Materials according to embodiments relate to compounds for use in cathodes for Li-ion batteries.
A high capacity cathode is the key to the realization of high-energy-density lithium-ion batteries.
Li— and Mn-rich (LMR) transition metal (TM) oxides are labeled among the most promising candidates for next generation cathode materials for rechargeable Li-ion batteries (LIBs) because of their prominent energy density of ˜1000 Wh kg−1.
LMR cathodes are generally characterized by two domains: one layered LiTMO2 domain, which delivers capacity via the TM redox, and a Li—Mn-rich domain, Li2MnO3, which contributes additional anion capacity from oxygen redox. LMR cathodes may be generally denoted by the following chemical formula: xLi2MnO3·(1−x)LiTMO2 (TM=Mn, Ni, Co). In this regard, it is noted that LiTMO2 and LiMO2 are used interchangeably herein.
The anionic oxygen redox induced by activation of the Li2MnO3 domain in LMR has previously afforded an O3-type layered Li-rich material used as the cathode for lithium-ion batteries with a notably high capacity of 250-300 mAh g−1.
However, there are problems with some embodiments, as discussed below.
A major challenge for commercialization of lithium- and manganese-rich (LMR) materials is represented by the progressive fading of the discharge voltage over cycling due to phase change and oxygen release at high states of delithiation. See
In particular, the voltage fading problem in LMR cathodes is related to 3 main causes:
Information disclosed in this Background section has already been known to or derived by the inventors before or during the process of achieving the embodiments of the present application, or is technical information acquired in the process of achieving the embodiments. Therefore, it may contain information that does not form the prior art that is already known to the public.
The disclosure provides materials for use in LMR cathodes for Li-ion batteries, according to embodiments.
Delithiation starts in the layered LiTMO2 (112) phase, while the Li2MnO3 (213) phase is activated afterwards above ˜4.5V. That is, as shown in
Hence, the need arises to stabilize oxygen electronic levels against release of O2.
The present disclosure introduces a new “descriptor” for estimating oxygen stability in LMR. That is, the ratio between the calculated density of states projected onto TM and O at the top of the valence band, “M/O PDOS”. See
In pristine Li2MnO3, the M/O PDOS ratio is about 0.15. The criterion in the present disclosure to stabilize O against oxidation and consequent release from the 213 structure is to increase such ratio (and therefore the hybridization between metal and oxygen electronic levels) via doping the TM site.
The present disclosure has developed a high-throughput (HT) computational screening workflow based on Density Functional Theory (DFT) calculations. In this way, the present disclosure found dopants that are predicted to increase the “M/O PDOS” ratio compared to pristine Li2MnO3, while being stably incorporated in such phase. Thermodynamic stability is evaluated using energies above the convex hull of DFT-calculated phase diagrams (Ehull).
The present disclosure is the first time that the calculated “M/O PDOS” ratio is used as a criterion to predict oxygen stability vs. oxidation and O2 release. Using this criterion, the present disclosure can leverage a HT computational screening workflow and identify new dopants combinations that increase such ratio.
The “M/O PDOS” ratio criterion here adopted allows for HT screening of many dopants combinations and concentrations. Using this descriptor (“M/O PDOS” as a “descriptor” for oxygen stability in LMR for the HT screening in the present disclosure), together with calculated voltages and Ehull, the present disclosure is able to identify several new dopants combinations promising for improving overall LMR cathodes performance.
An embodiment of the present disclosure includes a Li2Mn0.88A0.06B0.06O3, wherein A and B are dopants in one of the following combinations:
Another embodiment includes a Li2Mn0.88A0.06B0.06O3, wherein A and B are dopants in one of the following combinations:
Another embodiment includes Li2Mn0.88A0.06B0.06O3, wherein A=Sr and B═Cr.
Another embodiment includes Li2Mn0.88A0.06B0.06O3, wherein A=Be and B═Cr.
Another embodiment includes Li2Mn0.88A0.06B0.06O3, wherein A=Ca and B═Cr.
Another embodiment includes Li2Mn0.88A0.06B0.06O3, wherein A=Zn and B═Cr.
Another embodiment includes Li2Mn0.88A0.06B0.06O3, wherein A=Co and B═Cr.
Another embodiment includes Li2Mn0.88A0.06B0.06O3, wherein A=Co and B═V.
Another embodiment includes Li2Mn0.88A0.06B0.06O3, wherein A=Fe and B═As.
Another embodiment includes Li2Mn0.88A0.06B0.06O3, wherein A=Y and B═Sb.
Another embodiment includes Li2Mn0.88A0.06B0.06O3, wherein A=Rh and B═V.
Another embodiment includes Li2Mn0.88A0.06B0.06O3, wherein A=Cr and B═V.
Another embodiment includes Li2Mn0.88A0.06B0.06O3, wherein A=Cr and B═Ta.
Another embodiment includes Li2Mn0.88A0.06B0.06O3, wherein A=B═Ce.
Another embodiment includes a high-throughput computational doping procedure for Li2Mn0.88A0.06B0.06O3 compounds which comprises satisfying the following screening criteria:
Another embodiment includes the aforementioned high-throughput computational doping procedure, wherein the calculated voltage for Li extraction is higher than in pristine Li2MnO3.
Another embodiment includes the aforementioned high-throughput computational doping procedure, wherein Ehull is 0.025 eV/atom or below.
Another embodiment includes the aforementioned high-throughput computational doping procedure, wherein Ehull is equal to 0 eV/atom.
Another embodiment includes a cathode comprising Li2Mn0.88A0.06B0.06O3 as described above.
Another embodiment includes a rechargeable battery comprising an anode, a cathode, and an electrolyte, wherein the cathode comprises Li2Mn0.88A0.06B0.06O3 as described above.
The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
Example embodiments of the present disclosure will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings in which:
The embodiments of the disclosure described herein are example embodiments, and thus, the disclosure is not limited thereto, and may be realized in various other forms. Each of the embodiments provided in the following description is not excluded from being associated with one or more features of another example or another embodiment also provided herein or not provided herein but consistent with the disclosure. For example, even if matters described in a specific example or embodiment are not described in a different example or embodiment thereto, the matters may be understood as being related to or combined with the different example or embodiment, unless otherwise mentioned in descriptions thereof. In addition, it should be understood that all descriptions of principles, aspects, examples, and embodiments of the disclosure are intended to encompass structural and functional equivalents thereof. In addition, these equivalents should be understood as including not only currently well-known equivalents but also equivalents to be developed in the future.
As used herein, expressions such as “at least one of,” when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list. For example, the expression, “at least one of a, b and c,” should be understood as including only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b and c.
The present disclosure has devised an efficient HT computational workflow for identifying dopants and combinations thereof that could stabilize LMR cathodes against irreversible O2 release.
The criteria used in the computational screening procedure of the present disclosure are:
That is, the present disclosure includes a high-throughput computational doping procedure for Li2Mn0.88A0.06B0.06O3 compounds which comprises satisfying the following screening criteria:
As a result, the HT computational workflow has identified dopants and combinations thereof that could stabilize LMR cathodes against irreversible O2 release. Thus, embodiments of the present disclosure can be represented by the general formula Li2Mn0.88A0.06B0.06O3, wherein A and B are dopants in one of the following combinations: A=Sr, B═Cr; A=Be, B═Cr; A=Ca, B═Cr; A=Zn, B═Cr; A=Co, B═Cr; A=Co, B═V; A=Fe, B═As; A=Y, B═Sb; A=Rh, B═V; A=Cr, B═V; A=Cr, B═Ta; or A=B═Ce. For example, the combination could be A=Cr, B═V.
Embodiments of the present disclosure can be made using a standard solid-state method. In this method, precursor powders are combined in a certain ratio depending on the composition of the target material. In a typical preparation, precursors may consist of lithium carbonate, manganese oxide, and at least one precursor containing each of the included metals from A and B. Examples of metal precursors include metal oxides, hydroxides, carbonates, and nitrates.
The precursor mixture may be mixed by a method such as ball milling or planetary milling to produce a homogeneous mixture. Mixing may be done with a suitable solvent such as ethanol, isopropanol, ethylene glycol, or acetone to assist with the uniform dispersion of the precursors.
The precursor mixture may then be heat treated to an appropriate temperature for an appropriate period of time to produce an oxide powder with the desired composition and crystal structure.
Subsequently the oxide powder may be compressed using a hydraulic uniaxial press to form a densely packed pellet. Heat treatment may then be applied at an appropriate temperature for an appropriate period of time to produce a dense pellet which may be used as a cathode in a lithium-ion battery cell.
An embodiment of the aforementioned cathode active material layer can be assembled together with an electrolyte and an anode active material layer to be used in an embodiment which is a rechargeable battery comprising a cathode active material layer, an anode active material layer, and an electrolyte between the cathode active material layer and the anode active material layer, wherein the cathode active material layer comprises any of the aforementioned materials. For example, an embodiment of the aforementioned cathode active material layer can be assembled together with a solid electrolyte separator and an anode active material layer to be used in an embodiment which is a solid state lithium battery comprising a cathode active material layer, an anode active material layer, and a solid electrolyte layer formed between the cathode active material layer and the anode active material layer, wherein the cathode active material layer comprises any of the aforementioned materials. As another example, an embodiment of the aforementioned cathode active material layer can be assembled together with a liquid electrolyte, a separator, and an anode active material layer to be used in an embodiment which is a lithium-ion battery comprising a cathode active material layer, an anode active material layer, and a liquid electrolyte with a separator formed between the cathode active material layer and the anode active material layer, wherein the cathode active material layer comprises any of the aforementioned materials.
Embodiments will now be illustrated by way of the following examples, which do not limit the embodiments in any way.
“M/O PDOS” ratios are obtained by integration of the element-projected density of states (PDOS) at the top of the valence band. “M/O PDOS” acts as a “descriptor” for oxygen stability in LMR for the HT screening in the present disclosure.
For example,
In particular, in
The present disclosure has developed and implemented a computational workflow as shown in
The present disclosure has performed Density Functional Theory (DFT) calculations for doped Li2-zM1-x-yAxOyO3 A and B are selected 1+, 2+, 3+, 4+, 5+, and 6+ dopants from a list of elements as shown in Table 1 below.
The goals were (A) to find dopants with good solubility in Li2MnO3 phase; and (B) to find dopants that can stabilize O electronic levels at the top of the valence band (TVB) preventing complete anion oxidation and O2 release.
Summaries of the results of exemplary embodiments are depicted in
In particular, heat-maps of calculated M/O PDOS (DFT calculated M-O orbital hybridization) are shown in
Based on the results of the HT computational screening, the present disclosure has identified several dopants combinations that can stabilize the O redox in the Li—Mn-rich domains of LMR cathodes.
These can be represented by the general formula Li2Mn0.88A0.06B0.06O3, where A and B are dopants in one of the following combinations:
The foregoing is illustrative of exemplary embodiments and is not to be construed as limiting the disclosure. Although a few exemplary embodiments have been described, those skilled in the art will readily appreciate that many modifications are possible in the above embodiments without materially departing from the disclosure.
This application is based on and claims priority from U.S. Provisional Application No. 63/546,870 filed on Nov. 1, 2023 in the U.S. Patent and Trademark Office, the disclosure of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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63546870 | Nov 2023 | US |