This application fully incorporates the disclosure and claims priority to the following previously submitted application by reference herein:
This application fully incorporates the disclosures of the following previously submitted applications by reference herein:
Various embodiments relate generally to fall-protection safety equipment, and more specifically to fall-protection harnesses.
Fall-protection safety harnesses are widely used in various industries and recreational activities. Many traditional industries such as building construction and bridge maintenance require workers to work at high elevations. Such industries have long used various fall-protection equipment to provide for safe work environments. New industries too use various fall-protection equipment to provide safety to their workers. One such quickly growing industry is the wind energy industry. Wind turbines provide a growing percentage of energy used in the United States and in the world. These wind turbines are located at the top of tall towers. When a wind-turbine tower is being erected or when a wind turbine needs maintenance, workers must ascend these towers. These towers typically present a narrow profile so as not to block the wind incident upon the blades of the turbine. These narrow profile towers have confined space within. The worker access to a turbine may require a worker to enter the base of the tower and then to ascend a vertical ladder located near the inside wall of the tower. As the worker ascends or descends the ladder the worker may be very near the tower walls due to the confined space. Some towers may present such a confined space that workers may be pressed against the tower walls while ascending, descending or working on a task.
Apparatus and associated methods relate to a dorsal wear-pad having an external, low-friction, high-wear-resistance surface, the dorsal wear-pad configured to be releasably coupled to a D-ring connection region of a fall-protection safety harness. In various embodiments, the dorsal wear-pad may project out and away from a wearer so as to prevent the D-ring from contacting a wall surface. For example, the dorsal wear-pad may-have a D-ring aperture through which the D-ring may project. In some embodiments, the dorsal wear-pad may have a back shield to prevent a snap-hook connected to the D-ring from contacting a wearer's back. An exemplary embodiment may have two prominences, one on either side of the D-ring. Some exemplary dorsal wear-pads may advantageously protect both a wearer and the wearer's harness during sliding or leaning engagements with vertical surfaces.
Some apparatus and associated methods may also further relate to a flexible lumbar wear-pad having an external low-friction high-wear-resistance surface, the lumbar wear-pad configured to be replaceably coupled to the lower back region of a belted fall-protection safety harness. In various embodiments, the lumbar wear-pad may cover a length of the webbing over the hip and lumbar vertebrae regions of a wearer's lower back. In some embodiments a lumbar wear-pad may be field replaceable on a fall-protection safety harness. An exemplary embodiment may have three prominences, a smaller center prominence located near a wearer's lumbar vertebrae and two side prominences located near a wearer's hip bones. In some embodiments, the lumbar wear-pad may be flexible so as to anatomically conform to a wearer's body. Exemplary lumbar wear-pads may advantageously protect both a wearer and the wearer's harness during sliding or leaning engagements with vertical surfaces.
Various embodiments may achieve one or more advantages. For example, some embodiments may provide slidability to a wearer when ascending or descending narrow vertical structures, such as for example, wind-turbine towers. In some embodiments, the rounded prominences may facilitate sliding while ascending or descending next to a vertical surface. In an exemplary embodiment, the vertical surface may be protected from damage during the sliding event due to a pliable material of the exemplary apparatus. In some embodiments, a flexible material may be used to facilitate comfort by permitting the device to anatomically conform to a wearer's body. In some embodiments, a rounded prominence may permit a wearer to rock comfortably while leaning against a vertical wall. Such rounded prominences may thereby facilitate the wearer to adopt an optimal position for performing the wearer's task, while in a circumferentially confined elevated environment.
In various embodiments, the wear-pad may prevent the abrasion of a safety harness. Such prevention may extend the usable life of the safety harness. This harness life extension may lower the cost of doing business in arenas that require their use. In some embodiments the cost of a wear-pad may be low in comparison to the cost of replacing a safety harness. In some embodiments, a releasable wear-pad may permit a wearer to remove the wear-pad when not needed. By permitting the removal of a wear-pad, optimal comfort may be promoted. By permitting the removal of a wear-pad, a wearer may be better able to navigate in close quarters when not sliding against a wall, for example. In some embodiments, the wear-pad may protect the wall paint of a surface against which a wearer may slide. Such wall protection may reduce maintenance costs of repainting. Protecting wall paint may prevent oxidation of the uncovered metal surface, for example. Such oxidation reduction may increase the structural safety of the wind turbine, for example. In some embodiments, the wearer may prevent injury when sliding past welded joints in a wind turbine wall, for example. Using a wear-pad to slide up and down a wall may permit a wearer to ascend or descend more quickly. The ability to ascend or descend quickly may reduce the time needed to perform one's task which may reduce the cost of doing such jobs.
The details of various embodiments are set forth in the accompanying drawings and the description below. Other features and advantages will be apparent from the description and drawings, and from the claims.
Like reference symbols in the various drawings indicate like elements.
To aid understanding, this document is organized as follows. First, an exemplary field application of exemplary safety harness wear-pads is briefly introduced with reference to
The worker 105 is shown holding a locking rebar hook 125, 130 in each hand. The worker 105 is shown attaching a locking rebar hook 125 to the ladder as he ascends. As the worker 105 ascends the ladder 110, the worker 105 first may attach one of the locking rebar hooks 125 to the ladder 110. Then, as the worker 105 ascends a bit further, the worker 105 may attach the other locking rebar hook 130 to the ladder 120. The worker 105 may then detach the first locking rebar hook 125 so that the worker 105 may continue ascending the ladder 110. These locking rebar hooks 125, 130 are each connected to a lanyard 137, which in turn connects to the D-ring of the fall-protection safety harness 120.
Other problems may arise from ascending or descending the ladder 110 while being pressed against the wall 115. For example, the fall-protection safety harness 120 may be chafed as the worker 105 slides against the wall 115. This chafing may abrade a webbing of the safety harness 120. If the webbing of the safety harness becomes abraded, the integrity of the safety harness 120 may be compromised. The worker 105 may also have to perform a difficult task which may require the worker 105 to operate in a contorted position. The worker may have to rock against the wall to change position as he works, for example. Rocking while pressed against a hard surface such as the wall 115 may be uncomfortable for the worker 105. The depicted exemplary lumbar wear-pad 122 may have curved projections which may facilitate such rocking activities.
In
Although various embodiments have been described with reference to the figures, other embodiments are possible. For example, various materials may be used to manufacture a lumbar wear-pad and/or a dorsal wear-pad. In some embodiments a high-density polyethylene may be used. Some embodiments may use another plastic. For example, ABS plastics may be used to make a dorsal wear-pad, for example. In some embodiments, the projections may be hollow. In some embodiments the projections may be solid. In some embodiments the projections may be filled. For example a foam material may be used to fill interior hollows of the projections. In various embodiments, different materials may be used for different members. For example, relatively rigid materials may be used for the attachment members of the dorsal wear-pad and/or the lumbar wear-pad. In some embodiments, more flexible materials may be used for the base and or wear-bumps. For example, the substrate of an exemplary lumbar wear-pad may be fairly flexible. In another example, the substrate of an exemplary dorsal wear-pad may be more rigid, so as to connect firmly with a D-pad. In some embodiments, one or more wheels may attach to the wear-bumps. Such wheels may very low-friction slidability with a wall. A caster wheel may be used which may provide omni-directional slidability, for example. Exemplary dorsal wear-pads may employ wheels in the wear-pad for similar purposes.
Various lumbar wear-pad embodiments may have different numbers of wear-bumps. For example, some embodiments may have an odd number of wear-bumps, with the center wear-bump proximate the wearer's spine when worn. Such an arrangement of wear-bumps may protect the spine from injury during a contact event with a wall. In some embodiments, a lumbar wear-pad may have an even number of wear-bumps with innermost wear-bumps straddling a wearer's spine. Such an arrangement may provide more comfort to some wearer's when the wearer makes contact with a wall.
In various embodiments, the wear-pads may have various geometries. In some embodiments, the wear-pads may have substantially different vertical and horizontal dimensions. In some geometries, the vertical dimensions may be greater than the horizontal dimensions. In some embodiments the horizontal dimensions may be greater than the vertical dimensions. In an exemplary embodiment, a lumbar wear-pad may have three projections whose vertical dimensions are greater than their horizontal dimensions, respectively, while a fourth projection has a horizontal dimension that is greater than its vertical dimension. Still other projections may have substantially equal vertical and horizontal dimensions. In one embodiment, a lumbar wear-pad may have a projection located proximate a wearer's tail bone. This projection may have a projecting height relative to a base plate that is less than the projecting height of other projections on the lumbar wear-pad, for example. An exemplary embodiment may have an elongated central projection on a lumbar wear-pad. This elongated central projection may extend below the other projections when worn. This elongated projection may extend to cover the tail-bone, for example.
Various embodiments may have a curvature of the base plate. Such curved base plates may provide for anatomical conformation of a wearer. For example, an exemplary dorsal wear-pad may have a curved base-plate which substantially conforms to a wearer's upper back. In some embodiments, a curved base-plate may substantially conform to the geometry of a fall-protection safety harness. An exemplary fall-protection safety harness may have different thicknesses of padding at different harness locations. An exemplary dorsal wear-pad and/or lumbar wear-pad may complementarily conform to the padding thickness variations, for example.
Various embodiments may have various connection mechanisms for connecting to a fall-protection safety harness or to a webbing. For example various D-pads may present different geometries for connection. Various dorsal wear-pads may have connectors which may be aligned to connect to these various D-pad geometries. Similarly, various lumbar wear-pads may have various connectors which may be aligned to connect to various harness types and/or harness models.
A variety of safety interface devices may be employed to connect a webbing of a fall-protection safety harness to other devices. A D-ring may be used in some embodiments. Exemplary dorsal wear-pads may have an aperture sized for a safety interface device to project therethrough. In some embodiments, the safety-interface-device aperture of a dorsal wear-pad may be configured to permit the safety interface device to rotate from an upward-canted position to a downward-canted position. Various exemplary safety interface devices are described, for example, with reference to at least FIGS. 2A-5B in U.S. patent application Ser. No. 12/659,885 titled “D-Ring with Rescue Attachment and Lanyard Attachments Integrated,” filed on Sep. 5, 2012, the entire disclosure of which is herein incorporated by reference.
A variety of safety lanyard connectors may be employed to connect a lanyard to a safety interface device. In some embodiments a snap-hook may connect to a safety interface device, for example. In some embodiments a carabiner may connect a lanyard to safety interface device. A rescue hook may be used in conjunction with a safety interface device, for example.
When a wearer of a lumbar wear-pad engages a vertical wall, the lumbar wear-pad may flexibly conform to the wearer's body. In some embodiments, the lumbar wear-pad may flex, so as to permit the engagement of two or more of the wear-bumps. The engagement of multiple wear-bumps may distribute the load over multiple wear-bumps. An individual wear-bump that is engaged with a wall may itself flexibly deform to distribute the load across the bump. In various embodiments, a dorsal wear-pad may likewise flexibly conform to the wearer's body. In some embodiments, the dorsal wear-pad may flex, so as to permit the engagement of two of the wear-bumps. The engagement of multiple wear-bumps may distribute the load over multiple wear-bumps. An individual wear-bump that is engaged with a wall may itself flexibly deform to distribute the load across the bump.
A number of implementations have been described. Nevertheless, it will be understood that various modification may be made. For example, advantageous results may be achieved if the steps of the disclosed techniques were performed in a different sequence, or if components of the disclosed systems were combined in a different manner, or if the components were supplemented with other components. Accordingly, other implementations are within the scope of the following claims.
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13179304 | Aug 2013 | EP | regional |
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