upper face 104c and a lower face 104d The first end 104a of the intermediate wall 104 extends from the second end 100b of the first wall 100, and the second end 104b of the intermediate wall 104 extends from the first end 102a of the second wall 102. In an embodiment, the intermediate wall 104 is formed of an angled wall as shown in
The first wall 100 has the first fastener 66 attached thereto as described herein.
The second wall 102 has the elongated slot 74 therein which extends between the upper and lower faces 102c, 102d.
With these embodiments, the heads 90, 98 of the fasteners 66, 68 are positioned below the first wall 100 and above the second wall 102 in order to reduce the height of the door stop mechanism 20 between the door 22a and the housing 26.
In an embodiment as shown in
While particular embodiments are illustrated in and described with respect to the drawings, it is envisioned that those skilled in the art may devise various modifications without departing from the spirit and scope of the appended claims. It will therefore be appreciated that the scope of the disclosure and the appended claims is not limited to the specific embodiments illustrated in and discussed with respect to the drawings and that modifications and other embodiments are intended to be included within the scope of the disclosure and appended drawings. Moreover, although the foregoing descriptions and the associated drawings describe example embodiments in the context of certain example combinations of elements and/or functions, it should be appreciated that different combinations of elements and/or functions may be provided by alternative embodiments without departing from the scope of the disclosure and the appended claims.
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Number | Date | Country | |
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20180058119 A1 | Mar 2018 | US |