This field pertains generally to door latching mechanisms and more specifically to a subplate and strike plate combination which are removably secured to a door jamb to correct improper or incomplete closure of a door.
Modern residential doors are typically equipped with bored cylindrical or tubular chassis lockset systems, which utilize a strike plate component. Strike plates are mounted on a door frame, receive the latch bolts mounted to the door knob assembly and allow doors to close and latch in a secure fashion. This prevents undesired movement of a door and allows for other devices, such as door locks, to be utilized to provide further security. If a door is not able to be closed and secured properly, a loss of security, privacy and home value can occur.
However, as doors are used and routinely opened or closed, various components of the door can wear out or fatigue. Doorknob assemblies and door hinges experience mechanical wear that may cause misalignment of a door latch bolt with the strike plate, preventing proper securing of the door. Door latch bolts can change position over time, preventing a secure closure of the door. A door latch bolt may become misaligned with the strike plate due to compression or expansion of a door frame over time, typically caused by house settling and temperature variation. Additionally, doors themselves often compress or expand over time, leaving a latch in a position where it no longer can be seated and secured in a strike plate. Door hardware upgrades, door mounted hooks, and weather stripping replacement can also lead to misalignments. Misalignments of a door latch with a door strike plate by as little as a fraction of a millimeter can prevent a door from latching or securing properly. Thus, when any of these conditions occurs, expensive repairs or replacement of the door latch, door knob assembly, or entire door itself are often necessary. Such solutions are often time consuming, complex, and difficult to plan for many homeowners. Further, such repairs may only be effective as short term solutions and often fail at unexpected or undesired times. What is needed is a strike plate assembly, and method of use, that compensates for movement of the door or jamb and permits the door to be closed and locked.
The following presents a simplified summary in order to provide a basic understanding of some aspects of the disclosed innovation. This summary is not an extensive overview, and it is not intended to identify key/critical elements or to delineate the scope thereof. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is presented later.
The invention is directed toward an apparatus for receiving a door latch bolt comprising a subplate and a strike plate. The subplate is formed from a metal blank comprising a front side having a front edge and a front latching edge; a rear side having a rear edge and rear latching edge; a bolt aperture; an adjustable tab connected to the front side by a top tab fold line and a bottom tab fold line; a tab aperture disposed between the adjustable tab and the front side; a top fastener hole; and a bottom fastener hole. The strike plate comprises a bolt aperture having a back edge and a front latching edge; an outer face; an inner face; a curved front portion curving toward the inner face; a top screwhole; and a bottom screwhole.
In another embodiment of the invention, the bolt aperture of the strike plate has a curved top edge extending from the back edge to the front latching edge and a curved bottom edge extending from the back edge to the front latching edge, wherein the curved top edge is disposed on an opposite side of the bolt aperture than the curved bottom edge. In another embodiment of the invention, the strike plate further comprises a first lip extending from the top screwhole and disposed on the inner face and a second lip extending from the bottom screwhole and disposed on the inner face.
In another embodiment of the invention, the first lip is configured to be aligned with the top fastener hole and the second lip is configured to be aligned with the bottom fastener hole when the strike plate and the subplate are removably secured to a door jamb. In another embodiment of the invention, a portion of the first lip is disposed within the top fastener hole and a portion of the second lip is disposed within the bottom fastener hole when the strike plate and the subplate are removably secured to a door jamb.
In another embodiment of the invention, the strike plate is unmovable in a plane parallel to the subplate when the inner face of the strike plate is placed against a face of the subplate. In another embodiment of the invention, the adjustable tab is configured to be disposed at a substantially right angle from the front side by bending the top tab fold line and the bottom tab fold line.
In another embodiment of the invention the front side and the rear side of the subplate vary in widths to allow for a variation in compensation of horizontal closure. As one example, and in no way limiting the scope of the invention, the front side of the subplate may extend approximately ⅛ inches beyond the front latching edge into the bolt aperture of the strike plate when the subplate and the strike plate are removably secured to a door jamb in a first configuration. Additionally, the rear side of the subplate may extend approximately 1/16 inches beyond the front latching edge into the bolt aperture of the strike plate when the subplate and the strike plate are removably secured to a door jamb in a second configuration.
The invention is also directed toward a method for ensuring that a door fits tightly within a door jamb when in a closed position. The method comprises placing a subplate against a door jamb at a location to receive a door latch bolt, placing a strike plate against the subplate such that the subplate is disposed between the strike plate and the doorjamb, and removably securing the subplate and the strike plate to the door jamb.
The method may further comprise bending the top tab fold line and the bottom tab fold line such that the adjustable tab extends toward the door jamb when the subplate is removably secured to the door jamb. Alternatively, the method may further comprise bending the top tab fold line and the bottom tab fold line such that the adjustable tab extends away from the door jamb when the subplate is removably secured to the door jamb.
The method may further comprise placing the front side of the subplate adjacent to the curved portion of the strike plate prior to removably securing the subplate and the strike plate to the door jamb. Alternatively, the method may further comprise placing the rear side of the subplate adjacent to the curved portion of the strike plate prior to removably securing the subplate and the strike plate to the door jamb.
In another embodiment, the method may further comprise placing a portion of the first lip within the top fastener hole and a portion of the second lip within the bottom fastener hole such that the strike plate is unmovable in a plane parallel to the subplate when the inner face of the strike plate is placed against a face of the subplate.
Still other embodiments of the present invention will become readily apparent to those skilled in this art from the following description wherein there is shown and described the embodiments of this invention, simply by way of illustration of the best modes suited to carry out the invention. As it will be realized, the invention is capable of other different embodiments and its several details are capable of modifications in various obvious aspects all without departing from the scope of the invention. Accordingly, the drawing and descriptions will be regarded as illustrative in nature and not as restrictive.
Various exemplary embodiments of this invention will be described in detail, wherein like reference numerals refer to identical or similar components, with reference to the following figures, wherein:
The claimed subject matter is now described with reference to the drawings. In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the claimed subject matter. It may be evident, however, that the claimed subject matter may be practiced with or without any combination of these specific details, without departing from the spirit and scope of this invention and the claims.
Referring now to exemplary
The strike plate 100 may have bolt aperture 102, which may be disposed through the body of door strike plate 100. The bolt aperture 102 may be formed in any desired or known fashion during the manufacturing process. The bolt aperture 102 may be formed in such a shape that it has a flat back edge 104, a curved top edge 106, a curved bottom edge 108, and front latching edge 110. For example, the curved top edge 106 and the curved bottom edge 108 may be angled substantially towards a center portion of bolt aperture 102 in their middle portions, and may extend down and away from a center portion of bolt aperture 102 and terminating at distal ends 116, 118 of the front latching edge 110, respectively. In other words, in some exemplary embodiments, the curved top edge 106 and the curved bottom edge 108 may have widths that increase from back edge 104 to front latching edge 110. The curves of curved top edge 106 and curved bottom edge 108 may substantially mirror each other in shape and increasing width from back to front. Also, in some further exemplary embodiments, the front latching edge 110 may also act as an expansion area that may be reshaped or adjusted to provide further size to opening of bolt aperture 102, allowing for additional ease of fitting a previously-misaligned latch bolt.
Still referring to exemplary
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Referring now to exemplary
In still another exemplary embodiment, a method of using a door strike plate 100 may be described. In this method, an old door strike plate which does not allow for proper or desired latching may be removed and discarded. Door strike plate 100 may then be fitted to a door frame 300 (also known as a door jamb), for example as shown in
Now generally referring to exemplary
An exemplary subplate 400 may include a substantially planar plate or body from a metal blank 402 having a bolt aperture 404 capable of receiving a latch. The subplate 400 may further include a top fastener hole 406a and a bottom fastener hole 406b for allowing screws 302, 304 or other desired strike-plate fasteners to pass through, securing subplate 400 between a strike plate 100 and a door frame 300. In an exemplary embodiment, the top fastener hole 406a and/or the bottom fastener hole 406b may be aligned to coincide with fastener holes 112, 114 disposed in a strike plate. Yet further, at least one fastener hole 406a, 406b may be shaped or sized to allow for adjustments in the orientation of a subplate, without adjusting the location of screws or fasteners 302, 304 on a door frame. In some exemplary embodiments, the bolt aperture 404 may be shaped and sized to substantially coincide with the bolt aperture 102 of the strike plate 100. When installed, a front latching edge 410 of the bolt aperture 404 may be disposed within the perimeter of bolt aperture 102. This additional latching edge may result in a tiered, two-step latching system.
A door latch bolt is provided an additional latching edge by the subplate 400, further in along the face of a door frame, which may significantly eliminate looseness and rattle. When closing, a door latch bolt may cause a double-click sound, indicating that both latching edges 110, 410 have been engaged. If a latch bolt is not able to engage front latching edge 410 the latch bolt may still engage latching edge 110, allowing the door to function properly, even if the subplate 400 is not needed.
A subplate 400 may also include an adjustable tab 412 to further reduce looseness. The adjustable tab 412 may protrude from and be bent in relation to a front latching edge 410, as would be understood by a person having ordinary skill in the art. Bending the adjustable tab 412 may further adjust the engagement location of a latch bolt by causing the latch bolt to engage the adjustable tab 412. The adjustable tab 412 is connected to the front side 420 by a top tab fold line 430a and a bottom tab fold line 430b. The top tab fold line 430a and a bottom tab fold line 430b are configured to provide points permitting the adjustable tab 412 to moved to a position so that it is disposed towards the door frame or away from the door frame. Although the embodiment illustrates a top tab fold line 430a and a bottom tab fold line 430b, there may be any number of tab fold lines connecting the adjustable tab 412 to the front side 420. Disposed between the adjustable tab 412 and the front side 420 is a tab aperture 432. In an embodiment with multiple tab fold lines, there may be more than one tab aperture 432.
As illustrated in
In an exemplary embodiment, the horizontal compensation of a front side 420 of the metal blank 402, which may be the portion of the metal blank 402 between the bolt aperture 404 and a front edge 422, may be greater than that of a rear side 424, which may be the portion of the metal blank 402 between the bolt aperture 404 and a rear edge 426. In such embodiments, the subplate 400 may be reversible to provide further variation in the amount of horizontal compensation provided. For example, the subplate 400 may be reversed, or rotated 180 degrees about the face of a door frame, to provide a different amount of horizontal compensation. When reversed, the rear side 424 may create a rear latching edge 428 for engaging a latch bolt. In an exemplary embodiment, with the subplate 400 installed between the strike plate 100 and a door frame 300, a front side 420 may provide ⅛ inches of horizontal compensation to eliminate looseness or rattle. If reversed 180 degrees, placing a rear side 424 to the front toward the latch bolt, then the rear side 424 provides 1/16 inches of horizontal compensation. This amount of compensation is the distance measured from the front latching edge 110 to the latching edge of the subplate 400 utilized.
An installer may choose which orientation provides the best performance in relation to eliminating door looseness or rattle. Such a reversed orientation would rotate the adjustable tab 412 away from the door latch, eliminating its possible use. In other exemplary embodiments, rear side 424 may also have an adjustable tab. In other exemplary embodiments, the horizontal compensation of a front side 420 and rear side 424 may be any desired amount, as would be understood by a person having ordinary skill in the art. This may allow for secure latching when some compensation is necessary, but not the full horizontal compensation amount of front side 420. In such embodiments, the adjustable tab 412 may only be functional in a front orientation, when front latching edge 410 serves as the latching edge.
In another embodiment of the invention the first lip 150a of the strike plate 100 engages with the top fastener hole 406a and the second lip 150b of the strike plate 100 engages with the bottom fastener hole 406b. In one embodiment a portion of the first lip 150a can be placed within the top fastener hole 406a and a portion of the second lip 150b can be placed within the bottom fastener hole 406b. The placement of the respective lips 150a, 150b within the respective fastener holes 406a, 406b ensures that the strike plate 100 and the subplate 400 can be snugly fit together such that neither the strike plate 100 nor the subplate 400 can move in a planar direction relative to each other, preventing the sliding of either plate while in use on a door frame and further enhancing the force by which the combined plates can hold a door latch.
Referring to
In further exemplary embodiments, the subplate 400 may be permanently affixed to the strike plate 100, such as by welding, or integrally formed with strike plate 100. Affixing the subplate 400 to the strike plate 100 or integrally forming the subplate 400 with the strike plate 100 may simplify installation by limiting the installation to one part, while maintaining the two-layer metal edge and two-step latching system.
The subplate 400 may be made of a variety of materials, such as metal, or other materials as would be understood by a person having ordinary skill in the art. In an exemplary embodiment, the subplate 400 may be zinc-plated. The subplate 400 and the strike plate 100 may be made of the similar material or may be made of different materials, as desired. In an exemplary embodiment, the subplate 400 may have a 1 mm sheet metal thickness, which may reduce door/doorframe gaps. In other exemplary embodiments, the subplate 400 may have any desired thickness as would be understood by a person having ordinary skill in the art.
The subplate 400 may be used with a strike plate 100, as described above. Alternatively, a subplate 400 may be used with any desired strike plate embodiment, as would be understood by a person having ordinary skill in the art. The subplate 400 may be utilized with a specialized strike plate 100 or with a standard strike plate provided with a commercially available door frame.
Referring to
From a general view of the installation of the invention, the user first stacks the strike plate on top of the subplate 400 so that the screwholes of the subplate align with the respective fastener holes of the strike plate 100. The user then inserts screws 302, 304 through the respective holes and begins threading the screws. The user may being threading the screws 302, 304 manually with the user's fingers or using a tool such as a screwdriver. The user then places the combined subplate 400 and strike plate 100 on a door jamb 300. The user can use a screwdriver or electric drill with a #2 bit to removal secure the subplate 400 and strike plate 100 combination to a recess in the door jamb 300. The user optionally may take proper measurements or use a stencil prior to this step to ensure proper placement of the combined apparatus. After installing the combined apparatus, the user then closes the door to ensure that the door latch bolt enters the each bolt aperture 102, 404. The user listens for a double-clicking sound of the door latch bolt engaging each latching edge 110, 410. If the user hears two metallic clicks then the installation of the combined apparatus is complete. Optionally the user may bend the adjustable tab 412 outward, toward the door to eliminate looseness. If the user hears only one click then the user removes the combined apparatus and reverses the orientation of the subplate 400 in relation to the strike plate 100 by turning it 180 degrees. The user then removably secures the combined apparatus to the door jamb 300. The user closes the door again, listening for a double clicking sound. If two clicks are still not heard the user may remove the combined apparatus, discard the subplate 400, and reattach the strike plate 100 only to the door jamb 300.
What has been described above includes examples of the claimed subject matter. It is, of course, not possible to describe every conceivable combination of components or methodologies for purposes of describing the claimed subject matter, but one of ordinary skill in the art can recognize that many further combinations and permutations of such matter are possible. Accordingly, the claimed subject matter is intended to embrace all such alterations, modifications and variations that fall within the spirit and scope of the appended claims. Furthermore, to the extent that the term “includes” is used in either the detailed description or the claims, such term is intended to be inclusive in a manner similar to the term “comprising” as “comprising” is interpreted when employed as a transitional word in a claim.
The foregoing method descriptions and the process flow diagrams are provided merely as illustrative examples and are not intended to require or imply that the steps of the various embodiments must be performed in the order presented. As will be appreciated by one of skill in the art the order of steps in the foregoing embodiments may be performed in any order. Words such as “thereafter,” “then,” “next,” etc. are not intended to limit the order of the steps; these words are simply used to guide the reader through the description of the methods. Further, any reference to claim elements in the singular, for example, using the articles “a,” “an” or “the” is not to be construed as limiting the element to the singular.
The preceding description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the following claims and the principles and novel features disclosed herein.
This application claims priority to, and fully incorporates, U.S. Provisional Patent Application Ser. No. 62/268,166 filed on Dec. 16, 2015.
Number | Date | Country | |
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62268166 | Dec 2015 | US |