DOSING SYSTEM WITH CONTROLLED PRODUCT RELEASE IN THE INCLINED POSITION

Information

  • Patent Application
  • 20110139816
  • Publication Number
    20110139816
  • Date Filed
    January 10, 2011
    14 years ago
  • Date Published
    June 16, 2011
    13 years ago
Abstract
The invention relates to a dosing system configured for positioning inside a dishwashing machine, and in particular between the tines of the dish rack as per a dinner plate, comprising a detachable cartridge comprising a number of chambers used to physically separate and contain various washing or cleaning agents, wherein the outlet openings of the dosing system are positioned downward in the direction of gravity when the system is in operation in the dishwasher. The chambers of the cartridge and the various outlets are of such size and arrangement that complete emptying of the cartridge chambers is possible by gravity even if the dosing system is tilted from vertical by 2°-20° degrees during use.
Description
FIELD OF THE INVENTION

The present invention relates to a dispensing system for the release of a plurality of compositions for use in water-conveying equipment and in particular in water-conveying household appliances such as dishwashing machines, washing machines, washer/dryers, and automatic surface cleaning systems.


BACKGROUND OF THE INVENTION

Automatic dishwashing agents are available to consumers in numerous forms. In addition to traditional liquid hand dishwashing agents, automatic dishwashing agents have become increasingly significant as domestic dishwashing machines have become more commonplace. These automatic dishwashing agents are not only offered for sale to the consumer in solid form, such as powders or tablets, but also in liquid form. For a considerable time, attention has focused on convenient dispensing of washing and cleaning agents and on simplifying the operations required to carry out a washing or cleaning method.


Furthermore, one of the main objectives of manufacturers of automatic cleaning agents is to improve the cleaning performance of these agents, with increasing attention recently directed to improving cleaning performance in low temperature cleaning cycles or in cleaning cycles with reduced water consumption. To this end, new ingredients, for example more highly active surfactants, polymers, enzymes or bleaching agents, have been added to the cleaning agents. However, since the selection of new ingredients is limited, and the quantity of these ingredients used per cleaning cycle cannot be increased at will for environmental and economic reasons, there are natural limits to the formulation approach to increasing cleaning performance.


In this context, devices for repeated dispensing of washing and cleaning agents have recently come to the attention of product developers. In terms of these devices, a distinction may be drawn between dispensing chambers integrated into the dishwashing machine or washing machine on the one hand, and separate devices independent of the dishwashing machine or washing machine on the other hand. These devices, which contain multiple doses of cleaning agent required to carry out a single cleaning method, automatically or semi-automatically dispense washing or cleaning agent doses into the interior of the cleaning machine over the course of a plurality of successive cleaning processes. For the consumer utilizing such devices, manual dispensing for each cleaning or washing cycle is no longer necessary. Examples of such devices are described in European patent application EP 1 759 624 A2 (Reckitt Benckiser) and in German patent application DE 53 5005 062 479 A1 (BSH Bosch and Siemens Hausgeräte GmbH).


A dispensing system for a dishwashing machine must ensure dispensing, i.e. properly functioning release and dispensing of preparations, not only in a vertical position but also at an angle deviating by up to 20° from vertical, such as may be the case when the dispensing system is arranged in the dishwasher rack in a slot/receptacle designed for plates/dishes.


There is clearly an unmet need for an automatic dispenser that is capable of being positioned by the user in any of the plate receptacles of a dishwasher rack in a dishwashing machine.


SUMMARY OF THE INVENTION

In an exemplary embodiment of the present invention, a dispensing system comprises a plate-like design that occupies little space in the dishwasher because it may be positioned in a plate rack of a dishwasher. Users may intuitively position the dispenser inside the dishwasher by virtue of the plate-like design.


In another exemplary embodiment of the present invention, a dispensing system comprising a plate-like design is configured to operate and fully empty while placed in the oblique/inclined position in a dishwasher rack.


In another exemplary embodiment of the present invention, a dispensing system comprises the basic components of (1) a cartridge comprising at least one dimensionally stable chamber with at least one composition therein; and, (2) a dispenser couplable with the cartridge and configured to release at least one composition, and wherein the dispenser comprises assemblies such as a component carrier, actuator, closing element, sensor, energy source and/or control unit.


In a preferred embodiment of the present invention, a dispensing system is configured to be mobile and not permanently connected to a water-conveying device, such as a dishwashing machine, washing machine, washer/dryer, or the like, and instead may be removed from the water-conveying device by the user, and/or handled separately and positioned in a dishwashing machine.


In another exemplary embodiment of the present invention, a dispensing system comprises: (1) a dispenser permanently connected to a water-conveying device such as a dishwasher, washing machine, washer/dryer, or the like; and, (2) a cartridge configured to be detachable and mobile.


In another exemplary embodiment of the present invention, a dispensing system may be formed from materials which are dimensionally stable up to a temperature of 120° C. to ensure continual operation at the elevated temperatures that may occur in certain washing cycles of a dishwashing machine.


In another exemplary embodiment of the present invention a dispensing system comprises components that are chemically inert, e.g. acid, alkali, nonionic surfactant, enzyme, and/or fragrance resistant, in order to protect the dispensing system against the effects of the compositions that may be dispensed from the dispensing system.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 illustrates an embodiment of an autonomous dispenser of the present invention comprising a two-chamber cartridge in both a separated and an assembled configuration.



FIG. 2 illustrates another embodiment of an autonomous dispenser of the present invention comprising a two-chamber cartridge, with the dispenser arranged in the rack of a dishwashing machine.



FIG. 3 depicts a front plan view of an embodiment of a cartridge comprising three chambers.



FIG. 4 depicts a side view of an embodiment of a cartridge comprising three chambers.



FIG. 5 depicts an exploded view of an embodiment of a two-part cartridge comprising a trough-shaped and a plate-like cartridge element in exploded view.



FIG. 6 depicts an exploded view of another embodiment of a two-part cartridge comprising a cellular container and a cartridge bottom.



FIG. 7 depicts an exploded view of another embodiment of a dispenser and cartridge of the present invention.



FIG. 8 depicts a front view of an embodiment of a component carrier of the present invention.



FIG. 9 depicts an exploded view of another embodiment of a component carrier of the present invention.



FIG. 10 depicts an exploded view of another embodiment of a component carrier of the present invention.



FIG. 11 depicts a plan view of another embodiment of a component carrier of the present invention.



FIG. 12 depicts a perspective view of another embodiment of a component carrier of the present invention showing the outlet orifices.



FIG. 13 depicts a front view of another embodiment of a component carrier of the present invention.



FIG. 14 depicts a bottom view of another embodiment of a component carrier of the present invention.



FIG. 15 depicts a perspective view of an exemplary embodiment of the dispenser of the present invention comprising a cartridge.



FIG. 16 depicts an embodiment of a bracket with hinge in accordance with the present invention.



FIG. 17 depicts an embodiment of an actuator comprising a bistable solenoid in accordance with the present invention.



FIG. 18 depicts an embodiment of the dispensing device of the present invention placed in a plate slot of a dish rack.



FIG. 19 depicts another embodiment of the dispensing device of the present invention comprising a fixing means on the bottom of the dispenser.



FIG. 20 depicts another embodiment of the dispensing device of the present invention comprising a fixing means in the outer circumferential surface of the dispenser.



FIG. 21 depicts another embodiment of the dispensing device of the present invention comprising plates projecting from the bottom of the dispenser.



FIG. 22 depicts another embodiment of the dispensing device of the present invention comprising release orifices projecting from the bottom of the dispenser.



FIG. 23 depicts another embodiment of the dispensing device of the present invention comprising a V-shaped bottom contour.



FIG. 24 depicts another embodiment of the dispensing device of the present invention comprising sawtooth-like fixing means.



FIG. 25 depicts another embodiment of the dispensing device of the present invention comprising waxy fixing means.





DETAILED DESCRIPTION OF THE INVENTION

The present invention is a dispensing system that minimally comprises: (1) a cartridge comprising at least one dimensionally stable chamber with at least one composition therein; and, (2) a dispenser couplable with the cartridge and configured to release at least one composition.


The Cartridge


For the purposes of the present application, a cartridge is understood to be a packaging means that is suitable for enclosing or holding together at least one flowable, pourable or sprinklable preparation, and which is couplable to a dispenser for the release of at least one composition.


In an exemplary embodiment, the cartridge comprises a single, preferably dimensionally stable, chamber for storing a composition. A cartridge herein may also comprise a plurality of chambers which may be filled with different compositions.


The cartridge preferably comprises at least one outlet orifice that is arranged such that gravity-actuated release of a composition from the cartridge may be brought about in the service position of the dispenser. In this way, no further conveying means are required for release of composition from the cartridge and the structure of the dispenser may be kept simple to reduce manufacturing costs. Moreover, it is possible to dispense with the aid of conveying means, such as pumps, whereby the service life of a battery or storage battery of the dispenser may be increased.


In a preferred embodiment, at least one additional chamber is provided for accommodating at least one second flowable or sprinklable composition, wherein the second chamber may comprise at least one outlet orifice arranged such that a gravity-actuated product release from the second chamber may be brought about in the service position of the dispenser. The arrangement of a second chamber is particularly advantageous when compositions that cannot be stored as a single composition are stored in the mutually separate chambers of the cartridge, such as bleaching agents and enzymes. It is also conceivable that more than two and even three to four chambers may be provided in or on a cartridge. In particular, one of the chambers may be designed to release volatile preparations such as a scent into the surrounding environment.


In another embodiment, the cartridge is comprised of a single-part construction. In this way, the cartridges may be produced inexpensively in a single production step, such as by suitable blow molding methods. The chambers of a cartridge may be separated from one another for example by webs or material bridges, which are formed during or after blow molding.


Alternatively, the cartridge may comprise a multi-part construction, being made of components which are produced by injection molding and then assembled.


It is conceivable for the cartridge to be of multi-part construction such that at least one chamber, and preferably all the chambers, may be individually removed from, or inserted into, the dispenser. This makes it possible to replace an already empty chamber from which a composition was heavily used, while the other chambers that may still be full of composition can remain in the dispenser. In this way, the individual chambers or compositions may be replenished in a targeted manner appropriate to the circumstances. It is additionally conceivable to construct the individual chambers in such a way that the chambers may only be coupled with the dispenser in a specific position, thus preventing a user from connecting a chamber to the dispenser in a position not intended for that particular chamber. To this end, the chamber walls may in be formed in such a way that they interlock. It is particularly advantageous in the case of a cartridge comprising at least three chambers to form the cartridges such that the chambers may only be connected together interlockingly in a given defined position relative to one another.


The chambers of a cartridge may be fixed to one another by suitable connection methods such that a container unit is produced. The chambers may be detachably or permanently fixed to one another by a suitable interlocking, frictional, or bonded connection. In particular, fixing may be effected by one or more of the connection types including, but not limited to snap-in connections, hook-and-loop connections, press connections, melt connections, adhesive connections, welded connections, brazed connections, screw connections, keyed connections, clamped connections, or rebound connections. In particular, fixing may also be provided by a heat-shrinkable sleeve designed to encase all or certain parts of the cartridge and firmly envelop the chambers or the cartridge.


The bottom of the chambers may be tapered internally in the shape of a funnel narrowing toward the release orifice in order to provide complete emptying. Moreover, the internal wall of a chamber may be constructed by suitable material selection and/or surface finish such that the composition adheres only slightly to the internal chamber wall. The no-residue/complete emptying characteristics of a chamber may also be further optimized by this measure.


For example, the cartridge may be asymmetrical. It is particularly preferred to design asymmetry in the cartridge such that the cartridge may only be coupled with the dispenser in a predefined position, thus preventing the possibility for incorrect operation by the user.


A dispensing chamber may be constructed in or on a chamber upstream of a chamber's outlet orifice in the gravity-actuated direction of flow of the composition. The dispensing chamber determines the quantity of composition that is to be released into the surrounding environment upon release from the chamber. This is particularly advantageous if the closing element of the dispenser, an element designed to release preparation from a chamber into the surrounding environment, may only be placed in a release or closed state without the quantity of composition released being measured or monitored. The dispensing chamber then ensures that a predefined quantity of preparation is released without the need for direct feedback of the outflowing quantity of preparation actually released.


The dispensing chambers may comprise single-part or multi-part construction. It is possible to make the dispensing chambers firmly connected to or detachable from the cartridge. In the case of a dispensing chamber detachably connected to the cartridge, it is straightforwardly possible to connect dispensing chambers having different dispensing volumes with a cartridge or to interchange the latter, whereby it is straightforwardly possible to adapt the dispensing volumes to the particular preparation stored in a chamber and it is thus straightforwardly possible to make up the cartridge for different preparations and for dispensing them.


In another preferred embodiment of the present invention, the one or more chambers may comprise, in addition to an outlet orifice preferably located at the bottom, a second chamber orifice that is closable in a liquid-tight manner, preferably located at the top. This second chamber orifice makes it possible, for example, to replenish the preparation stored in the chamber.


The cartridge chambers may be vented, in particular in the top portion, to ensure pressure equalization between the interior of the cartridge chambers and the surrounding environment as the fill level declines over use. The ventilation means may, for example, comprise a valve, e.g. a silicone valve, micro-orifices in the wall of a chamber or cartridge, or the like. However, in some instances the cartridge chambers need not be directly vented, for example when using flexible containers such as pouches. The use of flexible pouches has the advantage that at elevated temperatures pressure develops within the pouch during the heated washing cycle of a dishwasher, and that pressure acts to squeeze the compositions to be dispensed out in the direction of the outlet orifices such that complete emptying of the cartridge may still be achieved even without vented pressure equalization. Furthermore, in such air-free packaging, there is no risk of that ingredients in the compositions will be oxidized, making pouch packaging or a bag-in-bottle configuration particularly convenient for oxidation-sensitive compositions.


For an overall structural volume of dispenser and cartridge combined, the volume ratio of the structural volume of the dispenser and the capacity of the cartridge is preferably <1, more preferably <0.1, and most preferably <0.05. In this way, it is ensured that a majority of the overall structural volume of the dispensing system is occupied by the cartridge and the preparation(s) contained therein.


The cartridge may comprise any desired three-dimensional shape. It may for example be cubic, spherical, or substantially flat and plate-like in form.


The cartridge and the dispenser may be constructed with regard to their three-dimensional shape such that together they bring about the smallest loss of usable volume within a dishwashing machine when placed therein.


For use in a dishwashing machine, it is important to design the shape of the device on the basis of the dishes to be cleaned in the dishwasher. For example, the device may be plate-shaped, approximating the dimensions of a plate. In this way, the dispenser may be positioned in a space-saving manner in the lower rack of the dishwasher. Furthermore, the correct positioning of the dispensing unit is immediately obvious to the user due to the plate-like shape.


In their coupled configuration, the dispenser and cartridge preferably have a ratio of height:width:depth of between 5:5:1 and 50:50:1, and most preferably about 10:10:1. Due to the preferred “slender” construction of the dispenser and the cartridge, it is possible to position the device in the lower rack of a dishwashing machine in any of the positions provided for plates. Positioning the device in the lowest rack has the added advantage that the preparations released from the dispenser pass directly into the washing liquor without adhering to other items being washed in the dishwasher.


Domestic dishwashing machines are usually designed to accommodate larger items to be washed, such as pots and pans or large plates, in the lower rack of the machine. In order to prevent the user from positioning the dispensing system that comprises both the dispenser and the cartridge coupled with the dispenser in the less than ideal top rack of the dishwasher, it is advantageous to dimension the dispensing system such that it only fits in the lower rack. To this end, the width and the height of the dispensing system may be from about 150 mm to about 300 mm, and most preferably between 175 mm and 250 mm. However, it is also conceivable to construct the dispensing unit in a cup or pot shape with a substantially circular or square base area.


The outlet orifices of a cartridge within the scope of the invention are preferably arranged in a line in order to make the slender, plate-shaped design of the dispenser possible.


In the case where the cartridge is cup or pot shaped, it may be preferable to arrange the release orifices of the cartridge in an arc shape.


In order to provide a means to directly check the fill level visually, it is preferred that the cartridge comprise a transparent portion.


The cartridge is preferably constructed to accommodate flowable preparation comprising washing or cleaning agents. Such a cartridge may comprise a plurality of chambers for spatially separating and accommodating different preparation. Possible, non-limiting combinations for filling the chambers with different preparations are listed below in TABLE 1.









TABLE 1







Exemplary Washing/Cleaning Agent Chamber Distributions.









Cartridge Chamber











Example
1
2
3
4





A
Alkaline
Enzymatic





cleaning
cleaning





composition
composition




B
Alkaline
Enzymatic
Rinse aid




cleaning
cleaning
composition




composition
composition




C
Alkaline
Enzymatic
Rinse aid
Fragrance



cleaning
cleaning
composition




composition
composition




D
Alkaline
Enzymatic
Rinse aid
Disinfectant



cleaning
cleaning
composition
composition



composition
composition




E
Alkaline
Enzymatic
Rinse aid
Pretreatment



cleaning
cleaning
composition
composition



composition
composition









It is particularly preferred that all the compositions, such as the examples delineated in TABLE 1, be flowable to ensure rapid dissolution in the washing liquor and immediate cleaning or rinsing action.


The cartridge should comprise a total capacity of <5000 ml. It is preferred that the total capacity be <1000 ml, more preferably <500 ml, and most preferably <250 ml. The most useful volume for the cartridge is preferably <50 ml.


The chambers of a cartridge may comprise identical or different capacities. In a configuration with two chambers, the ratio of the chamber volumes is preferably 5:1. In a configuration with three chambers, the ratio of the chamber volumes is preferably 4:1:1. These preferred ratios are particularly suitable for use in dishwashing machines.


As mentioned above, the cartridge preferably comprises three chambers. When such a cartridge is used in a dishwashing machine, it is particularly preferred for one chamber to contain an alkaline cleaning preparation, another chamber an enzymatic preparation, and a third chamber a rinse aid, wherein the volume ratio of the three chambers is approximately 4:1:1.


The chamber containing the alkaline cleaning preparation preferably has the greatest capacity of the chambers present. The chambers containing an enzymatic preparation or a rinse aid preferably have approximately identical capacities.


In a two and/or three chamber configuration of the cartridge, it is possible to store a scent, disinfectant, and/or pretreatment preparation in another chamber arranged detachably on the cartridge or on the dispenser.


The cartridge comprises a cartridge bottom, which in the service position is directed downwards in the direction of gravity, and in which and preferably for each chamber, there is provided at least one outlet orifice arranged at the bottom in the direction of gravity. The outlet orifices arranged at the bottom are preferably constructed such that at least one, and preferably all of the outlet orifices, may be connected in communication with the inlet orifices of the dispenser such that preparation can flow out of the cartridge via the outlet orifices into the dispenser, preferably under the action of gravity.


It is also conceivable for one or more chambers to comprise an outlet orifice that is not configured at the bottom in the direction of gravity. This particular embodiment is advantageous when a scent is to be released into the surrounding environment of the cartridge.


The cartridge is preferably formed of at least two elements which are bonded together, wherein the connecting edge of the elements at the cartridge bottom preferably extend away from the outlet orifices such that the connecting edge does not intersect with the outlet orifices. This is particularly advantageous because leakage problems in the area of the outlet orifices are avoided when coupling with the dispenser, a problem that may occur on exposure to the major cyclical temperature fluctuations that are common in mechanical dishwashing.


The bonded connection may be produced, for example, by adhesive bonding, welding, brazing, pressing, or vulcanization.


In accordance with a preferred embodiment, the outlet orifices of the cartridge are closed by a closing means, at least when the cartridge is in the filled and unopened state. The closing means may be constructed such that they permit one-off opening of the outlet orifice by destruction of the closing means. Such closing means include for example sealing films/foils, or closing caps.


In accordance with another preferred embodiment, the outlet orifices are each provided with a closure that when coupled with a dispenser, the outflow of preparation is permitted from the respective chambers, but when in the uncoupled state, outflow of preparation is substantially prevented. Such a closure may in particular take the form of a silicone slit valve.


It is also preferred that any venting orifices of the cartridge be closed with a closing element before the cartridge is first coupled with the dispenser. Such a closing element may comprise a stopper or cap that is opened, such as by piercing, by the coupling process when the cartridge is first coupled with the dispenser.


Before the cartridge is first coupled with the dispenser, it is most preferred that all outlet orifices of the cartridge be closed with a silicone slit valve, and that all venting orifices by closed with a cap.


The cartridge elements forming the cartridge are preferably formed of a plastic material and may be shaped in a common injection molding process. It is advantageous to form a connecting web that acts as a hinge between the two elements, such that after the molding process, the two elements can be folded on top of one another and bonded along the connecting edge.


In another exemplary embodiment, an energy source, such as a battery or storage battery, is arranged on or in the cartridge, preferably on or in the bottom of the cartridge. Means for coupling the energy source electrically with the dispenser may furthermore be provided on the cartridge.


In yet another preferred embodiment, the cartridge for coupling with a dispenser that is positionable in the interior of a domestic appliance for releasing at least one washing and/or cleaning agent preparation, comprises at least one chamber for storing at least one flowable or pourable washing and/or cleaning agent preparation, wherein when coupled with the dispenser, the cartridge is protected from ingress of washing liquor into the chamber(s), and the cartridge comprises at least one release orifice at the bottom in the direction of gravity for the preferred gravity-actuated release of preparation from at least one chamber, and at least one venting orifice at the bottom in the direction of gravity for the venting of at least one chamber, wherein the ventilation orifice is separate from the release orifice and the ventilation orifice is connected in communication with at least one cartridge chamber.


It is particularly preferred that the cartridge comprise at least two chambers, and most preferably at least three chambers. It is also advantageous that each chamber comprise both a ventilation orifice and a release orifice.


It is also preferred for the ventilation orifice present at the bottom to be in communication with a ventilation channel, the end of which is positioned remote from the venting orifice, and that opens, in the release position of the cartridge coupled with the dispenser, above the maximum fill level of the cartridge. It is advantageous for the ventilation channel to be formed entirely or partly in or on the walls and/or the webs of the cartridge. In particular, the ventilation channel may be integrally formed in or on the walls and/or webs of the cartridge.


To this end, the ventilation channel may be shaped by bonding together at least two elements which form the cartridge. For example, a ventilation channel may be formed by joining a separating web of the cartridge formed in the shell-shaped element with two webs bordering the separating web and arranged on the cartridge element, such as by welding.


Alternatively, the ventilation channel may comprise a dip tube.


In order to ensure that the cartridge also vents in an inclined position such as when the dispenser is placed in the plate rack of a dishwasher, it is advantageous for the cartridge fill level (F) in the unopened filled cartridge not to reach the ventilation channel mouth (83) in an inclined position of up to 45°.


It is also advantageous to arrange the ventilation channel mouth approximately centrally on or in the chamber wall of the cartridge top.


To ensure continued function after the cartridge has been in a horizontal position, it is preferred that the viscosity of a flowable preparation be adjusted, and the ventilation channel configured, such that the composition is not drawn into the ventilation channel by capillary forces when the composition reaches the ventilation channel mouth.


The coupling process between the cartridge and the dispenser preferably involves a pin arranged on the dispenser in communication with the inlet orifice of the dispenser that can interact with the couplable cartridge or cartridge chamber, such that upon coupling of the ventilation orifice of cartridge or cartridge chamber with the dispenser, the pin displaces a volume (defined as Δv) in the ventilation channel producing a pressure (defined as Δp) within the ventilation channel that is suitable for conveying the any flowable preparation present in the ventilation channel into the chamber connected to the ventilation channel.


It is preferred that the venting orifice of a chamber be connected in a communicating manner with the pin on the dispenser before the closed outlet orifice of the corresponding chamber is opened, by for example a communicating connection with the inlet orifice of the dispenser.


In accordance with another embodiment, a ventilation chamber is arranged between the ventilation orifice and the ventilation channel.


The cartridge may be configured such that it may be arranged detachably or fixedly in or on the dispenser and/or a dishwashing or washing machine and/or washer/dryer.


In another preferred embodiment of the present invention, the dispenser for releasing at least one flowable washing and/or cleaning agent preparation into the interior of a domestic appliance comprises a cartridge couplable with the dispenser, wherein the cartridge stores at least one flowable washing and/or cleaning agent preparation and the cartridge comprises at least one outlet orifice at the bottom in the direction of gravity. Such an outlet orifice, when coupled with the dispenser, is placed in communication with an inlet orifice of the dispenser, wherein the dispenser and the cartridge comprise means which interact in such a manner that detachable latching may be established between the dispenser and cartridge, wherein, in the latched state, the dispenser and the cartridge may be swiveled relative to one another about a swivel point (SP), and wherein the outlet orifice of the cartridge and the inlet orifice of the dispensing bracket are configured such that they are connected and in communication once latching has been established between the cartridge and dispenser by swiveling the cartridge into the coupled state between the dispensing bracket and cartridge.


It is preferred for the outlet orifices of the chambers and the inlet orifices of the dispenser to be arranged and configured in such a manner that they are connected to one another sequentially by swiveling the dispenser and cartridge in the latched state into the coupled state.


In accordance with another embodiment, means may be provided on the dispenser and/or the cartridge that bring about detachable fixing of the cartridge to the dispenser when the dispenser and cartridge are coupled.


In particular it is advantageous for the outlet orifices of the chambers to be arranged one behind the other in the swiveling direction. It is most preferred for the outlet orifices of the chambers to be arranged in a line (L) in the swiveling direction. It is also advantageous for the outlet orifices of the chambers to be approximately evenly spaced apart.


Furthermore, it is advantageous that the maximum distance of a chamber outlet orifice from the swivel point (SP) of the cartridge be approximately 0.5 times the cartridge width (B).


In particular, at least two of the cartridge chambers may have different volumes.


Furthermore it is preferred that the cartridge chamber with the greatest volume be furthest from the swivel point (SP) of the cartridge.


Also, the ventilation orifice of a chamber is preferably located upstream of a chamber outlet orifice in the swiveling direction during coupling of the cartridge with the dispenser.


The ratio of cartridge depth (T) to cartridge width (B) is preferably about 1:20. The ratio of cartridge height (H) to cartridge width (B) is preferably about 1:1.


It is also preferred that the ventilation orifice of a chamber in each case to be located upstream of a chamber outlet orifice in the swiveling direction during coupling of the cartridge with the dispenser. In this way it is ensured that the ventilation orifice of the cartridge is opened first before the opening of the outlet orifice of the cartridge when the cartridge is coupled with the dispenser.


The Dispenser


The control unit necessary for operation, and at least one actuator, are integrated into the dispenser. A sensor unit and/or an energy source is/are preferably arranged on or in the dispenser.


The dispenser preferably comprises a housing to prevent penetration of water into the interior of the dispenser where at least the control unit, sensor unit, and/or actuator may be arranged. Water splashing is expected during the operation of dishwashing machine.


It is particularly advantageous to encapsulate the energy source, the control unit, and the sensor unit in such a manner that the dispenser is substantially watertight, i.e. the dispenser remains functional even when completely immersed in liquid. Examples of materials that may be used to encapsulate include multi-component epoxide and acrylate encapsulation compounds such as methacrylate esters, urethane methacrylate and cyanoacrylates, or two-component materials comprising polyurethanes, silicones, and epoxy resins.


Alternatively, or addition to encapsulation, the components may be enclosed/encased in an appropriately designed, moisture-tight housing. Such a development is further explained in greater detail below.


Also, it is advantageous to arrange the components or assemblies on and/or in a “component carrier” in the dispenser. The concept of a component carrier is discussed below.


It is most preferred that the dispenser comprise at least one first interface that interacts with a corresponding interface provided in or on a domestic appliance, (e.g. a water-conveying domestic appliance like a dishwashing or washing machine), such that electrical energy and/or signals is/are transmitted from the domestic appliance to the dispenser and/or from the dispenser to the domestic appliance.


In one embodiment of the present invention, the interfaces may take the form of plug-in connectors. In another embodiment, the interfaces may be constructed such that electrical energy and/or electrical and/or optical signals are transmitted wirelessly.


It is most preferred that the interface be configured for emitting and/or receiving optical signals. It is preferred that the interface be configured to emit or receive light in the visible range. Since a conventional dishwashing machine is dark inside the wash compartment during normal operation, signals in the form of signal pulses or photoflashes in the visible optical range may be emitted and/or detected by the dispenser. It has proved particularly advantageous to use wavelengths between about 600-800 nm in the visible spectrum.


Alternatively, or in addition to the emission and/or reception of visible light signals, it is advantageous for the interface to be configured to emit and/or receive infrared signals. It is particularly advantageous for the interface to be configured to emit or receive infrared signals in the near infrared range (about 780 nm-3000 nm).


In particular, the interface may comprise at least one LED. Preferably the interface comprises at least two LEDs. It is also possible in accordance with another preferred embodiment of the invention to provide at least two LEDs that emit light at different wavelengths. This makes it possible, for example, to define different signal bands on which information may respectively be transmitted or received.


The interface of the dispenser may be configured in such a way that the LED is provided both for emitting signals inside the dishwasher, in particular when the dishwashing machine door is closed, and for optical display of an operating state, in particular when the dishwashing machine door is open.


The signal emitted and/or received by the interface preferably bears information, most preferably a control signal or a signal that represents an operating state of the dispenser and/or of the dishwasher.


The Dispensing Chamber


The dispenser, configured to release at least one flowable washing and/or cleaning agent preparation into the interior of a domestic appliance, may comprise a dispensing chamber. Such a chamber may be placed in fluidic communication with a dispensing chamber inlet when the cartridge is coupled with the dispenser. The dispensing chamber inlet may be strategically located in the dispenser such that washing/cleaning composition flows by gravity from the cartridge into the dispensing chamber when the dispenser is in operation. A dispensing chamber outlet may be arranged downstream in the direction of gravity from the dispensing chamber inlet, and the dispensing chamber outlet may be closable by a valve. Such a closable outlet may comprise a float arranged in the dispensing chamber, wherein composition may flow around and/or through the float, and wherein the float and the dispensing chamber inlet are configured such that the dispensing chamber inlet is closable by the float.


Depending on the specific gravity of the preparation and the density of the float and resultant buoyancy, the float may close the dispensing chamber inlet in a sealing or non-sealing manner. In the case of a non-sealing closure, the float may not actually seal the dispensing chamber inlet although it may physically rest against the inlet. When configured to not seal the dispensing chamber inlet with regard to inflow of preparation from the cartridge, an exchange of preparation between the cartridge and the dispensing chamber remains possible. In this embodiment, the float acts as a deliberate throttle which, on opening of the valve, minimizes slippage between the dispensing chamber inlet and the dispensing chamber outlet, contributing to dispensing accuracy.


Alternatively, the float and the dispensing chamber may be constructed as a self-closing valve, not only to ensure the lowest possible energy consumption in a dispenser but also to ensure that a defined quantity of preparation approximately corresponding to the capacity of the dispensing chamber is released.


It is preferable to select the density of the washing and/or cleaning agent preparation and the density of the float such that the float exhibits a rate of ascent in the washing and/or cleaning agent preparation of 1.5 mm/sec to 25 mm/sec, more preferably of 2 mm/sec to 20 mm/sec, and most preferably of 2.5 mm/sec to 17.5 mm/sec. This ensures sufficiently rapid closure of the dispensing chamber inlet by the ascending float and thus a sufficiently short interval between two instances of washing/cleaning composition dispensation.


The rate of ascent of the float may also be controlled within the valve-actuating control unit of the dispenser. In this way, it is also possible to control the valve in such a manner that a volume of preparation released is greater than the volume of the dispensing chamber. In this case, the valve is then reopened before the float reaches its upper closure position against the dispensing chamber inlet to close the dispensing chamber inlet.


In order to ensure accurate dispensing from the dispensing chamber into the surrounding environment of the dispenser, it has proved advantageous for the float and the dispensing chamber to be configured such that the rate of ascent of the float in the washing and/or cleaning agent preparation is lower than the rate of flow of the preparation surrounding the float out of the dispensing chamber, when the valve assigned to the dispensing chamber outlet is in the release position.


It is preferred to shape the float substantially spherical. Alternatively, the float may also be substantially cylindrical.


It is preferable for the dispensing chamber to be substantially cylindrical. It is furthermore advantageous for the diameter of the dispensing chamber to be slightly larger than the diameter of the cylindrical or spherical float, such that slippage with regard to the preparation arises between the dispensing chamber and the float.


In a preferred embodiment, the float is formed from a foamed, polymeric material, and most preferred from foamed PP.


In another preferred embodiment, the dispensing chamber is L-shaped.


Furthermore, a diaphragm may be arranged in the dispensing chamber between the dispensing chamber inlet and dispensing chamber outlet, where the diaphragm orifice is constructed such that it may be closed by the float in a sealing or a non-sealing manner, with the float preferably arranged between the diaphragm and the dispensing chamber inlet.


Component Carrier


The dispenser preferably comprises a component carrier on which are arranged at least the actuator, the closing element, the energy source, the control unit, the sensor unit, and/or the dispensing chamber.


The component carrier comprises receptacles for these stated components, and/or the components are shaped in a single part with the component carrier.


The receptacles for the components in the component carrier may be provided for a frictional, interlocking, and/or bonded connection between a corresponding component and the corresponding receptacle.


For the purposes of simple demounting of the components from the component carrier, it is preferable for the dispensing chamber, the actuator, the closing element, the energy source, the control unit, and/or the sensor unit in each case to be detachably arranged on the component carrier.


It is also advantageous for the energy source, the control unit, and the sensor unit to be arranged as a combined assembly on or in the component carrier. In a preferred embodiment of the invention, the energy source, the control unit, and the sensor unit are combined as an assembly. For example, this configuration may be achieved by arranging the energy source, the control unit, and the sensor unit on a single electronic printed circuit board.


In accordance with another preferred embodiment, the component carrier comprises a trough-like design and is manufactured by injection molding. It is most preferable for the dispensing chamber to comprise single-part construction with the component carrier.


The component carrier ensures maximally straightforward automatic population of the dispenser with the necessary components. In this way, the component carrier may preferably be preassembled automatically in its entirety and assembled to form a dispenser.


In another exemplary embodiment, the trough-like component carrier, once populated, may be closed in liquid-tight manner with a lid-like closing element. For example the closing element may comprise a film/foil which is bonded in a liquid-tight manner with the component carrier and, together with the trough-like component carrier, forms one or more liquid-tight chambers.


The closing element may also be a bracket, into which the component carrier may be introduced, wherein the bracket and the component carrier form the dispenser when in the assembled state. When in such an assembled state, the component carrier and the bracket interact such that a liquid-tight connection is formed between the component carrier and the bracket preventing washing water from entry to the interior of the dispenser or the component carrier.


In the service position of the dispenser, it is also preferred that the receptacle for the actuator on the component carrier be arranged above the dispensing chamber in the direction of gravity, thus facilitating a compact structure for the dispenser. The compact design may be further optimized by arranging the dispensing chamber inlet on the component carrier above the receptacle of the actuator in the service position of the dispenser. It is also to be preferred for the components on the component carrier to be arranged substantially in a row relative to one another, in particular along the longitudinal axis of the component carrier.


In another embodiment, the receptacle for the actuator may comprise an orifice that is in line with the dispensing chamber outlet such that a closing element may be moved to and fro by the actuator through the orifice and the dispensing chamber outlet.


It is particularly preferred for the component carrier to be formed of a transparent material.


Actuator


For purposes of the present application, an actuator is a device that converts an input variable into an output variable of a different kind and with which an object is moved or movement thereof is brought about, the actuator being coupled with at least one closing element such that release of preparation from at least one cartridge chamber may indirectly or directly be effected.


The actuator may be driven by means of drives selected from the group of gravity drives, ion drives, electric drives, motor drives, hydraulic drives, pneumatic drives, gear drives, worm gear drives, ball-screw drives, linear drives, roller-screw drives, toothed worm drives, piezoelectric drives, chain drives, and/or reaction drives.


In particular, the actuator may be constructed from an electric motor that is coupled with a gear train that converts the rotational motion of the motor into a linear motion of a carriage coupled to the gear train. This is particular advantageous shen the dispensing unit is comprises a slender, plate-shaped configuration.


At least one magnet element may be arranged on the actuator together with a magnet element of identical polarity on a dispenser in order to affect product release from the container as soon as the two magnetic elements are positioned relative to one another. Positioning the two magnets of identical polarity relative to one another creates magnetic repulsion and a contactless release mechanism.


In a particularly preferred embodiment of the invention, the actuator is a bistable solenoid which, together with a closing element taking the form of a plunger core engaging in the bistable solenoid, forms a pulse-controlled bistable valve. Bistable solenoids are electromechanical magnets with a linear direction of motion, the plunger core coming to an unenergized rest in each end position.


Bistable solenoids or valves are known from the prior art. In order to change between valve positions (open/closed), a bistable valve requires a pulse and then remains in this position until a counter-pulse is transmitted to the valve. Such a valve is also known as a pulse-controlled valve. One substantial advantage of such pulse-controlled valves is that they do not consume any energy in order to remain at the valve end positions, (i.e. the closure position and release position), but instead merely require an energy pulse to change valve position and the valve end positions should thus be considered stable. A bistable valve remains in whatever switching position for which it most recently received a control signal.


The closing element (plunger core) is driven to one end position for each pulse of electricity. If the power is switched off, the closing element retains its position. The closing element (plunger core) is driven to the other end position for each pulse of electricity. If the power is switched off, the closing element retains its position.


Bistable characteristics of solenoids may be achieved in various ways. On the one hand, it is known to divide the coil. The coil is divided more or less centrally, creating a gap. A permanent magnet is inserted into this gap. The plunger core itself has material removed from it by lathe from both front and rear such that, in each end position, it has a planar face relative to the magnet frame. The magnetic field of the permanent magnet flows through this face. The plunger core sticks here. Alternatively, it is also possible to use two separate coils. The principle is similar to the bistable solenoid with a divided coil. The difference is that there actually are two different electrical coils. These are separately driven depending on the direction in which the plunger core is to be moved.


Therefore, it is most preferred for the closing element to be coupled with the actuator in such a manner that the closing element may be displaced by the actuator into a closure position and into a passage position (release position), the closing element being configured as an open-close valve element. Correspondingly, it is preferred that the actuator is configured such that, driven by a suitable pulse, it adopts one of two end positions as desired without further drive, and stably maintains the end position it has reached. This combination thus forms a pulse-controlled, bistable open-close valve.


In particular, the actuator may be constructed as a bistable solenoid with a space accommodating an armature and an outer accommodation space surrounding the first space. The armature of the bistable solenoid may be configured such that it forms or is coupled with the closing element.


In order to bring about separation between a wet and a dry space in the dispenser, the actuator space accommodating the armature may be separated from the outer accommodation space of the actuator in a liquid-tight, and preferably also in a gas-tight, manner.


It is also advantageous for at least the outer surface of the armature to consist of a material not susceptible to attack by the washing or cleaning agent to be dispensed, such as a plastic material.


The armature preferably comprises a core of a magnetizable, in particular a ferromagnetic material, and a permanent magnet positioned in the outer accommodation space, a coil being arranged at each of the two axial ends of said permanent magnet.


It is moreover preferred for the permanent magnets at the axial ends of the armature to be arranged with opposing polarities in the axial direction and for yoke rings of a ferromagnetic material, in particular iron, to be arranged in the outer accommodation space at both axial ends, with a coil winding arranged between said yoke rings.


In this case, it is advantageous for the axial distance between the yoke rings to be greater than the axial distance between the permanent magnets.


Furthermore, yoke rings may be arranged at the axial ends of the armature, wherein in the outer accommodation space permanent magnets are arranged with opposing polarities in the axial direction and between said permanent magnets a coil winding is arranged. In this case, the axial distance between the permanent magnets is preferably greater than the axial distance between the yoke rings.


In particular, an actuator/closing element combination is provided in a dispenser of a dispensing system with a cartridge for flowable washing or cleaning agents with a plurality of chambers for spatially separate accommodation of in each case different preparations of a washing or cleaning agent and with a dispenser couplable with the cartridge, wherein the dispenser comprises: an energy source, a control unit, a sensor unit, an actuator which is connected with the energy source and the control unit in such a manner that a control signal from the control unit brings about actuation of the actuator, a closing element which is coupled with the actuator such that it is displaceable by the actuator into a closure position and into a passage position (release position), at least one dispensing chamber which, in the case of a dispenser assembled with a cartridge, is connected in communicating manner with at least one of the cartridge chambers of the cartridge, wherein the dispensing chamber comprises an inlet for inflow of washing or cleaning agent from a cartridge chamber and a outlet for outflow of washing or cleaning agent from the dispensing chamber into the surrounding environment and wherein at least the outlet of the dispensing chamber is closable or openable by the closing element.


In particular, the actuator is arranged in a component carrier such that, in the service position of the dispenser, a receptacle for the actuator is arranged on the component carrier above the dispensing chamber in the direction of gravity. In the service position of the dispenser, it is here very particularly advantageous for the inlet of the dispensing chamber on the component carrier to be arranged above the receptacle of the actuator.


It is also conceivable for the dispenser to comprise a component carrier where, in the service position of the dispenser, a receptacle for the actuator is arranged on the component carrier laterally beside the dispensing chamber.


The receptacle for the actuator preferably comprises an orifice which is in line with the outlet of the dispensing chamber, wherein the closing element may be moved by the actuator to and fro through the outlet orifice.


Closing Element


A closing element for the purposes of the present invention is a component on which the actuator acts and that, as a consequence of such action, brings about opening or closing of an outlet orifice.


The closing element may, for example, comprise valves which may be adjusted by the actuator into a product release position or a closure position.


It is particularly preferred that the closing element and the actuator comprise a solenoid valve wherein the dispenser is embodied by the valve and the actuator embodied by the electromagnetic or piezoelectric drive of the solenoid valve. In particular, when a plurality of containers and therefore dispensable preparations are used, the use of solenoid valves permits very precise control of the quantity and timing of dispensing.


It is therefore advantageous to control the release of preparations from each outlet orifice of a chamber with a solenoid valve such that the solenoid valve indirectly or directly determines the release of preparation from the product release orifice.


Sensor


For the purposes of articulating the present invention, a sensor refers herein to a measured variable pickup or detecting element, which may qualitatively or quantitatively detect specific physical or chemical properties and/or the material nature of its surrounding environment as a measured variable.


The dispensing unit preferably comprises at least one sensor that is suitable for detecting a temperature. The temperature sensor is designed in particular to detect a water temperature.


It is also preferred that the dispensing unit comprise a sensor for detecting conductivity, whereby the presence of water or the spraying of water, such as in a dishwashing machine, may be detected.


In another embodiment, the dispensing unit comprises a sensor that may be configured to determine physical, chemical, and/or mechanical parameters from the environment surrounding the dispensing unit. The sensor unit may comprise one or more active and/or passive sensors for the qualitative and/or quantitative detection of mechanical, electrical, physical, and/or chemical variables that are forwarded to the control unit as control signals.


In particular, the sensors of the sensor unit may be selected from the group consisting of timers, temperature sensors, infrared sensors, brightness sensors, temperature sensors, motion sensors, strain sensors, rotational speed sensors, proximity sensors, flow sensors, color sensors, gas sensors, vibration sensors, pressure sensors, conductivity sensors, turbidity sensors, instantaneous acoustic pressure sensors, “lab-on-a-chip” sensors, force sensors, acceleration sensors, inclination sensors, pH sensors, moisture sensors, magnetic field sensors, RFID sensors, magnetic field sensors, Hall sensors, biochips, odor sensors, hydrogen sulfide sensors, and/or MEMS sensors.


In the case of preparations having viscosity subject to severe temperature-dependent fluctuation, it is advantageous to provide flow sensors in the dispensing device for monitoring the volume or mass of the dispensed preparations. Suitable flow sensors may be selected from the group of diaphragm flow sensors, magnetic-inductive flow meters, mass flow metering using the Coriolis method, eddy flow metering, ultrasound flow metering, rotameter metering, annular piston flow metering, thermal mass flow metering, or differential pressure flow metering.


It is particularly preferable for at least two sensor units to be provided for measuring different parameters, one sensor unit most preferably comprising a conductivity sensor, and a further sensor unit most preferably comprising a temperature sensor. It is additionally preferable for at least one sensor unit to comprise a brightness sensor.


The sensors may be adjusted for detecting the start, the progress, and the end of a washing program. By way of non-exhaustive examples, the sensor combinations listed in TABLE 2 may be used for this purpose:









TABLE 2







Exemplary Sensor Combinations










Sensor 1
Sensor 2
Sensor 3
Sensor 4





Conductivity
Temperature




sensor
sensor




Conductivity
Temperature
Brightness



sensor
sensor
sensor



Conductivity
Temperature
Brightness
Turbidity


sensor
sensor
sensor
sensor


Acoustic
Temperature




sensor
sensor









For example, using the conductivity sensor, it is possible to detect whether the conductivity sensor has been wetted with water as a way to establish whether there is water in the dishwashing machine.


Washing programs generally exhibit a characteristic temperature profile determined inter alia by the heating of the washing water and the drying of the items being washed, all of which may be detected using a temperature sensor.


A brightness sensor may be used, for example, to detect the incidence of light into the interior of a dishwasher when the dishwashing machine door is opened, from which it may be concluded that the washing program has ended.


A turbidity sensor may also be provided to determine the degree of soiling of the items to be washed in the dishwasher. For example, this also allows selection of a dispenser dispensing program appropriate for the identified soil conditions.


It is also feasible to detect the progress of a washing program with the assistance of at least one acoustic sensor to pick up specific sound, and/or vibration emissions being detected, for example, when water is pumped in or out.


It is understood that it is possible for a person skilled in the art to use any desired, suitable combination of a number of sensors to achieve washing program monitoring.


Control Unit


A control unit herein refers to a device suitable for influencing the transport of material, energy, and/or information. To this end, the control unit acts on actuators with the assistance of information, in particular sensor unit measurement signals, which it processes for the purposes of control.


The control unit may in comprise a programmable microprocessor. In a particularly preferred embodiment of the invention, a plurality of dispensing programs are stored in the microprocessor, which in a particularly preferred configuration may be selected and executed depending on the container coupled to the dispenser.


In another preferred embodiment, the control unit is not connected to any controller that may be present in the domestic appliance. Accordingly, no information, in particular electrical, optical or electromagnetic signals, is exchanged directly between the control unit and the controller of the domestic appliance.


In another exemplary embodiment, the control unit may be coupled to the existing controller of the domestic appliance. This coupling is preferably a cable-less connection. It is possible, for example, to position a transmitter on or in a dishwashing machine, preferably on or at the dispensing chamber set into the door of the dishwashing machine, to transmit a signal wirelessly to the dispensing unit if the controller of the domestic appliance triggers dispensing of detergent or rinse aid from the dispensing chamber of the dishwasher.


A plurality of programs for the release of different preparations or for the release of products in different instances of use may be stored in the control unit.


Release of preparations from the dispenser may proceed in sequence or simultaneously.


Energy Source


For the purposes of the present application, an energy source refers herein to a component of the dispensing device capable of providing energy suitable for operation of the dispensing system or of the dispenser. The energy source is preferably configured such that the dispensing system is autonomous.


The energy source preferably provides electrical energy. The energy source may for example comprise a battery, a storage battery, a mains energy supply, solar cells, or the like.


It is particularly advantageous to make the energy source interchangeable, for example in the form of a replaceable battery.


A battery may for example be selected from the group of alkali-manganese batteries, zinc-carbon batteries, nickel-oxyhydroxide batteries, lithium batteries, lithium-iron sulfide batteries, zinc-air batteries, zinc chloride batteries, mercury oxide-zinc batteries, and/or silver oxide-zinc batteries.


Examples of suitable storage batteries include lead storage batteries (lead dioxide/lead), nickel-cadmium storage batteries, nickel-metal hydride storage batteries, lithium-ion storage batteries, lithium-polymer storage batteries, alkali-manganese storage batteries, silver-zinc storage batteries, nickel-hydrogen storage batteries, zinc-bromine storage batteries, sodium-nickel chloride storage batteries, and/or nickel-iron storage batteries.


The storage battery may be designed in such a way that it is rechargeable by induction.


However, it is also conceivable to provide mechanical energy sources consisting of one or more helical springs, torsion springs or torsion bars, bending springs, air/gas springs, and/or elastomer springs.


The energy source is preferably configured such that the dispenser may run through approximately 300 dispensing cycles before the energy source is exhausted. It is more preferable for the energy source to run through between 1 and 300 dispensing cycles, and most preferably between 10 and 300. Ideally, the energy source should provide between about 100 and 300 dispensing cycles before the energy source is exhausted.


In addition, means may be provided on the dispensing unit for energy conversion that generates a voltage to charge the storage battery. These means may for example take the form of a dynamo that is driven by the water currents during a washing cycle in a dishwashing machine and that directs the generated voltage to the storage battery.


These general comments and preferred embodiments discussed above are more easily understood through a discussion of the drawing figures and the numbered elements therein. These drawing figures depict exemplary embodiments and are not intended to limit the scope of the present invention.


Referring now to FIG. 1, an autonomous dispenser 2 and a two-chamber cartridge 1 are depicted separated and coupled together. The dispenser 2 comprises two dispensing chamber inlets 21a, 21b for repeatedly detachable accommodation of the corresponding outlet orifices 5a, 5b of the chambers 3a and 3b of cartridge 1. Indicator and/or operating elements 37, which may indicate the operating state of the dispenser 2, or that have an effect thereon, are located on the front of the dispenser 2.


The dispensing chamber inlets 21a, 21b may additionally comprise means which, when the cartridge 1 is placed on the dispenser 2, bring about opening of the outlet orifices 5a and 5b of the corresponding chambers 3a and 3b, such that the interior of the chambers 3a, 3b may connect in fluid communication to the dispensing chamber inlets 21a and 21b.


The cartridge 1 may comprise one or more chambers 3a and 3b as shown in the embodiment of FIG. 1. The cartridge 1 may be comprised of single-part construction further comprising a plurality of chambers such as 3a and 3b, or comprise a multi-part construction, wherein the individual chambers 3a, 3b are later assembled to form a cartridge 1, such as through bonded, interlocking, or frictional connection methods.


In particular, fixing may be achieved by one or more of the connection types selected from the group consisting of snap-in connections, press connections, melt connections, adhesive connections, welded connections, brazed connections, screw connections, keyed connections, clamped connections, and/or rebound connections. In particular, fixing may also be provided by a heat-shrinkable sleeve, drawn in the heated state over at least portions of the cartridge to firmly envelope the cartridge when cooled.


The bottom of cartridge 1 may include a lower tapered design, funneling toward the release orifice 5a, 5b, in order to provide the cartridge 1 with the ability to empty completely without residual product remaining therein. Moreover, the internal wall of the cartridge 1 may be constructed by suitable material selection and/or surface finish such that the product therein only adheres slightly to the internal wall of the cartridge, thus further optimizing the residual emptying characteristics of the cartridge 1.


The chambers 3a and 3b of cartridge 1 may comprise identical or different capacities. In a configuration having only two chambers, such as 3a and 3b in FIG. 1, the ratio of the chamber volumes is preferably 5:1. In a configuration having three chambers (as discussed below), the ratio of the chamber volumes is preferably 4:1:1. These configurations are particular suitable for use in dishwashing machines.


One possible connection method may also consist in plugging the chambers 3a and 3b into one of the corresponding dispensing chamber inlets 21a, 21b of the dispenser 2, thereby fixing them relative to one another.


The connection between the chambers 3a and 3b may be detachable, so as to allow separate replacement of each chamber independently.


The chambers 3a and 3b may each contain a preparation 40a and 40b, respectively. The preparations 40a and 40b may comprise identical or entirely different compositions.


Preferably, the chambers 3a and 3b are made from a transparent material such that the fill levels of the preparations 40a and 40b are visible to a user looking only at the outside of the chambers. However, it may be advantageous to make at least one of the chambers from an opaque material, such as when the preparation located within a chamber includes a light-sensitive ingredient.


The outlet orifices 5a, 5b are designed such that they form an interlocking and/or frictional connection with the corresponding dispensing chamber inlets 21a, 21b. Such a connection is most preferably liquid-tight.


It is particularly advantageous for each of the outlet orifices 5a, 5b to be configured such that it fits onto only one of the dispensing chamber inlets 21a, 21b, thus preventing a chamber from being inadvertently plugged into the wrong dispensing chamber inlet.


The cartridge should have a capacity of <5000 ml, and in particular <1000 ml. The capacity is preferably <500 ml, more preferably <250 ml, and most preferably <50 ml.


In order to provide a means for visually checking the fill level(s), it is advantageous to form at least a portion of the cartridge 1 from transparent material.


In order to protect heat-sensitive components of a preparation present in a cartridge from exposure to heat, it is advantageous to produce the cartridge 1 from a material having low thermal conductivity.


The outlet orifices 5a and 5b of the two-chamber cartridge 1 are preferably arranged in a straight line/row, thus facilitating a slender, plate-shaped design for the cartridge and the dispensing unit.


Referring now to FIG. 2, the dispensing unit 2 and the cartridge 1 together in their assembled state may be adapted to the geometries of the devices on or in which they are used, so as to ensure the smallest possible loss in useful volume of the device. To use the dispensing unit 2 and the cartridge 1 in a dishwashing machine 38, it is particularly advantageous to design the overall shape of the combined dispensing unit 2 and cartridge 1 to resemble a plate to be cleaned in a dishwashing machine. The dispensing unit 2 and the cartridge 1 may, for example, be plate-shaped, approximately assuming the dimensions of a plate. In this way, the dispensing unit/cartridge assembly may be positioned in space-saving manner in the lower rack 11 of the dishwasher 38, as shown in FIG. 2.


Referring now to FIG. 3, an exemplary embodiment of a three-chamber cartridge in accordance with the present invention is depicted. In this example, cartridge 1 comprises three chambers 3a, 3b, and 3c. The first chamber 3a and the second chamber 3b have approximately the same capacity. The third chamber 3c has a capacity that is about 5 times that of either chamber 3a or 3b. The cartridge bottom 4 comprises a ramp-shaped step in the region of the third chamber 3c. This asymmetric configuration of the cartridge 1 makes it possible to ensure that the cartridge 1 couples to the dispenser 2 in only its intended orientation. Insertion in any incorrect position may be prevented by configuring a complementary shaped ramp on the dispenser 2 (or on the bracket 54, discussed below).



FIG. 4 illustrates a plan view of an embodiment of a cartridge within the scope of the present invention. The cartridge comprises separating webs 9a and 9b that separate the chambers of the cartridge 1 from one another.


The cartridge embodiments depicted in FIGS. 3 and 4 may be formed in various ways. One such way, and as illustrated in FIG. 5, the cartridge 1 may formed of a first trough-like cartridge element 7 and a second lid- or plate-like cartridge element 6. The separating webs 9a and 9b are provided in the trough-like cartridge element 7 and form the three chambers of the cartridge 1. On the bottom 4 of the trough-shaped cartridge element 7, the outlet orifices 5a, 5b, and 5c may be arranged under each of the chambers of the cartridge 1.


Also shown in FIG. 5, the bottom 4 of the cartridge in the region of the third chamber 3c comprises a ramp-like step, which forms a slope on the chamber bottom in the direction of the third outlet orifice 5c. In this way, preparation located in chamber 3c is always conveyed in the direction of the outlet orifice 5c, ensuring good residual emptying characteristics of the chamber 3c.


When the cartridge 1 is assembled, the trough-shaped cartridge element 7 and the lid-like cartridge element 6 are bonded together along the common connecting edge 8. This may be achieved for example by welding or adhesive bonding. It is evident that when the cartridge 1 is assembled, the webs 9a and 9b are also bonded to the cartridge element 6.


In the particular embodiment illustrated, the connecting edge 8 does not run through the outlet orifices 5a-c, thus avoiding any leakage problems in the region of the orifices 5a-c, such as when coupled to the dispenser.


A further embodiment of the cartridge is shown in FIG. 6. The first cartridge element 6 is comprises of cellular construction with an open bottom. The separately formed bottom 4 may be inserted as a second cartridge element 7 into the orifice at the bottom of the cellular cartridge element 6 and bonded thereto along the common connecting edge 8. An advantage to this variation is that the cellular element 6 may be produced inexpensively by plastic blow molding.



FIG. 7 is an exploded representation of the essential components of the dispensing system comprising cartridge 1 and dispenser 2. As shown in FIG. 7, the cartridge 1 is comprised of two cartridge elements 6 and 7, similar in configuration to the embodiment of FIG. 5. The dispenser 2 consists substantially of a component carrier 23 and a bracket 54, in which the component carrier 23 may be inserted. As eluded to above in the discussion of FIG. 3, bracket 54 may comprise an asymmetric shape that is complementary to the shape of the bottom 4 of the cartridge 1.



FIG. 8 shows a side view of an embodiment of the component carrier 23 of the dispenser 2. The dispensing chambers 20a-20c, the actuators 18a-18c and the closing elements 19a-19c are arranged on the component carrier 23, together with the energy source 15, the control unit 16 and the sensor unit 17. Also shown in FIG. 8, the energy source 15, the control unit 16 and the sensor unit 17 are combined in an assembly by arranging them on a corresponding board.


Referring now to both FIG. 9 (with the magnified section indicated) and to FIG. 10 collectively, the dispensing chambers 20, the pre-dispensing chamber 26, the dispensing chamber inlet 21, and the receptacle 29, may be formed as a single part integral with the component carrier 23. As shown, a pre-dispensing chamber 26 and the actuator 18 may be arranged substantially next to one another on the component carrier 23. The pre-dispensing chamber 26 is preferably L-shaped with a shoulder included in the lower region into which is set the receptacle 29 for the actuator 18. The outlet chamber 27 is arranged beneath the pre-dispensing chamber 26 and the actuator 18. The pre-dispensing chamber 26 and the outlet chamber 27 together form the dispensing chamber 20. The pre-dispensing chamber 26 and the outlet chamber 27 are connected together by the orifice 34. The receptacle 29, the orifice 34 and the dispensing chamber outlet 22 preferably lie in a row perpendicular to the longitudinal axis of the component carrier 23, such that the rod-shaped closing element 19 may be guided through the orifices 22, 29, and 34.


Still referring to both FIGS. 9 and 10 for clarity, it is apparent that the rear walls of the pre-dispensing chamber 26 and the outlet chamber 27 are formed integrally with the component carrier 23. The front wall may for example be bonded to the dispensing chamber 20 by a covering element or a film/foil (not shown). The magnified portion of FIG. 9 shows the outlet chamber 27 having a bottom 62. The bottom 62 is preferably funnel-shaped, constricting in size toward the dispensing chamber outlet 22 arranged centrally in the outlet chamber 27. The dispensing chamber outlet 22 is located in a channel 63, which extends at right angles to the longitudinal axis of the component carrier 23 in the outlet chamber 27. The funnel-shaped bottom 62 and the channel 63 and the outlet orifice 22 arranged therein ensure dispensing and virtually complete residual emptying of preparation out of the dispensing chamber 20 if the dispenser is in a position other than horizontal. Furthermore, as a result of the correspondingly funnel-shaped bottom, the preparation flows more quickly out of the dispensing chamber even in the case of relatively high viscosity preparations. In this manner, the dispensing period in which preparation is released can be kept relatively short. It should be noted that not all of the dispensing chambers need to have a funnel shape. Any one or all of the dispensing chambers may be so shaped. This also applies to the pre-dispensing chambers 26 and outlet chambers 27, if these are provided.


Referring now only to the exploded drawing of FIG. 10, the arrangement of the actuator 18, the closing element 19, and the seal 36 on the component carrier 23 are shown in greater detail. FIG. 10 shows a component carrier 23 with three dispensing chambers 20 arranged next to one another. In the dispensing chamber on the far right, the actuator 18c, the closing element 19c and the seal 36c are shown in the assembled state on the component carrier 23. In the case of the middle dispensing chamber, the seal 36b and the closing element 19b are shown in the assembled state in the dispensing chamber, while the actuator 18b has been detached from the closing element 19b. Above the left-hand dispensing chamber 20a the seal 36a, the closing element 19a and also the actuator 18a are shown in an exploded representation.


The dispensing chamber 20, the pre-dispensing chamber 26, the dispensing chamber inlet 21 and the receptacle 29 for the actuator 18, are integrally constructed with the component carrier 23. The pre-dispensing chamber 26 comprises an L-shape above the dispensing chamber 20, wherein the receptacle for the actuator 18 is arranged on the leg of the pre-dispensing chamber extending parallel to the bottom of the component carrier 23. The dispensing chamber 20 and the pre-dispensing chamber 26 are connected together by the orifice 34. The receptacle 29, the orifice 34 and the dispensing chamber outlet 22, lie on an axis that extends perpendicularly to the longitudinal axis of the component carrier 23.


Seal 36 preferably has a substantially hollow-cylindrical configuration, with a top closed by a plate-like end piece. The resilient seal 36 may be arranged in the dispensing chamber 20 in such a way that the plate-like end piece presses on the inside against the dispensing chamber outlet 22 and with the side of the seal 36 remote from the plate-like end piece against the orifice 34. The first end of the cylindrical closing element 19 is constructed in such a way that it engages in the hollow-cylindrical seal 36 and may be fixed there by interlocking, friction, and/or bonding. The closing element 19 is dimensioned to pass through the orifice 34 and the orifice of the receptacle 29, yet abut against the dispensing chamber outlet 22 such that the closing element 19 cannot slip downwards out of the component carrier 23.


The closing element 19 preferably projects with one end out of the receptacle 29. This end is inserted into the actuator 18 constructed as a bistable electromagnet and functions as an armature.



FIG. 11 shows the component carrier 23, previously known from FIG. 10, in plan view. It is evident that the dispensing chamber inlets 21a-c and the receptacles 29a-c for the actuators 18a-c are arranged in a line that corresponds to the longitudinal axis of the component carrier 23.



FIG. 12 shows a perspective view of the bottom side of the component carrier 23. It is apparent that the dispensing chamber outlets 22a-c and the receptacle 28 for the sensor unit are hollowed cylinders, with the result that the actual outlet orifice, and the seal 36a-c that closes off the dispensing chamber outlets 22a-c, are protected from mechanical damage.


Referring now to FIG. 13, the venting and pressure equilibration system of the dispensing unit 2 is explained further. When a preparation is released out of the dispensing chamber through the dispensing chamber outlet 22 to the surrounding environment, the drop in the liquid level in the chambers of the cartridge 1 produces a negative pressure that causes ambient air to be drawn into the dispensing chamber outlet 22 and the adjacent outlet chamber 27 to equalize the internal pressure. The ambient air that is drawn in rises farther upward, in accordance with the pressure gradient, through the orifice 34 toward the cartridge 1. Extending within the L-shaped pre-dispensing chamber 26 inside the vertical limb of the L-shape is a chamber wall 31 that forms a first channel 32 and a second channel 33 in the region of the vertical limb. The rising air is directed by the chamber wall 31 into the right-hand channel 33, such that this channel 33 functions predominantly as a venting channel, whereas the other channel 32 predominantly ensures subsequent flow of preparation out of the cartridge 1. Dispensing chamber inlet 21 is arranged on a fitting 30 that is in communication with the pre-dispensing chamber 26. It is evident that the chamber wall 31 also extends into the fitting 30, dividing it into two separate channels.



FIG. 14 shows the bottom side of the component carrier 23 in a plan view. Both the dispensing chamber outlets 22a-c and the receptacle 28 for the sensor unit 17 are arranged in a line that corresponds substantially to the longitudinal axis of the component carrier 23.



FIG. 15 shows the dispenser 2 assembled with cartridge 1, in perspective view. In the assembled state, the dispensing system has a height h, a width b, and a depth t. The width b and height h should not exceed 210 mm. The depth t should be less than 20 mm. The ratio of width:height:depth should be equal to approximately 10:10:1. Preferably the height h and width b correspond to the proportions of a medium-sized dinner plate. The dispensing system can thus be positioned, in a manner that is obvious and easy for the user, in the corresponding plate receptacles of a rack in a dishwashing machine.



FIG. 16 shows a perspective plan view of the bracket 54. It is evident that a hook 56 is shaped in each case on the inner side of the hinge 55, and engages into a corresponding receptacle of the cartridge 1 and thus fixes the cartridge with respect to the dispenser 2. The hooks are located substantially opposite one another. It is also conceivable for a total of only one hook 56 to be arranged on an inner side of the bracket 54.



FIG. 17 shows, in a schematic representation, a cross-sectional view through an actuator that is embodied as a bistable solenoid. A first coil 58 and a second coil 59, along with a permanent magnet 57 arranged between the coils 58 and 59, are visible in the illustration. The closing element 19, configured as a plunger core, is received in the annular coils 58, 59 and in the annular permanent magnet 57. A magnetic circuit between the magnet field of the permanent magnet 57 and the magnetizable closing element generates a holding force by which the closing element 19 can be fixed in a position that is defined in each case by the holding points 60 and 61. Closing element 19 can be moved to the holding points 60 and 61 by a pulse-like energizing of the coils 58 and 59, by the fact that an electrically generated magnetic field of one of the coils 58, 59 in each case, with a corresponding polarization, is overlaid on the magnetic field of the permanent magnet 57. For example, if coil 58 is energized, a breakdown of the magnetic circuit between the permanent magnet 57 and the closing element 19 occurs such that the closing element 19 moves into the magnetic field of the coil 58 from the holding point 60 to the holding point 61, as apparent in the lower portion of the illustration in FIG. 17. When a corresponding pulse-like energizing of the coil 59 is brought about, the closure element 19 then moves from the holding point 61 back into the starting position at holding point 60.


As discussed above, the dispensing system of the kind described above is suitable in principle for use in, or in conjunction with, water-conveying devices of any kind. As explained in the exemplifying embodiments presented above, the dispensing system according to the invention is suitable in particular for use in water-conveying domestic appliances such as dishwashing or washing machines, but is not limited to such use.


In general, it is possible to use the dispensing system of the present invention wherever dispensing of at least one preparation, and preferably a plurality of preparations, into a liquid medium in response to external physical or chemical parameters that initiate and/or control a dispensing program, is required.



FIGS. 18 through 25 depict exemplary possibilities for fixing or securing the dispensing system in a dish rack 41 of a dishwasher 38 in accordance with the present invention. For example, FIG. 18 shows the dispenser 2 coupled with a cartridge 1 between the plate prongs 110 of a dish rack 41. The rack 41 may comprise a grid-like construction with struts 109 onto which the fixing means 108 of the dispenser 2 engage. This mode of securing the dispensing system to the dish rack prevents lateral slippage of the dispenser when the rack 41 is pulled out of or pushed into the dishwasher 38.



FIG. 19 shows a possible embodiment of the dispenser 2 in which the fixing means 108 comprises arched recesses within the base of the dispenser 2. It is also conceivable for the fixing means 108 to engage in the struts of the plate receptacle 110 or at least partially enclosing them, to prevent lateral slippage. This configuration is shown in FIG. 20, wherein the fixing means 108 comprises channel-like recesses positioned in the front and/or rear wall of the dispenser 2.


Furthermore, it is possible for the fixing means 108 to comprise webs projecting out of the bottom plane of the dispenser 2, as shown in FIG. 21. It is also conceivable for the dispensing chamber outlets 22 of the dispenser to project beyond the bottom plane of the dispenser 2 to faun the fixing means 108, as illustrated in FIG. 22.


As shown now in FIG. 23, the bottom contour of the dispenser 2 may be V-shaped such that the tip of the V-shaped dispenser 2 engages between two adjoining dish rack struts 109, thus forming an alternative fixing means 108 that mitigates lateral slippage.


A further embodiment of a fixing means is shown in FIG. 24. The bottom contour of the dispenser 2 may comprise sawtooth-like recesses into which the struts 109 of a dish rack 41 may engage, to form an alternative fixing means 108 against lateral slippage of the dispenser 2 in the dish rack 41.


A further embodiment of a fixing means is illustrated in FIG. 25, wherein the bottom contour of the dispenser 2 is wavy.

Claims
  • 1. A dispensing system configured for placement inside a dishwashing machine, said system comprising: a) a substantially flat, plate-like cartridge comprising: i) an elongated bottom with slender width, having a longitudinal axis in the direction of elongation;ii) a plurality of dimensionally stable internal chambers for separately enclosing flowable preparations of differing composition therein, each of said chambers having an outlet orifice fluidly connecting said chamber out through said bottom; andb) an autonomous dispenser configured for reversible coupling with said cartridge and configured for release of said flowable preparations; and wherein each chamber exhibits complete residual emptying characteristics when the system is orientated vertically such that the outlet orifices are directed downwards in the direction of gravity, or when the system is displaced from vertical at an angle of from about 2° to 20°.
  • 2. The dispensing system of claim 1, wherein all outlet orifices line up in a row along the bottom of said cartridge.
  • 3. The dispensing system of claim 1, wherein each of the outlet orifices have a diameter measuring from about 0.7 to about 1.0 times the width of said bottom of said cartridge.
  • 4. The dispensing system of claim 1, wherein all outlet orifices are centered along said longitudinal axis.
  • 5. A dispensing system configured for placement inside a dishwashing machine, and having a height h, width b, and depth t, said system comprising: a) a substantially flat, plate-like cartridge comprising: i) an elongated bottom with slender width, having a longitudinal axis in the direction of elongation;ii) a plurality of dimensionally stable internal chambers for separately enclosing flowable preparations of differing composition therein, each of said chambers having an outlet orifice fluidly connecting said chamber out through said bottom; andb) an autonomous dispenser configured for reversible coupling with said cartridge and configured for release of said flowable preparations, said dispenser comprising: i) a plurality of L-shaped dispensing chambers corresponding in number to said plurality of cartridge chambers, each L-shaped dispensing chamber comprising a vertical arm and a horizontal arm;ii) a dispensing chamber inlet configured in the vertical arm of each dispensing chamber providing fluidic access to each dispensing chamber; andiii) a dispensing chamber outlet configured in the horizontal arm of each dispensing chamber, each dispensing chamber outlet fluidly connecting each dispensing chamber with a surrounding environment; andwherein, said outlet orifices are placed in fluidic communication with said dispensing chamber inlets when said cartridge is coupled to said dispenser, and wherein each dispensing chamber exhibits complete residual emptying characteristics, with each preparation flowing out each dispensing chamber outlet to reach said surrounding environment by gravity when the system is orientated vertically such that said dispensing chamber outlets are directed downwards in the direction of gravity, or when said system is displaced at an angle from about 2° to 20° from vertical.
  • 6. The dispensing system of claim 5, wherein each of said L-shaped dispensing chambers comprise a pre-dispensing chamber configured substantially within the vertical arm of the dispensing chamber and an outlet chamber configured substantially within the horizontal arm of the dispensing chamber, and wherein each of said outlet chambers tapers in a funnel-like shape to the dispensing chamber outlet.
  • 7. The dispensing system of claim 6, wherein each of said dispensing chamber outlets is disposed in a channel configured within each of said outlet chambers and extending at right angles to said longitudinal axis.
  • 8. The dispensing system of claim 5, wherein each of said dispensing chamber outlets are arranged in a row.
  • 9. The dispensing system of claim 5, wherein each of the dispensing chamber outlets have a diameter measuring from about 0.3 to about 0.8 times the width b of the dispensing system.
  • 10. The dispensing system of claim 5, wherein said height to width to depth of said system are in a ratio of between about 10:10:1 and about 50:50:1.
  • 11. The dispensing system of claim 5, wherein the ratio of depth to width of said system is about 1:20.
  • 12. The dispensing system of claim 5, wherein the ratio of height to width of said system is about 1:1.
  • 13. The dispensing system of claim 5, wherein the width and height of said system are each from about 150 mm to about 300 mm in length.
  • 14. The dispensing system of claim 13, wherein the width and height of said system are each from about 175 mm to about 250 mm in length.
  • 15. The dispensing system of claim 1, wherein said dispenser comprises a fixing means that engages into the rungs of a dishwasher basket having a grid-like configuration, and/or that partly encloses the protruding struts of a dishwasher dish rack, in order to prevent slippage of said system in said rack.
  • 16. The dispensing system of claim 5, wherein said dispenser comprises a fixing means that engages into the rungs of a dishwasher basket having a grid-like configuration, and/or that partly encloses the protruding struts of a dishwasher dish rack, in order to prevent slippage of said system in said rack.
Priority Claims (1)
Number Date Country Kind
102008033107.4 Jul 2008 DE national
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of PCT Application Serial No. PCT/EP2009/058964, filed on Jul. 14, 2009, which claims priority under 35 U.S.C. §119 to 10 2008 033 107.4 (DE), filed on Jul. 15, 2008. The disclosures PCT/EP2009/058964 and DE 10 2008 033 107.4 are hereby incorporated by reference in their entirety.

Continuations (1)
Number Date Country
Parent PCT/EP2009/058964 Jul 2009 US
Child 12987236 US