This invention relates to double acting internal combustion engines operating on a four stroke cycle.
Double acting internal combustion engines are taught in WO0250410. This document describes a linear reciprocating piston engine having upper and lower combustion chambers either side of the piston. The lower chamber is sealed by a separation plate that is configured to accommodate the throw of the connecting rod as it moves about the crankshaft. Although such engines offer good power to weight, their reliable realisation is restricted by two major technical obstacles: The first of these is the difficulty in providing an effective seal of the lower combustion chamber; while the second is the problem of providing adequate lubrication of the piston.
The present invention seeks to provide an improved double acting internal combustion engine.
According to the invention, there is provided a linear reciprocating piston engine comprising:
The inner seal may comprise at least two split ring seals spaced along the bore of the joint.
The or each inner seal may be located in a respective groove in the bore of the joint.
The inner seal may be a labyrinth seal comprising a castellated inner edge.
The curved outer surface of the joint may be a spherical outer surface.
The lower end of the cylinder may be provided with a separation plate seal between the lower combustion chamber and the separation plate.
The engine may further comprise a bottom end component housing the crankshaft, the bottom end component being arranged to hold the separation plate against the lower end of the cylinder.
A seal may be disposed between the bottom end component and the separation plate.
Also according to the invention there is provided a linear reciprocating piston engine comprising:
Also according to the invention there is provided a linear reciprocating piston engine comprising:
Each oil outlet may comprise a valve.
Each valve may comprise a ball bearing located in a countersunk mouth of a respective oil outlet.
The piston may comprise upper and lower oil control rings, the oil outlets being located between the oil control rings.
The piston may further comprise oil scavenging ports in the cylindrical wall, the oil scavenging ports being configured to absorb excess oil from the cylinder wall.
Also according to the invention there is provided a linear reciprocating piston engine comprising:
The lower end of the cylinder may be provided with a separation plate seal between the lower combustion chamber and the separation plate, the seal being configured to restrict oil transfer from the guide into the lower combustion chamber.
With reference to
The engine 110 comprises a cylinder block 11 mounted on a sump 12. For the sake of convenience only a single cylinder 13 is shown but the block 11 could house any number of cylinders as is desired for a particular engine configuration.
The cylinder 13 is divided into upper and lower combustion chambers 14 & 15 by a reciprocable piston 16. Piston rings 161 ensure a gas tight seal between the piston 16 and the cylinder wall 13.
The piston 16 is a double acting piston and is directly connected to a connecting rod 17 which sealingly passes through a separation plate 18 which separates the lower chamber 15 from the sump 12.
The term“double acting” means that a power stroke for the engine can be performed in either direction of movement of the piston 16.
The piston 16 is connected via a pin 30 to the connecting rod 17 which in turn is connected directly to the crank shaft 21 in the conventional manner. The separation plate 18 is configured to accommodate lateral movement of the connecting rod 17 as it moves around the crank shaft's axis. The term “lateral movement” means movement perpendicular to a longitudinal axis of the cylinder 13, A-A. The term “vertical movement” means movement in a direction parallel to the longitudinal axis A-A of the cylinder 13.
In the example of the engine no illustrated by
A different sealing arrangement is shown in
In another example of the engine illustrated by
As the connecting rod 17 moves around the crank shaft's axis, the angle of inclination of the connecting rod 17 relative to the separation plate 18 changes. This changing angle is accommodated by a sealing joint 50. The sealing joint 50 is provided either directly in the separation plate 18 or in a slide portion 118, like that shown in
Alternatively, the separation plate 18 may be downwardly domed—like the separation plate of
The joint 50 is located in an opening 183 of the separation plate or slide portion and comprises a bore 51 through which the connecting rod 17 extends and a curved outer surface to allow rotation of the joint 50 within the opening 183. Preferably the joint 50 comprises a spherical outer surface to accommodate slight rotation in other axes that might result from manufacturing tolerances. The joint 50 is retained by a curved inner edge of the separation plate 18 opening 183, which is shaped to prevent the joint 50 moving in a vertical direction, as illustrated in
Referring still to
The inner and outer seals 52, 181 are split ring compression seals. In the illustrated example, the inner seal 52 comprises two split ring compression seals 52 spaced apart along the length of the bore 51, each being located in a corresponding groove 53 in the bore wall. The split nature of the seals allows them to decrease in diameter under compression to provide a seal about their inner edge against the connecting rod 17. During operation of the engine 110, when combustion occurs in the lower combustion chamber 15, combustion gasses expand into the bore 51 and grooves 53, compressing each seal 52 against the connecting rod 17 and simultaneously pushing each seal 52 onto a seat of the corresponding groove 53. This cuts off the bore 51 from fluid communication to prevent combustion gases from escaping into the sump 12. The provision of two split ring compression seals 52 ensures that the split parts of each seal 52 can be offset to further prevent the escape of gasses during combustion. However, it shall be appreciated that it is equally feasible to use gapless compression seals, in which case only a single compression seal 52 is required. Gapless compression seals may comprise a sleeve which extends over the split portion of the seal or be arranged so as to have overlapping free ends.
The outer seal 181 also comprises split ring compression seals 181, of which there are preferably two. Each seal 181 is located in a groove 182 provided about the inner edge of the opening 183. During operation of the engine 110, when combustion occurs in the lower combustion chamber 15, combustion gasses expand into the opening 183 and grooves 53, compressing each seal 181 against the outer surface of the joint 50 and simultaneously pushing each seal 181 onto a seat of the corresponding groove 182. This cuts off the opening 183 from fluid communication to prevent combustion gases from escaping into the sump 12. As with the inner seal 52, it is possible to use a gapless compression seal, in which case only a single split ring compression seal 183 is required.
In an alternative example, the outer and inner compression seals are replaced with outer and inner labyrinth seals. An example labyrinth seal is shown in
In another alternative example, the outer and inner compression seals are replaced with outer and inner brush seals (not shown). Each brush seal comprises thousands of fine wires that extend from a supporting ring. The densely packed arrangement of these wires forms a barrier to escaping combustion gases whilst accommodating excursions, thermal movements of misalignments of the underlying surfaces that would otherwise reduce the efficiency of a labyrinth seal.
Compression seals, brush seals or labyrinth seals are ideally suited for dealing with the combustion forces experienced during operation of the engine. It is also possible to use split ring expansion seals where the seals are located in grooves of the other of the respective components: For example, the outer seal 181 is located in a groove in the outer surface of the joint and expands under the influence of combustion gases to seal against the inner edge of the opening 183.
In another example of the engine, shown in
The separation plates 18 of the examples of
A seal 123 is provided between the separation plate and the guide 121 in which it is located to prevent combustion gasses escaping around the edges of the separation plate 18 and into the sump 12. The seal 123 provides the further advantage of restricting oil transfer from the guide 121 into the lower combustion chamber 15. As illustrated, a channel 124 in a wall of the guide 121 is provided to retain the seal 123. The channel 124 is located inward of edges of the separation plate 18 so that the seal 123 remains in contact with the separation plate 18 as it moves laterally with the throw of crankshaft 21. The illustrated seal 123 is a labyrinth seal having a castellated surface in contact with the separation plate 18 to create a tortuous path for combustion gasses; although it shall be appreciated that any conventional sealing method may be used, including a brush seal. Preferably the seal is located on an upper surface of the separation plate 18, by which it is meant that the surface facing the lower combustion chamber 15. A spring 125 may be provided to maintain the seal 123 in contact with the separation plate 18.
Alternatively, in another example illustrated in
The illustrated seal of
Yet another construction of engine 120 according to the present invention, is shown in
In conventional combustion engines, the cylinder wall and piston are lubricated by the natural dispersion of oil during rotation of the crankshaft, as oil is picked up from the sump and thrown into the cylinder. In more recent engines, oil is sprayed into the cylinder from a nozzle adjacent the connecting rod. In the presently described examples of the engine no, the presence of a lower combustion chamber prevents such forms of lubrication.
Therefore, lubrication for the presently described engines no may include the use of self-lubricating fuels which may comprise added lubricants. Or, alternatively lubrication may be achieved by high pressure lubrication systems pumping lubricant along internal bores in the crankshaft 21 and connecting rods 17 and associated pins and bearings.
In one example, the lubrication system comprises an oil pump (not shown) which draws oil from the sump 12 and feeds it through a series of oil galleries that channel oil along the crankshaft 21 and up through an oil bore in the connecting rod 17. The oil bore opens onto the pin 30. Further oil galleries provided in the pin 30 transfer oil to piston galleries 163 (see
Careful management of this film of lubricant is necessary to prevent excessive oil combustion and to ensure sufficient lubrication of the piston rings 161. The proposed solution may use any combination of the oil distribution control techniques set out below:
Each of the openings 164 on the cylindrical wall of the piston may be provided with a valve 162 configured to regulate the oil film thickness on the cylinder wall. For example, the valve 162 may be configured so that when the hydostatic oil pressure of the film of oil between the cylindrical wall of the piston 16 and the cylinder 13 drops below the oil pressure in the piston galleries 163, the valve 162 opens and oil passes out, replenishing the oil film. In the illustrated example each valve 162 comprises a ball bearing located in a countersunk mouth of the opening 164.
Alternatively, valves are omitted and the oil film thickness is instead regulated simply by careful design of the diameter of each opening 164.
Each piston comprises an upper and lower piston ring 161 with the openings of the oil galleries 163 located between the piston rings 161. Further oil control rings 165 are provided to retain the oil film, as much as possible, between the piston rings 161. The oil control rings 165 are provided outwardly of the piston rings 161, that is to say nearer upper and lower surfaces of the piston 16. The oil control rings 165 scrape excess oil from the cylinder walls to prevent excessive oil remaining in the combustion chamber during combustion.
As a further measure to control the oil film the cylindrical wall of the piston is further provided with oil scavenging ports (not shown), through which excess oil can flow back into the galleries. The oil scavenging ports comprise one way valves, such as calibrated spring loaded stem valves, to ensure oil back into the oil galleries only when the hydrostatic oil pressure exceeds a predetermined value.
The engine may use sleeved cylinders having oil porous walls and oil drainage may be provided for the removal of excess oil.
The use of oil porous metals which are pre-impregnated with oil may be possible for short life engine for example but without limitation, racing engines which are stripped between races.
The oil may also acts as a coolant for the engine.
Using the Otto cycle as an example, the operational cycle of the two chambers 14 and 15 will now be explained. In such an example, each chamber 14, 15 is provided with respective inlet valves 22, 23, exhaust valves 24, 25 and spark plugs 26, 27.
The engine no in this example comprises a single piston 16 to produce a power stroke in both directions of movement of the piston (i. e towards and away from the crankshaft), which will hereinafter be called a double stroke cycle.
One operational cycle of the two chamber 14 & 15 will be explained with reference to
Step 1: has the lower chamber 15 in the compression stroke with the upper chamber 14 in the induction stroke.
Step 2: has the lower chamber 15 in the power stroke and the upper chamber 14 in the compression stroke.
Step 3: has the lower chamber 15 in the exhaust stroke and the upper chamber 14 in the power stroke, and
Step 4: has the lower chamber 15 in the induction stroke and the upper chamber 14 in the exhaust stroke.
The cycle then begins again at step 1.
In essence at any stage in the cycle, the stroke in the lower chamber 15 is repeated in the upper chamber 14 during the next consecutive stroke.
An alternative operational cycle of the two chambers will be explained with reference to
Step 1 has the lower chamber 15 in the compression stroke with the upper chamber in the power stroke.
Step 2 has the lower chamber 15 in the power stroke with the upper chamber in the exhaust stroke.
Step 3 has the lower chamber in the exhaust stroke with the upper chamber 14 in the induction stroke.
Step 4 has the lower chamber 15 in the induction stroke with the upper chamber in the compression stroke.
The cycle then begins again at step 1. In essence at any stage in the cycle the stroke in the lower chamber 15 is one step behind the stroke in the upper chamber.
Any number of cylinders can be incorporated in an engine system, each cylinder using one of the operational cycles shown in
Number | Date | Country | Kind |
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1809068.8 | Jun 2018 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2019/051475 | 5/30/2019 | WO | 00 |