This invention relates to a door threshold. More particular, certain example embodiments of this invention relate to a door threshold that permits certain installation sequencing/issues to be controlled in varying degrees, addresses issues of security, and/or allows for improved practical uses. Door thresholds according to certain example embodiments of this invention may be used in the context of fire doors or any other suitable door application.
Unfortunately, threshold 1 of
Thus, it will be appreciated by those skilled in the art that there exists a need in the art for an improved door threshold(s).
Certain example embodiments of this invention relate to a door threshold which includes upper and lower members for sandwiching carpet and/or carpet padding therebetween. In certain example embodiments, the pad may stop short of the lower member so that only the carpet extends between and is sandwiched by the upper and lower members of the threshold. The threshold may, in certain example embodiments, grip the carpet in order to prevent it from being pulled out from between the upper and lower threshold members. Thus, in certain example instances, the need for tacks (or carpet tack strip(s)) proximate the threshold can be reduced and/or eliminated. Moreover, this may also allow for a variety of carpet and/or pad thicknesses, and can maintain a slight rise above the carpet for a door sweep to seal against and yet not significantly rub on the carpet while closing.
In certain example embodiments of this invention, the threshold structure may include a bracket that is provided proximate the door frame for frame alignment and security purposes. An example goal of the bracket is to help the door frame to be set to the desired width. The threshold may be fit or attached to the bracket, so that the threshold structure is effectively used as a template for setting the frame.
In certain other example embodiments of this invention, the threshold structure may include one or more pan(s) located at least partially beneath the threshold. Such pan(s) may be attached to the frame and/or floor, and may be used to help the frame to be installed and/or maintained at the proper desired width. Moreover, the pan(s) may be provided with one or more tabs for securing the threshold in a desired position(s). Such pan(s) may be used in combination with the aforesaid bracket(s) in certain example embodiments of this invention, and/or may also be used in combination with leveler(s), shim(a) or the like for providing the threshold structure at a desired level.
In certain example embodiments of this invention, there is provided a door threshold structure to be at least partially located beneath a door when the door is in a closed position, the door threshold structure comprising: a door threshold including a main body; wherein, on at least one side of the main body of the door threshold, there are provided upper and lower members extending from the main body in spaced apart relation from one another so that the upper and lower members are at least partially substantially parallel to one another; and wherein a gap between the spaced apart upper and lower members receives an end of a carpet.
In other example embodiments of this invention, there is provided a door threshold to be located at least partially under a bottom surface of a door when the door is in a closed position; a bracket to be mounted to a door frame adjacent the threshold, wherein the bracket comprises first and second spaced apart vertically extending members; wherein the first vertically extending member of the bracket is attached to the door frame; and wherein the second vertically extending member of the bracket is located at least partially in a slit defined in a bottom surface of the door threshold.
In still further example embodiments of this invention, there is provided a door threshold structure comprising: a door threshold to be located at least partially under a bottom surface of a door when the door is in a closed position; an elongated pan mounted to opposing sides of a door frame, and further being located at least partially beneath the door threshold; the pan comprising first and second spaced apart sidewalls; and wherein the door threshold is mounted on the pan at least partially between the first and second spaced apart sidewalls of the pan.
a), 3(b) and 3(c) are perspective views illustrating various locations proximate a door frame where the threshold of
a) and 4(b) are side cross sectional views illustrating the thresholds of
a) and 5(b) are side cross sectional views showing the threshold of
a), 6(b), 6(c) and 6(d) illustrate a door threshold structure according to another example embodiment of this invention, wherein the structure includes a door threshold similar to that of
a), 7(b), 7(c) and 7(d) illustrate a door threshold structure according to another example embodiment of this invention, wherein the structure includes a door threshold similar to that of
a), 8(b), 8(c) and 8(d) illustrate a door threshold structure according to another example embodiment of this invention, wherein the structure includes a door threshold similar to that of
a), 9(b), 9(c) and 9(d) illustrate a door threshold structure according to another example embodiment of this invention combining the features of the
a), 10(b), 10(c) and 10(d) illustrate a door threshold structure according to another example embodiment of this invention, similar to the
a), 11(b), 11(c) and 11(d) illustrate a door threshold structure according to another example embodiment of this invention, similar to the
a), 12(b) and 12(c) illustrate another example embodiment of this invention, where any of the threshold structures according to any of the other embodiments herein may be used with one or more leveling shim(s) in order to compensate for non-level flooring.
Referring now more particularly to the accompanying drawings in which like reference numerals indicate like parts throughout the several views.
In certain example embodiments, upper and/or lower member(s) 12, 14 grip or otherwise maintain the carpet 4 that is located therebetween. Thus, the need for carpet tacks proximate the threshold is reduced and/or eliminated, since the threshold itself maintains the end of the carpet in position and prevents it from being easily pulled out from between members 12, 14. Overhang 12 may be flexible in certain example embodiments of this invention, so as to provide a downward-directed biasing force against the carpet 4 to help maintain the end of the carpet between members 12 and 14. The threshold further allows for a variety of different carpet and/or pad thicknesses, and can maintain a slight rise above the carpet for a door sweep to seal against and yet not rub or significantly rub on the carpet when closing.
Carpeting 4 is typically glued down or stretched and held by carpet tack strips along the walls. At the door opening, the carpet cannot be glued to a pad typically. The carpet tuck feature of threshold 10 effectively grips the carpet and prevents it from being easily pulled away from the threshold. The carpet will have been stretched and held at either side of the door opening.
As shown in
a) is a perspective view of the threshold 10 of
a) and 4(b) illustrate different types of sweeps or door bottoms that may be used on bottoms of doors in conjunction with thresholds according to different embodiments of this invention. One type of door bottom or sweep 22 is fixed and assumes a fairly level floor (
a)-5(b) are cross sectional views and illustrate an interlocking riser or elevator 30 that may be used with threshold 10 in accordance with certain example embodiments of this invention. The need for increasing the height of a threshold 10 sometimes arises. In such cases, interlocking riser or elevator 30 may be used and located under the threshold 10. The jagged lower surface of the threshold 10 interlocks with the jagged upper surface of the riser or elevator 30. For example, the interlocking surfaces of the riser 30 and threshold may be saw-tooth shaped as shown in
a)-6(d) illustrate a threshold structure including threshold 10 used in combination with a locating bracket 40 that is attached to a vertical surface of the door frame and/or to the floor. An example purpose of the bracket 40 is to help the door frame to be set to the desired width. The threshold 10 may be fit or attached to the bracket 40, so that the threshold structure is effectively used as a template for setting the frame.
Certain commercial door assemblies are not generally pre-assembled units with components such as hinges, doors, door bottoms, and thresholds. Instead, these components are typically installed at different times by different installers or contractors. Typically, a frame is set in place and then at a later date the door is hung in the frame and a door bottom may be installed. Often, at a later date the locks are installed and thresholds put in prior to carpet installation. As a result, the installation sequencing creates an environment in which each trade or contractor may cause a problem for the next. Such problems often lead to door frames being out-of-square, improper door operation, or other hardware that cannot be properly set. Thus, it can be seen that there exists a need in the art for a structure which can help control installation sequencing and maintain the expected/desired tolerances for plumb and square so that openings can properly operate as a system. For instance, there is a need to provide a system to maintain proper/desired clearances between the door and frame, and to ensure that the proper frame width is maintained. There affect door closing, locking and securing.
In this respect, reference is made to
An example installation will herein after be described for the
Still referring to
As an example, if the base of a typical steel frame is not anchored securely to the floor, or at least to a runner, stud or wall, the frame may easily twist out of alignment and/or lose its proper width. Similarly, if the base of one or both jambs is spread, it is possible to “pop” open the latch of the lock and open the door even if it is supposed to be locked (i.e., an unauthorized break-in). In other words, if the frame is too wide, this will defeat the security of the lock. However, the instant threshold and bracket 40 combination permit the proper width of the frame to be maintained, and allow proper frame final installation, thereby avoiding these problems.
a)-(d) illustrate another threshold structure according to another embodiment of this invention, where the structure includes threshold 10 used in combination with a pan 50. Pan 50 includes a base 51 which is substantially perpendicular (i.e., perpendicular plus/minus 20 degrees) to vertical pan members 52, 53 and 54. Vertical members 52 and 53 are substantially parallel to one another and may be referred to as pan sidewalls or tabs. A cavity is defined between vertical members 52, 53 and 54. After the pan 50 has been attached to the door frame and/or floor, the threshold 10 is located thereon between the pan sidewalls (or tabs) 52 and 53. The affixing of the pan 50 to both sides of the door frame prevents and/or reduces undesirable spreading of the frame at the base thereof, thereby improving lock functionality and securing as described above.
An example installation of the threshold structure of
During construction, after original installation of the frame, the pan 50 may be removed from the door frame. However, before final installation of carpeting and the like, the pan 50 is re-attached to the door frame as shown in
a)-(d) illustrate another embodiment of this invention. The
For example, floors poured out of level require frames to be adjusted accordingly. In the
a)-(d) illustrate another example embodiment of this invention. This embodiment combines the embodiments of
a)-(d) illustrate another example embodiment of this invention. The
Still referring to the
a)-(d) illustrate another example embodiment of this invention. The
a)-(c) illustrate another way to make adjustments for non-level flooring according to another example embodiment of this invention. If shimming of a frame is required to compensate for out-of-level flooring, a wedge-shaped floor leveling shim 90 may be used to level the threshold 10.
For example, still referring to
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
This application is a Continuation of application Ser. No. 10/751,299, filed Jan. 5, 2004, now U.S. Pat. No. 7,062,881 which claims benefit of Provisional 60/437,747, filed Jan. 3, 2003, the entire contents of which are hereby incorporated by reference in this application.
Number | Name | Date | Kind |
---|---|---|---|
2796624 | Speer | Jun 1957 | A |
2949651 | Hill | Aug 1960 | A |
3543326 | Rohrberg et al. | Dec 1970 | A |
3696461 | Kelly | Oct 1972 | A |
4104830 | Eagle | Aug 1978 | A |
4185417 | McKann | Jan 1980 | A |
4310991 | Seely | Jan 1982 | A |
4387535 | Corbo | Jun 1983 | A |
4807392 | Kirk | Feb 1989 | A |
4823010 | Kornbrekke et al. | Apr 1989 | A |
4913576 | Grant, Jr. | Apr 1990 | A |
5065263 | Yoshida et al. | Nov 1991 | A |
5067279 | Hagemeyer | Nov 1991 | A |
5083400 | Bowman | Jan 1992 | A |
5150544 | Burnett | Sep 1992 | A |
5174065 | Schlicht | Dec 1992 | A |
5214880 | Woodruff et al. | Jun 1993 | A |
5542217 | Larivee, Jr. | Aug 1996 | A |
5553419 | Jenkins, II | Sep 1996 | A |
5577349 | Rissone | Nov 1996 | A |
5657598 | Wilbs et al. | Aug 1997 | A |
5857291 | Headrick | Jan 1999 | A |
6058654 | Rissone | May 2000 | A |
6244636 | Rissone | Jun 2001 | B1 |
6266924 | Rissone | Jul 2001 | B1 |
6371188 | Baczuk et al. | Apr 2002 | B1 |
6374545 | Baczuk | Apr 2002 | B1 |
6381905 | Rissone | May 2002 | B1 |
6442901 | Rissone | Sep 2002 | B1 |
6550192 | Nelson et al. | Apr 2003 | B1 |
6553616 | Johnson | Apr 2003 | B2 |
6789358 | Procton et al. | Sep 2004 | B2 |
6789359 | Bauman et al. | Sep 2004 | B2 |
D499819 | Glatz | Dec 2004 | S |
Number | Date | Country | |
---|---|---|---|
20060123721 A1 | Jun 2006 | US |
Number | Date | Country | |
---|---|---|---|
60437747 | Jan 2003 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 10751299 | Jan 2004 | US |
Child | 11344113 | US |